Testing device and testing method for wire harness connector of electric vehicle

By introducing heat dissipation components and cleaning components into the wiring harness connector test device, the high temperature problem is solved, efficient heat dissipation and anti-clogging are achieved, and the accuracy of the test results is ensured.

CN120629784AInactive Publication Date: 2025-09-12JINGSHI ELECTRONICS TECH CO LTD SUZHOU
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Patent Information

Application Number
CN202511044088.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-28
Publication Date
2025-09-12
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing wiring harness connector testing devices will generate high temperatures after long-term use, affecting the test results, and the heat dissipation effect is relatively general.

Method used

A test device including a heat dissipation component, heat dissipation holes and a cleaning component was designed. A gas conveyor was used to accelerate air circulation and cooling, and a scraper was used to prevent the heat dissipation holes from being blocked.

Benefits of technology

It effectively reduces the temperature of the test device, ensures the accuracy of the test results, prevents the heat dissipation holes from being blocked, and improves the heat dissipation efficiency of the test device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of connector testing, and discloses a testing device and a testing method for an electric automobile wire harness connector, the testing device comprises a testing cabinet, and heat dissipation holes are formed in the two sides of the testing cabinet. Through cooperative use of the heat dissipation assembly, the heat dissipation holes and the test cabinet, high temperature can be generated in the test cabinet after long-time testing, so that a gas conveyor needs to be started, the gas conveyor conveys air to an inner cavity of a conveying bin through a connecting pipe, and then the gas is conveyed into the test cabinet through the heat dissipation holes in the right side; the hot air is discharged through the left heat dissipation hole, so that the air circulation speed is accelerated, the temperature is reduced, and the problems that an existing wire harness connector testing device needs to continuously test different wire harness connectors for multiple times, and the testing device can generate high temperature and influence the testing result after long-time use, and the testing efficiency is low are solved. And most of the existing testing devices only dissipate heat through heat dissipation holes, so that the effect is relatively general.
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Description

Technical Field

[0001] The present invention belongs to the technical field of connector testing, and in particular relates to a testing device and a testing method for an electric vehicle wiring harness connector. Background Art

[0002] A wire harness connector is a connection device used in electrical systems. It can safely and reliably connect wires and cables to ensure the stable transmission of current or signals. It is usually composed of metal contacts and insulators. Wire harness connectors are widely used in automotive, industrial, consumer electronics and other fields. They provide convenient plug-in and unplug operations and have dustproof, waterproof and other protective functions to adapt to various environmental conditions.

[0003] Electric vehicle wiring harness connectors are a type of wiring harness connector, and wiring harness connectors need to be tested before packaging. The problem with the above technology is that the existing wiring harness connector testing device needs to test different wiring harness connectors multiple times in a row. After long-term use, the testing device will generate high temperature and affect the test results. In addition, most of the existing testing devices only dissipate heat through heat dissipation holes, and the effect is relatively general. Summary of the Invention

[0004] In view of the problems existing in the prior art, the present invention provides a testing device and a testing method for an electric vehicle wiring harness connector that can overcome the above problems or at least partially solve the above problems.

[0005] The present invention is achieved by providing a testing device and method for an electric vehicle wiring harness connector, comprising a test cabinet, heat dissipation holes being provided on both sides of the test cabinet, a control panel being installed on the front side of the test cabinet, a connection port being provided on the front side of the control panel, a heat dissipation component being provided on the right side of the test cabinet, a cleaning component being provided on one side of the heat dissipation component for use in conjunction with the heat dissipation holes, and a limit assembly being provided on one side of the connection port; The heat dissipation component is used to dissipate heat inside the test cabinet; The cleaning component is used to clean the heat dissipation holes; The limiting component is used to limit the connector interface.

[0006] Preferably, in the present invention, the heat dissipation assembly includes a gas conveyor, both ends of the gas conveyor are connected to connecting pipes, and one side of the connecting pipe is fixedly connected to a conveying bin.

[0007] Preferably, the cleaning assembly includes a motor base, a transmission motor is installed on one side of the motor base, the output ends on both sides of the transmission motor are connected to threaded rods, one side of the threaded rod extends to the inner cavity of the conveying bin and is movably connected to a rotating block, the surface of the threaded rod is sleeved with a threaded block, and one side of the threaded block is fixedly connected to a scraper.

[0008] Preferably, in the present invention, the limiting assembly includes a support plate, an inner cavity of the support plate is provided with a limiting rod, one side of the limiting rod is fixedly connected to a fixing block, and one side of the fixing block is fixedly connected to a tension spring.

[0009] Preferably, in the present invention, there are multiple connection ports, which are evenly distributed on the front side of the control panel.

[0010] Preferably, in the present invention, one side of the delivery bin is fixedly connected to the surface of the test cabinet, and the delivery bin is butted against the heat dissipation hole on the right side of the test cabinet.

[0011] Preferably, in the present invention, one side of the motor seat is fixedly connected to the test cabinet, the threaded rod is connected to the threaded block via a thread, the rotating block is movably connected to the inner wall of the conveying bin via a rotating shaft, and one side of the scraper contacts the test cabinet.

[0012] Preferably, in the present invention, the surface of the limiting rod contacts the inner wall of the support plate, and one end of the tension spring is fixedly connected to the support plate.

[0013] The present invention preferably includes: S1. Pull the limit rod, which drives the fixed block to move. The limit rod slides in the inner cavity of the support plate, and the fixed block stretches the tension spring. Then, insert the connector into the connection port, release the limit rod, and the force released by the stretched tension spring drives the limit rod to reset. The limit rod and the support plate cooperate to clamp the connector, thereby assisting in limiting the position. S2. Long-term testing will cause high temperatures inside the test cabinet, so the gas conveyor needs to be started. The gas conveyor conveys air to the inner cavity of the conveying chamber through the connecting pipe, and then conveys the gas into the test cabinet through the heat dissipation holes on the right. The hot air is discharged through the heat dissipation holes on the left, thereby accelerating the air circulation speed and reducing the temperature; S3. In order to prevent the heat dissipation holes from being blocked, the heat dissipation holes on the right are more likely to be blocked, while the heat dissipation holes on the left are less likely to be blocked, because most of the dust blocking the heat dissipation holes is accumulated during transportation. Start the transmission motor, and the transmission motor drives the threaded rod to rotate. The external thread on the threaded rod and the internal thread in the thread block can control the movement of the thread block. The thread block drives the scraper to scrape back and forth to prevent the heat dissipation holes from being blocked.

[0014] Compared with the prior art, the present invention has the following beneficial effects: The present invention sets a heat dissipation component, a heat dissipation hole and a test cabinet for use. Long-term testing will cause high temperature inside the test cabinet, so it is necessary to start a gas conveyor. The gas conveyor conveys air to the inner cavity of the conveying bin through a connecting pipe, and then conveys the gas into the test cabinet through the heat dissipation hole on the right. The hot air is discharged through the heat dissipation hole on the left, thereby accelerating the air circulation speed and cooling down. This solves the problem that the existing wiring harness connector test device needs to test different wiring harness connectors multiple times in succession. After long-term use, the test device will generate high temperature and affect the test results. In addition, most of the existing test devices only dissipate heat through the heat dissipation holes, and the effect is relatively general. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of a three-dimensional structure provided by an embodiment of the present invention; Figure 2 It is a perspective schematic diagram of the side surface of the structure provided by an embodiment of the present invention; Figure 3 is a three-dimensional schematic diagram of a test cabinet provided by an embodiment of the present invention; Figure 4 It is a three-dimensional schematic diagram of a vertical section of a conveying bin provided by an embodiment of the present invention; Figure 5 is a three-dimensional schematic diagram of a heat dissipation assembly provided by an embodiment of the present invention; Figure 6 The embodiment of the present invention provides Figure 2 Schematic diagram of point A in the middle.

[0016] In the figure: 1. Test cabinet; 2. Heat dissipation holes; 3. Control panel; 4. Connection port; 5. Heat dissipation assembly; 501. Gas conveyor; 502. Connecting pipe; 503. Conveying bin; 6. Cleaning assembly; 601. Motor base; 602. Transmission motor; 603. Threaded rod; 604. Rotating block; 605. Threaded block; 606. Scraper; 7. Limit assembly; 701. Support plate; 702. Limit rod; 703. Fixing block; 704. Tension spring. DETAILED DESCRIPTION

[0017] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.

[0018] The structure of the present invention is described in detail below with reference to the accompanying drawings.

[0019] like Figures 1 to 6As shown, an embodiment of the present invention provides a testing device and a testing method for an electric vehicle wiring harness connector, comprising a test cabinet 1, heat dissipation holes 2 are provided on both sides of the test cabinet 1, a control panel 3 is installed on the front side of the test cabinet 1, a connection port 4 is provided on the front side of the control panel 3, a heat dissipation component 5 is provided on the right side of the test cabinet 1, a cleaning component 6 for use with the heat dissipation holes 2 is provided on one side of the heat dissipation component 5, and a limit component 7 is provided on one side of the connection port 4; The heat dissipation component 5 is used to dissipate heat inside the test cabinet 1; The cleaning component 6 is used to clean the heat dissipation hole 2; The limiting component 7 is used to limit the connector interface.

[0020] The heat dissipation assembly 5 includes a gas conveyor 501 . Both ends of the gas conveyor 501 are connected to connecting pipes 502 . One side of the connecting pipe 502 is fixedly connected to a conveying bin 503 .

[0021] The cleaning assembly 6 includes a motor base 601, a transmission motor 602 is installed on one side of the motor base 601, and the output ends on both sides of the transmission motor 602 are connected to a threaded rod 603, one side of the threaded rod 603 extends to the inner cavity of the conveying bin 503 and is movably connected to a rotating block 604, and a threaded block 605 is sleeved on the surface of the threaded rod 603, and a scraper 606 is fixedly connected to one side of the threaded block 605.

[0022] The limiting assembly 7 includes a support plate 701 , an inner cavity of the support plate 701 is provided with a limiting rod 702 , one side of the limiting rod 702 is fixedly connected to a fixing block 703 , and one side of the fixing block 703 is fixedly connected to a tension spring 704 .

[0023] There are multiple connection ports 4 evenly distributed on the front side of the control panel 3 .

[0024] One side of the delivery bin 503 is fixedly connected to the surface of the test cabinet 1 , and the delivery bin 503 is docked with the heat dissipation hole 2 on the right side of the test cabinet 1 .

[0025] One side of the motor base 601 is fixedly connected to the test cabinet 1 , the threaded rod 603 is connected to the threaded block 605 via a thread, the rotating block 604 is movably connected to the inner wall of the conveying bin 503 via a rotating shaft, and one side of the scraper 606 is in contact with the test cabinet 1 .

[0026] The surface of the limiting rod 702 contacts the inner wall of the support plate 701 , and one end of the tension spring 704 is fixedly connected to the support plate 701 .

[0027] include, S1. Pull the limiting rod 702, which drives the fixing block 703 to move. The limiting rod 702 slides in the inner cavity of the support plate 701, and the fixing block 703 stretches the tension spring 704. Then, insert the connector into the connection port 4. Release the limiting rod 702. The force released by the tension spring 704 drives the limiting rod 702 to reset. The limiting rod 702 and the support plate 701 cooperate to clamp the connector, thereby assisting in limiting the position. S2. Long-term testing will cause high temperatures inside the test cabinet 1. Therefore, the gas conveyor 501 needs to be started. The gas conveyor 501 conveys air to the inner cavity of the conveying chamber 503 through the connecting pipe 502. The gas is then conveyed into the test cabinet 1 through the heat dissipation holes 2 on the right. The hot air is discharged through the heat dissipation holes 2 on the left, thereby accelerating the air circulation speed and reducing the temperature. S3. In order to prevent the heat dissipation holes 2 from being blocked, since most of the dust blocking the heat dissipation holes 2 is accumulated during transportation, the heat dissipation holes 2 on the right are more likely to be blocked, while the heat dissipation holes 2 on the left are not easily blocked. Start the transmission motor 602, and the transmission motor 602 drives the threaded rod 603 to rotate. The external thread on the threaded rod 603 and the internal thread in the thread block 605 cooperate to control the movement of the thread block 605. The thread block 605 drives the scraper 606 to scrape back and forth to prevent the heat dissipation holes 2 from being blocked.

[0028] Working principle of the present invention: When in use, pull the limit rod 702, the limit rod 702 drives the fixing block 703 to move, the limit rod 702 slides in the inner cavity of the support plate 701, the fixing block 703 stretches the tension spring 704, and then the connector is inserted into the connection port 4, loosen the limit rod 702, and the force released after the tension spring 704 is stretched drives the limit rod 702 to reset, and the limit rod 702 cooperates with the support plate 701 to clamp the connector, thereby assisting in limiting. Long-term testing will cause high temperature to be generated inside the test cabinet 1, so it is necessary to start the gas conveyor 501, and the gas conveyor 501 conveys air to the inside of the conveying bin 503 through the connecting pipe 502. The gas is then transported into the test cabinet 1 through the heat dissipation holes 2 on the right, and the hot air is discharged through the heat dissipation holes 2 on the left, thereby accelerating the air circulation speed and thus cooling down. In order to prevent the heat dissipation holes 2 from being blocked, because most of the dust blocking the heat dissipation holes 2 is accumulated during transportation, the heat dissipation holes 2 on the right are more easily blocked, while the heat dissipation holes 2 on the left are not easily blocked, the transmission motor 602 is started, and the transmission motor 602 drives the threaded rod 603 to rotate. The external thread on the threaded rod 603 and the internal thread in the threaded block 605 cooperate to control the movement of the threaded block 605. The threaded block 605 drives the scraper 606 to scrape back and forth to prevent the heat dissipation holes 2 from being blocked.

[0029] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0030] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with this patent will not depart from the scope of the technical solution of the present invention.

Claims

1. A test device for an electric vehicle wiring harness connector, comprising a test cabinet (1), characterized in that: Both sides of the test cabinet (1) are provided with heat dissipation holes (2); a control panel (3) is installed on the front side of the test cabinet (1); a connection port (4) is provided on the front side of the control panel (3); a heat dissipation component (5) is provided on the right side of the test cabinet (1); a cleaning component (6) used in conjunction with the heat dissipation holes (2) is provided on one side of the heat dissipation component (5); and a limit component (7) is provided on one side of the connection port (4); The heat dissipation component (5) is used to dissipate heat inside the test cabinet (1); The cleaning component (6) is used to clean the heat dissipation hole (2); The limiting component (7) is used to limit the connector interface.

2. A testing device for an electric vehicle wiring harness connector according to claim 1, characterized in that: The heat dissipation assembly (5) comprises a gas conveyor (501), both ends of the gas conveyor (501) are connected to connecting pipes (502), and one side of the connecting pipe (502) is fixedly connected to a conveying bin (503).

3. A testing device for an electric vehicle wiring harness connector according to claim 2, characterized in that: The cleaning assembly (6) comprises a motor base (601), a transmission motor (602) is mounted on one side of the motor base (601), output ends on both sides of the transmission motor (602) are connected to threaded rods (603), one side of the threaded rod (603) extends to the inner cavity of the conveying bin (503) and is movably connected to a rotating block (604), a threaded block (605) is sleeved on the surface of the threaded rod (603), and a scraper (606) is fixedly connected to one side of the threaded block (605).

4. The testing device for an electric vehicle wiring harness connector according to claim 1, wherein: The limiting assembly (7) comprises a support plate (701), an inner cavity of the support plate (701) is provided with a limiting rod (702), one side of the limiting rod (702) is fixedly connected to a fixing block (703), and one side of the fixing block (703) is fixedly connected to a tension spring (704).

5. The testing device for an electric vehicle wiring harness connector according to claim 1, characterized in that: There are a plurality of connection ports (4) which are evenly distributed on the front side of the control panel (3).

6. The testing device for an electric vehicle wiring harness connector according to claim 1, characterized in that: One side of the delivery bin (503) is fixedly connected to the surface of the test cabinet (1), and the delivery bin (503) is docked with the heat dissipation hole (2) on the right side of the test cabinet (1).

7. The testing device for an electric vehicle wiring harness connector according to claim 1, characterized in that: One side of the motor base (601) is fixedly connected to the test cabinet (1), the threaded rod (603) is connected to the threaded block (605) via a thread, the rotating block (604) is movably connected to the inner wall of the conveying bin (503) via a rotating shaft, and one side of the scraper (606) is in contact with the test cabinet (1).

8. The testing device for an electric vehicle wiring harness connector according to claim 1, characterized in that: The surface of the limiting rod (702) contacts the inner wall of the support plate (701), and one end of the tension spring (704) is fixedly connected to the support plate (701).

9. A testing device and method for an electric vehicle wiring harness connector, comprising the testing device for an electric vehicle wiring harness connector according to any one of claims 1 to 8, characterized in that: include, S1. Pull the limiting rod (702), the limiting rod (702) drives the fixing block (703) to move, the limiting rod (702) slides in the inner cavity of the support plate (701), the fixing block (703) stretches the tension spring (704), and then the connector is inserted into the connection port (4). The limiting rod (702) is released, and the force released by the tension spring (704) after stretching drives the limiting rod (702) to reset. The limiting rod (702) cooperates with the support plate (701) to clamp the connector, thereby assisting in limiting. S2. Long-term testing will cause high temperature to be generated inside the test cabinet (1), so it is necessary to start the gas conveyor (501). The gas conveyor (501) conveys air to the inner cavity of the conveying bin (503) through the connecting pipe (502), and then conveys the gas into the test cabinet (1) through the heat dissipation hole (2) on the right side. The hot air is discharged through the heat dissipation hole (2) on the left side, thereby accelerating the air circulation speed and thus cooling down. S3. In order to prevent the heat dissipation holes (2) from being blocked, since most of the dust blocking the heat dissipation holes (2) is accumulated during transportation, the heat dissipation holes (2) on the right are more likely to be blocked, whereas the heat dissipation holes (2) on the left are less likely to be blocked. The transmission motor (602) is started, and the transmission motor (602) drives the threaded rod (603) to rotate. The external thread on the threaded rod (603) and the internal thread in the threaded block (605) cooperate to control the movement of the threaded block (605). The threaded block (605) drives the scraper (606) to scrape back and forth to prevent the heat dissipation holes (2) from being blocked.