Jig for inserting terminal into connector
By using the positioning and pressing components of the jig, the problem of unstable position in the terminal connector is solved, accurate and stable connection between the terminal and the connector is achieved, and the difficulty of assembly is reduced.
Patent Information
- Application Number
- CN202510967353.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-14
- Publication Date
- 2025-09-12
AI Technical Summary
In existing terminal connectors, the two rows of terminals are difficult to insert into the connector due to unstable positions and non-fixed spacing, and may even be unable to be fully inserted, making assembly difficult.
A jig including a first positioning component, a second positioning component and a pressing component is used to ensure accurate positioning and stable insertion of the terminal and the connector through preliminary positioning, re-positioning and pressing operations.
The difficulty of inserting the terminal into the connector is reduced, ensuring that the terminal can be fully inserted into the bottom of the connector to achieve automatic plugging.
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Figure CN120638008A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electrical accessories, and in particular to a jig for inserting a terminal into a connector. Background Art
[0002] like Figure 1 As shown, some existing terminal connectors have two rows of terminals with a foam insert between them. The foam insert is elastic, and the terminals are relatively long and flexible, resulting in unstable positions of the two rows of terminals and an unstable distance between them. When inserting the terminals into the connector, the unstable positions and unstable spacing of the two rows of terminals, coupled with the long connector jacks, make it difficult to insert the terminals into the connector, and may even fail to fully insert into the bottom of the connector, making assembly more difficult. Summary of the Invention
[0003] In order to overcome the deficiencies of the prior art, the present invention aims to provide a jig for inserting a terminal into a connector, which can reduce the difficulty of inserting the terminal into the connector and ensure that the terminal can be fully inserted into the bottom of the connector.
[0004] To solve the above problems, the technical solution adopted by the present invention is as follows: A jig for inserting a terminal into a connector, comprising a machine, a first positioning component, a second positioning component and a clamping component, the first positioning component is arranged on the machine, comprising a first positioning member and a second positioning member, the first positioning member is used to position the terminal, and the second positioning member is used to position the connector, the first positioning member and the second positioning member can move toward each other so that the terminal can be inserted into the bottom of the connector; the second positioning component is arranged on the machine, comprising a third positioning member and a fourth positioning member, the third positioning member and the fourth positioning member are respectively used to position the upper step and the lower step of the terminal; the clamping assembly is arranged on the machine, comprising a first clamping member and a second clamping member, the first clamping member and the second clamping member are respectively used to clamp the upper buckle and the lower buckle of the connector.
[0005] Compared with the prior art, the beneficial effect of the present invention is that: during assembly, the terminal can be pre-installed on the connector first, and the first positioning member is used to position the terminal, and the second positioning member is used to position the connector, so as to perform preliminary positioning of the terminal and the connector. Afterwards, the third positioning member and the fourth positioning member are used to respectively position the upper step and the lower step of the terminal, and the terminal is positioned for a second time to fix the distance between the two rows of terminals, ensure the accuracy of the position between the two rows of terminals and the connector, and reduce the difficulty of subsequently inserting the terminal into the connector. Afterwards, the first positioning member and the second positioning member are moved toward each other, and the first positioning member can be moved toward the second positioning member, or the second positioning member can be moved toward the first positioning member, so that the terminal can be accurately, stably and smoothly plugged into the bottom of the connector. Finally, the first clamping member and the second clamping member are used to respectively clamp the upper buckle and the lower buckle of the connector, and finally realize the automatic plugging of the terminal and the connector.
[0006] In the jig for inserting a terminal into a connector, the third positioning member and the fourth positioning member both have a comb-shaped plug-in portion.
[0007] The above-mentioned jig for inserting a terminal into a connector has a first positioning surface and a second positioning surface perpendicular to each other, and the first positioning surface and the second positioning surface are respectively positioned to fit the two step surfaces of the terminal.
[0008] In the above-mentioned jig for inserting a terminal into a connector, the third positioning member can move horizontally and vertically relative to the machine platform.
[0009] In the jig for inserting a terminal into a connector, a mounting plate is vertically movably connected to the platform, and the third positioning member is provided on the mounting plate and can move horizontally relative to the mounting plate.
[0010] In the above-mentioned jig for inserting the terminal into the connector, a first positioning pressing block is provided on the mounting plate, and when the mounting plate moves vertically downward, the first positioning pressing block can press against the terminal.
[0011] In the above-mentioned jig for inserting a terminal into a connector, a first buffer block is provided at the bottom of the first positioning pressing block.
[0012] In the above-mentioned jig for inserting a terminal into a connector, the second positioning member is provided with a positioning groove, and the positioning groove is used to position the connector.
[0013] The above-mentioned jig for inserting the terminal into the connector has a pad connected to the machine platform in a horizontally movable manner, the second positioning member is arranged on the pad, and the pad is connected to a second positioning pressure block in a vertically movable manner, and the second positioning pressure block can move vertically and press against the connector.
[0014] In the above-mentioned jig for inserting a terminal into a connector, a second buffer block is provided at the bottom of the second positioning pressing block.
[0015] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the local structure of the terminal; Figure 2 Schematic diagram of the overall structure of the fixture according to an embodiment of the present invention; Figure 3 A schematic diagram of a partial structure of a fixture according to an embodiment of the present invention; Figure 4 A schematic diagram of a jig according to an embodiment of the present invention during preliminary positioning of terminals and connectors; Figure 5 A schematic diagram of a fixture according to an embodiment of the present invention during secondary positioning of a terminal; Figure 6 A schematic diagram of the partial structure of the fixture according to an embodiment of the present invention during secondary positioning of the terminal; Figure 7 This is a schematic diagram of the jig according to an embodiment of the present invention when plugging in terminals and crimping connector buckles; Figure 8 Schematic diagram of the mounting plate, the third positioning member and the first positioning pressing block according to an embodiment of the present invention; Figure 9 Schematic diagram of a second positioning member and a second positioning pressing block according to an embodiment of the present invention.
[0017] Description of Figure Numbers: 100 machine platform, 110 mounting plate, 111 first positioning pressing block, 112 first buffer block, 120 backing plate, 121 second positioning pressing block, 122 second buffer block, 130 outer cover, 131 safety grating, 140 guide column; 210 first positioning member, 220 second positioning member, 221 positioning groove, 222 avoidance groove; 310 third positioning member, 320 fourth positioning member, 330 plug-in portion, 331 first positioning surface, 332 second positioning surface, 410 first pressing member, 420 second pressing member; 500 terminal, 510 upper step, 520 lower step, 530 step surface, 540 foam; 600 connector, 610 upper clip. DETAILED DESCRIPTION
[0018] Reference Figure 1Some existing terminal connectors have two rows of terminals 500, each of which has an upper step 510 and a lower step 520. The upper step 510 and the lower step 520 each have two mutually perpendicular step surfaces 530. A foam 540 is provided between the two rows of terminals 500, and the foam 540 is elastic. However, the terminals 500 are relatively long and have a large deflection, resulting in an unstable position of the two rows of terminals 500 and an unstable distance between the two rows of terminals 500. When assembling and plugging the terminals 500 into the connector 600, due to the unstable position and unstable spacing of the two rows of terminals 500 and the relatively long insertion holes of the connector 600, the terminals 500 are difficult to insert into the connector 600, and may even be unable to fully insert into the bottom of the connector 600, making assembly more difficult. To this end, an embodiment of the present invention provides a jig for inserting terminals into the connector, which can reduce the difficulty of inserting the terminals 500 into the connector 600 and ensure that the terminals 500 can be fully inserted into the bottom of the connector 600.
[0019] The embodiments of the present invention are described in detail below.
[0020] Reference Figures 2 to 9 , an embodiment of the present invention provides a fixture for inserting a terminal into a connector, including a machine 100, a first positioning assembly, a second positioning assembly and a pressing assembly, the first positioning assembly is provided on the machine 100, and includes a first positioning member 210 and a second positioning member 220, the first positioning member 210 is used to position the terminal 500, and the second positioning member 220 is used to position the connector 600, the first positioning member 210 and the second positioning member 220 can move toward each other so that the terminal 500 is inserted into the bottom of the connector 600; the second positioning member The positioning component is provided on the machine 100, including a third positioning member 310 and a fourth positioning member 320, and the third positioning member 310 and the fourth positioning member 320 are respectively used to position the upper step 510 and the lower step 520 of the terminal 500; the clamping component is provided on the machine 100, including a first clamping member 410 and a second clamping member 420, and the first clamping member 410 and the second clamping member 420 are respectively used to clamp the upper buckle 610 and the lower buckle of the connector 600 (not shown in the drawings, the structure of the lower buckle can refer to the upper buckle 610).
[0021] Reference Figure 4 During assembly, the terminal 500 can be pre-installed on the connector 600, and the first positioning member 210 is used to position the terminal 500, and the second positioning member 220 is used to position the connector 600, and the terminal 500 and the connector 600 are preliminarily positioned. Figure 5 and Figure 6, use the third positioning member 310 and the fourth positioning member 320 to position the upper step 510 and the lower step 520 of the terminal 500 respectively, and perform secondary positioning on the terminal 500 to fix the distance between the two rows of terminals 500, ensure the accuracy of the position between the two rows of terminals 500 and the connector 600, and reduce the difficulty of inserting the terminal 500 into the connector 600 later. Afterwards, move the first positioning member 210 and the second positioning member 220 towards each other, either the first positioning member 210 moves towards the second positioning member 220 or the second positioning member 220 moves towards the first positioning member 210, so that the terminal 500 can be accurately, stably and smoothly plugged into the bottom of the connector 600. Finally, refer to Figure 7 The first pressing member 410 and the second pressing member 420 are used to respectively press the upper buckle 610 and the lower buckle of the connector 600, thereby achieving automatic plugging of the terminal 500 and the connector 600. Specifically, the first pressing member 410 and the second pressing member 420 are respectively the upper pressing block and the lower pressing block, which can be driven by a driving member such as a motor or a cylinder to move vertically, thereby pressing the buckle of the connector 600.
[0022] Further, refer to Figure 1 The first positioning member 210 is a positioning plate provided on the machine 100, which is used to support the lower row of terminals 500. A plurality of positioning pins are installed on the positioning plate to position the lower row of terminals 500. The machine 100 is provided with an outer cover 130 to facilitate the installation and protection of other components. Safety gratings 131 are provided on both sides of the outer cover 130 to improve the working safety of the fixture. A plurality of guide columns 140 are provided along the circumference of the machine 100. The guide columns 140 are connected to the mounting plate 110. The mounting plate 110 can move vertically along the guide columns 140 under the action of a driving member such as a cylinder or a motor, thereby driving the components thereon to move vertically together.
[0023] Furthermore, the third positioning member 310 can move horizontally and vertically relative to the machine 100. Specifically, referring to Figure 8The third positioning member 310 is mounted on the mounting plate 110. During the initial positioning of the terminal 500 and the connector 600, the third positioning member 310 moves vertically upward along with the mounting plate 110, making way for the positioning and installation of the terminal 500 and the connector 600. After the positioning and installation of the terminal 500 and the connector 600 are completed, the third positioning member 310 moves vertically downward along with the mounting plate 110, close to the terminal 500. Thereafter, driven by a driving member such as a motor or a cylinder, the third positioning member 310 moves horizontally relative to the mounting plate 110, moves forward, and is positioned and connected to the upper step 510 of the terminal 500. Furthermore, the fourth positioning member 320 can also move horizontally relative to the machine 100. During the initial positioning of the terminal 500 and the connector 600, the fourth positioning member 320 is located below the terminal 500. After the positioning and installation of the terminal 500 and the connector 600 are completed, the fourth positioning member 320 moves forward, driven by a driving member such as a motor or a cylinder, and is positioned and connected to the lower step 520 of the terminal 500. The state in which the third positioning member 310 and the fourth positioning member 320 perform secondary positioning on the terminal 500 is as follows. Figure 5 and Figure 6 As shown. Further, continue to refer to Figure 6 The third positioning member 310 and the fourth positioning member 320 are both positioning pieces, and the third positioning member 310 and the fourth positioning member 320 both have a comb-shaped plug-in portion 330, and the plug-in portion 330 has a first positioning surface 331 and a second positioning surface 332 that are perpendicular to each other. The first positioning surface 331 and the second positioning surface 332 respectively position the two step surfaces 530 of the fitting terminal 500.
[0024] Further, refer to Figure 8 , a first positioning block 111 is provided on the mounting plate 110. When the mounting plate 110 moves vertically downward, the first positioning block 111 can press against the terminal 500, which can provide further positioning for the terminal 500. The lower row of terminals 500 can be supported and positioned by the first positioning member 210, while the upper row of terminals 500 can be positioned under the pressure of the first positioning block 111, and combined with the positioning of the third positioning member 310 and the fourth positioning member 320 at the front end of the terminal 500, the distance between the two rows of terminals 500 can be fixed, and the relative position with the connector 600 is also kept stable. In the subsequent insertion process, the two rows of terminals 500 are not easy to shake or offset, thereby further reducing the difficulty of insertion. Furthermore, a first buffer block 112 is provided at the bottom of the first positioning block 111, which can provide positioning for the terminal 500 while also preventing the terminal 500 from being damaged.
[0025] Further, refer to Figure 9The second positioning member 220 is a positioning block. The second positioning member 220 is provided with a positioning groove 221. The positioning groove 221 is used to position and place the connector 600, thereby providing preliminary positioning for the connector 600. The bottom wall of the positioning groove 221 is provided with an avoidance groove 222 for the second clamping block to move up and press the lower buckle of the connector 600. Furthermore, a pad 120 is connected to the machine 100 in a horizontally movably manner, and the second positioning member 220 is provided on the pad 120. Driven by a driving member such as a cylinder or a motor, the pad 120 can move horizontally relative to the machine 100, thereby driving the second positioning member 220 thereon to move toward the first positioning member 210, so that the connector 600 moves toward the terminal 500, and finally realizing the insertion of the terminal 500 and the connector 600. In this embodiment, the insertion is achieved by moving the second positioning member 220 toward the first positioning member 210, which can keep the terminal 500 stationary and improve the positioning effect of the terminal 500. Furthermore, a second positioning block 121 is vertically movably connected to the backing plate 120, and the second positioning block 121 can move vertically and press against the connector 600. The second positioning block 121 can be driven by a driving member such as a cylinder or a motor to move toward the connector 600 and press against the connector 600. When the second positioning member 220 drives the connector 600 to move toward the terminal 500 for insertion, the second positioning block 121 can maintain the position of the connector 600 on the second positioning member 220 unchanged, thereby ensuring stable insertion. Furthermore, a second buffer block 122 is provided at the bottom of the second positioning block 121, which can provide positioning for the connector 600 while also preventing the connector 600 from being damaged.
[0026] It should be noted that in the description of the present invention, if there are any descriptions of directions, such as up, down, front, back, left, right, etc., the directions or positional relationships indicated are all based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed or operate in a specific direction, and cannot be understood as a limitation on the present invention.
[0027] In the description of the present invention, "several" means one or more, "more" means two or more, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. If there are descriptions of "first," "second," and so on, these are used solely to distinguish technical features and are not to be construed as indicating or implying relative importance, or implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.
[0028] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0029] The above embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.
Claims
1. A jig for inserting a terminal into a connector, characterized in that: include: Machine (100); a first positioning component, provided on the machine (100), comprising a first positioning member (210) and a second positioning member (220), wherein the first positioning member (210) is used to position the terminal (500), and the second positioning member (220) is used to position the connector (600), and the first positioning member (210) and the second positioning member (220) are capable of moving toward each other so that the terminal (500) is inserted into the bottom of the connector (600); a second positioning assembly, provided on the machine (100), comprising a third positioning member (310) and a fourth positioning member (320), wherein the third positioning member (310) and the fourth positioning member (320) are respectively used to position the upper step (510) and the lower step (520) of the terminal (500); and A pressing assembly is provided on the machine (100), comprising a first pressing member (410) and a second pressing member (420), wherein the first pressing member (410) and the second pressing member (420) are respectively used to press the upper buckle (610) and the lower buckle of the connector (600).
2. The jig for inserting a terminal into a connector according to claim 1, wherein: The third positioning member (310) and the fourth positioning member (320) both have a comb-shaped plug-in portion (330).
3. The jig for inserting a terminal into a connector according to claim 2, wherein: The plug-in portion (330) has a first positioning surface (331) and a second positioning surface (332) that are perpendicular to each other, and the first positioning surface (331) and the second positioning surface (332) respectively position the two step surfaces (530) of the fitting terminal (500).
4. The jig for inserting a terminal into a connector according to claim 1, wherein: The third positioning member (310) is capable of horizontal and vertical movement relative to the machine platform (100).
5. The jig for inserting a terminal into a connector according to claim 4, wherein: The machine platform (100) is vertically movably connected to a mounting plate (110), and the third positioning member (310) is provided on the mounting plate (110) and is horizontally movable relative to the mounting plate (110).
6. The jig for inserting a terminal into a connector according to claim 5, wherein: A first positioning pressing block (111) is provided on the mounting plate (110), and when the mounting plate (110) moves vertically downward, the first positioning pressing block (111) can press against the terminal (500).
7. The jig for inserting a terminal into a connector according to claim 6, wherein: A first buffer block (112) is provided at the bottom of the first positioning pressing block (111).
8. The jig for inserting a terminal into a connector according to claim 1, wherein: The second positioning member (220) is provided with a positioning groove (221), and the positioning groove (221) is used for positioning and placing the connector (600).
9. The jig for inserting a terminal into a connector according to claim 1, wherein: A pad (120) is horizontally movably connected to the machine platform (100), the second positioning member (220) is provided on the pad (120), and a second positioning pressing block (121) is vertically movably connected to the pad (120), and the second positioning pressing block (121) can move vertically and press against the connector (600).
10. The jig for inserting a terminal into a connector according to claim 9, wherein: A second buffer block (122) is provided at the bottom of the second positioning pressing block (121).