High-adaptation production and maintenance device for alternating-current generator
Through the coordination of rubber U-shaped grooves and rubber splints, combined with disc drive, efficient and precise installation of AC generator coils is achieved, solving the problem of inconvenient coil installation in a small space and improving maintenance efficiency and adaptability.
Patent Information
- Application Number
- CN202511104459.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-07
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2045-08-07
AI Technical Summary
When repairing existing AC generators, the coils are difficult to install, the limited space makes operation inconvenient, the installation efficiency is low, and it is difficult to meet emergency repair needs.
The rubber U-shaped groove and rubber splint are matched, and the torsion spring provides adaptive clamping force to fix the coil and operate outside the shell. The second disc and the first disc drive the rubber U-shaped groove to move synchronously, realizing the uniform speed embedding and rapid installation of the coil.
It improves the efficiency and convenience of coil installation, avoids installation errors caused by space limitations, ensures accurate coil positioning, adapts to different sizes and winding layouts, reduces manual intervention, and improves maintenance efficiency.
Smart Images

Figure CN120638802A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of AC generator maintenance, and more specifically, relates to a high-adaptability production and maintenance device for an AC generator. Background Art
[0002] An AC motor is a rotating electrical machine that converts alternating current (AC) electrical energy into mechanical energy. Its operating principle is based on the laws of electromagnetic induction and electromagnetic force. It consists of two main components: a stator and a rotor. The stator typically contains an iron core and windings. When AC current is applied, it generates a rotating magnetic field. The rotor, under the action of this rotating field, generates electromagnetic torque, thereby outputting mechanical energy. AC motors can malfunction over time due to various reasons, necessitating repair.
[0003] The Chinese patent publication number is: CN118353214A, a generator maintenance device. This invention allows the generator to be surrounded by multiple limit rods to prevent the generator from slipping. At the same time, the limit rods on the left and right sides of the top of the base are connected together to facilitate the rotation of the generator driven by a motor.
[0004] Existing alternators have the following disadvantages when it comes to repairs: When replacing the coil inside the generator, manual operation is generally performed inside the generator. The internal structure of the AC generator is compact. When installing the coil in the narrow space of the shell, the operator's movement space is extremely small, and the tool operation range is limited, making it difficult to operate accurately. When fixing the coil and adjusting the position, hand movements are easily hindered, increasing the difficulty of installation. At the same time, the narrow space makes it difficult for maintenance personnel to fully observe the installation of the coil, which easily leads to problems such as incomplete installation. When installing existing generator coils, they are installed manually one by one, and the positioning, fixing, and connection operations need to be repeated many times. The process is cumbersome and installing one by one takes a lot of time. The inefficient installation method cannot meet the needs of large-scale maintenance. In emergency maintenance scenarios, it is difficult to quickly restore the generator operation and the installation is inconvenient. Summary of the Invention
[0005] In order to solve the above technical problems, the present invention provides a high-adaptability production and maintenance device for AC generators to solve the above problems.
[0006] A high-adaptability production and maintenance device for an AC generator comprises a maintenance platform and a generator housing, wherein the generator housing is located at the upper end of the maintenance platform, the maintenance platform is provided with a fixing mechanism for fixing the coil, and the maintenance platform is provided with an adjustment mechanism for facilitating the installation of the coil, the fixing mechanism comprises a rubber U-shaped groove and a push rod, the adjustment mechanism comprises a mounting plate, a rack, a mounting shaft, a first disc, a second disc and a gear, the mounting plate is slidably located at the upper end of the maintenance platform, the side end of the mounting plate is fixedly mounted with two side plates, the rack is located between the two side plates, the side end of the mounting plate is penetrated by a mounting groove, the mounting shaft is fixedly mounted on the inner side wall of the mounting groove, the first disc is fixedly mounted on the circumferential end of the mounting shaft, the second disc is rotatably mounted on the circumferential end of the mounting shaft, the push rod is fixedly mounted on the lower end of the rubber U-shaped groove, the upper end of the rubber U-shaped groove is provided with two rubber clamping plates, the upper end of the maintenance platform is provided with two guide rails, the inner side walls of the two guide rails are fixedly mounted with cylinders, the inner side wall of the generator housing is provided with a wire groove, and both side ends of the mounting plate are fixedly mounted with L-shaped sliding Rod, the two L-shaped sliding rods are respectively slidably mounted on the inner side walls of the two guide rails, the two L-shaped sliding rods are respectively fixedly mounted on the ends of the two cylinders, and the same guide rod is fixedly mounted between the two side plates, the upper ends of the racks are respectively penetrated with cylindrical grooves, and the racks are slidably mounted on the circumferential ends of the guide rods through the cylindrical grooves, and the lower ends of the side plates are fixedly mounted with electric telescopic rods, and the racks are fixedly mounted on the lower ends of the electric telescopic rods. A limiting ring is fixedly mounted on the circumferential ends of the mounting shafts, and the side ends of the two first discs are arrayed and penetrated. A plurality of linear guide grooves are provided, and a fixing rod is fixedly installed between the two first discs and the mounting shaft. A plurality of arc grooves are arranged in an array on the side ends of the two second discs. Two cylindrical rods are fixedly installed between the two second discs, and the two cylindrical rods are located in the gap between the first disc and the mounting shaft. The rubber U-shaped grooves are grouped in twos, and each group of the rubber U-shaped grooves is arrayed at the circumferential end of the mounting shaft. A transmission rod is fixedly installed between every two rubber U-shaped grooves, and a slot is arranged on the side end of each rubber U-shaped groove.
[0007] Preferably, each of the rubber splints is provided with a rotating shaft, each of the rotating shafts is rotatably mounted on the inner side wall of the slot, and a torsion spring is fixedly mounted between each of the rotating shafts and the slot.
[0008] Preferably, a movable column is fixedly installed on the side end of each push rod, and each movable column is slidably installed on the inner wall of the linear guide groove and the arc groove respectively. A plurality of mounting rods are fixedly installed between the gear and the second disc. The gear is rotatably installed on the circumferential end of the mounting shaft, and the rack and gear are meshed.
[0009] Compared with the prior art, the present invention has the following beneficial effects: In the present invention, a rubber U-shaped groove, a rubber splint, a rotating shaft and a torsion spring are provided to cooperate with each other, and an adaptive clamping force is provided by the torsion spring, which can not only fix the coil to prevent the coil from slipping or shifting during installation, but also automatically release the coil due to force after being embedded in the wire groove, thereby achieving fast unloading without jamming and reducing manual intervention. The material surface of the rubber U-shaped groove and the rubber splint has good anti-slip properties and flexibility, which ensures that the coil is firmly clamped by increasing friction, and can provide buffering performance to prevent the insulation layer of the coil from being pinched.
[0010] In the present invention, by cooperating with a rubber U-shaped groove and a rubber splint, the coil fixing link is transferred to a spacious area outside the generator housing, avoiding the inconvenience of installing the coil due to the narrow internal space limitation when operating inside the generator housing. The pre-fixing method can reduce the steps of frequent adjustment of the coil inside the generator housing, reduce installation errors caused by cramped space, and greatly improve installation efficiency and convenience.
[0011] In the present invention, a second disc is provided to cooperate with the first disc, and the rotation of the second disc drives each rubber U-shaped groove to move synchronously, so that the coil is embedded in the groove, and all coils are fed into the groove synchronously and at a constant speed, thereby avoiding uneven electromagnetic performance caused by differences in installation sequence, and eliminating the need to install and adjust coils one by one, thereby improving the installation efficiency of the coils when the generator housing is being repaired, and quickly facilitating the synchronous installation of multiple coils.
[0012] In the present invention, an adjustable rubber U-shaped groove, a push rod and a movable column are provided, and when the first disc rotates, the rubber U-shaped groove can be driven to embed the coil into the wire groove, so that when the device is installed on the coil, it can adapt to generator housings of different sizes, slot numbers and winding layouts for repair and coil replacement, and has higher adaptability and flexibility.
[0013] In the present invention, by providing a second disc, a first disc and a rubber U-shaped groove in coordination with each other, it is ensured that the moving path of each coil during the installation process is consistent with the final position, thereby avoiding problems such as three-phase imbalance and winding misalignment caused by installation errors, ensuring that the position amplitude of each coil movement remains the same, ensuring stable and accurate installation, facilitating subsequent operations such as re-grooving by operators, and improving the installation efficiency of the coil. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the maintenance platform of the present invention; Figure 2 It is a schematic diagram of the exploded structure of the maintenance platform of the present invention; Figure 3 It is a structural schematic diagram of the mounting plate of the present invention; Figure 4It is a schematic diagram of the exploded structure of the mounting plate of the present invention; Figure 5 It is a structural schematic diagram of the installation shaft of the present invention; Figure 6 It is a structural schematic diagram of the first disc of the present invention; Figure 7 is a schematic structural diagram of the second disc of the present invention; Figure 8 It is a schematic diagram of the exploded structure of the push rod of the present invention.
[0015] In the figure, the correspondence between the component names and the drawing numbers is: 1. Maintenance platform; 11. Guide rail; 12. Cylinder; 2. Generator housing; 21. Wire trough; 3. Mounting plate; 31. L-shaped slide bar; 32. Mounting slot; 33. Side plate; 35. Guide rod; 4. Rack; 42. Cylindrical groove; 43. Electric telescopic rod; 5. Mounting shaft; 51. Limiting ring; 6. First disc; 61. Linear guide groove; 62. Fixed rod; 7. Second disc; 71. Arc groove; 72. Cylindrical rod; 8. Rubber U-shaped groove; 81. Push rod; 82. Movable column; 83. Slot; 84. Rubber splint; 85. Rotating shaft; 86. Torsion spring; 87. Transmission rod; 9. Gear; 91. Mounting rod. DETAILED DESCRIPTION
[0016] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.
[0017] See also Figures 1-8The present invention provides a high-adaptability production and maintenance device for an AC generator, comprising a maintenance platform 1 and a generator housing 2. The generator housing 2 is located at the upper end of the maintenance platform 1. The maintenance platform 1 is provided with a fixing mechanism for fixing the coil. The maintenance platform 1 is provided with an adjustment mechanism for facilitating the installation of the coil. The fixing mechanism comprises a rubber U-shaped groove 8 and a push rod 81. The adjustment mechanism comprises a mounting plate 3, a rack 4, a mounting shaft 5, a first disc 6, a second disc 7 and a gear 9. The AC motor can convert the electrical energy of the AC power into mechanical energy. The AC motor may fail for various reasons during long-term operation, and then the AC motor needs to be repaired. When the coil burns out, the winding is deformed, and the turn-to-turn short circuit occurs, the coil in the AC motor needs to be replaced. When the coil inside the AC motor is to be repaired and replaced, the end cover of the AC motor can be removed. After removal, the burned and damaged coil inside the generator housing 2 can be taken out. After taking it out, the user can use a clamp to fix the generator housing 2 to the middle of the maintenance table 1. After the generator housing 2 is fixed, the user can fix the coil that needs to be installed at the corresponding position in the generator housing 2 on the rubber U-shaped groove 8 and the rubber clamping plate 84 according to the model of the generator housing 2 and the number of turns required for coil installation. After the fixing is completed, the cylinder 12 can be started to drive the installation shaft 5 at the side end of the installation plate 3 to enter the inner wall of the generator housing 2, and the position of each rubber U-shaped groove 8 can be adjusted so that the coil is embedded in the wire feed groove 21, and then multiple coils can be installed simultaneously; The mounting plate 3 is slidably located at the upper end of the maintenance platform 1, and two side plates 33 are fixedly installed on the side ends of the mounting plate 3. The rack 4 is located between the two side plates 33. A mounting groove 32 is provided on the side ends of the mounting plate 3. The mounting shaft 5 is fixedly installed on the inner side wall of the mounting groove 32. The first disc 6 is fixedly installed on the circumferential end of the mounting shaft 5. The second disc 7 is rotatably installed on the circumferential end of the mounting shaft 5. The push rod 81 is fixedly installed on the lower end of the rubber U-shaped groove 8. The upper end of the rubber U-shaped groove 8 is provided with two rubber clamping plates 84. The upper end of the maintenance platform 1 is provided with two guide rails 11. The inner side walls of the two guide rails 11 are fixedly installed with cylinders 12. The inner wall of the casing 2 is provided with a wire groove 21, and L-shaped slide bars 31 are fixedly installed on both side ends of the mounting plate 3. The two L-shaped slide bars 31 are respectively slidably installed on the inner wall of the two guide rails 11, and the two L-shaped slide bars 31 are respectively fixedly installed on the ends of the two cylinders 12. The same guide rod 35 is fixedly installed between the two side plates 33. After completing the fixation and installation of the coil, the user can embed the coil into the wire groove 21, and the user can start the cylinder 12. The cylinder 12 contracts and drives the L-shaped slide bar 31 to slide in the guide rail 11, driving the mounting plate 3 to move closer to one side of the generator casing 2. The movement of the mounting plate 3 drives the mounting shaft 5 to move; The upper end of the rack 4 is respectively penetrated by a cylindrical groove 42, and the rack 4 is slidably mounted on the circumferential end of the guide rod 35 through the cylindrical groove 42. The lower end of the side plate 33 is fixedly mounted with an electric telescopic rod 43, and the rack 4 is fixedly mounted on the lower end of the electric telescopic rod 43. When the installation shaft 5 moves into the generator housing 2, the installation shaft 5 drives the first disc 6, the second disc 7 and the coils on the rubber U-shaped groove 8 to enter the generator housing 2. When the moving installation shaft 5 drives the rubber U-shaped grooves 8 on both sides to be respectively located on both sides of the generator housing 2, the coil is located on the inner side wall of the generator housing 2. After moving to a suitable installation position, the user can close the cylinder 12. At this time, the user can start the electric telescopic rod 43. When the electric telescopic rod 43 contracts, it drives the rack 4 to move upward, and the upward movement of the rack 4 drives the gear 9 to rotate; The circumferential end of the mounting shaft 5 is fixedly installed with a limit ring 51, and the side ends of the two first discs 6 are arrayed with a plurality of linear guide grooves 61, and a fixing rod 62 is fixedly installed between the two first discs 6 and the mounting shaft 5, and the side ends of the two second discs 7 are arrayed with a plurality of arc grooves 71, and two cylindrical rods 72 are fixedly installed between the two second discs 7, and the two cylindrical rods 72 are both located in the gap between the first disc 6 and the mounting shaft 5, and the rubber U-shaped grooves 8 are grouped in pairs, and each group of the rubber U-shaped grooves 8 are arrayed at the circumferential end of the mounting shaft 5, and a transmission rod 87 is fixedly installed between each two rubber U-shaped grooves 8, and the side ends of each rubber U-shaped groove 8 are penetrated by a slot 83, and each rubber splint 84 is provided with a rotating shaft 85, and each rotating shaft 85 is rotatably mounted on the inner side wall of the slot 83, and a torsion spring 86 is fixedly installed between each rotating shaft 85 and the slot 83, and the side ends of each push rod 81 are fixedly installed There are movable columns 82, each of which is slidably installed on the inner side walls of the linear guide groove 61 and the arc groove 71 respectively. When the user needs to install the coil, he can install the coil at the corresponding rubber U-shaped groove 8 position on the installation shaft 5 according to the position requirements of the coil installation. Two rubber clamping plates 84 are provided on the rubber U-shaped groove 8. The user can pry open the two rubber clamping plates 84 to deform the torsion spring 86, so that the coil bundle is stuck in the rubber U-shaped groove 8. Loosen the rubber clamping plates 84, and the torsion spring 86 will drive the rubber clamping plates 84 to reset, thereby clamping and fixing the coil. The user can perform the same operation on the rubber U-shaped groove 8 at the other end, thereby clamping and fixing the two ends of the coil bundle to complete the fixation of one coil. The user can fix the coil at other corresponding positions where the coil needs to be installed. After completing the installation and fixation of the coil, the user can insert insulating paper into each wire slot 21 in the generator housing 2 to facilitate the subsequent installation of the coil. A plurality of mounting rods 91 are fixedly installed between the gear 9 and the second disc 7. The gear 9 is rotatably installed on the circumferential end of the mounting shaft 5. The rack 4 and the gear 9 are meshed. The rotation of the gear 9 drives the second disc 7 to rotate through the mounting rod 91. The rotation of the second disc 7 on one side will drive the second disc 7 on the other side to rotate through the cylindrical rod 72. The rotation of the second disc 7 will drive each movable column 82 to move, and each movable column 82 is limited in the linear guide groove 61. Therefore, when the second disc 7 rotates, it will drive each movable column 82 to slide in the linear guide groove 61. The movement of the movable column 82 will drive each push rod 81 to move, and the movement of each push rod 81 will drive each The rubber U-shaped grooves 8 move away from each other, and the movement of each rubber U-shaped groove 8 will drive each coil to move closer to the position of the wire groove 21, until the rubber U-shaped groove 8 drives each coil to be embedded in the wire groove 21, and the installation and embedding of the coil is completed. At this time, the user can reversely drive the electric telescopic rod 43 to extend to drive each rubber U-shaped groove 8 to slide closer to each other. At this time, after the wire groove 21 clamps the coil, the torsion spring 86 is compressed by the force to drive the rubber clamping plate 84 to open, completing the action of removing the coil and completing the installation of the coil. The user drives the cylinder 12 to extend to drive the mounting plate 3 to move, and the movement of the mounting plate 3 drives the mounting shaft 5 to leave the inner wall of the generator housing 2.
[0018] Working principle: In the first step, the AC motor can convert the electrical energy of AC power into mechanical energy. The AC motor may malfunction due to various reasons during long-term operation, and the AC motor needs to be repaired. When the coil is burned, the winding is deformed, and the inter-turn short circuit occurs, the coil in the AC motor needs to be replaced. When repairing and replacing the coil in the AC motor, the end cover of the AC motor can be removed. After removal, the burned and damaged coil inside the generator housing 2 can be taken out. After taking it out, the user can use a clamp to fix the generator housing 2 in the middle of the maintenance table 1. After the generator housing 2 is fixed, the user can fix the coil that needs to be installed in the corresponding position in the generator housing 2 on the rubber U-shaped groove 8 and the rubber clamping plate 84 according to the model of the generator housing 2 and the number of turns required for coil installation. After the fixation is completed, the cylinder 12 can be started to drive the installation shaft 5 at the side end of the installation plate 3 to enter the inner wall of the generator housing 2, and adjust the position of each rubber U-shaped groove 8 so that the coil is embedded in the wire feed groove 21, and then multiple coils can be installed simultaneously; In the second step, when the user needs to install the coil, he can install the coil at the corresponding rubber U-shaped groove 8 position on the installation shaft 5 according to the coil installation position requirements. The rubber U-shaped groove 8 is provided with two rubber clamping plates 84. The user can pry open the two rubber clamping plates 84 to deform the torsion spring 86, so that the coil bundle is stuck in the rubber U-shaped groove 8. Loosen the rubber clamping plates 84, and the torsion spring 86 will drive the rubber clamping plates 84 to reset, thereby clamping and fixing the coil. The user can perform the same operation on the rubber U-shaped groove 8 at the other end, thereby clamping and fixing the two ends of the coil bundle to complete the fixation of one coil. The user can fix the coil at other corresponding positions where the coil needs to be installed. After completing the installation and fixation of the coil, the user can insert insulating paper into each wire slot 21 in the generator housing 2 to facilitate the subsequent installation of the coil. This device is provided with a rubber U-shaped groove 8, a rubber splint 84, a rotating shaft 85 and a torsion spring 86. The torsion spring 86 provides an adaptive clamping force, which can not only fix the coil to prevent the coil from slipping or shifting during installation, but also automatically release the coil due to the force after being embedded in the wire groove 21, thereby achieving fast unloading without jamming and reducing manual intervention. The surface of the rubber U-shaped groove 8 and the rubber splint 84 has good anti-slip properties and flexibility, which ensures that the coil is firmly clamped by increasing friction, and can provide buffering performance to prevent the coil insulation layer from being pinched. The third step, after completing the fixation and installation of the coil, the user can embed the coil into the wire groove 21, the user can start the cylinder 12, the cylinder 12 contracts and drives the L-shaped slide bar 31 to slide in the guide rail 11, driving the mounting plate 3 to move toward one side of the generator housing 2, and the movement of the mounting plate 3 drives the mounting shaft 5 to move. When the mounting shaft 5 moves into the generator housing 2, the mounting shaft 5 will drive the first disc 6, the second disc 7 and the coil on the rubber U-shaped groove 8 to enter the generator housing 2. When the moving mounting shaft 5 drives the rubber U-shaped grooves 8 on both sides to be located on both sides of the generator housing 2, the coil is located on the inner side wall of the generator housing 2. After moving to the appropriate installation position, the user can close the cylinder 12. At this time, the user can start the electric telescopic rod 43. When the electric telescopic rod 43 contracts, it will drive the rack 4 to move upward. The upward movement of the rack 4 will drive the gear 9 to rotate. The rotation of the gear 9 drives the second disc 7 to rotate through the mounting rod 91. The rotation of the second disc 7 on one side will pass through the cylindrical rod 72 The second disc 7 on the other side is driven to rotate. The rotation of the second disc 7 will drive each movable post 82 to move, and each movable post 82 is limited in the linear guide groove 61. Therefore, when the second disc 7 rotates, it will drive each movable post 82 to slide in the linear guide groove 61. The movement of the movable post 82 will drive each push rod 81 to move. The movement of each push rod 81 will drive each rubber U-shaped groove 8 to move away from each other. The movement of each rubber U-shaped groove 8 will drive each coil to move closer to the position of the wire groove 21, until the rubber U-shaped groove 8 drives each coil to be embedded in the wire groove 21, completing the installation and embedding of the coil. At this time, the user can reversely drive the electric telescopic rod 43 to extend and drive each rubber U-shaped groove 8 to slide closer to each other. At this time, after the wire groove 21 clamps the coil, the torsion spring 86 is compressed by the force and drives the rubber clamping plate 84 to open, completing the action of removing the coil and completing the installation of the coil. The user drives the cylinder 12 to extend and drive the mounting plate 3 to move. The movement of the mounting plate 3 drives the mounting shaft 5 to leave the inner wall of the generator housing 2. This device, by providing a rubber U-shaped groove 8 and a rubber clamping plate 84, transfers the coil fixing link to the spacious area outside the generator housing 2, avoiding the inconvenience of installing the coil due to the narrow space inside the generator housing 2 when operating inside the generator housing 2. The pre-fixing method can also reduce the steps of frequent adjustment of the coil inside the generator housing 2, reduce installation errors caused by space constraints, and greatly improve installation efficiency and convenience. The device is provided with a second disc 7 and a first disc 6 to cooperate with each other. The rotation of the second disc 7 drives each rubber U-shaped groove 8 to move synchronously, so that the coil is embedded in the wire groove 21, so that all coils are synchronously and uniformly fed into the wire groove 21, thereby avoiding uneven electromagnetic performance caused by differences in installation sequence. There is no need to install and adjust the coils one by one, thereby improving the installation efficiency of the coils when the generator housing 2 is being repaired, and quickly facilitating the synchronous installation of multiple coils. The device is provided with an adjustable rubber U-shaped groove 8, a push rod 81 and a movable column 82. When the first disc 6 rotates, the rubber U-shaped groove 8 can be driven to embed the coil into the wire groove 21. When the coil is installed, the device can adapt to generator housings 2 of different sizes, slot numbers and winding layouts for repair and coil replacement, and has higher adaptability and flexibility. This device ensures that the moving path of each coil during installation is consistent with the final position by setting the second disc 7, the first disc 6 and the rubber U-shaped groove 8, avoiding problems such as three-phase imbalance and winding misalignment caused by installation errors, ensuring that the position amplitude of each coil movement remains the same, ensuring stable and accurate installation, facilitating subsequent operations such as re-grooving by operators, and improving the installation efficiency of the coil.
[0019] The embodiments of the present invention are presented for purposes of illustration and description and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are chosen and described in order to better illustrate the principles of the invention and its practical application and to enable those skilled in the art to understand the invention and design various embodiments with various modifications as suited for specific applications.
Claims
1. A highly adaptable production and maintenance device for an AC generator, comprising a maintenance platform (1) and a generator housing (2), wherein the generator housing (2) is located at the upper end of the maintenance platform (1), and is characterized in that: The maintenance platform (1) is provided with a fixing mechanism for fixing the coil, and the maintenance platform (1) is provided with an adjustment mechanism for facilitating the installation of the coil; The fixing mechanism comprises a rubber U-shaped groove (8) and a push rod (81), and the adjusting mechanism comprises a mounting plate (3), a rack (4), a mounting shaft (5), a first disc (6), a second disc (7) and a gear (9). The mounting plate (3) is slidably located at the upper end of the maintenance platform (1), and two side plates (33) are fixedly installed at the side end of the mounting plate (3). The rack (4) is located between the two side plates (33). A mounting groove (32) is provided through the side end of the mounting plate (3). The mounting shaft (5) is fixedly installed on the inner side wall of the mounting groove (32). The first disc (6) is fixedly installed on the circumferential end of the mounting shaft (5). The second disc (7) is rotatably installed on the circumferential end of the mounting shaft (5). The push rod (81) is fixedly installed on the lower end of the rubber U-shaped groove (8), and the upper end of the rubber U-shaped groove (8) is provided with two rubber clamping plates (84).
2. A highly adaptable production and maintenance device for an AC generator as claimed in claim 1, characterized in that: Two guide rails (11) are provided at the upper end of the maintenance platform (1), cylinders (12) are fixedly mounted on the inner side walls of the two guide rails (11), and a wire groove (21) is provided on the inner side wall of the generator housing (2).
3. A highly adaptable production and maintenance device for an AC generator as claimed in claim 2, characterized in that: L-shaped slide bars (31) are fixedly mounted on both side ends of the mounting plate (3), and the two L-shaped slide bars (31) are respectively slidably mounted on the inner side walls of the two guide rails (11), and the two L-shaped slide bars (31) are respectively fixedly mounted on the ends of the two cylinders (12).
4. A highly adaptable production and maintenance device for an AC generator as claimed in claim 3, characterized in that: A common guide rod (35) is fixedly mounted between the two side plates (33).
5. A highly adaptable production and maintenance device for an AC generator as claimed in claim 4, characterized in that: The upper ends of the racks (4) are respectively penetrated by cylindrical grooves (42), and the racks (4) are slidably mounted on the circumferential ends of the guide rods (35) through the cylindrical grooves (42). The lower ends of the side plates (33) are fixedly mounted with electric telescopic rods (43), and the racks (4) are fixedly mounted on the lower ends of the electric telescopic rods (43).
6. A highly adaptable production and maintenance device for an AC generator as claimed in claim 5, characterized in that: A limiting ring (51) is fixedly mounted on the circumferential end of the mounting shaft (5), a plurality of linear guide grooves (61) are arranged in an array through the side ends of the two first discs (6), and a fixing rod (62) is fixedly mounted between the two first discs (6) and the mounting shaft (5).
7. A highly adaptable production and maintenance device for an AC generator as claimed in claim 6, characterized in that: The side ends of the two second discs (7) are each provided with a plurality of arcuate grooves (71) in an array, and two columnar rods (72) are fixedly installed between the two second discs (7), and the two columnar rods (72) are both located in the gap between the first disc (6) and the mounting shaft (5).
8. A highly adaptable production and maintenance device for an AC generator as claimed in claim 7, characterized in that: The rubber U-shaped grooves (8) are arranged in groups of two. Each group of rubber U-shaped grooves (8) is arranged in an array at the circumferential end of the mounting shaft (5). A transmission rod (87) is fixedly installed between each two rubber U-shaped grooves (8). A slot (83) is provided through the side end of each rubber U-shaped groove (8).
9. A highly adaptable production and maintenance device for an AC generator as claimed in claim 8, characterized in that: Each of the rubber splints (84) is provided with a rotating shaft (85), each of the rotating shafts (85) is rotatably mounted on the inner side wall of the slot (83), and a torsion spring (86) is fixedly mounted between each of the rotating shafts (85) and the slot (83).
10. A highly adaptable production and maintenance device for an AC generator as claimed in claim 9, characterized in that: A movable column (82) is fixedly mounted on the side end of each push rod (81), and each movable column (82) is respectively slidably mounted on the inner side wall of the linear guide groove (61) and the arc groove (71). A plurality of mounting rods (91) are fixedly mounted between the gear (9) and the second disc (7), and the gear (9) is rotatably mounted on the circumferential end of the mounting shaft (5); The rack (4) and the gear (9) are meshed with each other.
Citation Information
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