Steel structure machining and welding device

Abstract

The invention provides a steel structure machining and welding device and relates to the technical field of steel structure machining and welding, the steel structure machining and welding device comprises a machining table, a horizontal groove is formed in the top of the machining table, an angle adjusting mechanism is arranged in the horizontal groove in a matched mode, two clamping mechanisms are arranged on the angle adjusting mechanism in a matched mode, and a mechanical arm is fixedly installed at the top of the machining table. And a welding gun is mounted at the end part of the mechanical arm. By adjusting the distance between the two stable clamping plates, the welding ends of the two steel structures are clamped and fixed, the two tangent plane alignment sheets are arranged between the welding faces of the two steel structures in an attached mode, alignment of the welding faces of the two steel structures is facilitated, and the welding effect of the steel structures is improved; and the included angle between the two steel structures is adjusted by adjusting the included angle between the two rotating plates, so that the welding surfaces of the two steel structures can be aligned, and the welding surfaces between the two steel structures can be further aligned by using a stable clamping plate and a tangent plane alignment sheet subsequently.

Description

Technical Field

[0001] The invention relates to the technical field of steel structure processing and welding, and in particular to a steel structure processing and welding device. Background Art

[0002] Steel structure is a structure made of steel materials and is one of the main types of building structures. The structure is mainly composed of steel beams, steel columns, steel trusses and other components made of steel sections and steel plates, and adopts rust removal and rust prevention processes such as silanization, pure manganese phosphating, water washing and drying, and galvanizing. The components or parts are usually connected by welds, bolts or rivets.

[0003] In the existing steel structure processing and welding process, in order to prevent the steel structure from shifting, a clamping mechanism is used to clamp and fix the steel structure. In actual use, the welding angle between the two steel structures is not fixed, and misalignment is prone to occur during welding due to misaligned angles. Therefore, we propose a steel structure processing and welding device. Summary of the Invention

[0004] (1) Technical problems solved In response to the shortcomings of the existing technology, the present invention provides a steel structure processing and welding device, which solves the problem that the welding angle between two steel structures is not fixed during actual use of the existing steel structure processing and welding device, and misalignment is easy to occur during welding due to misaligned angles.

[0005] (2) Technical solution To achieve the above objectives, the present invention is implemented through the following technical solutions: a steel structure processing and welding device, including a processing table, a horizontal groove is opened on the top of the processing table, an angle adjustment mechanism is equipped in the horizontal groove, and two clamping mechanisms are equipped on the angle adjustment mechanism. A robotic arm is fixedly installed on the top of the processing table, and a welding gun is installed on the end of the robotic arm.

[0006] The angle adjustment mechanism includes a movable frame, which is provided with two vertical slots, and racks are slidably fitted in the two vertical slots. One end of the two racks is fixedly connected to a connecting plate, and the opposite sides of the two connecting plates are fixedly connected to a stabilizing splint, and the opposite sides of the two stabilizing splints are fixedly connected to a cut surface alignment sheet.

[0007] A first servo motor is fixedly mounted on the movable frame, an output end of the first servo motor is fixedly connected to a first gear, and the first gear is respectively engaged with the two racks.

[0008] Preferably, two horizontal moving blocks are fixed to the bottom of the movable frame, and both of the horizontal moving blocks are slidably fitted in the horizontal groove. A first threaded block is fixedly connected to the movable frame.

[0009] A second servo motor is fixedly installed on the top of the processing table, and an output end of the second servo motor is fixedly connected to a first threaded rod that is threadably matched with the first threaded block.

[0010] Preferably, a center rod is fixedly connected to the top of the first threaded block, and two rotating plates are rotatably engaged on the side surfaces of the center rod. Several sliding rods are fixedly connected to one side of the two rotating plates, and sliding plates are horizontally slidably engaged between the sliding rods, and a T-shaped circular rail is fixed to the bottom of the sliding plate.

[0011] Two positioning sleeves are fixedly connected to the top of the processing table, and the two T-shaped circular rails are respectively rotatably fitted in the two positioning sleeves.

[0012] Preferably, the clamping mechanism includes a displacement plate, a limiting hole is formed through the displacement plate and is slidably engaged with the rotating plate, and a threaded hole is formed on one side of the displacement plate above the limiting hole.

[0013] A third servo motor is fixedly mounted on both rotating plates, and output ends of both third servo motors are fixedly connected to a second threaded rod that is threadedly rotatably engaged with the threaded hole, and the other ends of the two second threaded rods are respectively rotatably engaged with the two rotating plates.

[0014] Preferably, a mounting ring is fixedly connected to the top of the displacement plate, a plurality of support plates are fixedly connected to the inner wall of the mounting ring, a central support plate is fixedly connected between the plurality of support plates, a plurality of limit grooves are provided in a circumferential array on the central support plate, a plurality of limit blocks are slidably fitted in the limit grooves, and a clamping plate is fixedly connected to one end of the plurality of limit blocks.

[0015] Preferably, a fourth servo motor is fixedly mounted on the mounting ring, an output end of the fourth servo motor is fixedly connected to a traction circular plate, a side surface of the traction circular plate is provided with a plurality of traction holes, a side surface of the traction circular plate is fixedly connected to a rotating rail, and the rotating rail is rotatably fitted between a plurality of support plates.

[0016] One side of the plurality of limit blocks is fixedly connected with a traction rod, and the plurality of traction rods are respectively slidably fitted in the plurality of traction holes.

[0017] Preferably, a trumpet tube is provided at the end of the robotic arm outside the welding gun, and the trumpet tube is connected to a side close to the robotic arm and a side away from the robotic arm.

[0018] (3) Beneficial effects The present invention provides a steel structure processing and welding device. It has the following beneficial effects: 1. In the present invention, by adjusting the distance between the two stabilizing clamps, the two steel structure welding ends are clamped and fixed. In addition, by laminating the two cross-section alignment sheets between the two steel structure welding surfaces, it is beneficial to align the welding surfaces of the two steel structures and improve the welding effect of the steel structure.

[0019] 2. In the present invention, the angle between the two rotating plates is adjusted to adjust the angle between the two steel structures, so that the welding surfaces of the two steel structures can be aligned, which facilitates the subsequent use of stabilizing splints and cross-section alignment sheets to further align the welding surfaces between the two steel structures.

[0020] 3. In the present invention, the design of the bell tube can prevent the smoke generated during welding from splashing outwards. In addition, the special shape design of the bell tube can avoid the influence of poor ventilation on welding during welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a structural schematic diagram of a steel structure processing and welding device according to the present invention; Figure 2 for Figure 1 A is an enlarged schematic diagram; Figure 3 for Figure 1 A magnified schematic diagram of middle B; Figure 4 for Figure 1 A magnified schematic diagram of middle C; Figure 5 for Figure 1 A magnified schematic diagram of D in the middle; Figure 6 It is a schematic diagram of the assembly of the angle adjustment mechanism and the clamping mechanism; Figure 7 for Figure 6 Enlarged schematic diagram of E; Figure 8 Schematic diagram of the structure of the angle adjustment mechanism; Figure 9 Schematic diagram of the structure of the clamping mechanism.

[0022] Among them, 1. processing table; 2. angle adjustment mechanism; 3. clamping mechanism; 4. robotic arm; 101. horizontal slot; 102. second servo motor; 103. positioning sleeve; 1021. first threaded rod; 201. moving frame; 2011. vertical slot; 2012. horizontal moving block; 202. rack; 2021. connecting plate; 2022. stabilizing clamp; 2023. cutting surface alignment sheet; 203. first servo motor; 2031. first gear; 204. first threaded block; 2041. center rod; 205. rotating plate; 2051. sliding rod ;2052, third servo motor; 20521, second threaded rod; 206, sliding plate; 2061, T-shaped circular rail; 301, displacement plate; 3011, limiting hole; 3012, threaded hole; 302, mounting ring; 3021, support plate; 3022, center support plate; 30221, limiting groove; 3023, fourth servo motor; 30231, traction circular plate; 30232, traction hole; 30233, rotating rail; 303, limiting block; 3031, clamping plate; 3032, traction rod; 401, welding gun; 402, horn tube. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, what is described is only a part of the present invention, not the entirety. Based on the present invention, all other innovations obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0024] like Figures 1-9As shown, an embodiment of the present invention provides a steel structure processing and welding device, including a processing table 1, a horizontal groove 101 is provided on the top of the processing table 1, an angle adjustment mechanism 2 is matched in the horizontal groove 101, and two clamping mechanisms 3 are matched on the angle adjustment mechanism 2, a robotic arm 4 is fixedly installed on the top of the processing table 1, and a welding gun 401 is installed at the end of the robotic arm 4; the angle adjustment mechanism 2 includes a movable frame 201, two vertical grooves 2011 are provided on the movable frame 201, racks 202 are slidably matched in the two vertical grooves 2011, one end of the two racks 202 is fixedly connected to a connecting plate 2021, the opposite side of the two connecting plates 2021 is fixedly connected to a stabilizing splint 2022, and the opposite side of the two stabilizing splints 2022 is fixedly connected to a cross-section alignment sheet 2023; a first servo motor 203 is fixedly installed on the movable frame 201, and the output end of the first servo motor 203 is fixedly connected to a first gear 2031, and the first gear 2031 is respectively engaged with the two racks 202. Two horizontal movement blocks 2012 are fixed to the bottom of the movable frame 201. Both horizontal movement blocks 2012 slide in the horizontal groove 101. A first threaded block 204 is fixedly connected to the movable frame 201. A second servo motor 102 is fixedly mounted on the top of the processing table 1. The output end of the second servo motor 102 is fixedly connected to a first threaded rod 1021 that is threadedly engaged with the first threaded block 204. A center rod 2041 is fixedly connected to the top of the first threaded block 204. Two rotating plates 205 are rotatably engaged with the side surfaces of the center rod 2041. A plurality of sliding rods 2051 are fixedly connected to one side of each rotating plate 205. A sliding plate 206 slides horizontally between the plurality of sliding rods 2051. A T-shaped circular rail 2061 is fixed to the bottom of the sliding plate 206. Two positioning sleeves 103 are fixedly connected to the top of the processing table 1. The two T-shaped circular rails 2061 are rotatably engaged with the two positioning sleeves 103.

[0025] Specifically, the clamping mechanism 3 includes a displacement plate 301, which is penetrated by a limiting hole 3011 that slides with the rotating plate 205, and a threaded hole 3012 is provided on one side of the displacement plate 301 above the limiting hole 3011; a third servo motor 2052 is fixedly installed on the two rotating plates 205, and the output ends of the two third servo motors 2052 are fixedly connected to a second threaded rod 20521 that is threadedly engaged with the threaded hole 3012, and the other ends of the two second threaded rods 20521 are respectively rotatably engaged on the two rotating plates 205. A mounting ring 302 is fixedly connected to the top of the displacement plate 301, and a number of support plates 3021 are fixedly connected to the inner wall of the mounting ring 302. A central support plate 3022 is fixedly connected between the support plates 3021. A number of limit grooves 30221 are opened in a circular array on the central support plate 3022. The limit blocks 303 are slidably fitted in the limit grooves 30221, and one end of the limit blocks 303 is fixedly connected to a clamping plate 3031. A fourth servo motor 3023 is fixedly mounted on the mounting ring 302, and an output end of the fourth servo motor 3023 is fixedly connected to a traction circular plate 30231, a side surface of the traction circular plate 30231 is provided with a plurality of traction holes 30232, a side surface of the traction circular plate 30231 is fixedly connected to a rotating rail 30233, and the rotating rail 30233 is rotatably fitted between the plurality of support plates 3021; ​​a plurality of limit blocks 303 are fixedly connected to one side with a traction rod 3032, and the plurality of traction rods 3032 are respectively slidably fitted in the plurality of traction holes 30232.

[0026] Furthermore, a trumpet tube 402 is provided at the end of the robot arm 4 outside the welding gun 401 , and the trumpet tube 402 is connected to the side close to the robot arm 4 and the side away from the robot arm 4 .

[0027] The operating process of this embodiment is: the operating sequence of the welding device of the present invention is as follows: clamp and fix one end of the two steel structures on the two clamping mechanisms 3 respectively - adjust the positions of the two clamping mechanisms 3 according to the lengths of the two steel structures (this step can be repeated) - adjust the angle between the two steel structures after the welding surfaces of the two steel structures are aligned (this step can be repeated) - use the stabilizing splint 2022 and the cross-section alignment sheet 2023 to align the welding surfaces between the two steel structures - use the welding gun 401 on the robotic arm 4 to weld the two steel structures.

[0028] One end of the two steel structures is clamped and fixed on the clamping mechanism 3 respectively, specifically: one end of the steel structure is aligned with the center of the clamping mechanism 3, the fourth servo motor 3023 is started, and the traction circular plate 30231 fixedly connected to the output end of the fourth servo motor 3023 is driven to rotate, and the rotating rail 30233 fixedly connected to one side of the traction circular plate 30231 is rotated and matched between the several support plates 3021, and the rotation of the traction circular plate 30231 drives the traction rod 3032 to slide along the several traction holes 30232 opened on one side of the traction circular plate 30231, and the sliding of the traction rod 3032 drives several limiting plates 3021 to rotate. The positioning blocks 303 slide along the several limiting grooves 30221 opened on one side of the central support plate 3022, driving the clamping plates 3031 fixedly connected at one end of the limiting blocks 303 to move closer to or away from the center of the mounting ring 302 at the same time, thereby clamping and fixing one end of the steel structure. In addition, the inner or outer sides of the several clamping plates 3031 can clamp and fix the inner or outer wall of the steel structure. The steel structure can be clamped on the inner side of the several clamping plates 3031, or the several clamping plates 3031 can be clamped on the inner wall of the steel structure, thereby clamping and fixing the steel structure, making it convenient for the welding gun 401 to perform welding.

[0029] Adjust the positions of the two clamping mechanisms 3 according to the lengths of the two steel structures (this step can be repeated), specifically: start the third servo motor 2052 fixedly installed on the rotating plate 205, drive the second threaded rod 20521 fixedly connected to the output end of the third servo motor 2052 to rotate, and drive the displacement plate 301 that rotates the side threads of the second threaded rod 20521 to move horizontally along the direction of the rotating plate 205 and the second threaded rod 20521. After adjusting the position of the steel structure, turn off the third servo motor 2052, so that the welding surfaces of the two steel structures are aligned, and the welding surfaces of the two steel structures are aligned with the center of the processing table 1, so as to facilitate the alignment of the stabilizing splint 2022 and the cross-section alignment sheet 2023 with the welding surface between the two steel structures.

[0030] After the welding surfaces of the two steel structures are aligned, the angle between the two steel structures is adjusted (this step can be repeated), specifically: start the second servo motor 102 fixedly installed on the processing table 1, and drive the first threaded block 204 fixedly connected to the output end of the second servo motor 102 to move horizontally along the direction of the first threaded rod 1021, wherein the two horizontal moving blocks 2012 fixedly connected to the top of the moving frame 201 slide and fit in the horizontal groove 101 to prevent the moving frame 201 from rotating in the circumferential direction, drive the T-shaped circular rail 2061 to rotate in the positioning sleeve 103, and drive the sliding plate fixedly connected to the top of the T-shaped circular rail 2061 206 rotates around the positioning sleeve 103, driving the sliding plate 206 to move horizontally along the direction of the sliding rods 2051, thereby changing the angle between the two rotating plates 205. When the welding surfaces of the two steel structures are aligned and the welding surfaces of the two steel structures are to be aligned with the center of the processing table 1, the second servo motor 102 is turned off, and the angle between the two steel structures is adjusted by adjusting the angle between the two rotating plates 205, so that the welding surfaces of the two steel structures can be aligned, which facilitates the subsequent use of the stabilizing splint 2022 and the cut surface alignment sheet 2023 to further align the welding surfaces between the two steel structures.

[0031] The above two steps of adjusting the positions of the two clamping mechanisms 3 according to the lengths of the two steel structures and adjusting the angle between the two steel structures after the two steel structure welding surfaces are aligned can be repeated, and are specifically determined according to the degree of alignment of the steel structure welding surfaces in actual applications.

[0032] Use the stabilizing splint 2022 and the cross-section alignment sheet 2023 to align the welding surface between the two steel structures, specifically: start the first servo motor 203 fixedly installed on the mobile frame 201, so that the first gear 2031 fixedly connected to the output end of the first servo motor 203 rotates, driving the meshing racks 202 on both sides of the first gear 2031 to move vertically in opposite directions at the same time, driving the connecting plate 2021 and the stabilizing splint 2022 fixedly connected at the ends of the two racks 202 to move vertically upward or vertically downward, so as to realize the vertical movement of the two stabilizing splints 2022 and the cross-section alignment sheet 2023 fixedly connected to the relative side of the two stabilizing splints 2022 to move closer to or away from each other. The center of the two stabilizing splints 2022 and the center of the two cross-section alignment sheets 2023 are both consistent with the horizontal height of the clamping center of the clamping mechanism 3 by adjusting the distance between the two stabilizing splints 2022. The clamping and fixation of the two steel structure welding ends are achieved. The two cross-section alignment sheets 2023 are also fitted and arranged between the two steel structure welding surfaces, which is beneficial to aligning the welding surfaces of the two steel structures and improving the welding effect of the steel structure. After completing the alignment of the steel structure welding surfaces in this step, the first servo motor 203 should be started in reverse so that the distance between the two stabilizing splints 2022 and the distance between the two cross-section alignment sheets 2023 are gradually increased to prevent affecting subsequent welding.

[0033] Use the welding gun 401 on the robotic arm 4 to weld the two steel structures: start the robotic arm 4, so that the end of the robotic arm 4 drives the welding gun 401 to weld the welding surfaces of the two steel structures. The smoke generated during the welding process is blocked by the trumpet tube 402 and will not splash outward. In addition, the special shape design of the trumpet tube 402 can avoid the influence of poor ventilation on welding during the welding process.

[0034] The above improves the welding effect of the entire device by adjusting the angle between the two rotating plates 205 to adjust the angle between the two steel structures, and aligning the welding surfaces of the two steel structures by adjusting the distance between the two stabilizing splints 2022 and the cross-sectional alignment sheets 2023 fixedly connected to the opposite sides of the two stabilizing splints 2022.

[0035] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A steel structure processing and welding device, comprising a processing table (1), characterized in that: A horizontal groove (101) is provided on the top of the processing table (1), an angle adjustment mechanism (2) is provided in the horizontal groove (101), two clamping mechanisms (3) are provided on the angle adjustment mechanism (2), a mechanical arm (4) is fixedly installed on the top of the processing table (1), and a welding gun (401) is installed at the end of the mechanical arm (4); The angle adjustment mechanism (2) comprises a movable frame (201), two vertical slots (2011) are provided on the movable frame (201), racks (202) are slidably fitted in the two vertical slots (2011), one end of the two racks (202) is fixedly connected to a connecting plate (221), opposite sides of the two connecting plates (221) are fixedly connected to a stabilizing splint (222), and opposite sides of the two stabilizing splints (222) are fixedly connected to a cut surface alignment sheet (223); A first servo motor (203) is fixedly mounted on the movable frame (201); an output end of the first servo motor (203) is fixedly connected to a first gear (2031); and the first gear (2031) is respectively engaged with the two racks (202).

2. A steel structure processing and welding device according to claim 1, characterized in that: Two horizontal moving blocks (2012) are fixed to the bottom of the movable frame (201), and both of the horizontal moving blocks (2012) are slidably fitted in the horizontal groove (101). A first threaded block (204) is fixedly connected to the movable frame (201); A second servo motor (102) is fixedly mounted on the top of the processing table (1), and an output end of the second servo motor (102) is fixedly connected to a first threaded rod (1021) that is threadably engaged with the first threaded block (204).

3. The steel structure processing and welding device according to claim 2, characterized in that: The top of the first threaded block (204) is fixedly connected to a center rod (2041), and the side surface of the center rod (2041) is rotatably engaged with two rotating plates (205), and one side of each of the two rotating plates (205) is fixedly connected to a plurality of sliding rods (2051), and a sliding plate (206) is horizontally slidably engaged between the plurality of sliding rods (2051), and a T-shaped circular rail (2061) is fixed to the bottom of the sliding plate (206); Two positioning sleeves (103) are fixedly connected to the top of the processing table (1), and the two T-shaped circular rails (2061) are rotatably fitted in the two positioning sleeves (103) respectively.

4. The steel structure processing and welding device according to claim 3, characterized in that: The clamping mechanism (3) includes a displacement plate (301), a limiting hole (3011) is formed through the displacement plate (301) and is slidably engaged with the rotating plate (205), and a threaded hole (3012) is formed on one side of the displacement plate (301) above the limiting hole (3011); A third servo motor (2052) is fixedly mounted on each of the two rotating plates (205); output ends of the two third servo motors (2052) are fixedly connected to a second threaded rod (20521) that is threadedly engaged with the threaded hole (3012); and the other ends of the two second threaded rods (20521) are respectively engaged in rotation with the two rotating plates (205).

5. The steel structure processing and welding device according to claim 4, characterized in that: The top of the displacement plate (301) is fixedly connected to a mounting ring (302), the inner wall of the mounting ring (302) is fixedly connected to a plurality of support plates (3021), a central support plate (3022) is fixedly connected between the plurality of support plates (3021), a plurality of limiting grooves (30221) are provided in a circumferential array on the central support plate (3022), and limiting blocks (303) are slidably fitted in the plurality of limiting grooves (30221), and one end of the plurality of limiting blocks (303) is fixedly connected to a clamping plate (3031).

6. The steel structure processing and welding device according to claim 5, characterized in that: A fourth servo motor (3023) is fixedly mounted on the mounting ring (302); an output end of the fourth servo motor (3023) is fixedly connected to a traction circular plate (30231); a side surface of the traction circular plate (30231) is provided with a plurality of traction holes (30232); a side surface of the traction circular plate (30231) is fixedly connected to a rotating rail (30233); and the rotating rail (30233) is rotatably engaged between the plurality of support plates (3021); One side of each of the plurality of limit blocks (303) is fixedly connected to a traction rod (3032), and the plurality of traction rods (3032) are respectively slidably fitted in the plurality of traction holes (30232).

7. The steel structure processing and welding device according to claim 6, characterized in that: The end of the mechanical arm (4) is located outside the welding gun (401) and is provided with a trumpet tube (402), and the trumpet tube (402) is connected to a side close to the mechanical arm (4) and a side away from the mechanical arm (4).

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