Automatic lens assembling machine equipment

Abstract

The invention relates to automatic lens assembling machine equipment which is correspondingly provided with a convex lens feeding area, a concave lens feeding area, a gasket material feeding vibration disc, a linear aluminum shell material feeding vibration disc and a rubber plug material feeding vibration disc. The gasket material feeding vibration disc, the linear aluminum shell material feeding vibration disc and the rubber plug material feeding vibration disc are all of a cylindrical structure, and the convex lens feeding area is located between the gasket material feeding vibration disc and the linear aluminum shell material feeding vibration disc. The concave lens feeding area is located between the gasket material feeding vibration disc and the rubber plug material feeding vibration disc, and the linear aluminum shell material feeding vibration disc and the rubber plug material feeding vibration disc are provided with a finished product discharging area and an empty disc containing area. According to the automatic assembling device, automatic assembling of the linear aluminum shell, the convex lens, the concave lens and the rubber plug is achieved, the production efficiency is improved, and therefore the yield of laser products is improved, manpower is saved, and industrial standardization and automation are accelerated.

Description

Technical Field

[0001] The present invention relates to the technical field of semiconductor lasers, and in particular to an automatic lens assembly machine. Background Art

[0002] In the laser device production process, connecting and assembling each component is a critical step. To achieve rapid and automated assembly of semiconductor laser devices, placement is crucial for ease of commissioning. Therefore, automated device installation is essential, making the laser device assembly process more energy-efficient and efficient.

[0003] In the existing traditional process, 1. The convex lens needs to be manually installed to the bottom of the straight aluminum shell with a suction pen; 2. The gasket is then inserted using a clamp; 3. The concave lens is then inserted using a suction pen; 4. Finally, the rubber plug is inserted using a stopper rod. The disadvantages of this process are that, during the manufacturing process, a separate person is required to assemble the lenses and the production capacity is low. A single person can assemble about 1,200 lenses per shift, which wastes manpower and increases costs. Second, personnel frequently perform the same action, which can easily lead to material shortages and excess materials, resulting in material scrap and increased costs. Third, during the manual assembly process, the lenses are in contact with the air for a long time, which can easily cause the lenses to become dirty and lead to material scrap.

[0004] The present invention provides a core component of a laser with a simple and compact structure and easy operation. It quickly and efficiently combines a straight-line aluminum shell, a concave lens, a convex lens, a gasket, and a rubber plug into one. This automatic lens assembly machine is an important component of the automated production of laser devices, and is used to replace manual labor, improve work efficiency, and increase the yield of products during work. Summary of the Invention

[0005] Based on the technical problems existing in the background technology, the present invention proposes an automatic lens assembly machine equipment to realize the automatic assembly of a straight-line aluminum shell, convex lens, concave lens, and rubber plug, thereby improving production efficiency, thereby improving the yield of laser products, saving manpower, and accelerating the realization of standardized automation in the industry.

[0006] The present invention proposes an automatic lens assembly machine device, wherein the lens group includes a convex lens, a concave lens, a gasket material, a straight-line aluminum shell material and a plug material, and the device is correspondingly provided with a convex lens loading area, a concave lens loading area, a gasket material loading vibration disk, a straight-line aluminum shell material loading vibration disk, and a plug material loading vibration disk, the gasket material loading vibration disk, the straight-line aluminum shell material loading vibration disk, and the plug material loading vibration disk are all cylindrical structures, the convex lens loading area is located between the gasket material loading vibration disk and the straight-line aluminum shell material loading vibration disk, the concave lens loading area is located between the gasket material loading vibration disk and the plug material loading vibration disk, the straight-line aluminum shell material loading vibration disk and the plug material loading vibration disk are provided with a finished product discharging area and an empty disk placement area,

[0007] Start the equipment, and the corresponding material feeding vibration plate will screen the straight-line aluminum shell material, gasket material, and rubber plug material and flow them into the machine, and the mechanical clamp will clamp them into the rotating workstation area; the convex lens feeding area will place the qualified convex lens on the bottom layer in the middle of the straight-line aluminum shell; the gasket feeding area will detect whether there is a gasket, and then place the gasket on the second layer in the middle of the straight-line aluminum shell through the corresponding feeding vibration plate; the concave lens feeding area will place the qualified concave lens on the third layer in the middle of the straight-line aluminum shell; the rubber plug feeding area will detect whether there is a rubber plug, and then place the rubber plug on the top layer in the middle of the straight-line aluminum shell through the corresponding feeding vibration plate. After the finished product is assembled, it is placed in the finished product discharge area and the empty plate placement area through the clamp.

[0008] Preferably, the convex lens loading area is provided with a CCD area for detecting the front and back of the convex lens, and the concave lens loading area is provided with a CCD area for detecting the front and back of the concave lens.

[0009] Preferably, the convex lens loading area is inspected by the convex lens front and back detection CCD area, and the qualified convex lens is placed in the middle bottom layer of the straight line aluminum shell; the concave lens loading area is inspected by the concave lens front and back detection CCD area, and the qualified concave lens is placed in the middle third layer of the straight line aluminum shell.

[0010] Preferably, the rotating workstation area is provided with a convex lens height detection device and a concave lens height detection device.

[0011] The beneficial effects of the present invention are:

[0012] 1. High efficiency and fast speed: The working efficiency of the automatic lens assembly machine is much higher than that of manual operation; High degree of automation: Reduces manpower input and reduces labor costs; Precise assembly control: Can be accurately placed in the corresponding hierarchical position.

[0013] 2. Stable quality and reduced manual operation: The automatic lens assembly machine replaces the manual assembly process, reducing the anomalies caused by human factors such as missing gaskets, missing lenses, and extra lenses;

[0014] 3. High safety and comprehensive protective devices: Automatic lens assembly machines are usually equipped with comprehensive safety protection devices. For example, there is an emergency stop button that the operator can press immediately to stop the machine when an abnormality is detected. There are also protective covers and other devices to prevent operators from contacting the machine's moving parts, reducing the probability of work-related accidents.

[0015] 4. Simple operation: Its operation is relatively simple. Trained personnel can easily master the correct operation method and avoid safety risks caused by incorrect operation. At the same time, the design of the machine itself also meets safety standards, which can ensure the safety of operators during normal operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of an automatic lens assembly machine proposed by the present invention.

[0017] Figure 2 for Figure 1 Top view.

[0018] In the figure: 1. Convex lens loading area, 2. Concave lens loading area, 3. Vibrating plate for gasket material loading, 4. Vibrating plate for straight-line aluminum shell material loading, 5. Vibrating plate for rubber plug material loading, 6. Finished product discharge area and empty plate placement area, 7. CCD area for front and back detection of convex lens, 8. CCD area for front and back detection of concave lens, 9. Convex lens height detection device, 10. Concave lens height detection device. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] Reference Figure 1-2 , an automatic lens assembly machine, the lens group includes a convex lens, a concave lens, a gasket material, a straight-line aluminum shell material and a plug material, and the equipment is correspondingly provided with a convex lens loading area 1, a concave lens loading area 2, a gasket material loading vibration disk 3, a straight-line aluminum shell material loading vibration disk 4, and a plug material loading vibration disk 5, the gasket material loading vibration disk 3, the straight-line aluminum shell material loading vibration disk 4, and the plug material loading vibration disk 5 are all cylindrical structures, the convex lens loading area 1 is located between the gasket material loading vibration disk 3 and the straight-line aluminum shell material loading vibration disk 4, the concave lens loading area 2 is located between the gasket material loading vibration disk 3 and the plug material loading vibration disk 5, the straight-line aluminum shell material loading vibration disk 3 and the plug material loading vibration disk 5 are provided with a finished product discharging area and an empty disk placement area 6, the convex lens loading area 1 is provided with a convex lens front and back detection CCD area 7, and the concave lens loading area 2 is provided with a concave lens front and back detection CCD area 8.

[0021] When the equipment is started, the corresponding material feeding vibration disk will screen the straight aluminum shell material, gasket material, and rubber plug material and flow them into the machine, and the mechanical clamp will clamp them into the rotating workstation area; the convex lens feeding area 1 will be inspected by the convex lens front and back detection CCD area 7, and the qualified convex lens will be placed in the middle of the straight aluminum shell; after the gasket feeding area detects whether there is a gasket, the gasket will be placed in the second middle layer of the straight aluminum shell through the corresponding feeding vibration disk; the concave lens feeding area 2 will be inspected by the concave lens front and back detection CCD area 8, and the qualified concave lens will be placed in the third middle layer of the straight aluminum shell; after the rubber plug feeding area detects whether there is a rubber plug, the rubber plug will be placed in the top middle layer of the straight aluminum shell through the corresponding feeding vibration disk. After the finished product is assembled, it is placed in the finished product discharge area and the empty tray placement area 6 by the clamp. The rotating workstation area is equipped with a convex lens height detection device 9 and a concave lens height detection device 10. After the finished product is finished, the height of the convex lens and concave lens is detected, and the qualified finished product is placed in the finished product discharge area and the empty tray placement area 6 by the clamp.

[0022] The present invention is equipped with complete safety protection devices. For example, an emergency stop button is provided. When the operator finds an abnormal situation, he can immediately press the button to stop the machine operation; there are also devices such as protective covers to prevent the operator from contacting the moving parts of the machine, thereby reducing the probability of work-related accidents.

[0023] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. An automatic lens assembly machine, wherein the lens assembly includes a convex lens, a concave lens, a gasket material, a straight aluminum shell material and a rubber plug material, characterized in that: The equipment is correspondingly provided with a convex lens feeding area, a concave lens feeding area, a gasket material feeding vibration disk, a straight line aluminum shell material feeding vibration disk, and a plug material feeding vibration disk. The gasket material feeding vibration disk, the straight line aluminum shell material feeding vibration disk, and the plug material feeding vibration disk are all cylindrical structures. The convex lens feeding area is located between the gasket material feeding vibration disk and the straight line aluminum shell material feeding vibration disk. The concave lens feeding area is located between the gasket material feeding vibration disk and the plug material feeding vibration disk. The straight line aluminum shell material feeding vibration disk and the plug material feeding vibration disk are provided with a finished product discharging area and an empty disk placement area. Start the equipment, and the corresponding material feeding vibration plate will screen the straight-line aluminum shell material, gasket material, and rubber plug material and flow them into the machine, and the mechanical clamp will clamp them into the rotating workstation area; the convex lens feeding area will place the qualified convex lens on the bottom layer in the middle of the straight-line aluminum shell; the gasket feeding area will detect whether there is a gasket, and then place the gasket on the second layer in the middle of the straight-line aluminum shell through the corresponding feeding vibration plate; the concave lens feeding area will place the qualified concave lens on the third layer in the middle of the straight-line aluminum shell; the rubber plug feeding area will detect whether there is a rubber plug, and then place the rubber plug on the top layer in the middle of the straight-line aluminum shell through the corresponding feeding vibration plate. After the finished product is assembled, it is placed in the finished product discharge area and the empty plate placement area through the clamp.

2. The automatic lens assembly machine according to claim 1, characterized in that: The convex lens loading area is provided with a CCD area for detecting the front and back sides of the convex lens, and the concave lens loading area is provided with a CCD area for detecting the front and back sides of the concave lens.

3. The automatic lens assembly machine according to claim 2, characterized in that: The convex lens loading area is inspected by the convex lens front and back detection CCD area, and the qualified convex lenses are placed in the middle bottom layer of the straight line aluminum shell; the concave lens loading area is inspected by the concave lens front and back detection CCD area, and the qualified concave lenses are placed in the middle third layer of the straight line aluminum shell.

4. The automatic lens assembly machine according to claim 1, characterized in that: The rotating workstation area is provided with a convex lens height detection device and a concave lens height detection device.

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