Microbial feed expanding culture fermentation system
The bidirectional rotating stirring assembly and the self-spinning cleaning structure solve the problems of uneven mixing and incomplete cleaning of microbial fermentation equipment, achieve rapid and uniform mixing and thorough cleaning, reduce manpower consumption and improve production efficiency.
Patent Information
- Application Number
- CN202510799456.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2025-09-16
AI Technical Summary
Existing microbial fermentation equipment has problems such as uneven stirring and mixing, incomplete cleaning, and difficulty in self-cleaning of the automatic cleaning structure, resulting in low production efficiency and high manpower consumption.
It adopts a bidirectional rotating stirring component and a self-spinning cleaning structure, and realizes the intersection and swirl mixing of different areas in the fermentation tank and the expansion tank through gear transmission, and realizes self-cleaning by the backwash effect of high-pressure cleaning liquid.
It achieves rapid and uniform mixing and thorough cleaning, reduces manpower consumption, and improves production efficiency and equipment cleaning effect.
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Figure CN120648546A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of microbial expansion and fermentation equipment, in particular to a microbial feed expansion and fermentation system. Background Art
[0002] When performing microbial fermentation processing of feed, in order to improve the fermentation efficiency of feed, it is often necessary to use microorganisms for expansion culture before fermenting the feed. The invention patent with patent application number CN202110566613.1 discloses a microbial feed expansion and fermentation system, which supplies microbial mother seed liquid to the expansion tank through the mother seed tank, so that the microbial mother seed liquid is efficiently expanded and proliferated in the expansion tank, and then the microbial expansion liquid is sampled and tested, and the microbial expansion liquid that passes the test is transferred to the intermediate storage tank, achieving efficient microbial mother seed liquid. The microorganism expansion liquid is stored and homogenized in the intermediate storage tank, and the microorganism expansion liquid is quantitatively supplied to the fermentation tank, which can ensure the stability of the quality of the microorganism expansion liquid entering the fermentation tank and the accurate measurement of the supply. The feed raw materials are quantitatively supplied to the fermentation tank through the feeding mechanism, and the feed raw materials and the microorganism expansion liquid are fully mixed in a suitable fermentation environment through the fermentation tank, which is conducive to improving the fermentation efficiency of the feed raw materials and thus improving the production efficiency of the microbial feed. The invention patent with patent number CN201811041217.1 discloses an invention patent. A composite microbial fermentation feed preparation machine can facilitate efficient crushing of raw materials through a crushing plate, and the qualified raw materials are transported to the preparation box through a screening net. Since the fixed block drives the screening net to rotate, it can help improve the screening efficiency of the raw materials and avoid clogging. The first stirring rod can facilitate the full mixing of the raw materials and the composite microbial fermentation agent. Since the raw materials have been crushed and screened, it can help improve the mixing efficiency and avoid coagulation and clogging during the stirring process. According to the technical solution disclosed therein, when the existing microbial expansion and fermentation equipment is in use, on the one hand, during fermentation work, it often relies on a single rotation method for stirring, which is not conducive to the rapid and uniform mixing of the raw materials; on the other hand, when the fermentation equipment is cleaned, it is easy for residues to adhere to the corners and crevices of the equipment and it is difficult to clean it, which is not conducive to improving the cleanliness and hygiene of the equipment after cleaning; on the other hand, when using automatic cleaning equipment for cleaning, it is often impossible to clean the automatic cleaning equipment itself, and it is often necessary to manually clean it, which is conducive to effectively saving manpower consumption. Summary of the Invention
[0003] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a system for the expansion and fermentation of microbial feed to solve the problems raised in the above background technology. The present invention has a novel structure and diverse functions and is suitable for use in the fermentation processing of feed using microbial expansion technology.
[0004] In order to achieve the above-mentioned purpose, the present invention is realized through the following technical scheme: a system for expanding and fermenting microbial feed, comprising a fermentation tank and an expansion tank, a feeding assembly being installed on the expansion tank, the feeding assembly comprising a connecting pipe and a solenoid valve 1, a discharging assembly being installed on the fermentation tank, the discharging assembly comprising an outlet pipe and a solenoid valve 2, a reversing assembly being installed on both the fermentation tank and the expansion tank, the reversing assembly comprising an upper sleeve and a lower sleeve, a driving assembly being installed on both the fermentation tank and the expansion tank, the driving assembly comprising a motor and a gear 1, a transmission assembly being installed on the upper sleeve, the transmission assembly comprising a gear 2 and a gear ring, a stirring assembly being installed on the inner side of both the fermentation tank and the expansion tank, the stirring assembly comprising a vertical pipe group and a horizontal pipe group, a water inlet assembly being installed on the bottom of both the fermentation tank and the expansion tank, the water inlet assembly comprising a branch pipe and an inlet pipe.
[0005] Furthermore, the tops of the fermentation tank and the expansion tank are both welded with inlets, and a barrel cover is provided on the inlets. The bottoms of the fermentation tank and the expansion tank are both welded with support rings. The expansion tank is installed on the top of the fermentation tank through the support rings. The connecting pipe is welded to the bottom of the expansion tank. The bottom of the expansion tank is connected to the top of the fermentation tank through the connecting pipe. The solenoid valve 1 is installed on the connecting pipe, the outlet pipe is welded to the bottom of one side of the fermentation tank, and the solenoid valve 2 is installed on the outlet pipe.
[0006] Furthermore, the number of the upper sleeve, motor, gear 1, and branch pipe is 2, the two upper sleeves are respectively mounted on the inner wall of the top of the fermentation tank and the expansion tank through sealed bearings, the two motors are respectively mounted on the top of the fermentation tank and the expansion tank through bolts, the gear 1 is mounted on the inner side of the upper sleeve, the lower sleeve is mounted on the bottom of the upper sleeve through a sealed bearing, the bottom of the gear 1 is mounted on the inner wall of the lower sleeve through bolts, and the top of the gear 1 passes through the inner wall of the fermentation tank or the expansion tank through a bearing and is keyed to the output shaft of the motor.
[0007] Furthermore, the gear 2 is stuck on the outer side of the gear 1, and the top of the gear 2 is respectively mounted on the inner wall of the top of the fermentation tank or the expansion tank through a bearing, and the gear ring is opened on the inner wall of the upper sleeve, and the gear 1 is meshed with the gear 2, and the gear 2 is meshed with the gear ring.
[0008] Furthermore, the vertical pipe group includes an outer vertical pipe and an inner vertical pipe, and the cross pipe group includes an outer cross pipe and an inner cross pipe. The outer vertical pipe is connected to the outer cross pipe through a connecting block, and the inner vertical pipe is connected to the inner cross pipe through a connecting block. The outer cross pipe and the inner cross pipe are respectively installed on the upper sleeve and the lower sleeve through bearings.
[0009] Furthermore, the branch pipes are respectively welded to the bottom of the fermentation tank and the expansion tank, the bottom end of the branch pipe is connected to one end of the inlet pipe, and the other end of the inlet pipe extends to the outside of the fermentation tank or the expansion tank. A lower clamping ring and an upper clamping ring are installed on the outer side of the branch pipe, the lower clamping ring is arranged on the outer side of the bottom of the branch pipe through a sealing ring, and the upper clamping ring is arranged on the outer side of the top of the branch pipe through a sealing ring, a lower ring cavity is opened on the inner side of the lower clamping ring, and an upper ring cavity is opened on the inner side of the upper clamping ring, and the branch pipes are respectively connected to the lower ring cavity and the upper ring cavity.
[0010] Furthermore, interfaces are provided on the inner sides of the lower retaining ring and the upper retaining ring, and the outer cross tube is installed on the inner side of the interface in the lower retaining ring through a sealing ring bearing, and the outer cross tube is connected to the branch pipe through the interface and the lower ring cavity, and the inner cross tube is installed on the inner side of the interface in the upper retaining ring through a sealing bearing, and the inner cross tube is connected to the branch pipe through the interface and the upper ring cavity.
[0011] Furthermore, a card cavity is provided on the connecting block, and the outer horizontal tube, outer vertical tube, inner horizontal tube and inner vertical tube are all installed on the inner side of the card cavity through and sealed bearings. A through cavity is provided on the inner side of the connecting block, and the outer horizontal tube is connected with the outer vertical tube through the through cavity, and the inner horizontal tube is connected with the inner vertical tube through the through cavity. An oblique opening is provided on the connecting block, and a one-way valve is installed on the inner side of the oblique opening. The through cavity is unidirectionally connected with the outer side of the connecting block through the oblique opening and the one-way valve.
[0012] Furthermore, nozzles are provided on the inner sides of the outer horizontal tube, outer vertical tube, inner horizontal tube and inner vertical tube, and the nozzles are evenly distributed on the outer horizontal tube, outer vertical tube, inner horizontal tube and inner vertical tube, and sealing plates are clamped on the nozzles.
[0013] Furthermore, the sealing plate is installed on the inner side of the nozzle through a torsion spring, the inner side of the sealing plate is sealed and clamped on the nozzle, and the outer side of the sealing plate is respectively flush with the outer sides of the outer horizontal tube, outer vertical tube, inner horizontal tube and inner vertical tube.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. When the microbial feed expansion and fermentation system is in use, the mother bacteria and culture solution are added to the inner side of the expansion tank, and then the required raw materials are added to the fermentation tank. After the squeegeeing is completed, the solenoid valve 1 is opened, and the cultured bacteria fall into the inner side of the fermentation tank through the connecting pipe to ferment the raw materials. During the squeegeeing and fermentation process, the motor drives the lower sleeve to rotate clockwise through the gear 1, and the lower sleeve drives the inner horizontal pipe, and the inner horizontal pipe drives the inner vertical pipe through the connecting block to rotate clockwise. At the same time, the gear 1 is meshed with the gear 2, and the gear 2 is meshed with the gear ring, thereby driving the upper sleeve on the fermentation tank or expansion tank. The inner side of the gear rotates counterclockwise, and drives the outer horizontal tube, the connecting block and the outer vertical tube to rotate counterclockwise in turn. Due to the transmission ratio of gear 1 and the gear ring, the rotation speed of the outer horizontal tube and the outer vertical tube driven by the upper sleeve is inconsistent with the rotation speed of the inner horizontal tube and the inner vertical tube driven by the lower sleeve, so that the outer horizontal tube and the outer vertical tube rotate and stir in different directions from the inner horizontal tube and the inner vertical tube, and constantly intersect in different areas of the fermentation tank or expansion tank, and generate vortex at the intersection, so that the fermentation tank and the expansion tank can be quickly and evenly mixed to avoid incomplete mixing or slow mixing.
[0016] 2. When the microbial feed expansion and fermentation system is in use, when it is necessary to clean the expansion tank and the fermentation tank, the cleaning liquid is transported to the inner side of the branch pipe through the inlet pipe at high pressure, and then transported to the inner side of the lower annular cavity and the upper annular cavity respectively through the branch pipe. The high-pressure cleaning liquid enters the inner side of the outer horizontal pipe through the interface in the lower annular cavity, and then enters the inner side of the outer vertical pipe through the through cavity, and then enters the inner side of the outer horizontal pipe through the through cavity on the connecting block. The high-pressure cleaning liquid in the upper annular cavity is sequentially passed into the inner sides of the inner horizontal pipe and the inner vertical pipe, and the one-way valve is opened by water pressure, and is sprayed out at high pressure toward the corners of the fermentation tank or expansion tank through the oblique mouth. The high-pressure cleaning liquid in the outer vertical pipe, outer horizontal pipe, inner horizontal pipe and inner vertical pipe pushes open the sealing plate in the nozzle by pressure, and the sealing plate is twisted The spring rotates outward, and the cleaning liquid is sprayed outward through the nozzle, effectively cleaning the fermentation tank and the expansion tank. Due to the recoil effect of the nozzle, the outer horizontal tube spins on the connecting block, the upper sleeve and the lower clamping ring respectively, the outer vertical tube spins on the connecting block, the inner horizontal tube spins on the connecting block, the lower sleeve and the upper clamping ring respectively, and the inner vertical tube spins on the connecting block, and remains connected through the interface and the card cavity, so that the outer horizontal tube, the outer vertical tube, the inner horizontal tube and the inner vertical tube continuously rotate on the inside of the fermentation tank and the expansion tank, effectively cleaning the fermentation tank and the expansion tank in any direction, avoiding residue adhering to the corners and crevices in the fermentation tank and the expansion tank and being unable to be effectively cleaned, thereby ensuring the cleaning effect of the fermentation tank and the expansion tank.
[0017] 3. When the microbial feed expansion and fermentation system is in use, when the fermentation tank and the expansion tank are being cleaned, the outer horizontal tube, outer vertical tube, inner horizontal tube and inner vertical tube are spinning by the water pressure of the sprayed cleaning water, and the motor drives the lower sleeve to rotate clockwise through gear 1, and drives the upper sleeve to rotate counterclockwise through gear 2 and the gear ring, so that the outer horizontal tube and outer vertical tube are constantly intersecting with the inner horizontal tube and inner vertical tube, and cleaning each other during the intersection process, thereby effectively preventing residue from adhering to the outer horizontal tube, outer vertical tube, inner horizontal tube and inner vertical tube and being difficult to be cleaned off, so that the automatic cleaning structure can perform self-cleaning work, and there is no need for personnel to clean the cleaning equipment, which greatly reduces manpower consumption and facilitates the use of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic structural diagram of a microbial feed expansion and fermentation system according to the present invention;
[0019] Figure 2 This is a cross-sectional view of a system for expanding and fermenting microbial feed according to the present invention;
[0020] Figure 3 This is a schematic structural diagram of an upper housing for a microbial feed expansion and fermentation system according to the present invention;
[0021] Figure 4 This is a schematic structural diagram of a connecting block for a microbial feed expansion and fermentation system according to the present invention;
[0022] Figure 5 This is a schematic structural diagram of a branch pipe for a microbial feed expansion and fermentation system according to the present invention;
[0023] Figure 6 This is a schematic structural diagram of an outer vertical pipe for a microbial feed expansion and fermentation system according to the present invention;
[0024] In the figure: 1. Fermentation tank; 2. Expansion tank; 3. Barrel cover; 4. Branch ring; 5. Connecting pipe; 6. Solenoid valve 1; 7. Outlet pipe; 8. Solenoid valve 2; 9. Motor; 10. Upper sleeve; 11. Lower sleeve; 12. Gear 1; 13. Gear 2; 14. Outer vertical pipe; 15. Outer horizontal pipe; 16. Inner vertical pipe; 17. Inner horizontal pipe; 18. Connecting block; 19. Through cavity; 20. Clamping cavity; 21. Oblique mouth; 22. One-way valve; 23. Branch pipe; 24. Inlet pipe; 25. Lower clamping ring; 26. Upper clamping ring; 27. Lower ring cavity; 28. Upper ring cavity; 29. Interface; 30. Nozzle; 31. Closing plate; 32. Torsion spring; 33. Gear ring. DETAILED DESCRIPTION
[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0026] See also Figures 1 to 6 The present invention provides a technical solution: a system for expanding and fermenting microbial feed, comprising a fermentation tank 1 and an expansion tank 2, wherein a material discharge assembly is installed on the expansion tank 2, and the material discharge assembly includes a connecting pipe 5 and a solenoid valve 6; a discharge assembly is installed on the fermentation tank 1, and the discharge assembly includes an outlet pipe 7 and a solenoid valve 8; both the fermentation tank 1 and the expansion tank 2 are equipped with a reversing assembly, and the reversing assembly includes an upper sleeve 10 and a lower sleeve 11; both the fermentation tank 1 and the expansion tank 2 are equipped with a driving assembly, and the driving assembly includes a motor 9 and a gear 12; the upper sleeve 10 is equipped with a transmission assembly, and the transmission assembly includes a gear 2 13 and a gear ring 33; the inner sides of the fermentation tank 1 and the expansion tank 2 are A stirring assembly is installed, and the stirring assembly includes a vertical pipe group and a horizontal pipe group. The bottom of the fermentation tank 1 and the expansion tank 2 are both installed with a water inlet assembly, and the water inlet assembly includes a branch pipe 23 and an inlet pipe 24. The tops of the fermentation tank 1 and the expansion tank 2 are welded with an inlet, and a barrel cover 3 is provided on the inlet. The bottoms of the fermentation tank 1 and the expansion tank 2 are both welded with a branch ring 4. The expansion tank 2 is installed on the top of the fermentation tank 1 through the branch ring 4. The connecting pipe 5 is welded to the bottom of the expansion tank 2. The bottom of the expansion tank 2 is connected to the top of the fermentation tank 1 through the connecting pipe 5. The solenoid valve 1 6 is installed on the connecting pipe 5. The outlet pipe 7 is welded to the bottom of one side of the fermentation tank 1. The solenoid valve 2 8 is installed on the outlet pipe 7. The branch pipe 23 is welded to the bottom of the fermentation tank 1 and the expansion tank 2 respectively, and the bottom end of the branch pipe 23 is connected to one end of the inlet pipe 24, and the other end of the inlet pipe 24 extends to the outside of the fermentation tank 1 or the expansion tank 2. A lower snap ring 25 and an upper snap ring 26 are installed on the outer side of the branch pipe 23. The lower snap ring 25 is set on the outer side of the bottom of the branch pipe 23 through a sealing ring, and the upper snap ring 26 is set on the outer side of the top of the branch pipe 23 through a sealing ring. A lower ring cavity 27 is opened on the inner side of the lower snap ring 25, and an upper ring cavity 28 is opened on the inner side of the upper snap ring 26. The branch pipes 23 are connected to the lower ring cavity 27 and the upper ring cavity 28 respectively. When the fermentation tank 1 and the expansion tank 2 are cleaned, the outer horizontal pipe 1 5. When the outer vertical pipe 14, the inner transverse pipe 17 and the inner vertical pipe 16 rotate by the water pressure of the sprayed cleaning water, the motor 9 drives the lower sleeve 11 to rotate clockwise through the gear 12, and drives the upper sleeve 10 to rotate counterclockwise through the gear 2 13 and the gear ring 33, so that the outer transverse pipe 15 and the outer vertical pipe 14 are constantly intersected with the inner transverse pipe 17 and the inner vertical pipe 16, and clean each other during the intersection process, thereby effectively preventing residue from adhering to the outer transverse pipe 15, the outer vertical pipe 14, the inner transverse pipe 17 and the inner vertical pipe 16 and being difficult to be cleaned away, so that the automatic cleaning structure can perform self-cleaning work, and there is no need for personnel to clean the cleaning equipment, which greatly reduces manpower consumption and facilitates the use of the equipment.
[0027] In this embodiment, the number of the upper sleeve 10, the motor 9, the gear 12, and the branch pipe 23 are all 2. The two upper sleeves 10 are respectively mounted on the inner wall of the top of the fermentation tank 1 and the expansion tank 2 through sealed bearings. The two motors 9 are respectively mounted on the top of the fermentation tank 1 and the expansion tank 2 by bolts. The gear 12 is mounted on the inner side of the upper sleeve 10, and the lower sleeve 11 is mounted on the bottom of the upper sleeve 10 through a sealed bearing. The bottom of the gear 12 is mounted on the inner wall of the lower sleeve 11 by bolts. The top of the gear 12 passes through the inner wall of the fermentation tank 1 or the expansion tank 2 through a bearing and is keyed to the output shaft of the motor 9. The gear 2 13 Stuck on the outer side of gear 12, the top of gear 2 13 is respectively mounted on the inner wall of the top of the fermentation tank 1 or the expansion tank 2 through bearings, the gear ring 33 is opened on the inner wall of the upper sleeve 10, the gear 12 is meshed with the gear 2 13, the gear 2 13 is meshed with the gear ring 33, the vertical pipe group includes an outer vertical pipe 14 and an inner vertical pipe 16, the horizontal pipe group includes an outer horizontal pipe 15 and an inner horizontal pipe 17, the outer vertical pipe 14 is connected to the outer horizontal pipe 15 through a connecting block 18, the inner vertical pipe 16 is connected to the inner horizontal pipe 17 through a connecting block 18, the outer horizontal pipe 15 and the inner horizontal pipe 17 are respectively mounted on the upper sleeve 10 and the lower sleeve 11 through bearings, When in use, the mother bacteria and culture solution are added to the inner side of the expansion tank 2, and the required raw materials are added to the fermentation tank 1. After the squeegeeing is completed, the solenoid valve 6 is opened, and the cultured bacteria fall to the inner side of the fermentation tank 1 through the connecting pipe 5 to ferment the raw materials. During the squeegeeing and fermentation process, the motor 9 drives the lower sleeve 11 to rotate clockwise through the gear 12, and the lower sleeve 11 drives the inner horizontal tube 17. The inner horizontal tube 17 drives the inner vertical tube 16 to rotate clockwise through the connecting block 18. At the same time, the gear 12 is engaged with the gear 2 13, and the gear 2 13 is engaged with the gear ring 33, thereby driving the upper sleeve 10 to rotate counterclockwise inside the fermentation tank 1 or the expansion tank 2. And it drives the outer transverse tube 15, the connecting block 18 and the outer vertical tube 14 to rotate counterclockwise in turn. Due to the transmission ratio of the gear 12 and the gear ring 33, the rotation speeds of the outer transverse tube 15 and the outer vertical tube 14 driven by the upper sleeve 10 and the inner transverse tube 17 and the inner vertical tube 16 driven by the lower sleeve 11 are inconsistent, so that the outer transverse tube 15 and the outer vertical tube 14 and the inner transverse tube 17 and the inner vertical tube 16 rotate and stir in different directions, and constantly intersect in different areas of the fermentation tank 1 or the expansion tank 2, and generate vortex at the intersection, so that the fermentation tank 1 and the expansion tank 2 can be quickly and evenly mixed to avoid incomplete mixing or slow mixing.
[0028] In this embodiment, an interface 29 is provided on the inner side of the lower snap ring 25 and the upper snap ring 26. The outer cross tube 15 is installed on the inner side of the interface 29 in the lower snap ring 25 through a sealing ring bearing. The outer cross tube 15 is connected to the branch pipe 23 through the interface 29 and the lower annular cavity 27. The inner cross tube 17 is installed on the inner side of the interface 29 in the upper snap ring 26 through a sealing bearing. The inner cross tube 17 is connected to the branch pipe 23 through the interface 29 and the upper annular cavity 28. A card cavity 20 is provided on the connecting block 18. The outer cross tube 15, the outer vertical tube 14, the inner cross tube 17 and the inner vertical tube 16 are all installed on the inner side of the card cavity 20 through and sealed bearings. A through cavity 19 is provided on the inner side of the connecting block 18. The outer cross tube 15 is connected to the outer vertical tube 14 through the through cavity 19. , the inner horizontal tube 17 is connected to the inner vertical tube 16 through the through cavity 19, the connecting block 18 is provided with an oblique opening 21, and a one-way valve 22 is installed on the inner side of the oblique opening 21. The through cavity 19 is in one-way communication with the outer side of the connecting block 18 through the oblique opening 21 and the one-way valve 22. The inner sides of the outer horizontal tube 15, the outer vertical tube 14, the inner horizontal tube 17 and the inner vertical tube 16 are all provided with nozzles 30, and the nozzles 30 are evenly distributed on the outer horizontal tube 15, the outer vertical tube 14, the inner horizontal tube 17 and the inner vertical tube 16. A sealing plate 31 is clamped on the nozzle 30, and the sealing plate 31 is installed on the inner side of the nozzle 30 by a torsion spring 32. The inner side of the sealing plate 31 is sealed and clamped on the nozzle 30, and the outer side of the sealing plate 31 is respectively connected to the outer horizontal tube 15, the outer vertical tube 14, the inner horizontal tube 17 The cleaning fluid is flush with the outer side of the inner vertical pipe 16. When the expansion tank 2 and the fermentation tank 1 need to be cleaned, the cleaning fluid is transported to the inner side of the branch pipe 23 through the inlet pipe 24 at high pressure, and then transported to the inner sides of the lower annular cavity 27 and the upper annular cavity 28 respectively through the branch pipe 23. The high-pressure cleaning fluid enters the inner side of the outer transverse pipe 15 through the interface 29 in the lower annular cavity 27, and then enters the inner side of the outer vertical pipe 14 through the through cavity 19, and then enters the inner side of the outer transverse pipe 15 through the through cavity 19 on the connecting block 18. The high-pressure cleaning fluid in the upper annular cavity 28 is sequentially passed into the inner sides of the inner transverse pipe 17 and the inner vertical pipe 16, and the one-way valve 22 is opened by water pressure, and is sprayed out at high pressure toward the corners of the fermentation tank 1 or the expansion tank 2 through the oblique port 21. The outer vertical pipe 14, the outer transverse pipe 15, the inner transverse pipe 17 and the inner The high-pressure cleaning liquid in the vertical pipe 16 pushes open the sealing plate 31 in the nozzle 30 by pressure, and the sealing plate 31 is rotated outward by the torsion spring 32, and the cleaning liquid is ejected outward through the nozzle 30, effectively cleaning the fermentation tank 1 and the expansion tank 2. Due to the recoil effect of the nozzle 30, the outer cross pipe 15 spins on the connecting block 18, the upper sleeve 10 and the lower clamping ring 25 respectively, the outer vertical pipe 14 spins on the connecting block 18, the inner cross pipe 17 spins on the connecting block 18, the lower sleeve 11 and the upper clamping ring 26 respectively, and the inner vertical pipe 16 spins on the connecting block 18 and maintains communication with the card cavity 20 through the interface 29, thereby causing the outer cross pipe 15, the outer vertical pipe 14, the inner cross pipe 17 and the inner vertical pipe 16 to continuously rotate on the inner side of the fermentation tank 1 and the expansion tank 2.Effectively clean the fermentation tank 1 and the expansion tank 2 in any direction, preventing residue from adhering to the corners and crevices inside the fermentation tank 1 and the expansion tank 2 and being unable to be effectively cleaned, thus ensuring the cleaning effect of the fermentation tank 1 and the expansion tank 2.
[0029] The microbial feed expansion and fermentation system provides power to all electrical equipment through an external power supply. When in use, the mother bacteria and culture solution are added to the inner side of the expansion tank 2, and then the required raw materials are added to the fermentation tank 1. After the cultivation is completed, the solenoid valve 16 is opened, and the cultured bacteria fall to the inner side of the fermentation tank 1 through the connecting pipe 5 to ferment the raw materials. During the cultivation and fermentation, the motor 9 drives the lower sleeve 11 to rotate clockwise through the gear 12, and the lower sleeve 11 drives the inner horizontal pipe 17. The inner horizontal pipe 17 drives the inner vertical pipe 16 to rotate clockwise through the connecting block 18. At the same time, the gear 12 is meshed with the gear 2 13, and the gear 2 13 is meshed with the gear ring 33, thereby driving the upper sleeve 10 to rotate counterclockwise inside the fermentation tank 1 or the expansion tank 2. The needle rotates and drives the outer horizontal tube 15, the connecting block 18 and the outer vertical tube 14 to rotate counterclockwise in turn. Due to the transmission ratio of gear 12 and the gear ring 33, the rotation speed of the outer horizontal tube 15 and the outer vertical tube 14 driven by the upper sleeve 10 is inconsistent with the rotation speed of the inner horizontal tube 17 and the inner vertical tube 16 driven by the lower sleeve 11, thereby causing the outer horizontal tube 15 and the outer vertical tube 14 to rotate and stir in different directions from the inner horizontal tube 17 and the inner vertical tube 16, and constantly intersect in different areas of the fermentation tank 1 or the expansion tank 2, and generate vortex at the intersection, thereby quickly and evenly mixing the fermentation tank 1 and the expansion tank 2, avoiding the situation of incomplete mixing or slow mixing speed. When it is necessary to clean the expansion tank 2 and the fermentation tank 1, the cleaning The cleaning liquid is transported to the inner side of the branch pipe 23 under high pressure through the inlet pipe 24, and then transported to the inner sides of the lower annular cavity 27 and the upper annular cavity 28 respectively through the branch pipe 23. The high-pressure cleaning liquid enters the inner side of the outer transverse pipe 15 through the interface 29 in the lower annular cavity 27, and then enters the inner side of the outer vertical pipe 14 through the through cavity 19, and then enters the inner side of the outer transverse pipe 15 through the through cavity 19 on the connecting block 18. The high-pressure cleaning liquid in the upper annular cavity 28 is sequentially passed into the inner sides of the inner transverse pipe 17 and the inner vertical pipe 16, and the one-way valve 22 is opened by water pressure, and is ejected at high pressure toward the corners of the fermentation tank 1 or the expansion tank 2 through the oblique port 21. The high-pressure cleaning liquid in the outer vertical pipe 14, the outer transverse pipe 15, the inner transverse pipe 17 and the inner vertical pipe 16 pushes open the sealing plate 31 in the nozzle 30 by pressure, and the sealing plate 3 1 rotates outward through the torsion spring 32, and the cleaning liquid is sprayed outward through the nozzle 30, effectively cleaning the fermenter 1 and the expansion tank 2. Due to the recoil effect of the nozzle 30, the outer horizontal tube 15 rotates on the connecting block 18, the upper sleeve 10 and the lower clamping ring 25 respectively, the outer vertical tube 14 rotates on the connecting block 18, the inner horizontal tube 17 rotates on the connecting block 18, the lower sleeve 11 and the upper clamping ring 26 respectively, and the inner vertical tube 16 rotates on the connecting block 18 and maintains communication with the clamping cavity 20 through the interface 29. As a result, the outer horizontal tube 15, the outer vertical tube 14, the inner horizontal tube 17 and the inner vertical tube 16 continuously rotate inside the fermenter 1 and the expansion tank 2, effectively cleaning the fermenter 1 and the expansion tank 2 in any direction.In order to prevent residue from adhering to the corners and crevices inside the fermentation tank 1 and the expansion tank 2 and being unable to be effectively cleaned, and to ensure the cleaning effect of the fermentation tank 1 and the expansion tank 2, when the fermentation tank 1 and the expansion tank 2 are being cleaned, the outer horizontal pipe 15, the outer vertical pipe 14, the inner horizontal pipe 17 and the inner vertical pipe 16 are rotating by the water pressure of the sprayed cleaning water, and the motor 9 drives the lower sleeve 11 to rotate clockwise through the gear 12, and drives the upper sleeve 10 to rotate counterclockwise through the gear 2 13 and the gear ring 33, so that the outer horizontal pipe 15 and the outer vertical pipe 14 are constantly intersecting with the inner horizontal pipe 17 and the inner vertical pipe 16, and in the process of intersection, they clean each other, thereby effectively preventing residue from adhering to the outer horizontal pipe 15, the outer vertical pipe 14, the inner horizontal pipe 17 and the inner vertical pipe 16 and being difficult to be cleaned, so that the automatic cleaning structure can perform self-cleaning work, without the need for personnel to clean the cleaning equipment, greatly reducing manpower consumption and facilitating the use of the equipment.
[0030] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from all perspectives, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims, not the foregoing description, and it is intended that all variations that come within the meaning and range of equivalents of the claims be included within the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.
[0031] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A microbial feed expansion and fermentation system, comprising a fermentation tank (1) and an expansion tank (2), wherein the expansion tank (2) is provided with a feed discharge assembly, the feed discharge assembly comprising a connecting pipe (5) and a first solenoid valve (6), and the fermentation tank (1) is provided with a discharge assembly, the discharge assembly comprising an outlet pipe (7) and a second solenoid valve (8), characterized in that: The fermentation tank (1) and the expansion tank (2) are both equipped with a reversing assembly, the reversing assembly comprising an upper sleeve (10) and a lower sleeve (11), the fermentation tank (1) and the expansion tank (2) are both equipped with a driving assembly, the driving assembly comprising a motor (9) and a gear 1 (12), the upper sleeve (10) is equipped with a transmission assembly, the transmission assembly comprising a gear 2 (13) and a gear ring (33), the inner sides of the fermentation tank (1) and the expansion tank (2) are both equipped with a stirring assembly, the stirring assembly comprising a vertical pipe group and a horizontal pipe group, the bottoms of the fermentation tank (1) and the expansion tank (2) are both equipped with a water inlet assembly, the water inlet assembly comprising a branch pipe (23) and an inlet pipe (24).
2. A microbial feed expansion and fermentation system according to claim 1, characterized in that: The tops of the fermentation tank (1) and the expansion tank (2) are both welded with inlets, and the inlets are covered with barrel covers (3). The bottoms of the fermentation tank (1) and the expansion tank (2) are both welded with support rings (4). The expansion tank (2) is installed on the top of the fermentation tank (1) through the support rings (4). The connecting pipe (5) is welded to the bottom of the expansion tank (2). The bottom of the expansion tank (2) is connected to the top of the fermentation tank (1) through the connecting pipe (5). The solenoid valve 1 (6) is installed on the connecting pipe (5). The outlet pipe (7) is welded to the bottom of one side of the fermentation tank (1), and the solenoid valve 2 (8) is installed on the outlet pipe (7).
3. A microbial feed expansion and fermentation system according to claim 2, characterized in that: The number of the upper sleeve (10), the motor (9), the gear one (12), and the branch pipe (23) is two. The two upper sleeves (10) are respectively mounted on the inner wall of the top of the fermentation tank (1) and the expansion tank (2) through sealed bearings. The two motors (9) are respectively mounted on the top of the fermentation tank (1) and the expansion tank (2) through bolts. The gear one (12) is mounted on the inner side of the upper sleeve (10). The lower sleeve (11) is mounted on the bottom of the upper sleeve (10) through sealed bearings. The bottom of the gear one (12) is mounted on the inner wall of the lower sleeve (11) through bolts. The top of the gear one (12) passes through the inner wall of the fermentation tank (1) or the expansion tank (2) through a bearing and is key-connected to the output shaft of the motor (9).
4. A microbial feed expansion and fermentation system according to claim 3, characterized in that: The second gear (13) is stuck on the outer side of the first gear (12), and the top of the second gear (13) is respectively installed on the inner wall of the top of the fermentation tank (1) or the expansion tank (2) through a bearing. The gear ring (33) is opened on the inner wall of the upper sleeve (10), and the first gear (12) is meshed with the second gear (13), and the second gear (13) is meshed with the gear ring (33).
5. The microbial feed expansion and fermentation system according to claim 1, characterized in that: The vertical pipe group includes an outer vertical pipe (14) and an inner vertical pipe (16); the horizontal pipe group includes an outer horizontal pipe (15) and an inner horizontal pipe (17); the outer vertical pipe (14) is connected to the outer horizontal pipe (15) through a connecting block (18); the inner vertical pipe (16) is connected to the inner horizontal pipe (17) through a connecting block (18); the outer horizontal pipe (15) and the inner horizontal pipe (17) are respectively mounted on the upper sleeve (10) and the lower sleeve (11) through bearings.
6. A microbial feed expansion and fermentation system according to claim 5, characterized in that: The branch pipe (23) is welded to the bottom of the fermentation tank (1) and the expansion tank (2), respectively. The bottom end of the branch pipe (23) is connected to one end of the inlet pipe (24), and the other end of the inlet pipe (24) extends to the outside of the fermentation tank (1) or the expansion tank (2). A lower snap ring (25) and an upper snap ring (26) are installed on the outer side of the branch pipe (23). The lower snap ring (25) is set on the outer side of the bottom of the branch pipe (23) through a sealing ring, and the upper snap ring (26) is set on the outer side of the top of the branch pipe (23) through a sealing ring. A lower ring cavity (27) is opened on the inner side of the lower snap ring (25), and an upper ring cavity (28) is opened on the inner side of the upper snap ring (26). The branch pipe (23) is connected to the lower ring cavity (27) and the upper ring cavity (28) respectively.
7. A microbial feed expansion and fermentation system according to claim 6, characterized in that: The inner sides of the lower snap ring (25) and the upper snap ring (26) are both provided with interfaces (29); the outer transverse tube (15) is mounted on the inner side of the interface (29) in the lower snap ring (25) through a sealing ring bearing; the outer transverse tube (15) is connected to the branch tube (23) through the interface (29) and the lower annular cavity (27); the inner transverse tube (17) is mounted on the inner side of the interface (29) in the upper snap ring (26) through a sealing bearing; the inner transverse tube (17) is connected to the branch tube (23) through the interface (29) and the upper annular cavity (28).
8. A system for microbial feed expansion and fermentation according to claim 7, characterized in that: The connecting block (18) is provided with a card cavity (20), the outer transverse tube (15), the outer vertical tube (14), the inner transverse tube (17) and the inner vertical tube (16) are all installed on the inner side of the card cavity (20) through and sealed bearings, the inner side of the connecting block (18) is provided with a through cavity (19), the outer transverse tube (15) is connected to the outer vertical tube (14) through the through cavity (19), the inner transverse tube (17) is connected to the inner vertical tube (16) through the through cavity (19), the connecting block (18) is provided with an oblique opening (21), a one-way valve (22) is installed on the inner side of the oblique opening (21), and the through cavity (19) is in one-way communication with the outer side of the connecting block (18) through the oblique opening (21) and the one-way valve (22).
9. A system for microbial feed expansion and fermentation according to claim 8, characterized in that: The inner sides of the outer transverse tube (15), the outer vertical tube (14), the inner transverse tube (17) and the inner vertical tube (16) are all provided with nozzles (30), and the nozzles (30) are evenly distributed on the outer transverse tube (15), the outer vertical tube (14), the inner transverse tube (17) and the inner vertical tube (16), and a sealing plate (31) is clamped on the nozzles (30).
10. A system for microbial feed expansion and fermentation according to claim 9, characterized in that: The sealing plate (31) is mounted on the inner side of the nozzle (30) via a torsion spring (32). The inner side of the sealing plate (31) is tightly sealed on the nozzle (30). The outer side of the sealing plate (31) is flush with the outer sides of the outer transverse tube (15), the outer vertical tube (14), the inner transverse tube (17) and the inner vertical tube (16).
Citation Information
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