Asphalt pavement repairing and leveling device and leveling method
The automated asphalt pavement repair and leveling device solves the problems of low manual operation efficiency and high safety risks, achieves efficient and safe repair effects, and reduces costs and labor intensity.
Patent Information
- Application Number
- CN202511052609.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-30
- Publication Date
- 2025-09-16
AI Technical Summary
Existing asphalt pavement repair and leveling relies on manual operation, which is inefficient, has cumbersome steps, is difficult to ensure quality, has high labor intensity, high safety risks, increased costs, and is prone to re-damage after repair.
An asphalt pavement repair and leveling device is designed, which includes a discharge pipe, a storage box, a hollow plate, a telescopic plate, studs, a motor-driven gear system, an asphalt pump and a roller frame. It realizes automated asphalt filling, shoveling and compaction, and is combined with a buffer structure to improve operational stability and safety.
It improves repair efficiency, reduces labor intensity, reduces costs, ensures repair quality and safety, and complies with resource conservation and environmental protection concepts.
Smart Images

Figure CN120649355A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of asphalt pavement repair and leveling, in particular to an asphalt pavement repair and leveling device and a leveling method. Background Art
[0002] After being repeatedly crushed by vehicles, exposed to wind, sun, rain, temperature changes and other natural factors for a long time, asphalt pavement will develop cracks, potholes, ruts, looseness and other degrees of damage. These damages not only seriously affect the flatness of the road surface, causing severe bumps when the vehicle is driving, reducing driving comfort, and increasing the loss of vehicle parts and fuel consumption; they also destroy the structural integrity of the road surface, weaken the road surface's bearing capacity, shorten the road's service life, bring hidden dangers to traffic safety, and easily cause traffic accidents. In order to restore the flatness and structural performance of the asphalt pavement, ensure the safe, comfortable and efficient driving of vehicles, and extend the service life of the road, it is necessary to repair and level the asphalt pavement.
[0003] Existing asphalt pavement repair and leveling methods generally rely on manual filling of potholes. Manual operation is inefficient, and the cleaning, filling, and compaction steps are cumbersome and time-consuming. Large-scale repairs are slow, seriously impacting traffic. Quality assurance is difficult, filling volume control is inaccurate, and compaction is insufficient. The road surface is prone to re-damage after repair, requiring repeated repairs. The labor intensity is high, and workers work long hours in harsh environments, easily fatigued, affecting work efficiency and health. Moreover, labor costs are constantly rising, and the large amount of manpower invested increases repair costs. At the same time, manual work on the road carries high safety risks and is prone to accidents, threatening workers' lives. Therefore, we propose an asphalt pavement repair and leveling device and method. Summary of the Invention
[0004] The purpose of the present invention is to provide an asphalt pavement repair and leveling device and a leveling method to solve the problem of existing asphalt pavement repair and leveling proposed in the above background technology, which generally relies on manual filling of potholes. The manual operation efficiency is low, and the cleaning, filling and compaction steps are cumbersome and time-consuming. The progress is slow when repairing a large area, which seriously affects traffic. The quality is difficult to guarantee, the filling amount is not accurately controlled, the compaction is insufficient, and the road surface is easily damaged again after repair, requiring repeated repairs. The labor intensity is high, and workers work for a long time in harsh environments and are prone to fatigue, which affects work efficiency and health. In addition, labor costs are constantly rising, and a large amount of manpower input increases the cost of repairs. At the same time, manual work on the road has a high safety risk, and accidents are prone to occur, threatening the safety of workers' lives.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an asphalt pavement repair and leveling device and a leveling method, comprising a carrier, a discharge pipe is fixedly installed at one side position of the bottom of the carrier, a storage box is fixedly installed at one side position of the top of the carrier, a groove is provided at the center position of the top of the carrier, a hollow plate is provided on one side of the groove, a telescopic plate is provided at the inner bottom of the hollow plate, a shovel box is provided on one side of the discharge pipe, a stud is provided at the center of the hollow plate, a threaded long groove is provided at the center of the top of the telescopic plate, a first slide groove is provided at the bottom of both sides of the inner wall of the hollow plate, a first slider is fixedly connected to the top of both sides of the telescopic plate, a slide rod is fixedly installed at the top position and the bottom position of one side of the groove, and the outer wall of the hollow plate corresponds to One end of the sliding rod is fixedly connected to the connecting frame, and one end of the sliding rod passes through the outside of the two connecting frames, one side of the sliding rod is fixedly connected to a connecting block, and one side of the connecting block is fixedly connected to a damping rod. One side of the damping rod is fixedly connected to the outer wall of the hollow plate, and the top of one side of the hollow plate is fixedly connected to the chassis, and the first motor is fixedly installed inside the chassis, and the top of the stud surface is fixedly installed with a driven gear, and one side of the driven gear is meshed with a driving gear, and the first motor is fixedly connected to the first main shaft through the output end of one side thereof, and one side of the first main shaft sequentially passes through the chassis and the interior of the hollow plate and is fixedly connected to the center of one side of the driving gear, and one side of the sliding rod surface is sleeved with a spring, and two ends of the spring are fixedly connected to the groove and the side opposite to the connecting frame respectively.
[0006] The upper end of the carrier is respectively fixedly equipped with a first asphalt pump and a second asphalt pump on both sides of the storage box. The first asphalt pump is fixedly connected to the first feeding pipe through the feeding end on one side thereof, and the first asphalt pump is fixedly connected to the first extraction pipe through the extraction end on the other side thereof. One side of the shoveling box is fixedly connected to a corrugated pipe, the second asphalt pump is fixedly connected to the second feeding pipe through the feeding end on one side thereof, and the second asphalt pump is fixedly connected to the second extraction pipe through the extraction end on the other side thereof. The front end and the rear end on the other side of the bottom of the carrier are fixedly connected to roller frames, and a leveling roller is movably connected to the bottom between the two roller frames.
[0007] Preferably, the front end and the rear end of one side of the bottom of the carrier are fixedly connected to wheel frames, and the bottoms of the rear surfaces of the two wheel frames are movably mounted with moving wheels.
[0008] Preferably, the top and bottom of the hollow plate both penetrate to the outside of the groove, the bottom of the telescopic plate penetrates to the outside of the hollow plate and is fixedly connected to one side of the top of the shovel box, the bottom of the stud penetrates to the inside of the long threaded groove and is threadedly connected to the inner wall of the long threaded groove, the top of the stud is movably connected to the bearing fixedly installed at the top center of the hollow plate, and the opposite sides of the two first sliders extend to the inside of the two first slide grooves respectively and are slidably connected to the inner walls of the first slide grooves.
[0009] Preferably, a guide groove is provided at the top and bottom of the other side of the groove, and the outer wall of the hollow plate is fixedly connected to a guide rod on one side corresponding to the two guide grooves, and one end of the two guide rods respectively penetrates into the interior of the two guide grooves and is slidably connected to the inner wall of the guide groove, and the center of the top and bottom of the connecting block is fixedly connected to the second slider, and a second slide groove is provided at the center position of the top and inner bottom of the connecting frame, and the top and bottom of the two second sliders respectively extend into the interior of the two second slide grooves and are slidably connected to the inner wall of the second slide groove.
[0010] Preferably, one end of the first feeding pipe passes through the outside of the carrier and is fixedly connected to the center of the top of the discharge pipe, one end of the first drawing pipe passes through the interior of the storage box, one end of the second feeding pipe is fixedly connected to one side of the top of the storage box, and one end of the second drawing pipe passes through the outside of the carrier and is fixedly connected to one end of the corrugated tube.
[0011] Preferably, a shell is fixedly installed at the center of the front surface of the roller frame arranged at the front end, a second motor is fixedly installed on the top of the rear surface inside the shell, the second motor is fixedly connected to the second main shaft through the output end of its front surface, the front end of the second main shaft is fixedly installed with a No. 1 transmission wheel, the front end of the leveling roller passes through the outside of the roller frame and is fixedly installed with a No. 2 transmission wheel, and the No. 1 transmission wheel and the No. 2 transmission wheel are connected by chain transmission.
[0012] An operating method for repairing and leveling an asphalt pavement comprises the following steps: In step one, the asphalt pavement repair and leveling device is moved to the asphalt pavement to be repaired. The first asphalt pump is first activated. The first asphalt pump draws asphalt from the storage box through the pumping end and first pumping pipe on one side, then discharges the asphalt through the feeding end and first feeding pipe on the other side, and then discharges it through the discharge pipe, filling the asphalt pavement to be repaired. After filling, the first motor in the top chassis on one side of the hollow plate is activated. The first motor drives the driving gear through the first main shaft, which in turn drives the meshing driven gear, thereby rotating the stud. Because the bottom of the stud extends into the threaded groove at the top center of the telescopic plate and is threadedly connected to the inner wall, the rotation of the stud causes the telescopic plate to slide downward along the inner wall of the hollow plate under the sliding cooperation of the first slider and the first chute, thereby adjusting the height of the shovel box. The carrier is then moved, and the shovel box shovels excess asphalt into the shovel box.
[0013] Step 2: During the shoveling process, when the shoveling box is subjected to excess asphalt reaction force, the hollow plate will move along the slide rod under the action of external force. At this time, the spring sleeved on the surface of the slide rod will undergo elastic deformation, cushioning the hollow plate and the connected shoveling box and adjustment structure. At the same time, the damping rod will also play a damping and buffering role to reduce vibration and impact, and ensure the stability of the shoveling process.
[0014] Step three: Start the second motor, located in the center housing on the front surface of the front roller frame. This motor drives the first drive wheel via the second spindle, which in turn drives the second drive wheel via a chain. This in turn causes the second drive wheel, which is fixed to the front end of the leveling roller, to rotate together. As the carrier moves, the leveling roller flattens the asphalt after filling and leveling.
[0015] Step 4: Control the second asphalt pump. The second asphalt pump extracts the asphalt shoveled into the shoveling box through the extraction end and the second extraction pipe on one side, and then transports the asphalt to the storage box through the feeding end and the second feeding pipe on the other side for recycling so that it can be used again later.
[0016] Compared with the prior art, the present invention has the following beneficial effects: The asphalt pavement repair and leveling device and method are designed with a discharge pipe, a storage box, a hollow plate, a telescopic plate, a stud, a threaded long groove, a shovel box, a first motor, a driving gear, a driven gear, a first asphalt pump, a first feeding pipe, a first extraction pipe, a second asphalt pump, a second feeding pipe, and a second extraction pipe. In the asphalt filling link, the first asphalt pump cooperates with the first extraction pipe and the first feeding pipe to discharge the asphalt in the storage box through the discharge pipe, thereby realizing rapid filling of the asphalt pavement to be repaired, avoiding the problems of low efficiency and uneven filling of manual filling, greatly shortening the filling time, and improving the overall repair efficiency. In terms of removing excess asphalt, the first motor drives the driving gear and the driven gear to drive the stud to rotate, thereby causing the telescopic plate to move along the inner wall of the hollow plate, and accurately adjusting the height of the shovel box, which can better adapt to the need to remove excess asphalt after repairing potholes of different depths. The utility model relates to a novel asphalt scraping machine, which is convenient for operation and reduces the labor intensity of manual shoveling. The second asphalt pump cooperates with the second extraction pipe and the second feeding pipe to draw the asphalt shoveled into the shoveling box back to the storage box for recycling and reuse, avoiding the waste of asphalt materials and reducing the repair cost. It conforms to the concept of resource conservation and environmental protection. The design of the groove, connecting frame, slide rod, spring, connecting block, second slide groove, second slider and damping rod, when the shoveling box is subjected to the reaction force of excess asphalt, the spring quickly undergoes elastic deformation, effectively absorbing and dispersing most of the impact force, reducing the instantaneous pressure on the equipment, and at the same time, the connecting block cooperates with the precise guidance of the second slide groove and the second slider, so that the damping rod can play a role in the predetermined direction, further slowing down the movement speed of the hollow plate through its damping characteristics, reducing vibration and shaking, and the two work together to provide efficient and reliable buffering for the shoveling process, ensuring the stability of the operation and the safety of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 For the present invention Figure 1 A partial enlarged schematic diagram; Figure 3 For the present invention Figure 1 A partial enlarged schematic diagram of B in the middle; Figure 4 This is a structural perspective diagram of the shovel box of the present invention; Figure 5 It is the main view of the structure of the present invention.
[0018] In the figure: 1, carrier; 2, wheel frame; 3, moving wheel; 4, discharge pipe; 5, storage box; 6, groove; 7, hollow plate; 8, telescopic plate; 9, stud; 10, first chute; 11, first slider; 12, long thread groove; 13, guide rod; 14, guide groove; 15, connecting frame; 16, slide rod; 17, spring; 18, connecting block; 19, second chute; 20, second slider; 21, damping rod; 22, shovel 23. Chassis; 24. First motor; 25. Driving gear; 26. Driven gear; 27. First asphalt pump; 28. First feeding pipe; 29. First extraction pipe; 30. Second asphalt pump; 31. Second feeding pipe; 32. Second extraction pipe; 33. Roller frame; 34. Smoothing roller; 35. Housing; 36. Second motor; 37. Transmission wheel No. 1; 38. Transmission wheel No. 2; 39. Chain; 40. Bellows. DETAILED DESCRIPTION
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] See also Figure 1-5The present invention provides a technical solution: an asphalt pavement repair and leveling device and a leveling method, comprising a carrier 1, a discharge pipe 4 is fixedly installed at one side of the bottom of the carrier 1, a storage box 5 is fixedly installed at one side of the top of the carrier 1, a groove 6 is provided at the center of the top of the carrier 1, a hollow plate 7 is provided on one side of the groove 6, a telescopic plate 8 is provided at the inner bottom of the hollow plate 7, a shovel box 22 is provided on one side of the discharge pipe 4, a stud 9 is provided in the center of the hollow plate 7, a threaded long groove 12 is provided at the center of the top of the telescopic plate 8, a first slide groove 10 is provided at the bottom of both sides of the inner wall of the hollow plate 7, a first slider 11 is fixedly connected to the top of both sides of the telescopic plate 8, a slide rod 16 is fixedly installed at the top and bottom positions of one side in the groove 6, and the outer wall of the hollow plate 7 is fixedly connected to one end of the two slide rods 16 respectively. The connecting frame 15, one end of the two sliding rods 16 respectively penetrates the outside of the two connecting frames 15, one side of the sliding rod 16 is fixedly connected to the connecting block 18, one side of the connecting block 18 is fixedly connected to the damping rod 21, one side of the damping rod 21 is fixedly connected to the outer wall of the hollow plate 7, the top of one side of the hollow plate 7 is fixedly connected to the chassis 23, the inside of the chassis 23 is fixedly installed with a first motor 24, the top of the surface of the stud 9 is fixedly installed with a driven gear 26, one side of the driven gear 26 is meshed with a driving gear 25, the first motor 24 is fixedly connected to the first main shaft through the output end of one side thereof, one side of the first main shaft sequentially penetrates the interior of the chassis 23 and the hollow plate 7 and is fixedly connected to the center of one side of the driving gear 25, one side of the surface of the sliding rod 16 is sleeved with a spring 17, and the two ends of the spring 17 are fixedly connected to the groove 6 and the side opposite to the connecting frame 15 respectively.
[0021] The upper end of the carrier 1 is respectively fixedly installed with a first asphalt pump 27 and a second asphalt pump 30 on both sides of the storage box 5. The first asphalt pump 27 is fixedly connected to the first feeding pipe 28 through the feeding end on one side thereof, and the first asphalt pump 27 is fixedly connected to the first extraction pipe 29 through the extraction end on the other side thereof. One side of the shovel box 22 is fixedly connected to a bellows 40, and the second asphalt pump 30 is fixedly connected to the second feeding pipe 31 through the feeding end on one side thereof, and the second asphalt pump 30 is fixedly connected to the second extraction pipe 32 through the extraction end on the other side thereof. The front end and the rear end on the other side of the bottom of the carrier 1 are fixedly connected to a roller frame 33, and a leveling roller 34 is movably connected to the bottom between the two roller frames 33.
[0022] The front and rear ends of one side of the bottom of the carrier 1 are fixedly connected to wheel frames 2, and the bottoms of the rear surfaces of the two wheel frames 2 are movably mounted with moving wheels 3 to facilitate the movement of the device.
[0023] The top and bottom of the hollow plate 7 both penetrate to the outside of the groove 6, the bottom of the telescopic plate 8 penetrates to the outside of the hollow plate 7 and is fixedly connected to one side of the top of the shovel box 22, the bottom of the stud 9 penetrates to the inside of the threaded long groove 12 and is threadedly connected to the inner wall of the threaded long groove 12, the top of the stud 9 is movably connected to the bearing fixedly installed at the top center of the hollow plate 7, and the opposite sides of the two first sliders 11 extend to the inside of the two first slide grooves 10 respectively and are slidably connected to the inner wall of the first slide groove 10.
[0024] A guide groove 14 is provided at the top and bottom of the other side of the groove 6. The outer walls of the hollow plate 7 are fixedly connected to one side of the two guide grooves 14, and one end of the two guide rods 13 respectively penetrates the interior of the two guide grooves 14 and is slidably connected to the inner wall of the guide groove 14. The center of the top and bottom of the connecting block 18 is fixedly connected to the second slider 20. The top and bottom of the inner center of the connecting frame 15 are provided with a second slide groove 19. The top and bottom of the two second sliders 20 extend to the interior of the two second slide grooves 19 and are connected to the inner wall of the guide groove 14. The sliding connection of the inner wall of the second slide groove 19 and the sliding connection of the guide rod 13 and the guide groove 14 further enhance the stability of the movement of the hollow plate 7, prevent the hollow plate 7 from shaking or offsetting during the lifting process, and ensure the accuracy of the adjustment of the shoveling box 22; the sliding connection between the second slider 20 and the second slide groove 19 provides precise guidance for the movement of the connecting block 18, and ensures that the connecting block 18 can move according to the predetermined trajectory during the shoveling buffering process, so that the buffering components such as the damping rod 21 can function normally, thereby improving the reliability and stability of the buffering system.
[0025] One end of the first feeding pipe 28 passes through the outside of the carrier 1 and is fixedly connected with the center of the top of the discharging pipe 4, one end of the first extraction pipe 29 passes through the interior of the storage box 5, one end of the second feeding pipe 31 is fixedly connected with one side of the top of the storage box 5, one end of the second extraction pipe 32 passes through the outside of the carrier 1 and is fixedly connected with one end of the bellows 40. The connection between the first feeding pipe 28 and the discharge pipe 4 can transport external materials to a designated location, providing a material source for the shoveling operation; the connection between the first extraction pipe 29 and the storage box 5 can extract the material in the storage box 5 for transportation or processing; the second feeding pipe 31 can transport the processed material back to the storage box 5 or transport it to other required places; the connection between the second extraction pipe 32 and the bellows 40 is convenient for extracting materials from different external positions. The scalability of the bellows 40 increases the flexibility and range of extraction. These pipes together constitute a complete material conveying system, which ensures the equipment's shoveling, storage and transportation functions.
[0026] A shell 35 is fixedly installed at the center of the front surface of the roller frame 33 set at the front end, and a second motor 36 is fixedly installed on the top of the rear surface inside the shell 35. The second motor 36 is fixedly connected to the second main shaft through the output end of its front surface, and the front end of the second main shaft is fixedly installed with a No. 1 transmission wheel 37. The front end of the leveling roller 34 passes through the outside of the roller frame 33 and is fixedly installed with a No. 2 transmission wheel 38. The No. 1 transmission wheel 37 and the No. 2 transmission wheel 38 are connected by a chain 39. The shell 35 provides protection for the second motor 36 to prevent it from being damaged by external factors; the second motor 36 serves as a power source, and drives the No. 1 transmission wheel 37 to rotate through the second main shaft; the No. 1 transmission wheel 37 is connected to the No. 2 transmission wheel 38 through a chain 39, and transmits power to the leveling roller 34, so that the leveling roller 34 can rotate, thereby leveling the road surface after shoveling, ensuring the flatness and quality of the road surface.
[0027] An operating method for repairing and leveling an asphalt pavement comprises the following steps: In step one, the asphalt pavement repair and leveling device is moved to the asphalt pavement to be repaired. The first asphalt pump 27 is activated. The pump draws asphalt from the storage tank 5 through its pumping port and first pumping pipe 29 on one side. The asphalt is then discharged through the feed port and first feed pipe 28 on the other side, and then through the discharge pipe 4, filling the asphalt pavement to be repaired. After filling is complete, the first motor 24 within the top housing 23 of the hollow panel 7 is activated. The first motor 24 rotates the driving gear 25 via the first spindle, which in turn rotates the meshing driven gear 26, thereby rotating the stud 9. Because the bottom of the stud 9 extends through the threaded slot 12 at the top center of the telescopic panel 8 and is threadedly connected to the inner wall, the rotation of the stud 9 causes the telescopic panel 8 to slide downward along the inner wall of the hollow panel 7, assisted by the sliding engagement of the first slider 11 and the first chute 10. This adjusts the height of the shovel box 22, which then moves the carrier 1, and the shovel box 22 shovels excess asphalt into the shovel box 22.
[0028] Step 2. During the shoveling process, when the shoveling box 22 is subjected to excess asphalt reaction force, the hollow plate 7 will move along the slide rod 16 under the action of external force. At this time, the spring 17 sleeved on the surface of the slide rod 16 will undergo elastic deformation, cushioning the hollow plate 7 and the connected shoveling box 22 and the adjustment structure. At the same time, the damping rod 21 will also play a damping and buffering role to reduce vibration and impact, and ensure the stability of the shoveling process.
[0029] Step three: Start the second motor 36 located in the central housing 35 on the front surface of the front roller frame 33. This second motor 36 drives the first transmission wheel 37 via the second main shaft. The first transmission wheel 37 then drives the second transmission wheel 38 via the chain 39. This in turn causes the leveling roller 34, which is fixed to the front end of the second transmission wheel 38, to rotate together. As the carrier 1 moves, the leveling roller 34 flattens the asphalt that has been filled and leveled.
[0030] Step 4: Control the second asphalt pump 30. The second asphalt pump 30 extracts the asphalt shoveled into the shoveling box 22 through the extraction end and the second extraction pipe 32 on one side, and then transports the asphalt to the storage box 5 through the feeding end and the second feeding pipe 31 on the other side for recovery so that it can be used again later.
[0031] In summary, the asphalt pavement repair and leveling device and method, through the design of the discharge pipe 4, the storage box 5, the hollow plate 7, the telescopic plate 8, the stud 9, the threaded long groove 12, the shovel box 22, the first motor 24, the driving gear 25, the driven gear 26, the first asphalt pump 27, the first feeding pipe 28, the first extraction pipe 29, the second asphalt pump 30, the second feeding pipe 31 and the second extraction pipe 32, in the asphalt filling link, the first asphalt pump 27 cooperates with the first extraction pipe 29 and the first feeding pipe 2 8, can discharge the asphalt in the storage box 5 through the discharge pipe 4, realize the rapid filling of the asphalt road surface to be repaired, avoid the problems of low efficiency and uneven filling of manual filling, greatly shorten the filling time, and improve the overall repair efficiency. In terms of removing excess asphalt, the first motor 24 drives the driving gear 25 and the driven gear 26 to drive the stud 9 to rotate, thereby making the telescopic plate 8 move along the inner wall of the hollow plate 7, and accurately adjusting the height of the shoveling box 22, which can better adapt to the different depths of potholes after repair. The second asphalt pump 30 cooperates with the second extraction pipe 32 and the second feeding pipe 31 to draw the asphalt shoveled into the shoveling box 22 back to the storage box 5 for recycling, avoiding the waste of asphalt materials and reducing the repair cost, which is in line with the concept of resource conservation and environmental protection. The design of the groove 6, the connecting frame 15, the slide bar 16, the spring 17, the connecting block 18, the second slide 19, the second slider 20 and the damping rod 21 is that when the shoveling box 22 is subjected to the reaction force of excess asphalt, the spring 17 quickly undergoes elastic deformation, effectively absorbing and dispersing most of the impact force, reducing the instantaneous pressure on the equipment. At the same time, the connecting block 18 cooperates with the second slide 19 and the second slider 20 for precise guidance, so that the damping rod 21 can play its role in the predetermined direction, further slowing down the movement speed of the hollow plate through its damping characteristics, reducing vibration and shaking, and the two work together to provide efficient and reliable buffering for the shoveling process, ensuring the stability of the operation and the safety of the equipment.
[0032] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0033] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An asphalt pavement repair and leveling device, comprising a carrier (1), characterized in that: A discharge pipe (4) is fixedly installed at one side of the bottom of the carrier (1), a storage box (5) is fixedly installed at one side of the top of the carrier (1), a groove (6) is provided at the center of the top of the carrier (1), a hollow plate (7) is provided on one side of the groove (6), a telescopic plate (8) is provided at the inner bottom of the hollow plate (7), a shovel box (22) is provided on one side of the discharge pipe (4), a stud (9) is provided at the center of the hollow plate (7), a threaded long groove (12) is provided at the center of the top of the telescopic plate (8), a first slide groove (10) is provided at the bottom of both sides of the inner wall of the hollow plate (7), a first slider (11) is fixedly connected to the top of both sides of the telescopic plate (8), a slide rod (16) is fixedly installed at the top and bottom positions of one side of the groove (6), the outer wall of the hollow plate (7) is fixedly connected to a connecting frame (15) corresponding to one end of the two slide rods (16), one end of the two slide rods (16) The first motor (24) is fixedly mounted on the inside of the chassis (23); the top of the stud (9) is fixedly mounted on the top of the surface of the stud (9); the one side of the driven gear (26) is meshed with the driving gear (25); the first motor (24) is fixedly connected to the first main shaft through the output end on one side thereof; one side of the first main shaft passes through the inside of the chassis (23) and the hollow plate (7) in sequence and is fixedly connected to the center of one side of the driving gear (25); a spring (17) is sleeved on one side of the surface of the slide rod (16); the two ends of the spring (17) are fixedly connected to the groove (6) and the side opposite to the connecting frame (15); A first asphalt pump (27) and a second asphalt pump (30) are fixedly installed on the upper end of the carrier (1) on both sides of the corresponding storage box (5), respectively. The first asphalt pump (27) is fixedly connected to a first feeding pipe (28) through the feeding end on one side thereof, and the first asphalt pump (27) is fixedly connected to a first extraction pipe (29) through the extraction end on the other side thereof. A corrugated pipe (40) is fixedly connected to one side of the shovel box (22), and the second asphalt pump (30) is fixedly connected to a second feeding pipe (31) through the feeding end on one side thereof, and the second asphalt pump (30) is fixedly connected to a second extraction pipe (32) through the extraction end on the other side thereof. The front end and the rear end of the other side of the bottom of the carrier (1) are fixedly connected to roller frames (33), and a leveling roller (34) is movably connected to the bottom between the two roller frames (33).
2. The asphalt pavement repair and leveling device according to claim 1, characterized in that: The front end and the rear end of one side of the bottom of the carrier (1) are both fixedly connected to wheel frames (2), and the bottoms of the rear surfaces of the two wheel frames (2) are both movably mounted with moving wheels (3).
3. The asphalt pavement repair and leveling device according to claim 1, characterized in that: The top and bottom of the hollow plate (7) are both extended to the outside of the groove (6), the bottom of the telescopic plate (8) is extended to the outside of the hollow plate (7) and is fixedly connected to one side of the top of the shovel box (22), the bottom of the stud (9) is extended to the inside of the threaded long groove (12) and is threadedly connected to the inner wall of the threaded long groove (12), the top of the stud (9) is movably connected to the bearing fixedly installed at the top center of the hollow plate (7), and the opposite sides of the two first sliders (11) extend to the inside of the two first slide grooves (10) respectively and are slidably connected to the inner wall of the first slide groove (10).
4. The asphalt pavement repair and leveling device according to claim 1, characterized in that: A guide groove (14) is provided at the top and bottom of the other side of the groove (6), and the outer wall of the hollow plate (7) is fixedly connected to one side of the two guide grooves (14), and one end of the two guide rods (13) respectively penetrates into the interior of the two guide grooves (14) and is slidably connected to the inner wall of the guide groove (14). The center of the top and bottom of the connecting block (18) is fixedly connected to the second slider (20), and the center of the top and bottom of the connecting frame (15) is provided with a second slide groove (19), and the top and bottom of the two second sliders (20) respectively extend into the interior of the two second slide grooves (19) and are slidably connected to the inner wall of the second slide groove (19).
5. The asphalt pavement repair and leveling device according to claim 1, characterized in that: One end of the first feeding pipe (28) passes through the outside of the carrier (1) and is fixedly connected to the center of the top of the discharge pipe (4), one end of the first extraction pipe (29) passes through the inside of the storage box (5), one end of the second feeding pipe (31) is fixedly connected to one side of the top of the storage box (5), and one end of the second extraction pipe (32) passes through the outside of the carrier (1) and is fixedly connected to one end of the bellows (40).
6. The asphalt pavement repair and leveling device according to claim 1, characterized in that: A housing (35) is fixedly mounted at the center of the front surface of the roller frame (33) provided at the front end, a second motor (36) is fixedly mounted on the top of the rear surface inside the housing (35), the second motor (36) is fixedly connected to a second main shaft through the output end of the front surface thereof, a first transmission wheel (37) is fixedly mounted on the front end of the second main shaft, the front end of the leveling roller (34) passes through the outside of the roller frame (33) and is fixedly mounted with a second transmission wheel (38), the first transmission wheel (37) and the second transmission wheel (38) are connected in transmission via a chain (39).
7. A method for leveling an asphalt pavement using the asphalt pavement repair device according to any one of claims 1 to 6, characterized in that: The steps include: Step 1: Move the asphalt pavement repair and leveling device to the asphalt pavement to be repaired, start the first asphalt pump (27), and the first asphalt pump (27) extracts asphalt from the storage box (5) through the extraction end and the first extraction pipe (29) on one side of the asphalt pump (27), and then discharges the asphalt through the feeding end and the first feeding pipe (28) on the other side through the discharge pipe (4), thereby filling the asphalt pavement to be repaired. After the filling is completed, start the first motor (24) in the top chassis (23) on one side of the hollow plate (7), and the first motor (24) drives the driving gear (25) to rotate through the first main shaft. The driving gear (25) drives the driven gear (26) meshed with it to rotate, thereby rotating the stud (9). Since the bottom of the stud (9) penetrates into the threaded long groove (12) at the top center of the telescopic plate (8) and is threadedly connected to the inner wall, the rotation of the stud (9) causes the telescopic plate (8) to move downward along the inner wall of the hollow plate (7) under the sliding cooperation of the first slider (11) and the first slide groove (10), thereby adjusting the height of the shoveling box (22), and then the carrier (1) is moved, and the shoveling box (22) shovels the excess asphalt into the shoveling box (22); Step 2: During the shoveling process, when the shoveling box (22) is subjected to excess asphalt reaction force, the hollow plate (7) will move along the slide bar (16) under the action of the external force. At this time, the spring (17) sleeved on the surface of the slide bar (16) will undergo elastic deformation to cushion the hollow plate (7) and the connected shoveling box (22) and the adjustment structure. At the same time, the damping rod (21) will also play a damping and buffering role to reduce vibration and impact, thereby ensuring the stability of the shoveling process. Step 3: Start the second motor (36) located in the central housing (35) on the front surface of the front roller frame (33). The second motor (36) drives the first transmission wheel (37) to rotate through the second main shaft. The first transmission wheel (37) drives the second transmission wheel (38) to rotate through the chain (39), thereby rotating the first transmission wheel (37) and the second transmission wheel (38) fixed to the front end of the leveling roller (34). As the carrier (1) moves, the leveling roller (34) flattens the asphalt after filling and leveling. Step 4: Control the second asphalt pump (30). The second asphalt pump (30) extracts the asphalt shoveled into the shoveling box (22) through the extraction end and the second extraction pipe (32) on one side, and then transports the asphalt to the storage box (5) through the feeding end and the second feeding pipe (31) on the other side for recycling so that it can be used again later.