Assembly type aluminum veneer anti-deformation splicing support device

By using magnetic coupling guiding components and energy recovery closed-loop enhancement components, the problems of warping and misalignment of aluminum panels under temperature changes are solved, realizing automatic alignment and energy recovery of aluminum panels, and enhancing structural stability and energy utilization efficiency.

CN120649682BActive Publication Date: 2025-11-11XIAMEN SHINEJOY HOUSING IND CO LTD
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Patent Information

Application Number
CN202511164776.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-20
Publication Date
2025-11-11
Estimated Expiration
2045-08-20

AI Technical Summary

Technical Problem

Existing prefabricated aluminum single-panel anti-deformation splicing support devices are prone to warping and misalignment of joints under temperature changes, leading to structural fatigue damage. In addition, the installation efficiency is low, and the energy of thermal deformation motion cannot be effectively utilized, increasing the accumulation of structural stress and the risk of splicing failure.

Method used

The system employs a magnetic coupling guide component and an energy recovery closed-loop enhancement component. It utilizes a Teflon-coated longitudinal slide rail with a low coefficient of friction and a permanent magnet array to achieve automatic alignment and tight bonding of aluminum panels, and converts mechanical energy into electrical energy. The energy is then recovered through components such as piezoelectric ceramics and copper coils.

Benefits of technology

It enables aluminum panels to expand and contract freely under temperature changes, eliminates mechanical connection constraint stress, enhances structural stability and safety, improves installation efficiency, and converts wind and vibration energy into electrical energy, thereby improving building energy efficiency.

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Abstract

The application discloses an assembled aluminum veneer anti-deformation splicing support device, and relates to the technical field of building decoration material installation. A magnetic coupling guide assembly is used, a Teflon coating longitudinal sliding rail with a low friction coefficient is used, and the aluminum veneer can freely expand and contract along the sliding rail direction when the temperature changes, without any mechanical constraint to hinder the thermal expansion and cold contraction behavior. A strong attractive force is generated by the edge permanent magnet array, so that the adjacent aluminum veneers are automatically aligned and closely attached when spliced, forming a visual seamless effect. The magnet is installed in a pluggable card cassette, and quick locking is realized through elastic catches, which can simplify the installation process and facilitate later replacement or maintenance. Strong magnetic attraction is used to realize non-contact auxiliary positioning and wind resistance, and the low-friction coefficient guide sliding rail is combined to accurately guide the thermal deformation direction and completely eliminate the constraint stress caused by mechanical connection. The magnetic attraction can not only provide splicing alignment capability.
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Description

Technical Field

[0001] This invention relates to the field of building decoration material installation technology, specifically to a prefabricated aluminum single-panel anti-deformation splicing support device. Background Technology

[0002] A set of prefabricated aluminum panel anti-deformation splicing support devices is a support system specifically designed for the processing or installation of aluminum panels. Its core function is to prevent the aluminum panels from deforming due to stress or heat effects, thereby ensuring splicing accuracy and flatness.

[0003] However, the existing prefabricated aluminum single-panel anti-deformation splicing support device has the following shortcomings:

[0004] Traditional mechanical connection methods restrict the free expansion and contraction of aluminum panels under temperature changes, resulting in significant internal thermal stress. Long-term accumulated thermal stress can cause aluminum panels to warp, joints to misalign, and fatigue damage to the keel structure. At the same time, the heavy reliance on manual alignment during installation leads to low construction efficiency. Manual splicing is time-consuming and labor-intensive. Under the action of external forces such as strong winds, the spliced ​​parts may shift, which can further widen the gaps and affect the overall appearance of the building. Problems such as loose bolts and weld fatigue weaken the connection strength between the panels and the supporting structure. Furthermore, the kinetic energy generated by the wind-induced vibration of the slide rail is wasted and cannot be converted into usable electrical energy. As a result, the thermal deformation motion that could have been utilized becomes a burden, which in turn exacerbates the risk of structural stress accumulation and splicing failure.

[0005] Therefore, we propose a prefabricated aluminum single-panel anti-deformation splicing support device to solve the problems mentioned above. Summary of the Invention

[0006] The purpose of this invention is to provide an assembled aluminum panel anti-deformation splicing support device, a magnetic coupling guide component, and a Teflon-coated longitudinal slide rail with a low coefficient of friction. The aluminum panel can freely expand and contract along the slide rail direction when the temperature changes, without any mechanical constraints hindering its thermal expansion and contraction behavior. The edge permanent magnet array generates a strong attraction force, so that adjacent aluminum panels are automatically aligned and tightly fitted during splicing.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a prefabricated aluminum single-panel anti-deformation splicing support device, comprising two support gantry frames, two sets of magnetic coupling guide components, and two sets of energy recovery closed-loop enhancement components;

[0008] Two sets of magnetically coupled guiding components are symmetrically installed between the inner walls of the two supporting gantry frames. Two sets of energy recovery closed-loop enhancement components are installed on the side walls of the two supporting gantry frames, and the energy recovery closed-loop enhancement components are located on one side of the outer wall of the magnetically coupled guiding components. The system includes two supporting gantry frames, with two sets of magnetically coupled guiding components symmetrically installed vertically between the inner walls of the two supporting gantry frames. The two sets of energy recovery closed-loop enhancement components are installed on one side of the outer wall of the two supporting gantry frames, and the energy recovery closed-loop enhancement components are installed on one side of the outer wall of the magnetically coupled guiding components.

[0009] The magnetic coupling guide assembly includes a set of permanent magnets and an aluminum plate. The set of permanent magnets is used to generate a strong attraction force. Sliders are fixedly connected to both sides of the outer wall of the aluminum plate. Slide rails are slidably connected to the outer surfaces of the two sliders. The surfaces of the two slide rails are coated with Teflon coating.

[0010] The energy recovery closed-loop enhancement component includes a set of piezoelectric ceramics, a set of copper coils, and a set of neodymium iron boron magnets. The set of piezoelectric ceramics is used to convert mechanical energy into electrical energy, the set of copper coils is used to generate induced electromotive force, and the set of neodymium iron boron magnets is used to provide a high-intensity constant magnetic field.

[0011] Preferably, the two supporting gantry frames are bolted together on one side of their outer walls to form a fixed frame, and the two supporting gantry frames are placed symmetrically.

[0012] Preferably, the magnetic coupling guide assembly further includes an aluminum plate, the interior of which has a slot, and the inner walls of the slot have holes on both sides, and a cartridge is movably inserted between the inner walls of the slot.

[0013] Preferably, the outer wall of the cartridge has grooves on both sides, and the inner walls of the two grooves are elastically connected to two first springs, and the outer walls of the two first springs are elastically connected to a support plate on one side.

[0014] Preferably, each of the two support plates has a locking pin fixedly connected to one side of its outer wall, and the two locking pins pass through a corresponding hole and extend to the outside of the aluminum single plate. The two locking pins are used to provide locking force. The inner surface wall of the cartridge is connected to the outer surface wall of a set of permanent magnets. A set of low thermal conductivity ceramics is fixedly connected to one side of the outer wall of the set of permanent magnets. The set of low thermal conductivity ceramics is used to block the thermal bridge effect.

[0015] Preferably, the upper and lower ends of the two slide rails are bolted together with fixing members, and a set of second springs is elastically connected to one side of the outer wall of each of the four fixing members. A connecting plate is elastically connected to one side of the outer wall of each of the four sets of second springs. The outer walls of the four connecting plates are covered with silicone sleeves, and the four silicone sleeves are used to provide elastic cushioning. The outer walls of the two slide rails and the inner walls of the two supporting gantry frames are bolted together.

[0016] Preferably, the energy recovery closed-loop enhancement component further includes a set of electromagnetic compensation coils, a capacitor, a power distribution module, and a gap sensor. The set of electromagnetic compensation coils is installed on one side of the outer wall of a set of low thermal conductivity ceramics. The outer wall of the set of low thermal conductivity ceramics is connected to the inner wall of the cartridge. The set of electromagnetic compensation coils is used to enhance the attractive force of a set of permanent magnets. The capacitor is used to store electrical energy. The power distribution module is used to control the direction of electrical energy.

[0017] Preferably, each of the outer walls of a set of piezoelectric ceramics is connected to the outer wall of a supporting gantry and a fixed frame.

[0018] Preferably, one side of the outer wall of a set of copper coils is connected to one side of the inner wall of a slide rail, and one side of the outer wall of a set of neodymium iron boron magnets is connected to one side of the outer wall of a slider.

[0019] Preferably, one side of the outer wall of the capacitor and the power distribution module is connected to one side of the inner wall of the slide rail, the gap sensor is used to monitor the splicing status, and one side of the outer wall of the gap sensor is connected to one side of the inner wall of the slide rail.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] 1. In this invention, by setting up a magnetic coupling guide component and utilizing a Teflon-coated longitudinal slide rail with a low coefficient of friction, the aluminum panel can freely expand and contract along the slide rail direction when the temperature changes. There are no mechanical constraints that hinder its thermal expansion and contraction behavior. The edge permanent magnet array generates a strong attraction force, which makes adjacent aluminum panels automatically align and fit tightly when splicing, forming a visually seamless effect. The magnets are installed in a pluggable cartridge, and quick locking is achieved through elastic pins, which simplifies the installation process and facilitates later replacement or maintenance. Furthermore, the strong magnetic attraction force achieves non-contact auxiliary positioning and wind resistance. By combining the low coefficient of friction guide slide rail, the direction of thermal deformation can be accurately guided, completely eliminating the constraint stress caused by mechanical connection. This magnetic attraction force not only provides splicing alignment capability, but also gives the panel sufficient wind resistance and resistance to lateral displacement, thereby enhancing the stability and safety of the overall structure.

[0022] 2. In this invention, by setting up an energy recovery closed-loop enhancement component, mechanical energy that would otherwise be wasted, such as wind and vibration, can be converted into electrical energy to provide basic power supply for electronic components such as sensors and electromagnetic compensation coils. When the sliding motion of the aluminum panel caused by thermal deformation or wind force can be converted into electrical energy, the range of recyclable energy is expanded. At the same time, the energy recovery component reduces energy consumption and improves the overall energy efficiency of the building. Attached Figure Description

[0023] Figure 1This is a perspective view of the main structure of an assembled aluminum single-panel anti-deformation splicing support device according to the present invention.

[0024] Figure 2 This is a bottom-view perspective view of the prefabricated aluminum single-panel anti-deformation splicing support device of the present invention.

[0025] Figure 3 This is a partial sectional perspective view of a prefabricated aluminum single-panel anti-deformation splicing support device according to the present invention.

[0026] Figure 4 This is an exploded view showing the positional relationship between the magnetic coupling guide component and the energy recovery closed-loop enhancement component in a prefabricated aluminum single-panel anti-deformation splicing support device of the present invention.

[0027] Figure 5 This is an exploded view of the magnetic coupling guide component structure in a prefabricated aluminum single-panel anti-deformation splicing support device of the present invention.

[0028] Figure 6 This invention relates to a prefabricated aluminum single-panel anti-deformation splicing support device. Figure 5 Enlarged view of structure A in the image;

[0029] Figure 7 This invention relates to a prefabricated aluminum single-panel anti-deformation splicing support device. Figure 5 Enlarged view of structure B in the image;

[0030] Figure 8 This is an exploded view of the energy recovery closed-loop enhancement component structure in an assembled aluminum single-panel anti-deformation splicing support device of the present invention.

[0031] Figure 9 This is a schematic diagram of the installation position structure of the capacitor and power distribution module in a prefabricated aluminum single-panel anti-deformation splicing support device of the present invention.

[0032] Figure 10 This is a schematic diagram of the installation position of the copper coil and electromagnetic compensation coil in a prefabricated aluminum single-panel anti-deformation splicing support device of the present invention.

[0033] Figure 11 This is a schematic diagram of the installation position of the gap sensor in a prefabricated aluminum single-panel anti-deformation splicing support device of the present invention.

[0034] In the diagram: 100, supporting gantry frame; 200, fixed frame; 300, magnetic coupling guide assembly; 301, aluminum single plate; 302, slot; 303, cartridge; 304, groove; 305, first spring; 306, support plate; 307, locking pin; 308, permanent magnet; 309, low thermal conductivity ceramic; 310, slider; 311, slide rail; 312, fixing component; 313, second spring; 314, connecting plate; 315, silicone sleeve; 400, energy recovery closed-loop enhancement assembly; 401, piezoelectric ceramic; 402, copper coil; 403, neodymium iron boron magnet; 404, electromagnetic compensation coil; 405, capacitor; 406, power distribution module; 407, gap sensor. Detailed Implementation

[0035] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0036] In embodiments of the present invention, please refer to the appendix. Figure 1 -Appendix Figure 3 As shown, the present invention provides a technical solution: a prefabricated aluminum single panel anti-deformation splicing support device, including two support gantry frames 100, two sets of magnetic coupling guide components 300 and two sets of energy recovery closed-loop enhancement components 400;

[0037] Two sets of magnetically coupled guiding components 300 are symmetrically installed between the inner walls of the two supporting gantry frames 100. The two sets of magnetically coupled guiding components 300 are symmetrically installed vertically between the inner walls of the two supporting gantry frames 100. The two sets of magnetically coupled guiding components 300 are tightly attached by magnetic attraction. Two sets of energy recovery closed-loop enhancement components 400 are installed on the side walls of the two supporting gantry frames 100 and on one side of the outer wall of the two supporting gantry frames 100. The energy recovery closed-loop enhancement components 400 are located on the outer wall of the magnetically coupled guiding components 300. The energy recovery closed-loop enhancement components 400 can collect the mechanical energy generated by the magnetically coupled guiding components 300 during the application process and convert it into electrical energy for energy recovery and targeted use.

[0038] Specifically: First, determine the exact installation positions of the two supporting gantry frames 100. Then, connect the two supporting gantry frames 100 and the fixed frame 200 to form a complete support structure. This complete support structure provides effective support for the magnetic coupling guide component 300 and the energy recovery closed-loop enhancement component 400. During use, the aluminum panel 301 will freely expand or contract under temperature changes, resulting in significant internal thermal stress. Long-term accumulated thermal stress can cause the aluminum panel 301 to warp, misalign the joints, and cause fatigue damage to the keel structure. At this point, the magnetic coupling guide component 300 comes into play. Firstly, the aluminum single panel 301 can freely expand and contract along the slide rail 311 when the temperature changes, without any mechanical constraints hindering its thermal expansion and contraction behavior. The permanent magnet array 308 on one side can generate a strong attraction, so that adjacent aluminum single panels 301 automatically align and fit tightly when spliced, thus completely eliminating the constraint stress caused by mechanical connection. At the same time, the energy recovery closed-loop enhancement component 400 converts the mechanical energy that was originally wasted, such as wind and vibration, experienced by the aluminum single panel 301 during use into electrical energy, providing basic power supply for electronic components such as gap sensor 407 and electromagnetic compensation coil 404, thereby forming a complete energy recovery closed loop.

[0039] In some embodiments, according to Figures 1-7 As shown, the magnetic coupling guide assembly 300 includes a set of permanent magnets 308 and an aluminum single plate 301. The set of permanent magnets 308 is used to generate a strong attraction force. Slider 310s are fixedly connected to both sides of the outer wall of the aluminum single plate 301. Slide rails 311 are slidably connected to the outer surfaces of the two sliders 310. The surfaces of the two slide rails 311 are coated with Teflon coating.

[0040] The magnetic coupling guide assembly 300 also includes an aluminum single plate 301, the interior of which is provided with a slot 302, and holes are provided on both sides of the inner wall of the slot 302. A cartridge 303 is movably inserted between the inner surface walls of the slot 302.

[0041] The outer wall of the cartridge 303 has grooves 304 on both sides. The inner walls of the two grooves 304 are elastically connected to two first springs 305. The outer walls of the two first springs 305 are elastically connected to one side of a support plate 306.

[0042] Two support plates 306 are fixedly connected to one side of their outer walls with locking pins 307. The two locking pins 307 pass through a corresponding hole and extend to the outside of the aluminum single plate 301. The two locking pins 307 are used to provide locking force. The inner surface of the cartridge 303 is connected to the outer surface of a set of permanent magnets 308. A set of low thermal conductivity ceramics 309 is fixedly connected to one side of the outer wall of the set of permanent magnets 308. The set of low thermal conductivity ceramics 309 is used to block the thermal bridge effect.

[0043] Both ends of the two slide rails 311 are bolted to fasteners 312. One side of the outer wall of each of the four fasteners 312 is elastically connected to a set of second springs 313. One side of the outer wall of each of the four sets of second springs 313 is elastically connected to a connecting plate 314. The outer walls of the four connecting plates 314 are covered with silicone sleeves 315, and the four silicone sleeves 315 are used to provide elastic cushioning. The outer walls of the two slide rails 311 and the inner walls of the two supporting gantry frames 100 are bolted together.

[0044] The overall effect of this embodiment is as follows: A complete magnetic coupling guide assembly 300 is formed using the aforementioned components. First, the aluminum single-panel 301 is pre-treated. Holes of specific sizes and positions are made on both sides of the inner wall of the aluminum single-panel 301 according to design requirements. These holes are used for the subsequent installation and locking of the cartridge 303. Next, the permanent magnet array 308 is inserted into the customized cartridge 303. Grooves 304 are formed on both sides of the outer wall of the cartridge 303, and two first springs 305 are elastically connected to the inner surface of the grooves 304. Support plates 306 are elastically connected to one side of the outer wall of each of the two first springs 305, and locking pins 307 are fixedly connected to one side of the outer wall of each of the two support plates 306. Finally, the cartridge 303 containing the permanent magnet array 308 is inserted. After the cartridge 303 is inserted into the pre-drilled holes on the edge of the aluminum panel 301, the elastic locking pins 307 on both sides will pop out from the holes and tightly lock the aluminum panel 301, achieving a stable lock-in of the cartridge 303 inside the aluminum panel 301. Through a reasonable design of the magnetic pole distribution and arrangement of the permanent magnet array 308, adjacent aluminum panels 301 can generate mutual magnetic attraction at their edges after installation. Furthermore, a low thermal conductivity ceramic 309 separator is installed between the permanent magnet 308 and the aluminum panel 301. This low thermal conductivity ceramic 309 can effectively block the thermal bridge effect, preventing heat transfer from the aluminum panel 301 to the permanent magnet 308 due to changes in ambient temperature during use. This avoids demagnetization of the permanent magnet 308 due to temperature fluctuations, ensuring... The long-term stability of the permanent magnet 308 is achieved by installing a slide rail 311 coated with Teflon on the supporting gantry 100. Utilizing the extremely low coefficient of friction of the Teflon coating, the friction experienced by the aluminum panel 301 when sliding on the slide rail 311 is significantly reduced. Simultaneously, a slider 310 matching the slide rail 311 is installed on one side of the aluminum panel 301. The slider 310 is firmly connected to the aluminum panel 301, allowing the aluminum panel 301 to be quickly installed on the slide rail 311 via the slider 310. Furthermore, when adjacent aluminum panels 301 are joined, the magnetic force generated by the array of permanent magnets 308 inside the aluminum panel 301 causes the two aluminum panels 301 to automatically pull together under the magnetic attraction. During the process, the slider 310 at the bottom of the aluminum panel 301 slides along the slide rail 311 on the supporting gantry 100. The slide rail 311 precisely guides the movement direction of the aluminum panel 301, allowing the two aluminum panels 301 to be accurately aligned. Magnetic attraction continuously pulls the aluminum panels 301 closer, achieving a visually seamless splicing effect. The mutual attraction of the permanent magnets 308 ensures a tight fit between the aluminum panels 301 and provides sufficient wind resistance, effectively resisting the upward force of external wind on the aluminum panels 301 and preventing them from being lifted by the wind. This ensures that the aluminum panels 301 will not experience significant lateral movement under lateral wind or other external forces. Once the aluminum panels 301 are installed...During subsequent use of the aluminum panel 301, changes in ambient temperature will cause thermal expansion and contraction. When the temperature rises, the aluminum panel 301 will expand and lengthen; when the temperature drops, it will contract and shorten. Because the aluminum panel 301 is mounted on the slide rail 311 via the slider 310, the slider 310 allows the aluminum panel 301 to slide freely along the defined direction of the slide rail 311. Throughout this process, there are no mechanical constraints hindering the expansion and contraction of the aluminum panel 301. During this expansion and contraction, the distance between the aluminum panels 301 changes with thermal deformation. The magnetic attraction generated by the permanent magnet array 308 maintains a tight fit between the two aluminum panels 301. The magnetic attraction does not prevent the sliding of the aluminum panels 301 but continues to function during the sliding process, ensuring that gaps do not appear between the aluminum panels 301 due to thermal deformation, and that the distance between them does not change due to thermal deformation. To generate internal stress through mutual compression, a distance sensor is installed inside the slider 310. This sensor monitors the displacement of the aluminum panel 301 in real time. Simultaneously, an RFID chip inside the slider 310 can detect whether it is stuck. An elastic buffer limiting assembly, consisting of a fixing member 312, a second spring 313, a connecting plate 314, and a silicone sleeve 315, is installed at the end of the slide rail 311. When the aluminum panel 301 slides beyond its normal range due to extreme conditions such as strong winds or earthquakes, the elastic buffer limiting block acts as a buffer and prevents this. The elastic material of the elastic buffer limiting block absorbs the impact of the sliding aluminum panel 301, preventing rigid collisions and damage between the aluminum panel 301 and the end of the slide rail 311. It also effectively prevents the aluminum panel 301 from derailing from the slide rail 311 in extreme situations.

[0045] The magnetic coupling guide assembly 300 utilizes a Teflon-coated longitudinal slide rail 311 with a low coefficient of friction. The aluminum panel 301 can freely expand and contract along the slide rail 311 when the temperature changes, without any mechanical constraints hindering its thermal expansion and contraction. The array of edge permanent magnets 308 generates a strong attraction, causing adjacent aluminum panels 301 to automatically align and fit tightly during splicing, forming a visually seamless effect. The magnets are installed in a pluggable cartridge 303 and quickly locked by an elastic pin 307, simplifying the installation process and facilitating later replacement or maintenance. Furthermore, the strong magnetic attraction enables non-contact auxiliary positioning and wind resistance. Combined with the low-friction guide slide rail 311, it can accurately guide the direction of thermal deformation, completely eliminating the constraint stress caused by mechanical connections. This magnetic attraction not only provides splicing alignment capability but also gives the panels sufficient wind resistance and resistance to lateral displacement, thereby enhancing the stability and safety of the overall structure.

[0046] according to Figure 3 as well as Figures 8-11 As shown, the energy recovery closed-loop enhancement component 400 includes a set of piezoelectric ceramics 401, a set of copper coils 402, and a set of neodymium iron boron magnets 403. The set of piezoelectric ceramics 401 is used to convert mechanical energy into electrical energy, the set of copper coils 402 is used to generate induced electromotive force, and the set of neodymium iron boron magnets 403 is used to provide a high-intensity constant magnetic field.

[0047] The energy recovery closed-loop enhancement component 400 also includes a set of electromagnetic compensation coils 404, a capacitor 405, a power distribution module 406, and a gap sensor 407. The set of electromagnetic compensation coils 404 is installed on one side of the outer wall of a set of low thermal conductivity ceramics 309. The outer wall of the set of low thermal conductivity ceramics 309 is connected to the inner wall of the cartridge 303. The set of electromagnetic compensation coils 404 is used to enhance the attraction of a set of permanent magnets 308. The capacitor 405 is used to store electrical energy. The power distribution module 406 is used to control the direction of electrical energy.

[0048] A set of piezoelectric ceramics 401 are connected to the outer walls of a supporting gantry 100 and a fixed frame 200 on both sides of their outer walls.

[0049] One side of the outer wall of a set of copper coils 402 is connected to one side of the inner wall of a slide rail 311, and one side of the outer wall of a set of neodymium iron boron magnets 403 is connected to one side of the outer wall of a slider 310.

[0050] The outer wall of capacitor 405 and power distribution module 406 is connected to the inner wall of slide rail 311. Gap sensor 407 is used to monitor the splicing status, and the outer wall of gap sensor 407 is connected to the inner wall of slide rail 311.

[0051] The overall effect of this embodiment is as follows: A complete energy recovery closed-loop enhancement component 400 is formed using the aforementioned components. During the use of the aluminum single panel 301, external environmental factors such as wind and building swaying can cause the slide rail 311 to vibrate. This vibration can be transmitted through the slide rail 311 to the supporting gantry 100 and the fixed frame 200. At this time, the piezoelectric ceramic 401 located between the supporting gantry 100 and the fixed frame 200, based on the piezoelectric effect, can convert the vibration energy generated by the slide rail 311 into electrical energy. When the slide rail 311 vibrates, it drives the supporting gantry 100 to vibrate synchronously. At this time, the piezoelectric ceramic 401 is subjected to mechanical stress, and its internal polarization state changes, thereby generating equal amounts of different polarization on the two surfaces of the ceramic layer. The charge on the aluminum single panel 301 creates a potential difference, thereby converting mechanical energy into electrical energy and providing initial electrical energy input to the system. The copper coil 402 and neodymium iron boron magnet 403 form a linear generator. When the ambient temperature changes, causing the aluminum single panel 301 to expand and contract, or under the action of external forces such as wind, the aluminum single panel 301 drives the slider 310 to slide on the slide rail 311. The neodymium iron boron magnet 403 on one side of the slider 310 moves through the slide rail 311 containing the copper coil 402. According to the principle of electromagnetic induction, the movement of the magnetic ring cuts the magnetic field lines of the copper coil 402, causing an induced electromotive force to be generated in the copper coil 402, thus generating electrical energy. The electrical energy generated by the piezoelectric ceramic 401 and the linear generator is transmitted to the supercapacitor 405 installed on one side of the slide rail 311. Utilizing the high power density and rapid charging / discharging characteristics of the supercapacitor 405, it can quickly absorb and store excess electrical energy generated by the power generation components. When the system's power generation exceeds its power consumption, the supercapacitor 405 will continue to charge, ensuring that electrical energy is not wasted. A gap sensor 407, installed on one side of the slide rail 311 and aligned with the joint between the two aluminum panels 301, monitors the width changes of the joint in real time. When there are drastic changes in ambient temperature or strong winds, the deformation of the aluminum panels 301 can cause abnormalities in the joint. The gap sensor 407 can detect this abnormality in real time and immediately send a signal to the power distribution module 406. At this time, the power distribution module 406 receives signals from the gap sensor 407 and the sensor installed on the permanent magnet. The information fed back by the Hall sensor inside the body 308 is used to comprehensively analyze and make decisions about the system status. When an abnormality in the splicing gap is detected, the power distribution module 406 determines that the attractive force of the magnetic module needs to be enhanced to pull the aluminum single panel 301 closer and reduce the gap. When the Hall sensor detects insufficient magnetic force, it also triggers a command to enhance the magnetic force. At this time, the power distribution module 406 acts as a power controller. When the power distribution module 406 receives a signal, it will retrieve the stored electrical energy from the supercapacitor 405 and transmit the electrical energy to the electromagnetic compensation coil 404 installed at one end of the magnetic module through a wire. When the electromagnetic compensation coil 404 is energized, it will generate an additional magnetic field, which can cause the magnetic field to superimpose with the magnetic field generated by the permanent magnet 308 inside the magnetic module.The enhanced magnetic attraction module strengthens the attraction of adjacent aluminum panels 301. Under the enhanced magnetic force, the adjacent aluminum panels 301 are further pulled together, and the splicing gap gradually returns to the normal range. Simultaneously, it ensures that the magnetic force remains stable at an appropriate level, effectively responding to the impact of environmental changes. It also provides power to the RFID chip and strain sensor inside the slider 310, thereby achieving closed-loop enhancement of the system.

[0052] By setting up the energy recovery closed-loop enhancement component 400, mechanical energy that would otherwise be wasted, such as wind and vibration, can be converted into electrical energy, providing basic power to electronic components such as gap sensor 407, electromagnetic compensation coil 404, and RFID chip. When the aluminum panel 301 slides due to thermal deformation or wind, it can be converted into electrical energy, thereby expanding the range of recyclable energy. At the same time, the energy recovery component reduces energy consumption and improves the overall energy efficiency of the building.

[0053] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A prefabricated aluminum single-panel anti-deformation splicing support device, characterized in that: It includes two supporting gantry frames (100), two sets of magnetic coupling guide components (300) and two sets of energy recovery closed-loop enhancement components (400). Two sets of magnetic coupling guide components (300) are symmetrically installed between the inner surface walls of the two supporting gantry frames (100), and two sets of energy recovery closed-loop enhancement components (400) are installed on the side walls of the two supporting gantry frames (100), with the energy recovery closed-loop enhancement components (400) located on one side of the outer wall of the magnetic coupling guide components (300). The magnetic coupling guide assembly (300) includes a set of permanent magnets (308) and an aluminum single plate (301). The set of permanent magnets (308) is used to generate a strong attraction. Slider blocks (310) are fixedly connected to both sides of the outer wall of the aluminum single plate (301). Slide rails (311) are slidably connected to the outer surfaces of the two sliders (310). The surfaces of the two slide rails (311) are coated with Teflon coating. The aluminum single panel (301) has a slot (302) inside, and holes are provided on both sides of the inner wall of the slot (302). A cartridge (303) is movably inserted between the inner surface walls of the slot (302). The outer wall of the cartridge (303) is provided with slots (304) on both sides. The inner surface of the two slots (304) is elastically connected to two first springs (305). The outer wall of the two first springs (305) is elastically connected to one side of a support plate (306). Each of the two support plates (306) has a locking pin (307) fixedly connected to one side of its outer wall. The two locking pins (307) pass through a corresponding hole and extend to the outside of the aluminum single plate (301). The two locking pins (307) are used to provide locking force. The inner wall of the cartridge (303) is connected to the outer wall of a set of permanent magnets (308). A set of low thermal conductivity ceramics (309) is fixedly connected to one side of the outer wall of the set of permanent magnets (308). The set of low thermal conductivity ceramics (309) is used to block the thermal bridge effect. The energy recovery closed-loop enhancement component (400) includes a set of piezoelectric ceramics (401), a set of copper coils (402), and a set of neodymium iron boron magnets (403). The set of piezoelectric ceramics (401) is used to convert mechanical energy into electrical energy, the set of copper coils (402) is used to generate induced electromotive force, and the set of neodymium iron boron magnets (403) is used to provide a high-intensity constant magnetic field.

2. The prefabricated aluminum single-panel anti-deformation splicing support device according to claim 1, characterized in that: The two supporting gantry frames (100) are bolted together on one side of their outer walls to form a fixed frame (200), and the two supporting gantry frames (100) are placed symmetrically.

3. The prefabricated aluminum single-panel anti-deformation splicing support device according to claim 1, characterized in that: The upper and lower ends of the two slide rails (311) are bolted to fasteners (312). One side of the outer wall of each of the four fasteners (312) is elastically connected to a set of second springs (313). The bottom of each of the four sets of second springs (313) is elastically connected to a connecting plate (314). The outer walls of each of the four connecting plates (314) are covered with silicone sleeves (315), and the four silicone sleeves (315) are used to provide elastic cushioning. The outer walls of the two slide rails (311) and the inner walls of the two supporting gantry frames (100) are bolted together.

4. The prefabricated aluminum single-panel anti-deformation splicing support device according to claim 1, characterized in that: The energy recovery closed-loop enhancement component (400) also includes a set of electromagnetic compensation coils (404), a capacitor (405), a power distribution module (406), and a gap sensor (407). The set of electromagnetic compensation coils (404) is installed on one side of the outer wall of a set of low thermal conductivity ceramics (309). The side of the set of low thermal conductivity ceramics (309) near the electromagnetic compensation coils (404) is connected to the side of the inner wall of the cartridge (303). The set of electromagnetic compensation coils (404) is used to enhance the attraction of a set of permanent magnets (308). The capacitor (405) is used to store electrical energy. The power distribution module (406) is used to control the direction of electrical energy.

5. The prefabricated aluminum single-panel anti-deformation splicing support device according to claim 1, characterized in that: The outer walls of a set of piezoelectric ceramics (401) are respectively connected to the outer walls of a supporting gantry (100) and a fixed frame (200).

6. The prefabricated aluminum single-panel anti-deformation splicing support device according to claim 1, characterized in that: One side of the outer wall of a set of copper coils (402) is connected to one side of the inner wall of a slide rail (311), and one side of the outer wall of a set of neodymium iron boron magnets (403) is connected to one side of the outer wall of a slider (310).

7. The prefabricated aluminum single-panel anti-deformation splicing support device according to claim 4, characterized in that: The capacitor (405) and the power distribution module (406) are connected to one side of the outer wall and one side of the inner wall of the slide rail (311). The gap sensor (407) is used to monitor the splicing status, and one side of the outer wall of the gap sensor (407) is connected to one side of the inner wall of the slide rail (311).

Citation Information

Patent Citations

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