Wire terminal, terminal assembly, and method for manufacturing wire terminal

By using wire terminals made of wire and adopting a stamping process to form the plug-in free end, the middle connecting part and the retaining tail, the problem of material waste in the prior art is solved, and the effects of saving materials and improving production efficiency are achieved.

CN120657470APending Publication Date: 2025-09-16TYCO ELECTRONICS (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202510682343.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2017-09-29
Publication Date
2025-09-16

AI Technical Summary

Technical Problem

In the prior art, there is a problem of material waste when manufacturing connecting terminals.

Method used

The wire terminal is made of wire, including a plug-in free end, an intermediate connecting part and a retaining tail, which is formed by a stamping process. The lateral and radial dimensions of the plug-in free end and the intermediate connecting part are designed to achieve a stable electrical connection, and the stability is enhanced by the shoulder and boss structure of the retaining tail.

Benefits of technology

The invention saves materials, improves production efficiency, reduces production cost, and the wire terminal has a more stable structure and greater mechanical strength.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a wire terminal, a terminal assembly and a manufacturing method of the wire terminal. The wire terminal comprises a free plugging end, a middle connecting part and a holding tail part. And one end of the middle connecting part is connected with the insertion free end and continuously extends from the insertion free end. And the holding tail part is connected with the other end of the middle connecting part. The retaining tail portion has a lateral dimension greater than the free plug end and the intermediate connection portion. The manufacturing of the wire terminal saves materials.
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Description

[0001] This application is a divisional application of an invention patent application with an application date of September 29, 2017, a national application number of 201710905581.7, and an invention name of “Wire terminal, terminal assembly and method for manufacturing wire terminal”. Technical Field

[0002] The present invention relates to an electrical connection structure, in particular to a wire terminal, a terminal assembly and a manufacturing method of the wire terminal. Background Art

[0003] Connecting terminals are accessories used to achieve electrical connections between different electrical components. Conventional technology generally uses sheet metal to manufacture connecting terminals. When using sheet metal to manufacture connecting terminals, the connecting terminals are arranged horizontally. This manufacturing method often results in material waste. Summary of the Invention

[0004] One of the purposes of the present invention is to overcome the deficiencies in the prior art and to provide a wire terminal, a terminal assembly, and a method for manufacturing a wire terminal that saves materials.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] The present invention provides a wire terminal. The wire terminal includes a free plug-in end, an intermediate connecting portion, and a retaining tail. One end of the intermediate connecting portion is connected to the free plug-in end and extends continuously from the free plug-in end. The retaining tail is connected to the other end of the intermediate connecting portion. The retaining tail has a larger transverse dimension than the free plug-in end and the intermediate connecting portion.

[0007] Preferably, the plug-in free end includes a plug-in connector and a support portion. The plug-in connector has a radial and / or lateral dimension smaller than that of the support portion. The support portion is connected to the plug-in connector and the intermediate connecting portion respectively.

[0008] Preferably, the support portion is a partial-length processing-free wire structure.

[0009] Preferably, the intermediate connection portion has a transverse dimension and / or a radial dimension that is larger than that of the plug-in free end. The intermediate connection portion is configured to be in contact with and electrically connected to a mating connection piece.

[0010] Preferably, the intermediate connecting portion has a compliant electrical connection structure.

[0011] Preferably, the retaining tail portion includes a shoulder portion, which is arranged to protrude transversely relative to the plug-in free end and the side wall of the intermediate connecting portion.

[0012] Preferably, the shoulder has an end surface, which is arranged at the front end of the shoulder and projects laterally relative to the side wall of the intermediate connecting portion.

[0013] Preferably, the end surface is arranged to extend obliquely.

[0014] Preferably, the shoulder portion continuously extends in the transverse direction of the wire terminal. Both side walls of the shoulder portion are arranged to protrude transversely relative to the middle connecting portion and the plug-in end portion.

[0015] Preferably, the retaining tail further comprises a boss, the boss is connected to the shoulder, and the boss has a radial dimension greater than that of the shoulder.

[0016] Preferably, the two bosses are correspondingly connected to the upper surface and the lower surface of the shoulder, respectively.

[0017] Preferably, the top surface of the boss is a surface of a non-processed wire.

[0018] Preferably, the pair of shoulders are symmetrically arranged relative to the boss.

[0019] Preferably, the wire terminal is a press-fit electrical connection terminal.

[0020] Preferably, the wire terminal has a longitudinal direction and extends along the longitudinal direction. The wire terminal is a portion of a wire. The wire has an extension direction. The longitudinal direction of the wire terminal is the same as the extension direction of the wire.

[0021] Preferably, the wire terminal is a stamped part.

[0022] The present invention provides a terminal assembly. The terminal assembly includes a plurality of wire terminals described in any one of the preceding embodiments. Any two adjacent wire terminals are connected. The terminal assembly is a single piece.

[0023] Preferably, the terminal assembly further comprises a connecting arm, wherein the connecting arm connects two adjacent wire terminals respectively.

[0024] Preferably, the connecting arm is a wire structure that does not require processing.

[0025] Preferably, some or all of the wire terminals are arranged in sequence in the same direction.

[0026] The present invention provides a method for manufacturing a wire terminal. The method comprises the following steps:

[0027] Provide a wire material;

[0028] The wire rod is manufactured into the wire rod terminal according to any one of the aforementioned methods.

[0029] Preferably, the method for manufacturing the wire terminal comprises the steps of: applying pressure to the wire to cause a portion of material in the wire to flow, thereby forming the wire terminal.

[0030] Preferably, the method for manufacturing the wire terminal comprises the steps of: stamping the wire.

[0031] Preferably, the method for manufacturing the wire terminal comprises the steps of: applying pressure to a predetermined position of the wire to locally deform the wire to form the retaining tail.

[0032] Preferably, the method for manufacturing the wire terminal comprises the step of: cutting: cutting the formed wire terminal from the wire to separate them from each other.

[0033] Preferably, the method for manufacturing the wire terminal comprises the steps of: arranging a plurality of the wire terminals end to end adjacent to each other along the extension direction of the wire.

[0034] Preferably, the method for manufacturing the wire terminal comprises the step of: cutting: cutting the plurality of wire terminals connected end to end into separate parts.

[0035] Compared with the prior art, the wire terminal of the present invention is easy to manufacture and saves manufacturing materials, thereby improving production efficiency and reducing production costs, which is conducive to promotion and application. Preferably, the wire terminal is a stamped part, which further facilitates manufacturing and has a more stable structure and greater mechanical strength. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 A schematic diagram of the three-dimensional structure of the upper surface of the shoulder of a wire terminal provided by the present invention is shown.

[0037] Figure 2 for Figure 1 A schematic diagram of the three-dimensional structure of the wire terminal shows the lower surface of the shoulder.

[0038] Figure 3 for Figure 1 Schematic diagram of a wire terminal showing a projection of the upper surface of the shoulder.

[0039] Figure 4 for Figure 3 A schematic projection of the wire terminal showing the right side of the shoulder.

[0040] Figure 5 for Figure 3 The wire terminal shows a schematic projection of the free end of the plug.

[0041] Figure 6 for Figure 3 The wire terminal shows a schematic projection of the connecting arm.

[0042] Figure 7 for Figure 3 Cross-sectional view of the wire terminal along line EE.

[0043] Figure 8 for Figure 3 Cross-sectional view of the wire terminal along line FF.

[0044] Figure 9 To make multiple Figure 3 Schematic diagram of the structure of the wire of the wire terminal from the perspective of wire terminal.

[0045] Figure 10 The present invention provides Figure 9 A schematic structural diagram of a terminal assembly made of wire is shown. DETAILED DESCRIPTION

[0046] The present invention will be described in detail below with reference to the accompanying drawings:

[0047] Example 1:

[0048] See also Figures 1 to 8 , which is a wire terminal 101 provided by the present invention. The wire terminal 101 is composed of a wire 200 (below Figure 9 The wire terminal 101 includes a plug-in free end 10, an intermediate connecting portion 30, and a retaining tail 50. The plug-in free end 10, the intermediate connecting portion 30, and the retaining tail 50 are connected end to end in sequence.

[0049] The plug-in free end 10 is used to achieve plug-in connection. For example, the plug-in free end 10 is used to guide the wire terminal 101 to achieve plug-in connection with a matching component such as a housing, a connector, or a socket. In other words, the plug-in free end 10 is used to guide the wire terminal 101 to achieve corresponding plug-in connection.

[0050] The specific shape and structure of the plug-in free end 10 are selected as needed. In this embodiment, to facilitate plug-in connection, the plug-in free end 10 includes a plug-in connector 12 and a support portion 14. The support portion 14 connects the plug-in connector 12 and the intermediate connecting portion 30, respectively. The plug-in connector 12 has smaller radial and / or lateral dimensions than the support portion 14. In this embodiment, to facilitate processing and ease plug-in connection, the plug-in connector 12 and the support portion 14 are coaxially arranged. The plug-in connector 12 has a smaller cross-sectional area than the support portion 14. More specifically, the plug-in connector 12 is generally conical. The plug-in connector 12 can be formed by stamping and / or cutting. The specific shape and structure of the support portion 14 are sufficient as long as they can connect the plug-in connector 12 and the intermediate connecting portion 30. To streamline the manufacturing process, in this embodiment, the support portion 14 is a length of wire. In other words, the support portion 14 is a partial-length, machining-free structure. More specifically, the support portion 14 has the same radial and transverse dimensions as the wire rod. That is, the support portion 14 is a portion of the unprocessed wire rod. The longitudinal length of the support portion 14 is selected according to needs.

[0051] The intermediate connecting portion 30 extends continuously from the rear end of the free plug end 10. The intermediate connecting portion 30 is used for contact electrical connection. That is, the intermediate connecting portion 30 serves as a contact portion to directly achieve electrical connection. To improve electrical connection performance, the intermediate connecting portion 30 has larger lateral and / or radial dimensions than the free plug end 10. To further facilitate a stable electrical connection of the wire terminal 101, the intermediate connecting portion 30 utilizes a compliant electrical connection structure. Those skilled in the art will appreciate that the specific specifications, type, and shape of the compliant electrical connection structure employed by the intermediate connecting portion 30 are selected based on application requirements. The side walls of the intermediate connecting portion 30 protrude laterally relative to the free plug end 10. That is, the intermediate connecting portion 30 has larger lateral dimensions than the free plug end 10. It is understood that, unless otherwise specified, comparisons of relevant dimensions in this disclosure refer to the maximum dimension of the structure in that direction, i.e., the most protruding portion.

[0052] The retaining tail 50 is disposed on the intermediate connecting portion 30. Specifically, the retaining tail 50 is connected to the longitudinal tail end of the intermediate connecting portion 30. The maximum transverse dimensions of the retaining tail 50 are both greater than the maximum transverse dimensions of the intermediate connecting portion 30 and the plug-in free end 10. In other words, the retaining tail 50 is disposed to protrude transversely relative to both the intermediate connecting portion 30 and the plug-in free end 10. As an embodiment, the retaining tail 50 can achieve longitudinal blocking cooperation with a corresponding mating connector, thereby preventing the wire terminal 101 from being excessively plugged in along its longitudinal direction and damaging the corresponding structure.

[0053] The specific shape and structure of the retaining tail 50 only need to be configured to have a maximum lateral dimension greater than that of the intermediate connecting portion 30 and the plug-in free end 10, as described above. In this embodiment, to facilitate manufacturing, streamline the process, and conserve materials, the retaining tail 50 is a stamped structure. Furthermore, the retaining tail 50 includes shoulders 52, 52b. The shoulders 52, 52b are disposed to protrude laterally from one or both sides of the plug-in free end 10 and the intermediate connecting portion 30. There can be only one shoulder 52, 52b. In this case, one shoulder 52, 52b protrudes laterally from one side of the plug-in free end 10 and the intermediate connecting portion 30. In this embodiment, a pair of shoulders 52, 52b facilitates balanced pressure application by external press-fitting equipment, thereby improving manufacturing quality. Furthermore, the pair of shoulders 52, 52b provides stable positioning for the injection mold when the wire terminal 101 is used as an insert in an embedded injection molded part.

[0054] In this embodiment, in order to ensure that the retaining tail 50 is subjected to balanced force and improves stability, two shoulders 52 and 52b are provided. Specifically, the two shoulders 52 and 52b are symmetrically arranged. In this case, the two shoulders 52 and 52b are respectively arranged to protrude laterally relative to the sides of the intermediate connecting portion 30 and the plug-in free end 10. In other words, the shoulders 52 and 52b are arranged to protrude laterally relative to the side walls of the intermediate connecting portion 30 and the plug-in free end 10 on the same side. In other words, the retaining tail 50 forms a structure with the largest lateral dimension on the wire terminal 101 by providing the shoulders 52 and 52b.

[0055] Accordingly, in order to facilitate manufacturing, streamline the process and save materials, the shoulders 52 and 52b are stamped structures. That is, by applying a stamping process to the wire, the material is deformed and flowed, thereby forming the shoulders 52 and 52b on the wire. The specific shape of the shoulders 52 and 52b only needs to be larger than the maximum transverse dimension of the plug-in free end 10 and the intermediate connecting portion 30. Specifically, as Figure 3As shown, the transverse dimensions (i.e., width W) of the shoulders 52 and 52b are both larger than the transverse dimensions of the intermediate connecting portion 30 (the width of the intermediate connecting portion 30 is W2) and the plug-in free end 10. In this embodiment, the shoulders 52 and 52b are formed into regular planes by stamping. That is, the upper and lower surfaces of the shoulders 52 and 52b are both planes. An end face 521 is provided at the front end of the shoulders 52 and 52b. The end face 521 is used to achieve longitudinal blocking cooperation with the mating connector. In order to facilitate the mating assembly of the wire terminal 101 and provide feedback force for assembly into place when mating with the mating component, the end face 521 extends obliquely from the intermediate connecting portion 30. The end face 521 extends obliquely to a maximum transverse dimension that is larger than the intermediate connecting portion 30. That is, the end face 521 extends obliquely outward. The end face 521 can be a conical surface. Accordingly, the end surface 521 extends obliquely and rearwardly in the opposite direction of the insertion direction of the wire terminal 101. This allows the material of the retaining tail 50 of the wire terminal 101 to be squeezed as far as possible in the transverse direction, so that the end surface 521 and the shoulders 52 and 52b have the largest possible transverse dimensions, thereby improving stability and general performance. In this embodiment, the end surface 521 is a flat surface.

[0056] In order to adapt to stamping manufacturing and save materials, the shoulders 52, 52b have a radial dimension smaller than the plug-in free end 10. In other words, the shoulders 52, 52b are formed by flattening a flat wire. In this embodiment, the shoulders 52, 52b are plate-shaped with uniform thickness along the radial direction.

[0057] In order to enhance the mechanical strength of the retaining tail 50, the retaining tail 50 further includes bosses 54, 54b. The bosses 54, 54b are laterally connected to the shoulders 52, 52b. That is, the shoulders 52, 52b are arranged on one side wall or both side walls of the bosses 54, 54b. The bosses 54, 54b are arranged to protrude radially relative to the shoulders 52, 52b. The bosses 54, 54b can be located only on one side of the upper surface or lower surface of the shoulders 52, 52b. In this embodiment, in order to facilitate manufacturing and ensure that the retaining tail 50 maintains balanced force, the bosses 54, 54b are provided on one side of the upper surface and the lower surface of the shoulders 52, 52b. Specifically, a pair of the bosses 54, 54b are arranged back to back and are arranged in a "cross" shape with the pair of the shoulders 52, 52b. That is, the pair of bosses 54, 54b are symmetrically arranged, and the pair of shoulders 52, 52b are symmetrically arranged. In order to adapt to stamping manufacturing, the maximum radial dimension of the pair of bosses 54, 54b is equivalent to the maximum radial dimension of the plug-in free end 10. The upper surface of the bosses 54, 54b is in the same plane as the upper surface of the support portion 14 of the plug-in free end 10. Alternatively, in this embodiment, the radial thickness of the pair of bosses 54, 54b is equivalent to the thickness of the support portion 14. That is, the bosses 54, 54b maintain the original surface of the wire and are not processed. More specifically, the bosses 54, 54b are connected to the intermediate connecting portion 30. The shape of the bosses 54, 54b is correspondingly defined by the shoulders 52, 52b formed by stamping. In this embodiment, in order to streamline the process and facilitate manufacturing, the bosses 54, 54b are rectangular cuboids. That is, the bosses 54 and 54b have uniform transverse and radial dimensions.

[0058] To streamline the manufacturing process and save materials, the wire terminal 101 is a stamped part. That is, the wire terminal 101 is formed as an integrated connection terminal by stamping wire. To enhance electrical connection performance, the wire terminal 101 is a lightweight, compliant terminal.

[0059] Example 2:

[0060] Please also refer to Figure 9 The present invention discloses a method for manufacturing the wire terminal 101 as described in the first embodiment. Specifically, the method for manufacturing the wire terminal 101 includes the following steps:

[0061] S101: Providing a wire 200, wherein the longitudinal dimension of the wire 200 is greater than or equal to the longitudinal dimension of at least one wire terminal 101. Specifically, to manufacture a different number of wire terminals 101, the length of the wire 200 can be exactly equal to the sum of the longitudinal dimensions of the wire terminals 101 to be manufactured, which is an integer multiple of the number of wire terminals 101 to be manufactured. Within a tolerance range, the length of the wire 200 can also be greater than the sum of the longitudinal dimensions of the wire terminals 101 to be manufactured, which is an integer multiple of the number of wire terminals 101 to be manufactured.

[0062] S102: forming a plug-in free end 10 on the wire. Preferably, the plug-in head 12 is formed on the wire by punching and / or cutting.

[0063] S103: The intermediate connection part 30 is formed on the wire. The shape and structure of the intermediate connection part 30 only need to be able to achieve the connection required by the specific application. Preferably, the intermediate connection part 30 can be manufactured to conform to the electrical connection structure. Preferably, in order to facilitate the electrical connection, the intermediate connection part 30 is configured to have a lateral dimension and / or radial dimension that is larger than the plug-in free end 10. Accordingly, in order to achieve a stable connection between the plug connector 12 and the intermediate connection part 30 and facilitate plug-in matching, the part of the wire between the intermediate connection part 30 and the plug connector 12 is the support part 14. That is, the support part 14 is a stamping-free structure. More specifically, the support part 14 is a stamping-free wire structure.

[0064] S104: A retaining tail portion 50 is formed on the wire, and the retaining portion 50 has a lateral dimension greater than that of the plug-in free end 10 and the intermediate connecting portion 30. The retaining portion 50 only needs to be configured to have a lateral dimension greater than that of the largest of the plug-in free end 10 and the intermediate connecting portion 30. Preferably, the retaining portion 50 is formed by stamping. More specifically, the retaining portion 50 forms a pair of shoulders 52, 52b that protrude laterally relative to the intermediate connecting portion 30 and the plug-in free end 10 through the upper and lower surfaces of the stamped portion. Preferably, the portion of the retaining portion 50 that is not stamped forms bosses 54, 54b that protrude radially relative to the shoulders 52, 52b. That is, the bosses 54, 54b are a stamping-free structure. Specifically, the bosses 54, 54b are a stamping-free wire structure.

[0065] Preferably, pressure is applied to the wire 200 to cause a portion of the material in the wire 200 to flow, thereby forming the wire terminal 101. Furthermore, in this embodiment, the wire 200 is punched to cause a portion of the material in the wire 200 to flow, that is, the corresponding shape of the portion of the material on the wire 200 is deformed by external force.

[0066] Furthermore, pressure is applied to a predetermined position of the wire 200 to partially deform the wire 200 to form the retaining tail 50 as described in the first embodiment.

[0067] Furthermore, the formed wire terminal 101 is separated from the wire 200. That is, when one wire terminal 101 is formed on the wire 200, the wire terminal 101 is separated from the remaining material on the wire 200. The remaining material on the wire 200 can then be further processed to form a corresponding wire terminal 101. This operation can be repeated to produce a corresponding number of wire terminals 101.

[0068] As a variation, as needed, multiple wire terminals 101 can be arranged end-to-end along the extension direction of the wire 200. That is, the retaining tails 50 of any adjacent wire terminals 101 are connected to the free plug-in end 10. Furthermore, the multiple wire terminals 101 connected end-to-end can be cut into separate components.

[0069] It is understandable that the above manufacturing steps are not determined in a unique order. For the convenience of explanation, the above steps are only exemplary to illustrate the manufacturing process, and the corresponding manufacturing steps can be selected in a corresponding order according to the corresponding application conditions.

[0070] Example 3:

[0071] See also Figure 10 The present invention further provides a terminal assembly 103. The terminal assembly 103 includes at least two wire terminals 101 as described in the first embodiment. Any two adjacent wire terminals 103 are connected. The terminal assembly 103 is an integral part.

[0072] The number of wire terminals 101 included in each terminal assembly 103 is selected as needed. The direction in which the wire terminals 101 are arranged is selected as needed. Some or all of the wire terminals 101 are arranged sequentially in the same direction. That is, the plug-in free end 10 of at least one wire terminal 101 is connected to the retaining tail 50 of an adjacent wire terminal 101. Of course, as needed, the plug-in free end 10 of at least one wire terminal 101 is connected to the plug-in free end 10 of an adjacent wire terminal 101. As a variation, the retaining tail 50 of at least one wire terminal 101 is connected to the retaining tail 50 of an adjacent wire terminal 101.

[0073] In order to facilitate processing, the terminal assembly 103 also includes a connecting arm 60. The two ends of the connecting arm 60 are respectively connected to the two adjacent wire terminals 101. The specific shape and structure of the connecting arm 60 can be used as long as it can connect the two adjacent wire terminals 101. The connecting arm 60 can facilitate the overall transportation of multiple wire terminals 101 through connection, thereby saving manufacturing costs and facilitating subsequent processing to form a single wire terminal 101 as an independent component. In order to facilitate batch manufacturing and save materials, the connecting arm is a processing-free wire structure. More specifically, the connecting arm 60 is a stamping-free wire structure.

[0074] Depending on manufacturing requirements, one end of the connecting arm 60 can be connected to the free plug-in end 10 or the retaining tail 50 of one wire terminal 101. The other end of the connecting arm 60 can be connected to the free plug-in end 10 or the retaining tail 50 of another wire terminal 101. The longitudinal length of the connecting arm 60 can be sufficient to accommodate two wire terminals 101. Of course, depending on the selected cutting location, the connecting arm 60 can be separately provided on the retaining tail 50, forming a part of the structure of the wire terminal 101.

[0075] To minimize material consumption and facilitate mass production, the terminal assembly 103 is a single piece. More specifically, it is a stamped, one-piece component. It will be appreciated that when a separate component of the wire terminal 101 is required for a specific application, the separate component can be obtained by breaking the connecting arm 60. In other words, the connecting arm 60 is configured to be separable into two parts.

[0076] It should be noted that, in order to facilitate manufacturing and maintain the corresponding size of the wire terminals 101 produced in batches, the "wires" mentioned in the present invention are structures with uniform radial and lateral dimensions. Specifically, in this embodiment, the cross-section of the wire is rectangular. That is, the wire is in the shape of a rectangular cuboid. In addition, please continue to refer to Figure 1 The three arrows in the figure are perpendicular to each other and are used to indicate directions. Unless otherwise specified, the "up" and "down", "top" and "bottom" appearing in the present invention are all relative up and down in the "radial" direction; "left" and "right", "one side" and "the other side" are all relative left and right in the "transverse" direction; "longitudinal" and "axial" can be Figure 3 The "longitudinal direction" is limited in the upper and lower directions; the "horizontal direction" can be Figure 3 The width direction is limited to the left and right; the radial direction can be Figure 5 The above-defined directions of "thickness direction" and "height direction" are used to facilitate the description of the relative positions of various components based on the directions in the accompanying drawings.

[0077] The above are only preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Any modifications, equivalent replacements or improvements within the spirit of the present invention are included in the scope of the claims of the present invention.

Claims

1. A wire terminal, characterized in that: include: A plug-in free end, comprising a plug-in head portion and a support portion, wherein the plug-in head portion has a radial and / or lateral dimension smaller than that of the support portion; an intermediate connecting portion, one end of which is connected to the plug-in free end and continuously extends from the plug-in free end, wherein the intermediate connecting portion has a lateral dimension and / or a radial dimension that is larger than that of the plug-in free end; and A retaining tail portion connected to the other end of the intermediate connecting portion; the retaining tail portion has a transverse dimension greater than that of the plug-in free end and the intermediate connecting portion; The support portion is connected to the plug connector portion and the intermediate connection portion respectively, and the support portion is a part-length processing-free wire structure. The retaining tail also includes a boss, the top surface of which is the surface of the wire material that does not need to be processed. The retaining tail has a plane at one end away from the middle connecting portion, the plane is perpendicular to the axis of the wire terminal, and the retaining tail has a maximum transverse dimension at the plane.

2. The wire terminal according to claim 1, wherein: The intermediate connecting portion is configured to be in contact and electrically connected with a matching connecting piece.

3. The wire terminal according to claim 1, wherein: The intermediate connecting portion has a compliant electrical connection structure.

4. The wire terminal according to claim 1, wherein: The retaining tail portion includes a shoulder portion; The shoulder is arranged to protrude transversely relative to the plug-in free end and the side wall of the intermediate connecting portion.

5. The wire terminal according to claim 4, wherein: The shoulder has an end surface; The end surface is arranged at the front end of the shoulder; The end surface is arranged to protrude laterally relative to the side wall of the intermediate connecting portion.

6. The wire terminal according to claim 5, wherein: The end surface is arranged to extend obliquely.

7. The wire terminal according to claim 4, wherein: The shoulder extends continuously in the transverse direction of the wire terminal; Both side walls of the shoulder portion are arranged to protrude transversely relative to the middle connecting portion and the plug-in end portion.

8. The wire terminal according to claim 4, wherein: The boss is connected to the shoulder; The boss has a radial dimension greater than that of the shoulder.

9. The wire terminal according to claim 8, wherein: The two bosses are correspondingly connected to the upper surface and the lower surface of the shoulder respectively.

10. The wire terminal according to claim 4, wherein: The upper surface and the lower surface of the shoulder are both planes.

11. The wire terminal according to claim 8, wherein: The pair of shoulders are symmetrically arranged relative to the boss.

12. The wire terminal according to claim 1, wherein: The wire terminal is a press-fit electrical connection terminal.

13. The wire terminal according to any one of claims 1 to 12, characterized in that: The wire terminal has a longitudinal direction and extends along the longitudinal direction; The wire terminal is a part of a wire; the wire has an extension direction; The longitudinal direction of the wire terminal is the same as the extending direction of the wire.

14. The wire terminal according to any one of claims 1 to 12, characterized in that: The wire terminal is a stamped part.

15. A terminal assembly, characterized in that: include: A plurality of wire terminals according to any one of claims 1 to 14; Any two adjacent wire terminals are connected; The terminal assembly is an integral piece.

16. The terminal assembly according to claim 15, wherein: Also includes: The connecting arms are respectively connected to two adjacent wire terminals.

17. The terminal assembly according to claim 16, wherein: The connecting arm is a wire-processing-free structure.

18. The terminal assembly according to any one of claims 15 to 17, characterized in that: Some or all of the wire terminals are arranged in sequence in the same direction.

19. A method for manufacturing a wire terminal, characterized in that: The following steps are involved: Provide a wire material; The wire rod is manufactured into a wire rod terminal according to any one of claims 1 to 14.

20. The method for manufacturing a wire terminal according to claim 19, wherein: The method comprises the steps of: applying pressure to the wire material to cause a portion of the material in the wire material to flow, thereby forming the wire terminal.

21. The method for manufacturing a wire terminal according to claim 20, wherein: Including steps: The wire is punched.

22. The method for manufacturing a wire terminal according to claim 19, wherein: Including steps: Pressure is applied to a predetermined position of the wire material to locally deform the wire material to form the retaining tail.

23. The method for manufacturing a wire terminal according to claim 19, wherein: Also includes the steps: Cutting: Cutting the formed wire terminals from the wires to separate them from each other.

24. The method for manufacturing a wire terminal according to claim 19, wherein: The plurality of wire terminals are arranged end to end adjacent to each other along the wire extending direction.

25. The method for manufacturing a wire terminal according to claim 24, wherein: Also includes the steps: Cutting: cutting the plurality of wire terminals connected end to end into separate parts.