Efficient motor waste heat recycling device

Through the combined design of fixed plates, heat-conducting rings, heat dissipation dorsal fins, water pipes and connecting rings, combined with the circulation system of water storage tanks and water pumps, the problems of insufficient heat exchange and poor thermal insulation performance in the motor waste heat recovery device are solved, and efficient recovery and reuse of waste heat are achieved, thereby improving energy utilization and environmental protection.

CN120657997AInactive Publication Date: 2025-09-16ANHUI AGRICULTURAL UNIVERSITY
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Patent Information

Application Number
CN202510854793.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-25
Publication Date
2025-09-16
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing motor waste heat recovery devices have problems such as insufficient heat exchange area, unreasonable design of heat exchange medium flow path and poor thermal insulation performance, resulting in waste heat and low recovery efficiency.

Method used

It adopts a combination design of fixed plates, heat-conducting rings, heat dissipation dorsal fins, water pipes and connecting rings, combines the circulation system of water storage tanks and water pumps, and uses the exhaust mechanism of permanent magnet motors and fans to enhance heat storage and transmission efficiency, and prevent heat loss through the insulation shell.

Benefits of technology

It achieves efficient recovery and reuse of motor waste heat, improves energy utilization, reduces enterprise operating costs and carbon emissions, and complies with the "dual carbon" goal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of motors, and particularly relates to an efficient motor waste heat recycling device which comprises a bottom frame. A heat preservation shell is fixedly installed on the top of the bottom frame, heat insulation plates are fixedly installed on the two sides of the inner wall of the heat preservation shell, heat conduction mechanisms are arranged on the inner walls of the heat insulation plates, and water conveying mechanisms are arranged on the inner walls of the heat insulation plates. Through the arrangement of a fixing piece, a heat conduction ring, heat dissipation back fins, a water conveying pipe, a connecting ring and a first connecting pipe, the temperature of the surface of the motor can be intensively stored in the heat preservation shell through cooperative use of the fixing piece, the heat conduction ring and the heat dissipation back fins, the temperature in the heat preservation shell can be increased, and therefore heat loss can be prevented; and through cooperative use of a water conveying pipe, a connecting ring and a first connecting pipe, water flow can flow, through heat exchange with the heat conduction mechanism, the heat conduction mechanism can be cooled, and water can be heated, so that heat conversion is achieved, and secondary utilization is facilitated.
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Description

Technical Field

[0001] The present invention belongs to the technical field of motors, and in particular relates to a high-efficiency motor waste heat recovery and utilization device. Background Art

[0002] In industrial production, high-efficiency motors are widely used as core power equipment, generating significant amounts of waste heat during operation. Statistics show that approximately 30%-50% of electrical energy is ultimately lost as heat. Effectively recycling this waste heat would not only significantly improve energy efficiency but also reduce operating costs and carbon emissions, aligning with the "dual carbon" goals.

[0003] Currently, common motor waste heat recovery devices on the market mostly use simple pipe-type heat exchangers or air-cooled heat dissipation structures. These traditional devices have significant drawbacks: Firstly, due to insufficient heat exchange area and poorly designed heat transfer medium flow paths, they are unable to fully absorb the heat dissipated by the motor, resulting in a large amount of waste heat being wasted. Secondly, the devices have poor thermal insulation performance, and heat is easily lost to the outside through pipes and equipment casings during transmission and storage, reducing waste heat recovery efficiency.

[0004] To this end, the present invention provides a high-efficiency motor waste heat recovery and utilization device. Summary of the Invention

[0005] In order to make up for the deficiencies of the prior art and solve at least one of the problems raised in the background technology, a high-efficiency motor waste heat recovery and utilization device is proposed.

[0006] The technical solution adopted by the present invention to solve its technical problem is: the high-efficiency motor waste heat recovery and utilization device described in the present invention comprises a base frame; an insulation shell is fixedly installed on the top of the base frame, insulation plates are fixedly installed on both sides of the inner wall of the insulation shell, the inner wall of the insulation plate is provided with a heat conducting mechanism, and the inner wall of the insulation plate is provided with a water supply mechanism; a water storage mechanism is provided at the bottom of the base frame, and an exhaust assembly is provided at the top of the insulation shell; an exhaust mechanism is provided at the top of the insulation shell; the heat conducting mechanism comprises a fixing plate, a heat conducting ring and a heat dissipation dorsal fin, the fixing plate is fixedly installed on the top of the base frame, the top of the fixing plate is fixedly installed with the heat conducting ring, and the heat dissipation dorsal fin is provided with several groups, and several groups of the heat dissipation dorsal fins are fixedly installed on the surface of the heat conducting ring in a ring shape; the coordinated use of the fixing plate, the heat conducting ring and the heat dissipation dorsal fin can concentrate the temperature of the motor surface in the interior of the insulation shell, so that the temperature inside the insulation shell can be increased, thereby preventing heat loss and allowing most of the heat to be reused.

[0007] Preferably, the water supply mechanism includes a water supply pipe, a connecting ring and a first connecting pipe. The water supply pipe is provided in several groups, and several groups of the water supply pipes are fixedly installed in a ring shape on the inner wall of the heat-conducting ring. The water supply pipe is located in the gap between the heat dissipation dorsal fins. The connecting ring is fixedly installed at both ends of the water supply pipe, and the bottom of the surface of the connecting ring is fixedly installed with the first connecting pipe. In this solution, the coordinated use of the water supply pipe, the connecting ring and the first connecting pipe can enable the water to flow, and through heat exchange with the heat-conducting mechanism, the heat-conducting mechanism can be cooled and the water will be heated, thereby realizing heat conversion for secondary utilization.

[0008] Preferably, the water storage mechanism includes a support frame, a water tank and a water pump, the support frame is fixedly mounted on the bottom of the base frame, the inner wall of the support frame is fixedly mounted on the water tank, one side of the water tank is fixedly mounted on the water pump, the output end of the water pump is fixedly mounted on one group of the first connecting pipes, and the side of the water tank away from the water pump is fixedly mounted on the other group of the first connecting pipes. In this solution, the coordinated use of the support frame, water tank and water pump can achieve a water storage effect, and at the same time can also transport water to the water delivery mechanism for circulating heating to ensure that the water temperature can reach a suitable temperature for use.

[0009] Preferably, the exhaust assembly includes a conical exhaust pipe and a second connecting pipe, the conical exhaust pipe is fixedly mounted on the top of the insulation shell, and the top of the conical exhaust pipe is fixedly mounted on the second connecting pipe. In this solution, the conical exhaust pipe can be designed to compress the air when it enters the second connecting pipe, thereby increasing the wind speed and temperature, while slowing down the heat loss of the air during transportation.

[0010] Preferably, the exhaust mechanism includes a supporting cross bar, a permanent magnet motor and a fan, the supporting cross bar is fixedly mounted on the inner wall of the conical exhaust pipe, the top of the supporting cross bar is fixedly mounted on the permanent magnet motor, the bottom of the supporting cross bar is rotatably mounted on the fan, and the output end of the permanent magnet motor is fixedly mounted on the permanent magnet motor. In this solution, the coordinated use of the supporting cross bar, the permanent magnet motor and the fan can generate suction to transport the heat flow inside the insulation shell to the second connecting pipe, so that the user can use or store the heat flow.

[0011] Preferably, the inner wall of the insulation shell is provided with insulation cotton. In this solution, the insulation cotton can prevent heat from being lost when stored inside the insulation shell, ensuring that the heat can be stored on the inner wall of the insulation shell. At the same time, the temperature increase inside the insulation shell can also accelerate the heating speed of the water flow in the connecting ring.

[0012] The beneficial effects of the present invention are as follows: 1. The high-efficiency motor waste heat recovery and utilization device described in the present invention, through the arrangement of the fixing plate, the heat-conducting ring, the heat dissipation dorsal fin, the water pipe, the connecting ring and the first connecting pipe, enables the coordinated use of the fixing plate, the heat-conducting ring and the heat dissipation dorsal fin to concentrate the temperature of the motor surface and store it inside the insulation shell, so that the temperature inside the insulation shell can be increased, thereby preventing heat loss and allowing most of the heat to be reused. The coordinated use of the water pipe, the connecting ring and the first connecting pipe enables water to flow, and through heat exchange with the heat-conducting mechanism, the heat-conducting mechanism can be cooled and the water can be heated, thereby realizing heat conversion for secondary utilization.

[0013] 2. The high-efficiency motor waste heat recovery and utilization device described in the present invention, through the arrangement of a support frame, a water storage tank and a water pump, enables the coordinated use of the support frame, the water storage tank and the water pump to achieve a water storage effect, and at the same time can also transport water to the water delivery mechanism for circulating heating to ensure that the water temperature can reach a suitable temperature for use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention will be further described below with reference to the accompanying drawings.

[0015] Figure 1 It is a main perspective view of the present invention; Figure 2 It is a bottom view of the present invention; Figure 3 It is a structural diagram of the heat conduction mechanism in the present invention; Figure 4 It is a schematic diagram of a half-section structure in the present invention; Figure 5 yes Figure 1 A partial enlarged view of the middle A; Figure 6 yes Figure 3 A partial enlarged view of point B in the middle.

[0016] Legend: 1. Base frame; 2. Insulation shell; 3. Insulation board; 4. Heat conduction mechanism; 41. Fixing plate; 42. Heat conduction ring; 43. Heat dissipation dorsal fin; 5. Water supply mechanism; 51. Water supply pipe; 52. Connecting ring; 53. First connecting pipe; 6. Water storage mechanism; 61. Support frame; 62. Water storage tank; 63. Water pump; 7. Exhaust assembly; 71. Conical exhaust pipe; 72. Second connecting pipe; 8. Exhaust mechanism; 81. Support cross bar; 82. Permanent magnet motor; 83. Fan. DETAILED DESCRIPTION

[0017] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0018] Specific examples are given below.

[0019] like Figures 1 to 6 As shown, a high-efficiency motor waste heat recovery and utilization device according to an embodiment of the present invention includes a base frame 1; a heat preservation shell 2 is fixedly installed on the top of the base frame 1, and heat insulation plates 3 are fixedly installed on both sides of the inner wall of the heat preservation shell 2. The inner wall of the heat preservation plate 3 is provided with a heat conduction mechanism 4, and the inner wall of the heat preservation plate 3 is provided with a water delivery mechanism 5; a water storage mechanism 6 is provided at the bottom of the base frame 1, and an exhaust assembly 7 is provided on the top of the heat preservation shell 2; an exhaust mechanism 8 is provided on the top of the heat preservation shell 2; the heat conduction mechanism 4 includes a fixing plate 41, a heat conduction ring 42 and a heat dissipation dorsal fin 43, and a fixed The fixed plate 41 is fixedly mounted on the top of the chassis 1, and the top of the fixed plate 41 is fixedly mounted on the heat-conducting ring 42. The heat dissipation dorsal fins 43 are provided in several groups, and several groups of heat dissipation dorsal fins 43 are fixedly mounted on the surface of the heat-conducting ring 42 in an annular shape; the water delivery mechanism 5 includes a water delivery pipe 51, a connecting ring 52 and a first connecting pipe 53. The water delivery pipe 51 is provided in several groups, and several groups of water delivery pipes 51 are fixedly mounted on the inner wall of the heat-conducting ring 42 in an annular shape. The water delivery pipe 51 is located in the gap between the heat dissipation dorsal fins 43, and the connecting ring 52 is fixedly mounted on the inner wall of the water delivery pipe 51. At both ends, the bottom of the surface of the connecting ring 52 is fixedly installed with the first connecting pipe 53, the water storage mechanism 6 includes a support frame 61, a water tank 62 and a water pump 63, the support frame 61 is fixedly installed at the bottom of the base frame 1, the inner wall of the support frame 61 is fixedly installed with the water tank 62, one side of the water tank 62 is fixedly installed with the water pump 63, the output end of the water pump 63 is fixedly installed with one group of first connecting pipes 53, the side of the water tank 62 away from the water pump 63 is fixedly installed with the other group of first connecting pipes 53, the exhaust assembly 7 includes a tapered exhaust pipe 71 and The second connecting pipe 72 and the conical exhaust pipe 71 are fixedly mounted on the top of the insulation shell 2. The top of the conical exhaust pipe 71 is fixedly mounted on the second connecting pipe 72. The exhaust mechanism 8 includes a supporting cross bar 81, a permanent magnet motor 82 and a fan 83. The supporting cross bar 81 is fixedly mounted on the inner wall of the conical exhaust pipe 71. The top of the supporting cross bar 81 is fixedly mounted on the permanent magnet motor 82. The bottom of the supporting cross bar 81 is rotatably mounted on the fan 83. The output end of the permanent magnet motor 82 is fixedly mounted on the permanent magnet motor 82. The inner wall of the insulation shell 2 is provided with insulation cotton.

[0020] like Figures 1 to 6As shown, the coordinated use of the fixing plate 41, the heat-conducting ring 42 and the heat-dissipating dorsal fin 43 can concentrate the temperature of the motor surface and store it inside the heat-insulating shell 2, so that the temperature inside the heat-insulating shell 2 can be increased, thereby preventing heat loss and allowing most of the heat to be reused. The coordinated use of the water pipe 51, the connecting ring 52 and the first connecting pipe 53 can enable the water to flow, and through heat exchange with the heat-conducting mechanism 4, the heat-conducting mechanism 4 can be cooled and the water can be heated, thereby realizing heat conversion for secondary utilization. The coordinated use of the support frame 61, the water storage tank 62 and the water pump 63 can achieve a water storage effect, and can also transport water to the water delivery mechanism 5 for circulating heating. To ensure that the water temperature can reach a suitable temperature for use, the conical exhaust pipe 71 can compress the air when it enters the second connecting pipe 72 through its conical design, thereby increasing the wind speed and temperature, while slowing down the heat loss of the air during transportation. The coordinated use of the supporting cross bar 81, the permanent magnet motor 82 and the fan 83 can generate suction to transport the heat flow inside the insulation shell 2 to the second connecting pipe 72, so that the user can use or store the heat flow. The insulation cotton can prevent the heat from being lost when stored inside the insulation shell 2, ensuring that the heat can be stored on the inner wall of the insulation shell 2. At the same time, the increase in temperature inside the insulation shell 2 can also accelerate the heating speed of the water flow in the connecting ring 52.

[0021] Working principle: When working, first place the base frame 1 on the ground, then the user first installs the motor to the inner wall of the heat-conducting ring 42, then starts the motor and starts using it. During use, the heat on the surface of the motor will be transferred to the heat-conducting ring 42, causing its surface temperature to rise, and then the heat-conducting ring 42 will transfer the temperature to the heat dissipation dorsal fin 43. Since the heat dissipation dorsal fin 43 is located inside the heat-insulating shell 2, the temperature of its surface will not be lost. When recovery is needed, first start the water pump 63 to extract the water inside the water tank 62 and transport it to the connecting ring 52 through the first connecting pipe 53. Then the connecting ring 52 will transport the water to the multiple water pipes 51 in sequence. Then, in the process of the water flow passing through the water pipe 51, it will be heated by the heat-conducting ring 42 and the heat dissipation dorsal fin 43. The heated dorsal fin 43 is heated and the heated water then flows back into the water tank 62 through the connecting ring 52 and the first connecting pipe 53 on the other side, and circulates until the water inside the water tank 62 is heated to a suitable temperature. At the same time, the user can also start the permanent magnet motor 82 during the start-up of the water pump 63 to drive the fan 83 to rotate. When the fan 83 rotates, it will extract the hot air inside the insulation shell 2 and transport it to the second connecting pipe 72 through the conical exhaust pipe 71. Then the user connects the second connecting pipe 72 to the pipeline to transport the heat flow to the storage device. Through the above structure, the waste heat of the motor can be fully recycled, further reducing heat loss and improving environmental protection.

[0022] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the foregoing embodiments. The foregoing embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency motor waste heat recovery and utilization device, comprising a base frame (1); characterized in that: A heat-insulating shell (2) is fixedly mounted on the top of the base frame (1), heat-insulating plates (3) are fixedly mounted on both sides of the inner wall of the heat-insulating shell (2), a heat-conducting mechanism (4) is provided on the inner wall of the heat-insulating plate (3), and a water-conducting mechanism (5) is provided on the inner wall of the heat-insulating plate (3); The heat conduction mechanism (4) comprises a fixing plate (41), a heat conduction ring (42) and a heat dissipation dorsal fin (43); the fixing plate (41) is fixedly mounted on the top of the base frame (1); the top of the fixing plate (41) is fixedly mounted on the heat conduction ring (42); the heat dissipation dorsal fin (43) is provided in a plurality of groups, and the plurality of groups of heat dissipation dorsal fins (43) are fixedly mounted on the surface of the heat conduction ring (42) in an annular shape; The water delivery mechanism (5) comprises a water delivery pipe (51), a connecting ring (52) and a first connecting pipe (53). The water delivery pipe (51) is provided in a plurality of groups. The plurality of groups of water delivery pipes (51) are fixedly mounted on the inner wall of the heat-conducting ring (42) in an annular shape. The water delivery pipe (51) is located in the gap between the heat dissipation dorsal fins (43). The connecting ring (52) is fixedly mounted on both ends of the water delivery pipe (51). The bottom of the surface of the connecting ring (52) is fixedly mounted on the first connecting pipe (53).

2. The high-efficiency motor waste heat recovery and utilization device according to claim 1, characterized in that: A water storage mechanism (6) is provided at the bottom of the base frame (1), and an exhaust assembly (7) is provided at the top of the heat-insulating shell (2).

3. The high-efficiency motor waste heat recovery and utilization device according to claim 2, characterized in that: An exhaust mechanism (8) is provided on the top of the heat-insulating shell (2).

4. The high-efficiency motor waste heat recovery and utilization device according to claim 3 is characterized in that: The water storage mechanism (6) comprises a support frame (61), a water storage tank (62) and a water pump (63); the support frame (61) is fixedly mounted on the bottom of the base frame (1); the inner wall of the support frame (61) is fixedly mounted on the water storage tank (62); one side of the water storage tank (62) is fixedly mounted on the water pump (63); the output end of the water pump (63) is fixedly mounted on one group of the first connecting pipes (53); and the side of the water storage tank (62) away from the water pump (63) is fixedly mounted on the other group of the first connecting pipes (53).

5. The high-efficiency motor waste heat recovery and utilization device according to claim 4 is characterized in that: The exhaust assembly (7) comprises a tapered exhaust pipe (71) and a second connecting pipe (72), wherein the tapered exhaust pipe (71) is fixedly mounted on the top of the heat-insulating shell (2), and the top of the tapered exhaust pipe (71) is fixedly mounted on the second connecting pipe (72).

6. The high-efficiency motor waste heat recovery and utilization device according to claim 5, characterized in that: The exhaust mechanism (8) comprises a supporting crossbar (81), a permanent magnet motor (82) and a fan (83); the supporting crossbar (81) is fixedly mounted on the inner wall of the conical exhaust pipe (71); the top of the supporting crossbar (81) is fixedly mounted on the permanent magnet motor (82); the bottom of the supporting crossbar (81) is rotatably mounted on the fan (83); and the output end of the permanent magnet motor (82) is fixedly mounted on the permanent magnet motor (82).

7. The high-efficiency motor waste heat recovery and utilization device according to claim 6, characterized in that: The inner wall of the heat-insulating shell (2) is provided with heat-insulating cotton.