Multi-layer gradient vinegar filtering tower

By designing a multi-layer gradient structure and a reasonable solution replenishment sequence, the problems of solution residue and incorrect addition sequence in the existing vinegar liquid filtration tower were solved, achieving high efficiency and high quality of vinegar liquid filtration.

CN120661949APending Publication Date: 2025-09-19SHANXI SHUITA VINEGAR IND CO LTD
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Patent Information

Application Number
CN202510928026.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-07
Publication Date
2025-09-19

AI Technical Summary

Technical Problem

The existing vinegar liquid filtration tower needs to carry out multiple solution reactions in sequence in one box when achieving multiple filtration effects. It is easy for the solution residue from the previous process to lead to poor filtration and impurity removal effect, and it is easy for the wrong addition order to affect the final effect.

Method used

A multi-layer gradient vinegar filtration tower was designed. This tower utilizes a multi-layer gradient structure. Through the coordination of connecting pipes, an air inlet pipe, a cylinder, a top cover, and an exhaust pipe, it achieves multiple impurity removal and filtration of the vinegar vapor. Furthermore, through the coordination of the water inlet, water tank, baffle, plugging, and labeling plate, the correct order of solution replenishment is ensured.

Benefits of technology

The problem of poor filtering and impurity removal effect caused by solution residue is effectively avoided, and the correct order of solution replenishment is ensured, thereby improving the efficiency and effect of vinegar liquid filtration.

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Abstract

The invention relates to the technical field of vinegar filtering, in particular to a multilayer gradient vinegar filtering tower which comprises a first barrel, a second barrel and a third barrel, the second barrel is fixedly connected to the upper end of the first barrel, the third barrel is fixedly connected to the upper end of the second barrel, and filtering assemblies are mounted on the inner walls of the first barrel, the second barrel and the third barrel. A water supplementing assembly is installed on the front side of the outer wall of the water tank. Through cooperation of the connecting pipe, the air inlet pipe, the cylinder, the top cover and the exhaust pipe, three different chemical solutions are adopted in the three layers for effective impurity removal, the specific solution material can be determined according to the actual use requirement, vinegar impurities needing to be treated in the three layers comprise three treatment procedures of iodine, propionic acid and PH value adjustment, and the treatment efficiency is greatly improved. The problem that the filtering and impurity removing effects cannot be effectively achieved due to solution residues in the previous procedure during follow-up reaction and impurity removal due to the fact that various solution reactions need to be sequentially carried out in one box body when various filtering effects are carried out on vinegar traditionally is effectively solved.
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Description

Technical Field

[0001] The invention relates to the technical field of vinegar liquid filtration, in particular to a multi-layer gradient vinegar liquid filtration tower. Background Art

[0002] Vinegar, an acidic liquid with a pH of approximately 3, primarily composed of acetic acid, is very similar in composition and color to table vinegar (originally a whiskey-colored liquid or a transparent, light yellow liquid after the wood tar has been completely removed). Each is refined using different methods. During processing, vinegar requires distillation and then filtering through various chemical solutions to remove impurities in different ways. Existing biological scrubbing and filtration towers, belonging to the field of filtration tower technology, include a mounting frame, a tower body, an inspection window, an air inlet pipe, and an air outlet pipe, with one end of the air inlet pipe extending to the middle of the tower body.

[0003] However, although it can improve the operating efficiency, it still has the problem that when performing multiple filtering effects on vinegar liquid, multiple solution reactions need to be carried out in sequence in one box, resulting in the problem that the subsequent reaction and impurity removal are prone to the residual solution of the previous process, resulting in the inability to effectively achieve the filtering and impurity removal effect. In addition, when using multiple chemical solutions for filtering and impurity removal, it is easy to add the wrong order, which affects the final filtering and impurity removal effect. Summary of the Invention

[0004] The purpose of the present invention is to solve the problem that in the traditional device for performing multiple filtering effects on vinegar liquid, multiple solution reactions need to be carried out in sequence in one box, resulting in that the subsequent reaction and impurity removal are prone to the problem of residual solution from the previous process, resulting in the inability to effectively achieve the filtering and impurity removal effect. In addition, when filtering and impurity removal is performed using multiple chemical solutions, the wrong addition order is prone to occur, resulting in the problem of affecting the final filtering and impurity removal effect. A multi-layer gradient vinegar liquid filtration tower is proposed.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A multi-layer gradient vinegar liquid filter tower is designed, comprising a cylinder body one, a cylinder body two and a cylinder body three, wherein the upper end of the cylinder body one is fixedly connected to the cylinder body two, and the upper end of the cylinder body two is fixedly connected to the cylinder body three, and the front sides of the outer walls of the cylinder body one, the cylinder body two and the cylinder body three are fixedly connected to a water tank through a filter plate, and the inner walls of the cylinder body one, the cylinder body two and the cylinder body three are installed with a filter assembly, and the front side of the outer wall of the water tank is installed with a water replenishment assembly.

[0007] This setting is designed with cylinder two and cylinder three of gradually decreasing sizes above cylinder one. The upper cylinder one, cylinder two and cylinder three of different sizes are stacked together to realize a multi-layer gradient structure design, and the water tank is used to replenish the solution inside cylinder one, cylinder two and cylinder three.

[0008] Preferably, the filter assembly includes an exhaust pipe, an air intake pipe, a pipe network and a filter screen, and multiple air intake pipes are fixedly connected to the lower part of the left inner wall of cylinder body one, cylinder body two and cylinder body three respectively, and multiple exhaust pipes are fixedly connected to the upper part of the left inner wall of cylinder body one and cylinder body two respectively. The upper exhaust pipe and the air intake pipe are connected by a connecting pipe, and multiple pipe networks are fixedly connected to the upper part of the inner wall of cylinder body one, cylinder body two and cylinder body three. Multiple nozzles are fixedly processed at the lower end of the pipe network, the front side of the pipe network is fixedly connected to one side of the thin tube, and the other side of the thin tube is fixedly connected to the water tank, and a water pump is installed below the outer wall of the thin tube.

[0009] This setting installs a pipe network inside the cylinder, and uses a water pump and thin tubes to draw the solution inside the water tank to the top of the cylinder for atomization spraying, further effectively mixing it with the vinegar vapor.

[0010] Preferably, the plurality of filters are fixedly connected to the center of the inner walls of cylinder one, cylinder two and cylinder three, respectively, and the filters are located above the air inlet pipe.

[0011] This setting is achieved by installing a filter screen in the center of the inner wall of the cylinder, so that impurities in the vinegar liquid vapor can be filtered through the filter screen.

[0012] Preferably, the upper edge of the cylinder body 3 is fixedly connected to a top cover, and the upper end of the top cover is fixedly connected to an exhaust pipe.

[0013] This setting extracts and discharges the filtered vinegar liquid vapor from the top of the multi-layer cylinder through the top cover and the exhaust pipe to the subsequent process.

[0014] Preferably, the water replenishment component includes a water inlet, and the multiple water inlets are respectively fixedly processed at the upper end of the water tank. The upper part of the outer wall of the water inlet is fixedly connected to the plug through a flange, the upper end of the plug is fixedly connected to the baffle, and a handle is fixedly connected to the upper end of the outer wall of the baffle. A label plate is inserted into the front end of the baffle, and the label plate is fixedly connected to the front center of the water tank.

[0015] This setting adds a label to the label plate, so that when the blockage is removed, the baffle is also pulled out from the inside of the label plate. At this time, the label paper inside the label plate used to prompt the corresponding liquid type that needs to be added to the water tank is also exposed, reminding the type of solution in the water tank.

[0016] Preferably, label paper corresponding to the type of liquid in the water tank is installed inside the label plate, and a one-way valve is installed on the inner wall of the water inlet.

[0017] This setting installs a one-way valve at the water inlet, so that even if the water level inside the cylinder is higher than the water inlet, water will not overflow.

[0018] Preferably, an inspection door is processed on the front right of the outer walls of the cylinder body 1, the cylinder body 2 and the cylinder body 3.

[0019] Preferably, a drainage pipe is fixedly connected to the lower portion of the rear ends of the cylinder body 1, the cylinder body 2 and the cylinder body 3.

[0020] This setting achieves effective cleaning of the inside of the cylinder and discharge of the internal waste liquid through the drain pipe by installing an inspection door and a drain pipe on the outer wall of the cylinder.

[0021] The multi-layer gradient vinegar liquid filtration tower proposed by the present invention has the following beneficial effects:

[0022] Through the cooperation among the connecting pipe, the air inlet pipe, the cylinder, the top cover and the exhaust pipe, the vinegar liquid vapor is extracted by the air pump inside the connecting pipe, and the vinegar liquid vapor after completing the impurity removal and filtration once is injected into the interior of the cylinder 2 through the connecting pipe and the middle-layer air inlet pipe, and then reacts with the chemical solution inside the cylinder 2 to achieve impurity removal, and then repeats the above operation until the three chemical impurity removals and filter filtration are completed at the three locations of the cylinder, and then discharged to the subsequent process through the top cover and the exhaust pipe, thus realizing multi-layer and multi-gradient filtration and impurity removal. The three layers use three different chemical solutions for effective impurity removal. The specific solution material can be determined according to actual use requirements, and the vinegar liquid impurities to be treated in the three layers include three treatment procedures of iodine, propionic acid and pH value adjustment, which effectively avoids the problem that when traditional vinegar liquid is subjected to multiple filtration effects, multiple solution reactions need to be carried out in sequence in one box, resulting in the subsequent reaction impurity removal being prone to the solution residue of the previous process, resulting in the inability to effectively achieve the filtration and impurity removal effect;

[0023] Through the coordination between the water inlet, water tank, baffle, plug and label plate, when Shudie adds the corresponding solution to the water tank through the water inlet, the user needs to first loosen the flange bolts between the water inlet and the plug, and then remove the baffle by the handle. At this time, when the plug is removed, the baffle is also pulled out from the inside of the label plate. At this time, the label paper inside the label plate used to prompt the corresponding liquid type that needs to be added to the water tank is also exposed, so that the specific prompts can be intuitively viewed during the disassembly process every time the solution is replenished, which effectively avoids the problem of incorrect addition order affecting the final filtering and impurity removal effect when filtering and removing impurities with multiple chemical solutions. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the front appearance structure of the present invention;

[0025] Figure 2 This is a schematic diagram of the left side appearance structure of the present invention;

[0026] Figure 3 For the present invention Figure 1 A schematic diagram of the structure of a cylinder in FIG.

[0027] Figure 4 For the present invention Figure 3 The left structural diagram in ;

[0028] Figure 5 For the present invention Figure 4 Schematic diagram of rear side cross-section in FIG;

[0029] Figure 6 For the present invention Figure 5 Schematic diagram of the upward-looking structure in ;

[0030] Figure 7 For the present invention Figure 1 Schematic diagram of the main view structure in ;

[0031] Figure 8 For the present invention Figure 5 Schematic diagram of the structure at position I in FIG.

[0032] In the figure: 1. Cylinder 1, 2. Top cover, 3. Filter assembly, 301. Exhaust pipe, 302. Connecting pipe, 303. Water pump, 304. Capillary tube, 305. Inlet pipe, 306. Pipe network, 307. Filter, 308. Nozzle, 4. Water replenishment assembly, 401. Water inlet, 402. Handle, 403. Baffle, 404. Label plate, 405. Blockage, 5. Cylinder 3, 6. Cylinder 2, 7. Inspection door, 8. Water tank, 9. Exhaust pipe, 10. Drain pipe. DETAILED DESCRIPTION

[0033] The present invention will be further described below in conjunction with the accompanying drawings:

[0034] Refer to the attached Figure 1-8 : In this embodiment, a multi-layer gradient vinegar liquid filter tower includes a cylinder 1, a cylinder 2 6 and a cylinder 3 5. The upper end of the cylinder 1 is fixedly connected to the cylinder 2 6, and the upper end of the cylinder 2 6 is fixedly connected to the cylinder 3 5. The front sides of the outer walls of the cylinder 1, the cylinder 2 6 and the cylinder 3 5 are fixedly connected to a water tank 8 through a filter plate. The water tank 8 is used to replenish the solution inside the cylinder 1, the cylinder 2 6 and the cylinder 3 5. The upper cylinder 1, the cylinder 2 6 and the cylinder 3 5 with different sizes are stacked together to realize a multi-layer gradient structure design.

[0035] The inner walls of cylinder body 1, cylinder body 2 6 and cylinder body 3 5 are installed with a filter assembly 3, the front side of the outer wall of the water tank 8 is installed with a water replenishment assembly 4, the upper edge of cylinder body 3 5 is fixedly connected to the top cover 2, the upper end of the top cover 2 is fixedly connected to the exhaust pipe 9, and an inspection door 7 is processed on the right front of the outer wall of cylinder body 1, cylinder body 2 6 and cylinder body 3 5. The internal structure of the cylinder can be flushed by opening the inspection door 7. At the same time, the inspection door 7 can be sealed and fixed by a magnetic sealing strip, and the inspection door 7 is equipped with an observation window. The lower rear end of cylinder body 1, cylinder body 2 6 and cylinder body 3 5 is fixedly connected to a drain pipe 10.

[0036] Refer to the attached Figure 1-8 In this embodiment, the filter assembly 3 includes an exhaust pipe 301, an air intake pipe 305, a pipe network 306 and a filter screen 307. The multiple air intake pipes 305 are fixedly connected to the lower left inner wall of the cylinder 1, the cylinder 2 6 and the cylinder 3 5, respectively. The multiple exhaust pipes 301 are fixedly connected to the upper left inner wall of the cylinder 1 and the cylinder 2 6, respectively. The three layers of the cylinder are connected by a connecting pipe 302. The upper exhaust pipe 301 and the air intake pipe 305 are connected by a connecting pipe 302. The multiple pipe networks 306 are fixedly connected to the inner walls of the cylinder 1, the cylinder 2 6 and the cylinder 3 5. The lower end of the pipe network 306 is fixedly processed with multiple nozzles 308, and the nozzles 308 are atomizing nozzles. The front side of the pipe network 306 is fixedly connected to one side of the thin tube 304, and the other side of the thin tube 304 is fixedly connected to the water tank 8. A water pump 303 is installed below the outer wall of the thin tube 304. The model of the water pump 303 can be determined according to the specific usage. Multiple filter screens 307 are respectively fixedly connected to the center of the inner wall of the cylinder 1, the cylinder 2 6 and the cylinder 3 5. The mesh size of the filter screen 307 can be determined according to the specific usage requirements. The filter screen 307 is located above the air inlet pipe 305.

[0037] Refer to the attached Figure 1-8 : In this embodiment, the water replenishment component 4 includes a water inlet 401, and multiple water inlets 401 are fixedly processed at the upper end of the water tank 8. The upper outer wall of the water inlet 401 is fixedly connected to the sealing plug 405 through a flange, and the upper end of the sealing plug 405 is fixedly connected to the baffle 403. The upper end of the outer wall of the baffle 403 is fixedly connected to a handle 402, and the front end of the baffle 403 is plugged with a label plate 404. The baffle 403 can be pulled out from the inside of the label plate 404. At this time, the label paper inside the label plate 404 for prompting the corresponding liquid type that needs to be replenished in the water tank 8 is also exposed. The label plate 404 is fixedly connected to the front center of the water tank 8, and the label paper corresponding to the liquid type in the water tank 8 is installed inside the label plate 404. A one-way valve is installed on the inner wall of the water inlet 401, and a one-way valve is also installed on the water inlet 401, so that even if the water level inside the cylinder is higher than the water inlet, water overflow will not occur.

[0038] Working principle:

[0039] When this multi-layer gradient vinegar liquid filter tower is needed, Figure 1The above assembly is completed, and the upper cylinder 1, cylinder 2 6 and cylinder 3 5 with different sizes are stacked together to realize a multi-layer gradient structure design. When the vinegar liquid is used for filtering, the steam generated by the distillation of the vinegar liquid is injected through the lowest air inlet pipe 305, so that the air inlet pipe 305 injects the vinegar liquid steam into the liquid surface of the cylinder 1, so that the vinegar liquid steam reacts with the internal chemical solution to remove impurities, and then the vinegar liquid steam is filtered through the lowest filter 307 and finally discharged through the exhaust pipe 301. Subsequently, it is extracted by the air pump inside the connecting pipe 302, and the vinegar liquid steam after the impurity removal and filtration is injected into the interior of the cylinder 2 6 through the connecting pipe 302 and the middle air inlet pipe 304, and then reacts with the interior of the cylinder 2 6. The chemical solution is reacted to achieve impurity removal, and then the above operation is repeated until three chemical impurity removals and filter filtration are completed at the third position 5 of the cylinder body, and then discharged to the subsequent process through the top cover 2 and the exhaust pipe 9, so as to achieve multi-layer and multi-gradient filtration and impurity removal. The three layers use three different chemical solutions for effective impurity removal. The specific solution material can be determined according to actual use requirements, and the vinegar impurities required to be processed in the three layers include iodine, propionic acid and pH value adjustment. Three processing procedures effectively avoid the traditional problem of performing multiple solution reactions in one box in sequence when performing multiple filtration effects on vinegar, resulting in the problem that the subsequent reaction impurity removal is prone to be unable to effectively achieve the filtration and impurity removal effect due to the solution residue of the previous process.

[0040] Specifically, the solutions required for the three treatment procedures of vinegar liquid impurities, including iodine, propionic acid, and pH value adjustment, can be injected into the corresponding cylinder 1, cylinder 2 6, and cylinder 3 5 through the water inlet 401, and the vinegar liquid vapor can react with the corresponding solutions when passing through cylinder 1, cylinder 2 6, and cylinder 3 5 to precipitate impurities, and the air flow then moves upward to the next process. At the same time, the water pump 303 can be started to draw the corresponding solution inside the water tank 8 through the capillary 304 to the pipe network 306, so that the nozzle 308 at the lower end of the pipe network 306 atomizes the solution and sprays it into contact with the vinegar liquid vapor, thereby realizing a full range of filtering and impurity removal process.

[0041] Specifically, in the process of adding the corresponding solution to the water tank 8 through the water inlet 401, the user needs to first loosen the flange bolts between the water inlet 401 and the plug 405, and then remove the baffle 403 through the handle 402. At this time, when the plug 405 is removed, the baffle 403 is also pulled out from the inside of the label plate 404. At this time, the label paper inside the label plate 404 used to prompt the corresponding liquid type that needs to be replenished in the water tank 8 is also exposed, so that the specific prompts can be intuitively viewed during the disassembly process every time the solution is replenished, which effectively avoids the problem of incorrect addition order affecting the final filtering and impurity removal effect when filtering and removing impurities with multiple chemical solutions.

[0042] After the water inlet 401 is opened, it is connected to the external water supply pipe through a flange, and the corresponding solution is injected into the interior of the water tank 8. The water inlet 401 is equipped with a one-way valve so that even if the water level inside the cylinder is higher than the water inlet, water will not overflow. After the solution is replenished, the baffle 403 and other structures can be reset. After a period of use, the liquid and impurities inside the cylinder can be discharged through the drain pipe 10 (the drain pipe 10 can be equipped with a valve for control), and the internal structure of the cylinder can be flushed by opening the inspection door 7. At the same time, the inspection door 7 can be sealed and fixed by a magnetic sealing strip, and the inspection door 7 is equipped with an observation window. Finally, all the air pumps, water pumps and electronic components designed in this case can be controlled by the PLC controller for overall start and stop.

[0043] Although the invention has been shown and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. A multi-layer gradient vinegar liquid filtration tower, comprising a cylinder body 1 (1), a cylinder body 2 (6) and a cylinder body 3 (5), wherein the upper end of the cylinder body 1 (1) is fixedly connected to the cylinder body 2 (6), and the upper end of the cylinder body 2 (6) is fixedly connected to the cylinder body 3 (5), characterized in that: The front sides of the outer walls of the cylinder body 1 (1), the cylinder body 2 (6) and the cylinder body 3 (5) are all fixedly connected to the water tank (8) through filter plates, the inner walls of the cylinder body 1 (1), the cylinder body 2 (6) and the cylinder body 3 (5) are installed with a filter assembly (3), and the front side of the outer wall of the water tank (8) is installed with a water replenishment assembly (4).

2. The multi-layer gradient vinegar liquid filtration tower according to claim 1, characterized in that: The filter assembly (3) includes an exhaust pipe (301), an intake pipe (305), a pipe network (306) and a filter screen (307). The plurality of intake pipes (305) are respectively fixedly connected to the lower side of the left inner wall of the cylinder body 1 (1), the cylinder body 2 (6) and the cylinder body 3 (5). The plurality of exhaust pipes (301) are respectively fixedly connected to the upper side of the left inner wall of the cylinder body 1 (1) and the cylinder body 2 (6). The exhaust pipe (301) and the intake pipe (305) are connected to each other. The plurality of pipe networks (306) are connected via connecting pipes (302), and are fixedly connected to the upper inner walls of cylinder body 1 (1), cylinder body 2 (6) and cylinder body 3 (5). A plurality of nozzles (308) are fixedly processed at the lower ends of the pipe networks (306). The front side of the pipe networks (306) is fixedly connected to one side of the thin tube (304), and the other side of the thin tube (304) is fixedly connected to the water tank (8). A water pump (303) is installed below the outer wall of the thin tube (304).

3. The multi-layer gradient vinegar liquid filtration tower according to claim 2, characterized in that: The plurality of filter screens (307) are respectively fixedly connected to the center of the inner wall of cylinder body 1 (1), cylinder body 2 (6) and cylinder body 3 (5), and the filter screens (307) are located above the air inlet pipe (305).

4. The multi-layer gradient vinegar liquid filtration tower according to claim 1, characterized in that: The upper edge of the cylinder body (5) is fixedly connected to a top cover (2), and the upper end of the top cover (2) is fixedly connected to an exhaust pipe (9).

5. The multi-layer gradient vinegar liquid filtration tower according to claim 1, characterized in that: The water replenishment assembly (4) comprises a water inlet (401), wherein a plurality of the water inlets (401) are fixedly processed at the upper end of the water tank (8), the upper portion of the outer wall of the water inlet (401) is fixedly connected to a plug (405) via a flange, the upper end of the plug (405) is fixedly connected to a baffle (403), a handle (402) is fixedly connected to the upper end of the outer wall of the baffle (403), a label plate (404) is inserted at the front end of the baffle (403), and the label plate (404) is fixedly connected to the front center of the water tank (8).

6. The multi-layer gradient vinegar liquid filtration tower according to claim 5, characterized in that: The label plate (404) is internally installed with label paper corresponding to the type of liquid in the water tank (8), and the inner wall of the water inlet (401) is installed with a one-way valve.

7. The multi-layer gradient vinegar liquid filtration tower according to claim 1, characterized in that: An inspection door (7) is machined on the front right side of the outer walls of the cylinder body 1 (1), the cylinder body 2 (6) and the cylinder body 3 (5).

8. The multi-layer gradient vinegar liquid filtration tower according to claim 1, characterized in that: A drainage pipe (10) is fixedly connected to the lower rear ends of the cylinder body 1 (1), the cylinder body 2 (6) and the cylinder body 3 (5).

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