Intelligent efficient oxygen generation integrated equipment
The design of oxygen production equipment with an integrated rack and intelligent electric control valves solves the problems of large adsorption tower volume and failure affecting oxygen production efficiency, realizes an efficient and compact oxygen production solution, and improves space utilization and oxygen production efficiency.
Patent Information
- Application Number
- CN202510859059.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-25
- Publication Date
- 2025-09-19
AI Technical Summary
In the existing PSA oxygen production technology, the adsorption tower is large in size and occupies a large area. In addition, when an adsorption tower fails, the oxygen production efficiency is greatly reduced, affecting production efficiency.
It adopts an integrated rack design, including air pretreatment components, oxygen production unit, telescopic drive components, oxygen production and delivery components and molecular sieve regeneration components. Through multiple sets of modular oxygen production units and intelligent electric control valves, independent adsorption oxygen production and molecular sieve regeneration are realized, which reduces equipment height and deployment space and improves molecular sieve utilization.
The height requirement of oxygen production equipment is reduced, the space utilization and oxygen production efficiency are improved, and the normal operation of other towers is not affected when one adsorption tower fails. The molecular sieve utilization rate is higher and the impact of failure is reduced.
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Figure CN120662069A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of oxygen production equipment, and in particular to an intelligent and efficient integrated oxygen production equipment. Background Art
[0002] Oxygen production equipment is a device that can extract high-concentration oxygen from the air. It is widely used in many fields such as medical care, industry, environmental protection, and plateau areas. Its types include household oxygen generators, medical oxygen generators, industrial oxygen generators, etc. Oxygen production technologies mainly include molecular sieve adsorption method (PSA method), low-temperature separation method, etc.
[0003] Among them, PSA technology is based on the principle of selective adsorption and pressure swing desorption of adsorbents. It realizes gas separation and recovery through pressure changes in the adsorption tower. The air enters the adsorption tower after compression. The adsorbent (such as zeolite molecular sieve) adsorbs nitrogen molecules in the air under high pressure, while oxygen molecules are not adsorbed due to their slow diffusion rate and are discharged from the adsorption tower.
[0004] The existing PSA oxygen production technology requires a series of equipment such as air compressors, air filtration equipment, and dual-tower adsorption towers. It occupies a large area and has high requirements for placement space. The adsorption equipment mainly uses dual adsorption towers. While one adsorption tower is adsorbing and producing oxygen, the other adsorption tower is regenerating the molecular sieve. However, the adsorption towers are tall and inconvenient to place. If one of the adsorption towers fails, the oxygen production efficiency will be greatly reduced, affecting production efficiency. Summary of the Invention
[0005] In view of the deficiencies in the prior art, the present invention provides an intelligent and efficient integrated oxygen production device to solve the above problems.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an intelligent and efficient integrated oxygen production device, including an integrated frame, an air pretreatment component, an oxygen production unit, a telescopic drive component, an oxygen production and delivery component and a molecular sieve regeneration component, wherein: The integrated frame includes a bottom frame and a vertical frame in the middle of the bottom frame, and the air pre-treatment unit is installed in the middle of the vertical frame for compressing and filtering air raw materials; The oxygen production unit is provided with multiple groups and symmetrically distributed on both sides of the stand. The oxygen production unit includes a base and a fixed guide seat. The upper end of the base is slidably connected to a movable guide seat. The fixed guide seat and the movable guide seat are both connected to pipelines and a plurality of electric control valves. A plurality of molecular sieve plates for adsorption are inserted between the movable flow guide seat and the fixed flow guide seat, and the molecular sieve plates are filled with adsorption molecular sieves; The telescopic drive assembly is arranged at the bottom of the stand, and is used to drive the movable guide seat to move; The oxygen production and delivery component is arranged on the top of the stand and is used to deliver the air treated by the air pre-treatment component to the oxygen production unit through a pipeline for adsorption oxygen production; The molecular sieve regeneration component is arranged on the top of the stand and is used to regenerate the molecular sieve in the molecular sieve plate.
[0007] Preferably, the air pretreatment unit includes an air compressor, a filtering mechanism, an air dryer and a buffer storage tank. The air compressor is connected to an external air supply device through a pipeline. The air compressor, filtering mechanism, air dryer and buffer storage tank are connected in sequence through pipelines and installed in a vertical frame. The air dryer is a refrigerated dryer. The filtering mechanism includes a plurality of primary filters at the front end, an activated carbon filter in the middle and a high-efficiency filter at the rear end, which are arranged in series through pipelines. The primary filters and the high-efficiency filters use fiber filter materials and ultrafine fiber filter materials, respectively.
[0008] The air raw material is transported to the air compressor through external air supply equipment and pressurized. After the air is pressurized, it passes through the primary filter, activated carbon filter and high-efficiency filter in sequence. Among them, the primary filter removes larger dust and particulate matter in the air, the activated carbon adsorber removes oil mist, grease and other organic matter in the air, and the high-efficiency filter further removes tiny particulate matter and residual impurities. After the filtration is completed, the air enters the air dryer to remove moisture in the air, and then the pretreated air enters the buffer storage tank.
[0009] Preferably, a filter chamber that passes through from front to back is provided inside the molecular sieve plate, and a screen installation frame for installing the screen is symmetrically installed in the filter chamber, and the molecular sieve is filled between the screen installation plates. A plurality of first guide grooves are provided on the inner side of the movable guide seat, and a plurality of second guide grooves are opened on the inner side of the fixed guide seat. A guide plate is installed in the second guide groove, and a plurality of evenly arranged holes are provided on the guide plate. The two ends of the molecular sieve plate correspond to and fit with the first guide groove and the second guide groove respectively.
[0010] After the pressurized air enters the molecular sieve plate from the movable guide seat, the pressurized air passes through the molecular sieve in the middle of the molecular sieve plate to adsorb oxygen, and the oxygen passes through the molecular sieve and enters the fixed guide seat through the second guide groove.
[0011] Preferably, the upper end of the base is provided with a plurality of slide grooves corresponding to different molecular sieve plates, a sliding seat is slidably connected in the slide groove, the molecular sieve plate is inserted on the sliding seat, a plurality of fixed seats corresponding to the base are installed at the bottom of the chassis, a slide rail is installed on the top of the fixed seat, a slide seat that slides with the slide rail is installed at the bottom of the base, and a roller seat is symmetrically installed at the rear end of the base.
[0012] Preferably, the telescopic drive assembly includes a plurality of mounting frames symmetrically installed at the bottom of the vertical frame, a plurality of parallel servo cylinders are installed in the mounting frames, a telescopic rod is installed at the output end of the servo cylinder, the end of the telescopic rod is fixedly connected to the movable guide seat, and the servo cylinder is electrically connected to the controller.
[0013] The servo cylinder at the oxygen production unit is started by the controller. The servo cylinder drives the movable guide seat to move toward the vertical frame through the telescopic rod, so that the movable guide seat is away from the fixed guide seat. At this time, the oxygen production unit can be inspected and repaired, and the molecular sieve plate is freed from restriction and can be taken out.
[0014] Preferably, a packaging groove is provided on the top of the molecular sieve plate, and a packaging plate for sealing the packaging groove is detachably installed at the packaging groove by installing screws, a handle is installed on the top of the packaging plate, and the packaging groove is provided with a discharge port and a feeding port connected to the filtration bin, and a first closing plate and a second closing plate are installed at the bottom of the packaging plate, and the first closing plate and the second closing plate are movably connected and fit with the discharge port and the feeding port respectively, a fixed block is symmetrically installed on the top of the sliding seat, and a positioning groove movably connected to the fixed block is symmetrically provided at the bottom of the molecular sieve plate.
[0015] If there is a problem with the molecular sieve and it needs to be replaced, unscrew the mounting screws on the packaging plate on the molecular sieve plate, pour out the molecular sieve in the molecular sieve plate through the discharge port, then add new molecular sieve from the feed port, and then install the packaging plate. Then, you can insert the molecular sieve plate into the sliding seat through the positioning groove and the fixing block.
[0016] Preferably, an air pressure valve and a first integrated pipe connecting multiple first guide grooves are installed on the top of the movable guide seat, the first integrated pipe is connected to a T-shaped branch pipe, and the two branches of the branch pipe are respectively installed with a first electric-controlled valve and a second electric-controlled valve, and a second integrated pipe connecting multiple second guide grooves is installed on the outside of the fixed guide seat, the first integrated pipe is also connected to a T-shaped branch pipe, and the two branches of the branch pipe are respectively installed with a third electric-controlled valve and a fourth electric-controlled valve, and a programmable controller is installed at the rear end of the stand, and the first electric-controlled valve, the second electric-controlled valve, the third electric-controlled valve and the fourth electric-controlled valve are all electrically connected to the controller.
[0017] Preferably, the oxygen production and delivery assembly includes an oxygen storage tank installed on the top of the stand and an inlet pump symmetrically installed on the buffer storage tank. The input end of the inlet pump is connected to the buffer tank, and the output end of the inlet pump is installed with a first connecting pipe. The first connecting pipe is connected to a plurality of first integrated pipes on one side of the stand through the second electrically controlled valves on each first integrated pipe. The side end of the oxygen storage tank is symmetrically installed with an input pipe, and the input pipe is fixedly connected to a second connecting pipe. The second connecting pipe is connected to a plurality of second integrated pipes on one side of the stand through the third electrically controlled valves on each second integrated pipe.
[0018] At this time, the first electrically controlled valve and the fourth electrically controlled valve are closed, and the first connecting pipe at the oxygen production unit transports the pressurized air to the first integrated pipe on one side. The pressurized air passes through the second electrically controlled valve and enters the movable guide seat along the first integrated pipe, and then enters the molecular sieve plate through the first guide groove. The pressurized air passes through the molecular sieve in the middle of the molecular sieve plate for adsorption and oxygen production. The oxygen passes through the molecular sieve and enters the fixed guide seat through the second guide groove, and then enters the second integrated pipe and passes through the third electrically controlled valve into the second connecting pipe. The oxygen enters the input pipe along the second connecting pipe and finally enters the oxygen storage tank through the input pipe. Preferably, the molecular sieve regeneration component includes an outlet pump and a gas tank installed on the top of the stand, the gas tank is symmetrically installed with a third connecting pipe, the third connecting pipe is connected to the multiple second integrated pipes on one side of the stand through the fourth electric control valve on each second integrated pipe, the output end of the outlet pump is symmetrically installed with a fourth connecting pipe, the fourth connecting pipe is connected to the multiple first integrated pipes on one side of the stand through the first electric control valve on each first integrated pipe.
[0019] The second and third electrically controlled valves of the oxygen production unit undergoing regeneration are closed, and the regeneration gas in the gas tank is transported to the second integrated pipe through the third connecting pipe. The regeneration gas enters the fixed guide seat from the second integrated pipe, and is then ejected from the second guide groove to reversely regenerate the molecular sieve in the molecular sieve plate. The adsorbed gas and the regeneration gas blown down enter the movable guide seat, and then enter the first integrated pipe, and are finally discharged through the fourth connecting pipe, completing the regeneration of the molecular sieve of the oxygen production unit.
[0020] The present invention has the following beneficial effects: 1. The present invention uses a T-shaped three-dimensional integrated rack to install air compression equipment, primary filtration equipment, and drying equipment for pre-treating air inside the rack, multiple groups of modular oxygen production units are installed on both sides of the rack, and regeneration equipment and oxygen tanks are installed on the top of the rack. This not only reduces the height of the adsorption equipment and the height requirement of the oxygen production equipment, but the integrated and compact installation also reduces the deployment space of the complete oxygen production equipment and improves space utilization.
[0021] 2. The present invention uses multiple box-type oxygen production units to replace the traditional double adsorption towers. Each oxygen production unit can independently perform adsorption oxygen production or molecular sieve regeneration through intelligently controlled electric control valves. The electric control valves are adjusted so that only one oxygen production unit needs to be regenerated during molecular sieve regeneration, and all oxygen production units are regenerated in sequence. Compared with the traditional double tower structure in which one tower works while the other tower produces oxygen by adsorption, the molecular sieve utilization rate is higher at the same time while the total amount of molecular sieve remains unchanged, thereby improving the oxygen production efficiency.
[0022] 3. In the present invention, each oxygen production unit is also provided with a plurality of sieve plates loaded with molecular sieves. Not only are the oxygen production units independent of each other, but the molecular sieve plates in the same oxygen production unit are also independent of each other. When the adsorption equipment fails, the oxygen production unit at the fault will not affect other oxygen production units, and the faulty molecular sieve plate in the oxygen production unit will not affect other molecular sieve plates. The molecular sieve plates can be installed in a quick plug-in manner, reducing the impact of the adsorption equipment failure on the oxygen production efficiency. In addition, during adsorption, the flow rate in each molecular sieve plate is small, the stroke is short, and the efficiency of the molecular sieve recoil regeneration is high, which further improves the oxygen production efficiency.
[0023] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention; Figure 2 This is a schematic structural diagram of the air pretreatment component of the present invention; Figure 3 This is a schematic structural diagram of the telescopic drive assembly of the present invention; Figure 4 This is a schematic structural diagram of the oxygen production unit of the present invention; Figure 5 This is a schematic diagram of the partial structure of the oxygen production unit of the present invention; Figure 6 Schematic diagram of the external structure of the molecular sieve plate of the present invention; Figure 7 2 is a cross-sectional view of the internal structure of the molecular sieve plate of the present invention; Figure 8 This is a schematic diagram of the overall pipeline connection of the present invention; Figure 9 This is a schematic diagram of the pipeline connection of the oxygen production and delivery assembly of the present invention; Figure 10 This is a schematic diagram of the pipeline connection of the molecular sieve regeneration component of the present invention.
[0025] In the figure, 1, integrated frame; 11, bottom frame; 12, hollow frame; Air pretreatment component; 21. Air compressor; 22. Filter mechanism; 23. Air dryer; 24. Buffer storage tank; 3. Oxygen production unit; 31. Movable flow guide seat; 311. First integrated pipeline; 312. First electrically controlled valve; 313. Second electrically controlled valve; 314. First flow guide groove; 315. Guide plate; 316. Air pressure valve; 32. Base; 33. Fixed flow guide seat; 331. Second integrated pipeline; 332. Third electrically controlled valve; 333. Fourth electrically controlled valve; 334. Second flow guide groove; 34. Roller seat; 35. Sliding seat; 351. Fixed block; 36. Slide groove; 37. Fixed seat; 371. Slide rail; 4. Molecular sieve plate; 41. Filter chamber; 412. Screen mounting frame; 42. Encapsulation plate; 421. First closing plate; 422. Second closing plate; 43. Handle; 44. Mounting screws; 45. Encapsulation slot; 451. Discharge port; 452. Feed port; 46. Positioning slot; 5. Telescopic drive assembly; 51. Mounting frame; 52. Servo cylinder; 53. Telescopic rod; 6. Oxygen production and delivery assembly; 61. Oxygen storage tank; 62. Inlet pump; 63. Inlet pipe; 64. First connecting pipe; 65. Second connecting pipe; 7. Molecular sieve regeneration assembly; 71. Export pump; 72. Gas tank; 73. Third connecting pipe; 74. Fourth connecting pipe. DETAILED DESCRIPTION
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figures 1-10 The embodiment of the present invention provides a technical solution: an intelligent and efficient integrated oxygen production device, including an integrated frame 1, an air pretreatment component 2, an oxygen production unit 3, a telescopic drive component 5, an oxygen production and delivery component 6 and a molecular sieve regeneration component 7, wherein: The integrated frame 1 includes a base frame 11 and a vertical frame 12 in the middle of the base frame 11. The air pre-treatment unit is installed in the middle of the vertical frame 12 for compressing and filtering air raw materials. The oxygen production unit 3 is provided with multiple groups and symmetrically distributed on both sides of the stand 12. The oxygen production unit 3 includes a base 32 and a fixed guide seat 33. The upper end of the base 32 is slidably connected to a movable guide seat 31. The fixed guide seat 33 and the movable guide seat 31 are both connected to pipelines and several electric control valves. A plurality of molecular sieve plates 4 for adsorption are inserted between the movable guide seat 31 and the fixed guide seat 33, and the molecular sieve plates 4 are filled with adsorption molecular sieves; The telescopic driving assembly 5 is arranged at the bottom of the stand 12 and is used to drive the movable guide seat 31 to move; The oxygen production and delivery component 6 is arranged on the top of the stand 12, and is used to deliver the air treated by the air pre-treatment component 2 to the oxygen production unit 3 through a pipeline for adsorption oxygen production; The molecular sieve regeneration assembly 7 is arranged on the top of the stand 12 and is used to regenerate the molecular sieve in the molecular sieve plate 4 .
[0028] In a specific implementation process, the air pretreatment unit includes an air compressor 21, a filter mechanism 22, an air dryer 23 and a buffer storage tank 24. The air compressor 21 is connected to an external air supply device through a pipeline. The air compressor 21, the filter mechanism 22, the air dryer 23 and the buffer storage tank 24 are connected in sequence through pipelines and installed in the stand 12. The air dryer 23 is a refrigerated dryer. The filter mechanism 22 includes a plurality of primary filters at the front end, an activated carbon filter in the middle and a high-efficiency filter at the rear end, which are arranged in series through pipelines. Among them, the primary filter and the high-efficiency filter use fiber filter material and ultrafine fiber filter material respectively.
[0029] Specifically, the air raw material is transported to the air compressor 21 through an external air supply device, and the air is pressurized. After the air is pressurized, it passes through a primary filter, an activated carbon filter and a high-efficiency filter in sequence. Among them, the primary filter removes larger dust and particulate matter in the air, the activated carbon adsorber removes oil mist, grease and other organic matter in the air, and the high-efficiency filter further removes tiny particulate matter and residual impurities. After the filtration is completed, the air enters the air dryer 23 to remove moisture in the air, and then the pretreated air enters the buffer storage tank 24.
[0030] In a specific implementation process, a filter chamber 41 that passes through the front and back is provided inside the molecular sieve plate 4, and a partition installation frame 412 for installing the partition is symmetrically installed in the filter chamber 41. The molecular sieve is filled between the partition installation plates. A plurality of first guide grooves 314 are provided on the inner side of the movable guide seat 31, and a plurality of second guide grooves 334 are opened on the inner side of the fixed guide seat 33. A guide plate 315 is installed in the second guide groove 334, and a plurality of evenly arranged holes are provided on the guide plate 315. The two ends of the molecular sieve plate 4 correspond to and fit with the first guide groove 314 and the second guide groove 334 respectively.
[0031] Specifically, when producing oxygen, after the pressurized air enters the molecular sieve plate 4 from the movable guide seat 31, the pressurized air passes through the molecular sieve in the middle of the molecular sieve plate 4 to be adsorbed to produce oxygen, and the oxygen passes through the molecular sieve and enters the fixed guide seat 33 through the second guide groove 334.
[0032] In a specific implementation process, the upper end of the base 32 is provided with a plurality of slide grooves 36 corresponding to different molecular sieve plates 4, and a sliding seat 35 is slidably connected in the slide groove 36. The molecular sieve plate 4 is inserted into the sliding seat 35. A plurality of fixed seats 37 corresponding to the base 32 are installed at the bottom of the base frame 11. A slide rail 371 is installed on the top of the fixed seat 37. A slide seat that slides with the slide rail 371 is installed at the bottom of the base 32, and a roller seat 34 is symmetrically installed at the rear end of the base 32.
[0033] Furthermore, the telescopic drive assembly 5 includes a plurality of mounting frames 51 symmetrically mounted on the bottom of the stand 12, a plurality of parallel servo cylinders 52 are mounted in the mounting frames 51, a telescopic rod 53 is mounted at the output end of the servo cylinder 52, the end of the telescopic rod 53 is fixedly connected to the movable guide seat 31, and the servo cylinder 52 is electrically connected to the controller.
[0034] Specifically, the servo cylinder 52 at the oxygen production unit 3 is activated by the controller, and the servo cylinder 52 drives the movable guide seat 31 to move toward the stand 12 through the telescopic rod 53, so that the movable guide seat 31 is away from the fixed guide seat 33. At this time, the oxygen production unit 3 can be inspected and repaired, and the molecular sieve plate 4 is freed from the restriction, so that the molecular sieve plate 4 can be taken out.
[0035] In a specific implementation process, a packaging groove 45 is provided on the top of the molecular sieve plate 4, and a packaging plate 42 for sealing the packaging groove 45 is detachably installed at the packaging groove 45 by installing screws 44. A handle 43 is installed on the top of the packaging plate 42. The packaging groove 45 is provided with a discharge port 451 and a feeding port 452 connected to the filter chamber 41. A first closing plate 421 and a second closing plate 422 are installed at the bottom of the packaging plate 42. The first closing plate 421 and the second closing plate 422 are movably connected and fit with the discharge port 451 and the feeding port 452 respectively. A fixed block 351 is symmetrically installed on the top of the sliding seat 35, and a positioning groove 46 movably connected to the fixed block 351 is symmetrically provided at the bottom of the molecular sieve plate 4.
[0036] Specifically, if there is a problem with the molecular sieve and it needs to be replaced, the mounting screws 44 on the packaging plate 42 on the molecular sieve plate 4 are unscrewed, the molecular sieve in the molecular sieve plate 4 is poured out through the discharge port 451, and then a new molecular sieve is added from the feeding port 452. After the packaging plate 42 is installed, the molecular sieve plate 4 can be inserted into the sliding seat 35 through the positioning groove 46 and the fixing block 351.
[0037] In a specific implementation process, an air pressure valve 316 and a first integrated pipe 311 connecting multiple first guide grooves 314 are installed on the top of the movable guide seat 31. The first integrated pipe 311 is connected to a T-shaped branch pipe, and the two branches of the branch pipe are respectively installed with a first electric-controlled valve 312 and a second electric-controlled valve 313. A second integrated pipe 331 connecting multiple second guide grooves 334 is installed on the outside of the fixed guide seat 33. The first integrated pipe 311 is also connected to a T-shaped branch pipe, and the two branches of the branch pipe are respectively installed with a third electric-controlled valve 332 and a fourth electric-controlled valve 333. A programmable controller is installed at the rear end of the stand 12, and the first electric-controlled valve 312, the second electric-controlled valve 313, the third electric-controlled valve 332 and the fourth electric-controlled valve 333 are all electrically connected to the controller.
[0038] Furthermore, the oxygen production and delivery assembly 6 includes an oxygen storage tank 61 installed on the top of the stand 12 and an inlet pump 62 symmetrically installed on the buffer storage tank 24. The input end of the inlet pump 62 is connected to the buffer tank, and the output end of the inlet pump 62 is installed with a first connecting pipe 64. The first connecting pipe 64 is connected to the multiple first integrated pipes 311 on one side of the stand 12 through the second electric control valve 313 on each first integrated pipe 311. The side end of the oxygen storage tank 61 is symmetrically installed with an input pipe 63, and the input pipe 63 is fixedly connected to the second connecting pipe 65. The second connecting pipe 65 is connected to the multiple second integrated pipes 331 on one side of the stand 12 through the third electric control valve 332 on each second integrated pipe 331.
[0039] The oxygen production process of a single oxygen production unit 3 is as follows: the first electrically controlled valve 312 and the fourth electrically controlled valve 333 are closed, and the first connecting pipe 64 of the oxygen production unit 3 transports pressurized air to the first integrated pipe 311 on one side. The pressurized air passes through the second electrically controlled valve 313 and along the first integrated pipe 311 into the movable guide seat 31, and then enters the molecular sieve plate 4 through the first guide groove 314. The pressurized air passes through the molecular sieve in the middle of the molecular sieve plate 4 for adsorption to produce oxygen. The oxygen passes through the molecular sieve and enters the fixed guide seat 33 through the second guide groove 334. The oxygen then enters the second integrated pipe and passes through the third electrically controlled valve 332 into the second connecting pipe 65. The oxygen enters the input pipe 63 along the second connecting pipe 65 and finally enters the oxygen storage tank 61 through the input pipe 63. In a specific implementation process, the molecular sieve regeneration component 7 includes an outlet pump 71 and a gas tank 72 installed on the top of the stand 12. The gas tank 72 is symmetrically installed with a third connecting pipe 73. The third connecting pipe 73 is connected to the multiple second integrated pipes 331 on one side of the stand 12 through the fourth electric-controlled valve 333 on each second integrated pipe 331. The output end of the outlet pump 71 is symmetrically installed with a fourth connecting pipe 74. The fourth connecting pipe 74 is connected to the multiple first integrated pipes 311 on one side of the stand 12 through the first electric-controlled valve 312 on each first integrated pipe 311.
[0040] The second electrically controlled valve 313 and the third electrically controlled valve 332 of the oxygen production unit 3 undergoing regeneration are closed, and the regeneration gas in the gas tank 72 is transported to the second integrated pipe through the third connecting pipe 73. The regeneration gas enters the fixed guide seat 33 from the second integrated pipe, and is then ejected from the second guide groove 334 to reversely regenerate the molecular sieve in the molecular sieve plate 4. The adsorbed gas and the regeneration gas blown down enter the movable guide seat 31, and then enter the first integrated pipe, and are finally discharged through the fourth connecting pipe 74, completing the regeneration of the molecular sieve of the oxygen production unit 3.
[0041] It should be noted that multiple oxygen production units 3 can independently perform oxygen production and regeneration operations. During the actual production process, only a single oxygen production unit 3 is regenerated at the same time, so that all oxygen production units 3 are regenerated and restored in turn, and all other oxygen production units 3 are in the oxygen production state.
[0042] The use and function of the driving structure of the new low-energy chain oxygen production equipment 1 provided by the present invention are as follows: In the working state, the air raw material is transported to the air compressor 21 through the external air supply equipment, and the air is pressurized. After the air is pressurized, it passes through the primary filter, the activated carbon filter and the high-efficiency filter in sequence. Among them, the primary filter removes larger dust and particulate matter in the air and intercepts particles ≥1μm. The activated carbon adsorber removes oil mist, grease and other organic matter in the air. The high-efficiency filter further removes tiny particles and residual impurities and intercepts particles larger than 0.01μm. After the filtration is completed, the air enters the air dryer 23 to remove moisture in the air, and then the pre-treated air enters the buffer storage tank 24; The inlet pump 62 on the buffer storage tank 24 delivers the treated pressurized air to the first connecting pipe 64. At this time, the first electrically controlled valve 312 and the fourth electrically controlled valve 333 are closed. The first connecting pipe 64 at the oxygen production unit 3 delivers the pressurized air to the first integrated pipe 311 on one side. The pressurized air passes through the second electrically controlled valve 313 and enters the movable guide seat 31 along the first integrated pipe 311, and then enters the molecular sieve plate 4 through the first guide groove 314. The pressurized air passes through the molecular sieve in the middle of the molecular sieve plate 4 for adsorption and oxygen production. The oxygen passes through the molecular sieve and enters the fixed guide seat 33 through the second guide groove 334.
[0043] The oxygen then enters the second integrated pipe and passes through the third electrically controlled valve 332 into the second connecting pipe 65. The oxygen then flows along the second connecting pipe 65 into the input pipe 63 and finally into the oxygen storage tank 61 through the input pipe 63, completing the oxygen production process of the oxygen production unit 3. During the regeneration process, the second electrically controlled valve 313 and the third electrically controlled valve 332 of the oxygen production unit 3 undergoing regeneration are closed, and the regeneration gas in the gas tank 72 is transported to the second integrated pipe through the third connecting pipe 73. The regeneration gas enters the fixed guide seat 33 from the second integrated pipe, and is then ejected from the second guide groove 334 to reversely regenerate the molecular sieve in the molecular sieve plate 4. The adsorbed gas and the regeneration gas blown down enter the movable guide seat 31, and then enter the first integrated pipe, and finally are discharged through the fourth connecting pipe 74, completing the regeneration of the molecular sieve in the oxygen production unit 3. When the oxygen production unit 3 fails, all the electric control valves of the oxygen production unit 3 at the faulty location are closed. At this time, the oxygen production unit 3 is disconnected from other pipelines. The servo cylinder 52 at the oxygen production unit 3 is started by the controller. The servo cylinder 52 drives the movable guide seat 31 to move toward the stand 12 through the telescopic rod 53, so that the movable guide seat 31 is away from the fixed guide seat 33. At this time, the oxygen production unit 3 can be inspected and repaired, and the molecular sieve plate 4 is slid back and forth through the sliding seat 35 to disconnect the molecular sieve from the movable guide seat 31 and the fixed guide seat 33.
[0044] Then lift the molecular sieve plate 4 upward and remove it. If there is a problem with the molecular sieve and it needs to be replaced, unscrew the mounting screws 44 on the packaging plate 42 on the molecular sieve plate 4, pour out the molecular sieve in the molecular sieve plate 4 through the discharge port 451, and then add new molecular sieve from the feeding port 452. After installing the packaging plate 42, the molecular sieve plate 4 can be inserted into the sliding seat 35 through the positioning groove 46 and the fixed block 351. At this time, start the servo cylinder 52, and the servo cylinder 52 drives the movable guide seat 31 to move toward the fixed guide seat 33, and pushes the molecular sieve plate 4 to move so that the two ends of the molecular sieve plate 4 are inserted into the first guide groove 314 and the second guide groove 334. At this time, open the second electric control valve 313 and the third electric control valve 332 again to continue oxygen production.
[0045] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0046] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An intelligent and efficient integrated oxygen production device, comprising an integrated frame (1), characterized in that: It also includes an air pretreatment component (2), an oxygen production unit (3), a telescopic drive component (5), an oxygen production and delivery component (6) and a molecular sieve regeneration component (7), wherein: The integrated frame (1) comprises a base frame (11) and a vertical frame (12) in the middle of the base frame (11); the air pre-treatment unit is installed in the middle of the vertical frame (12) and is used for compressing and filtering air raw materials; The oxygen production unit (3) is provided with multiple groups and symmetrically distributed on both sides of the stand (12), and the oxygen production unit (3) includes a base (32) and a fixed flow guide seat (33), the upper end of the base (32) is slidably connected to a movable flow guide seat (31), and the fixed flow guide seat (33) and the movable flow guide seat (31) are both connected to pipelines and a plurality of electric control valves; A plurality of molecular sieve plates (4) for adsorption are inserted between the movable flow guide seat (31) and the fixed flow guide seat (33), and the molecular sieve plates (4) are filled with adsorption molecular sieves; The telescopic drive assembly (5) is arranged at the bottom of the stand (12) and is used to drive the movable guide seat (31) to move; The oxygen production and delivery component (6) is arranged on the top of the stand (12) and is used to deliver the air treated by the air pre-treatment component (2) to the oxygen production unit (3) through a pipeline for adsorption oxygen production; The molecular sieve regeneration component (7) is arranged on the top of the stand (12) and is used to regenerate the molecular sieve in the molecular sieve plate (4).
2. The intelligent and efficient integrated oxygen production equipment according to claim 1, characterized in that: The air pretreatment unit comprises an air compressor (21), a filter mechanism (22), an air dryer (23) and a buffer storage tank (24); the air compressor (21) is connected to an external air supply device via a pipeline; the air compressor (21), the filter mechanism (22), the air dryer (23) and the buffer storage tank (24) are sequentially connected via pipelines and installed in the stand (12); the air dryer (23) is a refrigerated dryer.
3. The intelligent and efficient integrated oxygen production equipment according to claim 2, characterized in that: The filtering mechanism (22) comprises a plurality of primary filters at the front end, an activated carbon filter in the middle, and a high-efficiency filter at the rear end, which are arranged in series through pipelines, wherein the primary filters and the high-efficiency filters respectively use fiber filter materials and ultrafine fiber filter materials.
4. The intelligent and efficient integrated oxygen production equipment according to claim 3, characterized in that: The molecular sieve plate (4) is provided with a filter chamber (41) that is connected front to back. A screen installation frame (412) for installing a screen is symmetrically installed in the filter chamber (41). The molecular sieve is filled between the screen installation plates. A plurality of first guide grooves (314) are provided on the inner side of the movable guide seat (31). A plurality of second guide grooves (334) are opened on the inner side of the fixed guide seat (33). A guide plate (315) is installed in the second guide groove (334). The guide plate (315) is provided with a plurality of evenly arranged holes. The two ends of the molecular sieve plate (4) correspond to and fit with the first guide groove (314) and the second guide groove (334), respectively.
5. The intelligent and efficient integrated oxygen production equipment according to claim 4, characterized in that: The upper end of the base (32) is provided with a plurality of slide grooves (36) corresponding to different molecular sieve plates (4), a sliding seat (35) is slidably connected in the slide groove (36), the molecular sieve plate (4) is plugged into the sliding seat (35), the bottom of the base frame (11) is provided with a plurality of fixed seats (37) corresponding to the base (32), the top of the fixed seat (37) is provided with a slide rail (371), the bottom of the base (32) is provided with a slide seat that slidably cooperates with the slide rail (371), and the rear end of the base (32) is symmetrically provided with a roller seat (34).
6. The intelligent and efficient integrated oxygen production equipment according to claim 5, characterized in that: The telescopic drive assembly (5) comprises a plurality of mounting frames (51) symmetrically mounted on the bottom of the stand (12), a plurality of parallel servo cylinders (52) being mounted in the mounting frames (51), a telescopic rod (53) being mounted at the output end of the servo cylinder (52), the end of the telescopic rod (53) being fixedly connected to the movable guide seat (31), and the servo cylinder (52) being electrically connected to the controller.
7. The intelligent and efficient integrated oxygen production equipment according to claim 6, characterized in that: The molecular sieve plate (4) is provided with a packaging groove (45) on the top, and a packaging plate (42) for sealing the packaging groove (45) is detachably installed at the packaging groove (45) by installing screws (44). The top of the packaging plate (42) is provided with a handle (43). The packaging groove (45) is provided with a discharge port (451) and a feeding port (452) connected to the filter bin (41). The bottom of the packaging plate (42) is provided with a first closing plate (421) and a second closing plate (422). The first closing plate (421) and the second closing plate (422) are movably connected and fit with the discharge port (451) and the feeding port (452) respectively. The top of the sliding seat (35) is symmetrically provided with a fixing block (351). The bottom of the molecular sieve plate (4) is symmetrically provided with a positioning groove (46) movably connected to the fixing block (351).
8. The intelligent and efficient integrated oxygen production equipment according to claim 7, characterized in that: The top of the movable guide seat (31) is equipped with an air pressure valve (316) and a first integrated pipe (311) connected to a plurality of first guide grooves (314). The first integrated pipe (311) is connected to a T-shaped branch pipe, and the two branches of the branch pipe are respectively equipped with a first electric control valve (312) and a second electric control valve (313). The outside of the fixed guide seat (33) is equipped with a second integrated pipe (331) connected to a plurality of second guide grooves (334). The first integrated pipe (311) is also connected to a T-shaped branch pipe, and the two branches of the branch pipe are respectively equipped with a third electric control valve (332) and a fourth electric control valve (333). A programmable controller is installed at the rear end of the stand (12), and the first electric control valve (312), the second electric control valve (313), the third electric control valve (332) and the fourth electric control valve (333) are all electrically connected to the controller.
9. The intelligent and efficient integrated oxygen production equipment according to claim 8, characterized in that: The oxygen production and delivery assembly (6) includes an oxygen storage tank (61) installed on the top of the stand (12) and an inlet pump (62) symmetrically installed on the buffer storage tank (24), the inlet pump (62) input end is connected to the buffer tank, the inlet pump (62) output end is installed with a first connecting pipe (64), the first connecting pipe (64) is connected to a plurality of first integrated pipes (311) on one side of the stand (12) through a second electrically controlled valve (313) on each first integrated pipe (311), the side end of the oxygen storage tank (61) is symmetrically installed with an inlet pipe (63), the inlet pipe (63) is fixedly connected to a second connecting pipe (65), and the second connecting pipe (65) is connected to a plurality of second integrated pipes (331) on one side of the stand (12) through a third electrically controlled valve (332) on each second integrated pipe (331).
10. The intelligent and efficient integrated oxygen production equipment according to claim 8, characterized in that: The molecular sieve regeneration component (7) includes an outlet pump (71) and a gas tank (72) installed on the top of the stand (12), the gas tank (72) is symmetrically installed with a third connecting pipe (73), the third connecting pipe (73) is connected to a plurality of second integrated pipes (331) on one side of the stand (12) through a fourth electrically controlled valve (333) on each second integrated pipe (331), and a fourth connecting pipe (74) is symmetrically installed at the output end of the outlet pump (71), the fourth connecting pipe (74) is connected to a plurality of first integrated pipes (311) on one side of the stand (12) through a first electrically controlled valve (312) on each first integrated pipe (311).