Manufacturing device of high-precision bright solid solution heat exchange super-long coil pipe for compression energy storage

Abstract

According to the manufacturing device for the high-precision bright solid solution heat exchange super-long coil pipe for compression energy storage, a rotating shaft at one end of a rotating frame is erected in a first rotating groove in the upper end of a rotating base, a rotating shaft at the other end of the rotating frame is erected in a second rotating groove in the upper end of a lifting assembly, and a driving assembly is arranged on the other side of the rotating base; the driving assembly is connected with a rotating shaft at one end of the rotating frame and drives the rotating frame to rotate. The disc seats are arranged on the rotating frame side by side, the outer surface of each disc seat is provided with an ultra-long coil pipe winding cavity formed by side wall protrusions, the disc seats are detachably connected with the surface of the rotating frame, and annular sleeve parts capable of being opened are arranged in the ultra-long coil pipe winding cavities. The machining device has the advantages that the machining efficiency is high, the safety is good, a plurality of super-long pipes can be machined at the same time, the disc base and the annular side wall are detached after machining is completed, the heat exchange super-long coil pipe is conveniently taken out, and the heat exchange super-long coil pipe is not prone to being damaged.

Description

Technical Field

[0001] The patent of this invention relates to the field of metal tube processing, and in particular to a device for manufacturing high-precision bright solid solution heat exchange super-long coils for compressed energy storage. Background Art

[0002] The heat exchange tube is one of the components of the heat exchanger. It is placed inside the cylinder and is used for heat exchange between two media. It has high thermal conductivity and good isothermal properties. The extra-long heat exchange coil needs to be coiled. The existing coiling device has low working efficiency, is inconvenient to disassemble, and easily causes damage to the tube wall. Summary of the Invention

[0003] The purpose of the present invention is to solve the existing technical problems and to propose a high-precision bright solid solution heat exchange super-long coil manufacturing device for compressed energy storage.

[0004] To achieve the above objectives, the present invention adopts the following technical solutions: a device for manufacturing high-precision bright solid solution heat exchange super-long coils for compression energy storage, comprising a drive assembly, a rotating base, a lifting assembly, a turret, a disc seat, an upper mounting bracket, and a pressing roller, wherein a rotating shaft at one end of the turret is mounted in a first rotating groove at the upper end of the turret, and a rotating shaft at the other end of the turret is mounted in a second rotating groove at the upper end of the lifting assembly. A drive assembly is provided on the other side of the turret, and the drive assembly is connected to the rotating shaft at one end of the turret to drive the turret to rotate; the lower end of the upper mounting bracket is connected to one side of the turret base, and a horizontal force arm is provided at the upper end of the upper mounting bracket beyond the turret portion. The lower end of the force arm is provided with pressing rollers parallel to the left and right sides of the turret, and a position adjustment device is provided between the upper mounting bracket and the force arm for adjusting the distance between the lower end of the pressing roller and the turret. A plurality of disc seats are arranged side by side on the turret, and an super-long coil winding chamber formed by side wall protrusions is provided on the outer surface of each disc seat. The disc seat is detachably connected to the surface of the turret, and an openable annular sleeve is provided in the super-long coil winding chamber.

[0005] Furthermore, a plurality of mounting rails are provided on the outer surface of the central cylinder of the rotating frame, which pass through the left and right outer surfaces of the central cylinder. The inner side of the disc seat is annularly hollowed, and a fixing protrusion corresponding to the mounting rail is provided on the annular hollow surface. The fixing protrusions of the plurality of disc seats enter the mounting rail in sequence from one side of the mounting rail. A mounting plate is provided on both sides of the mounting rail with bolts, and one side of the mounting plate is against one side of the disc seat in the mounting rail. The fixing protrusion and the mounting rail correspond in size.

[0006] Furthermore, a plurality of mounting rails are provided on the outer surface of the central cylinder of the rotating frame, an opening is provided on one side of the mounting rail, the inner side of the disc seat is annularly hollowed, and a fixing protrusion corresponding to the mounting rail is provided on the annular hollow surface. The fixing protrusions of the plurality of disc seats enter the mounting rail in sequence from the opening of the mounting rail, and mounting plates fixedly connected with bolts are provided on both sides of the mounting rail, one side of the mounting plate is against one side of the disc seat in the mounting rail, and the fixing protrusion and the mounting rail correspond in size.

[0007] Furthermore, two symmetrical long holes are provided on the mounting plate, which are fixed to the upper ends of the two side walls of the mounting track through the cooperation of the long holes and bolts. A vertical extension section is also provided on the side of the mounting plate corresponding to the disc seat, and a screw hole is provided on the delay section, which is fixed to the side of the disc seat through bolts; a gasket is provided at the lower end of the mounting plate and one side of the extension section.

[0008] Furthermore, the disc seat includes a base and two annular side walls, one annular side wall is integrally formed with the base, and the lower end of the other annular side wall is detachably fixedly connected to the annular recess on the outer side of the base.

[0009] Furthermore, the openable annular sleeve is a semi-arc structure, one end of the semi-arc structure is connected to the inner side of an annular side wall, and the other end of the semi-arc structure is provided with an upward plug, which is inserted into a slot provided on the inner wall of another annular side wall, and a gap is provided between the other end of the semi-arc structure and the base.

[0010] Furthermore, the driving assembly is connected to the rotating shaft at one end of the rotating frame through a sprocket and a chain assembly.

[0011] Furthermore, the pressing roller includes a central rotating shaft and a roller fixedly connected to the central rotating shaft, and the outer surface of the roller is used to press the incoming square long tube.

[0012] Furthermore, shock-absorbing gaskets are provided on the outer surface of the base and the inner side surfaces of the two annular side walls.

[0013] The beneficial effects of the present invention are: high processing efficiency, good safety, and the ability to process multiple extra-long tubes at the same time. After processing, the disc seat and the annular side wall can be disassembled to facilitate the removal of the extra-long heat exchange coil without easily damaging the extra-long heat exchange coil. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 For structural indication Figure 1 .

[0015] Figure 2 For structural indication Figure 2 .

[0016] Figure 3 A cross-sectional view of the disc seat.

[0017] Figure 4 This is a vertical cross-section of the disc base.

[0018] 1 is a driving component; 2 is a rotating base; 21 is a first rotating groove; 3 is a lifting assembly; 31 is a second rotating groove; 4 is a rotating frame; 41 is a rotating shaft; 42 is a central cylinder; 43 is a mounting track; 5 is a disc seat; 51 is a fixing protrusion; 52 is a base, and 53 is an annular side wall; 6 is an upper mounting bracket; 61 is a lever arm; 7 is a pressing roller; 8 is the extra-long coil winding chamber; 9 is an annular sleeve; 91 is an insert; 92 is a slot; 10 is a sprocket and chain assembly. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] Example 1 Combined with the attached Figure 1-4 A device for manufacturing high-precision bright solid solution heat exchange super-long coils for compressed energy storage includes a drive assembly 1, a rotating base 2, a lifting assembly 3, a rotating frame 4, a disk base 5, an upper mounting bracket 6, and a pressing roller 7. The rotating shaft at one end of the rotating frame is arranged in a first rotating groove 21 at the upper end of the rotating base, and the rotating shaft 41 at the other end of the rotating frame is mounted in a second rotating groove 31 at the upper end of the lifting assembly. The lower end of the lifting assembly is provided with a track for displacement. The other side of the rotating base is provided with a drive assembly 1, which is connected to the rotating shaft at one end of the rotating frame to drive the rotating frame to rotate; the lower end of the upper mounting bracket is connected to one side of the rotating base. A horizontal force arm 61 is provided at the upper end of the upper mounting bracket 6 beyond the rotating frame, and a pressing roller 7 parallel to the left and right sides of the rotating frame is provided at the lower end of the force arm. A position adjustment device for adjusting the distance between the lower end of the pressing roller and the rotating frame is provided between the upper mounting bracket and the force arm. Several disc seats 5 are arranged side by side on the rotating frame 4. An extra-long coil winding cavity 8 formed by a protrusion of the side wall is provided on the outer surface of each disc seat. The disc seat and the surface of the rotating frame are detachably connected. An openable annular sleeve 9 is provided in the extra-long coil winding cavity. The pressing roller is located at the front end of the square material input of the rotating frame, and the lowest point of the pressing roller is lower than the lowest point of the bottom of the extra-long coil winding cavity.

[0021] A device for manufacturing high-precision bright solid solution heat exchange super-long coils for compressed energy storage has connecting parts on both sides of the force arm, which are rotatably connected to the center of the pressing roller and are provided with elastic structures.

[0022] A device for manufacturing high-precision bright solid solution heat exchange super-long coils for compressed energy storage, wherein the lifting assembly includes a first lifting base and a second lifting base, the first lifting base is close to the rotating frame, and the rotating shaft frame at the other end of the rotating frame is arranged in the second rotating groove of the first lifting base; when disassembling the disc seat, the second lifting base is raised so that the rotating shaft frame at the other end of the rotating frame is arranged in the second rotating groove of the second lifting base, and then the first lifting base is lowered to separate the rotating shaft frame at the other end of the rotating frame from the first lifting base; then the disc seat is moved between the first lifting base and the second lifting base, and then the first lifting base is raised so that the rotating shaft frame at the other end of the rotating frame is arranged in the second rotating groove of the first lifting base, and then the second lifting base is lowered to separate the rotating shaft frame at the other end of the rotating frame from the second lifting base; finally, the disc seat is taken out.

[0023] A device for manufacturing high-precision bright solid solution heat exchange extra-long coils for compressed energy storage. The outer surface of the central cylinder 42 of the rotating frame is provided with several mounting rails 43 that pass through the left and right outer surfaces of the central cylinder. The inner side of the disc seat is annularly hollowed, and the annular hollow surface is provided with fixing protrusions 51 corresponding to the mounting rails. The fixing protrusions of the several disc seats enter the mounting rail in sequence from one side of the mounting rail. Both sides of the mounting rail are provided with mounting plates fixed with bolts. One side of the mounting plate is against one side of the disc seat in the mounting rail, and the fixing protrusions and the mounting rail correspond in size.

[0024] A device for manufacturing high-precision bright solid solution heat exchange super-long coils for compressed energy storage. Two symmetrical long holes are provided on the mounting plate, which is fixed to the upper ends of the two side walls of the mounting track through the cooperation of the long holes and bolts. A vertical extension section is also provided on the side of the mounting plate corresponding to the disc seat. The delay section is provided with screw holes and is fixed to the side of the disc seat through bolts; a gasket is provided at the lower end of the mounting plate and one side of the extension section.

[0025] A device for manufacturing high-precision bright solid solution heat exchange super-long coils for compressed energy storage, wherein the coil seat comprises a base 52 and two annular side walls 53, one annular side wall being integrally formed with the base, and the lower end of the other annular side wall being detachably fixedly connected to an annular recess on the outside of the base.

[0026] A device for manufacturing high-precision bright solid solution heat exchange super-long coils for compressed energy storage. The openable annular sleeve has a semi-arc structure. One end of the semi-arc structure is connected to the inner side of an annular side wall. The other end of the semi-arc structure is provided with an upward-facing insert 91, which is inserted into a slot 92 provided on the inner wall of the other annular side wall. A gap is provided between the other end of the semi-arc structure and the base; the semi-arc structure and the outer surface of the base form an extra-long tube fixing structure.

[0027] A device for manufacturing high-precision bright solid solution heat exchange super-long coils for compressed energy storage, wherein a driving assembly is connected to a rotating shaft at one end of a rotating frame through a sprocket and a chain assembly 10.

[0028] A device for manufacturing high-precision bright solid solution heat exchange super-long coils for compressed energy storage. The pressing rollers include a central rotating shaft and rollers fixedly connected to the central rotating shaft. The outer surface of the rollers is used to press incoming square long tubes.

[0029] A device for manufacturing a high-precision bright solid solution heat exchange super-long coil for compressed energy storage has shock-absorbing gaskets on the outer surface of the base and the inner side surfaces of the two annular side walls.

[0030] A device for manufacturing high-precision bright solid solution heat exchange super-long coils for compressed energy storage. Several mounting rails are provided on the outer surface of the central cylinder of the rotating frame. The mounting rails are provided with openings on the side of the lifting component. The inner side of the disc seat is annularly hollowed. Fixed protrusions corresponding to the mounting rails are provided on the annular hollow surface. The fixed protrusions of several disc seats enter the mounting rails in sequence through the openings of the mounting rails. Mounting plates fixedly connected with bolts are provided on both sides of the mounting rails. One side of the mounting plate is against one side of the disc seat in the mounting rails, and the fixed protrusions and the mounting rails correspond in size.

[0031] A device for manufacturing high-precision bright solid solution heat exchange super-long coils for compressed energy storage, wherein the positions of the annular sleeves of adjacent coil seats remain consistent.

[0032] A device for manufacturing high-precision bright solid solution heat exchange super-long coils for compressed energy storage. When working, the first step is to insert one end of the corresponding super-long heat exchange tube into the annular sleeve of the corresponding coil seat and fix it; the pressing roller is adjusted to the right position; The second step is to start the drive assembly, which drives the rotating frame to rotate the disc seat, and the pressing roller presses the super-long heat exchange tube that is about to bend up, so that it rotates along the disc seat and is wound in the super-long coil winding chamber until the work is completed; The third step is to remove the mounting plate and take out the disc base from the rotating frame, separate the other annular side wall and the base on the disc base, and take out the wound hot extra-long coil; The fourth step is to assemble the disc seats and install several disc seats on the rotating frame and fix them with the mounting plate.

[0033] The invention realizes high processing efficiency and good safety, and can process multiple extra-long tubes at the same time. After the processing is completed, the disc seat and the annular side wall are disassembled to facilitate the removal of the extra-long heat exchange coil without damaging the effect of the extra-long heat exchange coil.

[0034] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A device for manufacturing high-precision bright solid solution heat exchange super-long coils for compressed energy storage, comprising a drive assembly (1), a rotating base (2), a lifting assembly (3), a rotating frame (4), a coil seat (5), an upper mounting bracket (6) and a pressing roller (7), characterized in that: The rotating shaft at one end of the rotating frame is mounted in a first rotating groove (21) at the upper end of the rotating base, and the rotating shaft at the other end of the rotating frame is mounted in a second rotating groove (31) at the upper end of the lifting assembly. A driving assembly is provided on the other side of the rotating base, and the driving assembly is connected to the rotating shaft (41) at one end of the rotating frame to drive the rotating frame to rotate; the lower end of the upper mounting bracket is connected to one side of the rotating base, and a horizontal force arm (61) is provided at the upper end of the upper mounting bracket beyond the rotating frame. A pressing roller (7) parallel to the left and right sides of the rotating frame is provided at the lower end of the force arm, and a position adjustment device for adjusting the distance between the lower end of the pressing roller and the rotating frame is provided between the upper mounting bracket and the force arm. A plurality of disc seats (5) are arranged side by side on the rotating frame, and an extra-long coil winding cavity (8) formed by a side wall protrusion is provided on the outer surface of each disc seat. The disc seat and the surface of the rotating frame are detachably connected, and an openable annular sleeve (9) is provided in the extra-long coil winding cavity.

2. The device for manufacturing high-precision bright solid solution heat exchange super-long coiled tube for compressed energy storage according to claim 1, characterized in that: The outer surface of the central cylinder of the rotating frame is provided with a plurality of mounting rails (43) that pass through the outer surface of the central cylinder (42) on the left and right sides. The inner side of the disc seat is annularly hollowed. The annular hollow surface is provided with a fixing protrusion (51) corresponding to the mounting rail. The fixing protrusions of the plurality of disc seats sequentially enter the mounting rail from one side of the mounting rail. Both sides of the mounting rail are provided with a mounting plate fixedly connected by bolts. One side of the mounting plate is against one side of the disc seat in the mounting rail. The fixing protrusion and the mounting rail have corresponding sizes.

3. The high-precision bright solid solution heat exchange super-long coil manufacturing device for compressed energy storage according to claim 1 is characterized by: A number of mounting rails are provided on the outer surface of the central cylinder of the rotating frame. An opening is provided on one side of the mounting rail. The inner side of the disc seat is annularly hollowed out. A fixing protrusion corresponding to the mounting rail is provided on the annular hollow surface. The fixing protrusions of the disc seats enter the mounting rails in turn from the openings of the mounting rails. Mounting plates fixed with bolts are provided on both sides of the mounting rails. One side of the mounting plate rests on one side of the disc seat in the mounting rail, and the fixing protrusions and the mounting rails correspond in size.

4. The device for manufacturing high-precision bright solid solution heat exchange super-long coiled tube for compressed energy storage according to claim 2, characterized in that: Two symmetrical long holes are provided on the mounting plate, which are fixed to the upper ends of the two side walls of the mounting track through the cooperation of the long holes and bolts. A vertical extension section is also provided on the side of the mounting plate corresponding to the disc seat. The delay section is provided with screw holes and is fixed to the side of the disc seat through bolts; a gasket is provided at the lower end of the mounting plate and one side of the extension section.

5. The high-precision bright solid solution heat exchange super-long coil manufacturing device for compressed energy storage according to claim 1 is characterized by: The disc seat comprises a base (52) and two annular side walls (53), one annular side wall is integrally formed with the base, and the lower end of the other annular side wall is detachably fixedly connected to an annular recess outside the base.

6. The device for manufacturing high-precision bright solid solution heat exchange super-long coiled tube for compressed energy storage according to claim 5, characterized in that: The openable annular sleeve is a semi-arc structure, one end of the semi-arc structure is connected to the inner side of an annular side wall, the other end of the semi-arc structure is provided with an upward insert, the insert (91) is inserted into a slot (92) provided on the inner side wall of the other annular side wall, and a gap is provided between the other end of the semi-arc structure and the base.

7. The high-precision bright solid solution heat exchange super-long coil manufacturing device for compressed energy storage according to claim 1 is characterized by: The driving assembly is connected to the rotating shaft at one end of the rotating frame via a sprocket and chain assembly (10).

8. The high-precision bright solid solution heat exchange super-long coil manufacturing device for compressed energy storage according to claim 1 is characterized by: The pressing roller comprises a central rotating shaft and a roller fixedly connected to the central rotating shaft, and the outer surface of the roller is used for pressing the incoming square long tube.

9. The device for manufacturing high-precision bright solid solution heat exchange super-long coiled tube for compressed energy storage according to claim 5, characterized in that: Shock-absorbing pads are provided on the outer surface of the base and the inner sides of the two annular side walls.

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