Installation equipment and installation method of sleeve structure

By designing the installation equipment of the sleeve structure and using the displacement component and the clamping component combined with the automatic control of the sensor, the precise installation of the sleeve structure is achieved, which solves the problem of low installation accuracy in the existing technology and improves the molding quality and production efficiency of the track plate.

CN120663090AActive Publication Date: 2025-09-19CHINA RAILWAY 11TH BUREAU GRP CORP LTD +2
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Patent Information

Application Number
CN202510991276.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-18
Publication Date
2025-09-19
Estimated Expiration
2045-07-18

AI Technical Summary

Technical Problem

The installation accuracy of the sleeve structure in the existing technology is low, resulting in poor track plate forming quality, high labor intensity in manual operation and lack of accurate position detection and control means for mechanical equipment.

Method used

A casing structure installation device was designed, including a frame, a loading platform, a handling mechanism and a control mechanism. The displacement component, the clamping component and the sensor were used to realize the automatic handling and precise installation of the casing structure. The position information of the casing and the positioning pin was obtained by the position sensor, and the controller drove the clamping component to perform precise grasping and installation.

Benefits of technology

The grabbing accuracy and efficiency of the casing structure are improved, the accurate installation of the casing structure is ensured, and the molding quality and production efficiency of the track plate are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses installation equipment and an installation method of a sleeve structure, and relates to the technical field of track plate production, the installation equipment of the sleeve structure comprises a frame body, a feeding table, a carrying mechanism and a control mechanism, a track plate mold is placed in the frame body, and a plurality of positioning pins are arranged on the track plate mold; the feeding table is arranged on one side of the frame body, and a table top used for placing a sleeve structure is formed at the top of the feeding table; the carrying mechanism comprises a displacement assembly and a clamping assembly, the clamping assembly is connected to the displacement assembly, the displacement assembly can drive the clamping assembly to move between the frame body and the feeding table, the clamping assembly comprises a cantilever beam, a sliding driving piece and a plurality of clamping modules, the cantilever beam is connected to the displacement assembly, and a sliding rail extending in the transverse direction is arranged on the cantilever beam; the clamping modules are connected to the sliding rail in a sliding mode, and the multiple clamping modules correspond to the multiple columns of sleeve structures; according to the mounting equipment, the mounting precision can be effectively improved, so that the forming quality of the track plate is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of track plate production, and in particular to an installation device and an installation method for a sleeve structure. Background Art

[0002] A sleeve is a tubular component pre-embedded during the track slab production process and is typically used to install track slab fastener systems. Before the track slab is cast, the sleeve must be precisely installed in the designated position within the mold to ensure a tight connection during casting and meet the connection accuracy requirements required during subsequent construction.

[0003] Currently, the mold insertion and installation process for sleeve structures often relies on manual operation or simple mechanical assistance. Manual handling and installation is labor-intensive, inefficient, and prone to inaccurate installation positioning due to human factors, affecting the track slab's molding quality. Existing mechanical mold insertion equipment lacks precise position detection and control methods, resulting in low grasping accuracy for the sleeve structure and insufficient installation precision, making it impossible to ensure accurate installation of the sleeve structure, resulting in poor track slab molding quality. Summary of the Invention

[0004] The main purpose of the present invention is to provide an installation device and an installation method for a sleeve structure, aiming to solve the technical problem in the prior art that the installation accuracy of the sleeve structure of the track plate is low, resulting in poor track plate forming quality.

[0005] 7. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 1, wherein said linking rod and said adjusting base are pivotally connected to each other with a bolt, and said bolt has a round shank to contact with said linking rod. said linking rod has a round shank to contact with said linking rod. A first position sensor, a second position sensor and a controller, the controller is electrically connected to the displacement assembly, the first position sensor, the second position sensor, the clamping module and the sliding drive, the first position sensor is used to obtain the position information of each column of the sleeve structure on the table, and the second position sensor is used to obtain the position information of each positioning pin; the controller can control the displacement assembly to drive the clamping assembly to move to the loading platform, and control the sliding drive to drive each clamping module to slide along the slide rail to the position corresponding to each sleeve structure according to the position information of each sleeve structure, and control the clamping module to clamp the corresponding sleeve structure; and the controller can control the displacement assembly to drive the clamping assembly to move into the frame, and control the sliding drive to drive each clamping module to slide along the slide rail to the position corresponding to each positioning pin according to the position information of each positioning pin, and control the clamping module to loosen the sleeve structure.

[0006] In one embodiment, the frame is provided with a first guide rail extending longitudinally, and the displacement assembly includes a truss, a lifting module, a first drive member and a second drive member. The truss is slidably connected to the first guide rail, and the truss is provided with a second guide rail extending transversely. The lifting module is slidably connected to the second guide rail, and the side of the lifting module away from the truss is connected to the cantilever beam; the first drive member, the second drive member and the lifting module are all electrically connected to the controller, and the controller can control the first drive member to drive the truss to slide along the first guide rail, and the controller can control the second drive member to drive the lifting module to slide along the second guide rail. The controller can also control the lifting module to drive the clamping assembly to move vertically.

[0007] In one embodiment, the lifting module includes a lifting rod, a connecting plate and a third driving member, the cantilever beam is connected to one end of the lifting rod, and a third guide rail extending vertically is provided on the lifting rod, and a first clamping block and a second clamping block are respectively provided on opposite sides of the connecting plate, the first clamping block slides with the second guide rail, and the second clamping block slides with the third guide rail, the controller is electrically connected to the third driving member, and the controller can control the second driving member to drive the connecting plate to slide along the second guide rail, so as to drive the clamping assembly to move horizontally through the lifting rod, and the controller can control the lifting rod to slide along the third guide rail relative to the connecting plate, so as to drive the clamping assembly to move vertically.

[0008] In one embodiment, the number of the clamping modules is four, the four clamping modules are arranged in pairs, and the two pairs of the clamping modules are respectively installed at the two ends of the cantilever beam, the number of the loading platforms is two, the two loading platforms correspond to the two pairs of the clamping modules, two rows of the sleeve structures are placed on each loading platform, and the two rows of the sleeve structures correspond to the two clamping modules in a pair, the number of the sliding drive members is two, and the two sliding drive members correspond to the two pairs of the clamping modules respectively; the controller can control each sliding drive member to drive the two clamping modules in a pair to slide along the slide rail toward or away from each other to adjust the distance between the two clamping modules.

[0009] In one embodiment, a plurality of anti-collision bars are provided on the slide rail, and an anti-collision bar is provided between any two adjacent clamping modules.

[0010] In one embodiment, the clamping module includes a clamping member, which includes a connecting disk, a clamping drive and a plurality of clamping claws, each of the clamping claws is movably connected to the connecting disk, and the plurality of clamping claws are distributed on the connecting disk at intervals, and the plurality of clamping claws enclose a clamping space, and the clamping drive is electrically connected to the controller, and the controller can control the clamping drive to drive the plurality of clamping claws to move toward or away from the clamping space, so as to clamp or release the sleeve structure together through the plurality of clamping claws.

[0011] In one embodiment, the clamping module further includes a telescopic rod and a telescopic drive member, the telescopic rod extends vertically, the fixed end of the telescopic rod is connected to the cantilever beam, the movable end of the telescopic rod is connected to the side of the connecting plate away from the clamping claw, and the telescopic drive member is electrically connected to the controller, and the controller can control the telescopic drive member to drive the telescopic rod to extend and retract, thereby driving the clamping member to move vertically.

[0012] In one embodiment, the clamping claw forms a clamping surface on one side facing the clamping space, the clamping surface is arc-shaped, and the curvature of the clamping surface is consistent with that of the side wall of the sleeve structure.

[0013] In one embodiment, the frame body includes a plurality of portal frames, which are arranged at intervals in a transverse direction, and the plurality of portal frames together enclose a placement space for placing the track plate mold.

[0014] The present invention also provides a method for installing a sleeve structure, which uses the above-mentioned installation equipment to install the sleeve structure in the track plate mold.

[0015] The installation equipment and installation method of the sleeve structure proposed in the present invention, by setting the loading platform on one side of the frame, and placing the sleeve structure on the table of the loading platform, can realize the centralized placement of the sleeve structure, facilitate the handling operation, and improve the convenience of loading the sleeve structure. The clamping assembly is connected to the frame through the displacement assembly. The displacement assembly can drive the clamping assembly to move between the track plate mold in the frame and the table, so that the clamping assembly can flexibly move back and forth between the loading platform and the track plate mold, realizing the automated handling of the sleeve structure and improving the handling efficiency. The controller controls the displacement assembly to drive the clamping assembly to move above the table, and then controls each sliding drive member to drive the clamping assembly to move to the corresponding sleeve structure according to the position information of each column of sleeve structures obtained by the first position sensor, and then controls each clamping assembly to clamp the corresponding sleeve structure, which can realize the rapid and accurate grasping of the sleeve structure and effectively improve the grasping accuracy and grasping efficiency. The controller controls the displacement assembly to drive the clamping assembly holding the sleeve structure to move above the track plate mold, and controls each sliding drive component to drive the clamping assembly to move to the corresponding positioning pin according to the position information of each positioning pin obtained by the second position sensor, so that the sleeve structure clamped by each clamping assembly can be accurately installed in the positioning pin, and then controls each clamping assembly to release the corresponding sleeve structure, thereby realizing the precise installation of the sleeve structure, effectively improving the installation accuracy, and thus improving the molding quality of the track plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0017] Figure 1 A schematic structural diagram of an embodiment of a mounting device for a sleeve structure provided by the present invention;

[0018] Figure 2A schematic diagram of the partial structure of an embodiment of a mounting device for a sleeve structure provided by the present invention;

[0019] Figure 3 A structural schematic diagram of an embodiment of a truss and a clamping assembly in a mounting device for a sleeve structure provided by the present invention;

[0020] Figure 4 This is a structural schematic diagram of an embodiment of a clamping member in the installation device of the sleeve structure provided by the present invention.

[0021] Description of Figure Numbers:

[0022] 10. Frame; 11. First guide rail; 12. Gantry; 20. Loading platform; 21. Table top; 30. Displacement assembly; 31. Truss; 311. Second guide rail; 32. Lifting module; 321. Lifting rod; 3211. Third guide rail; 322. Connecting plate; 40. Clamping assembly; 41. Cantilever beam; 42. Clamping module; 421. Clamping part; 4211. Connecting plate; 4212. Clamping claw; 4213. Clamping surface; 422. Telescopic rod; 423. Anti-collision bar; 100. Track plate mold; 200. Casing structure.

[0023] The purpose, features and advantages of the present invention will be further described with reference to the accompanying drawings and in conjunction with the embodiments. DETAILED DESCRIPTION

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0025] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0026] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of such features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0027] In the present invention, the descriptions of directions such as "up", "down", "front", "back", "left", and "right" are as follows: Figure 1 The directions shown are for reference only and are used to explain the Figure 1 The relative positional relationship between the components in the shown posture. If the specific posture changes, the directional indication will also change accordingly.

[0028] Currently, the mold insertion and installation process for sleeve structures often relies on manual operation or simple mechanical assistance. Manual handling and installation is labor-intensive, inefficient, and prone to inaccurate installation positioning due to human factors, affecting the track slab's molding quality. Existing mechanical mold insertion equipment lacks precise position detection and control methods, resulting in low grasping accuracy for the sleeve structure and insufficient installation precision, making it impossible to ensure accurate installation of the sleeve structure, resulting in poor track slab molding quality.

[0029] The present invention proposes an installation device for a sleeve structure, comprising a frame 10, a loading platform 20, a transport mechanism and a control mechanism. A track plate mold 100 is placed in the frame 10, and a plurality of positioning pins are provided on the track plate mold 100; the loading platform 20 is arranged on one side of the frame 10, and a table 21 for placing the sleeve structure 200 is formed on the top of the loading platform 20, and the sleeve structure 200 is placed in multiple rows; the transport mechanism includes a displacement component 30 and a clamping component 40, and the clamping component 40 is connected to the displacement component 30. The displacement assembly 30 is movably connected to the frame 10, and the displacement assembly 30 can drive the clamping assembly 40 to move between the frame 10 and the loading platform 20. The clamping assembly 40 includes a cantilever beam 41, a sliding drive member and a plurality of clamping modules 42. The cantilever beam 41 is connected to the displacement assembly 30. A slide rail extending in the transverse direction is provided on the cantilever beam 41. Each clamping module 42 is slidably connected to the slide rail, and the plurality of clamping modules 42 are spaced apart along the slide rail. The plurality of clamping modules 42 are connected to the plurality of sleeves. The structure 200 is set accordingly; the control mechanism includes a first position sensor, a second position sensor and a controller, the controller is electrically connected to the displacement component 30, the first position sensor, the second position sensor, the clamping module 42 and the sliding drive component, the first position sensor is used to obtain the position information of each column of sleeve structures 200 on the table 21, and the second position sensor is used to obtain the position information of each positioning pin; the controller can control the displacement component 30 to drive the clamping component 40 to move to the loading platform 20, and control the sliding drive component to drive each clamping module 42 to slide along the slide rail to the position corresponding to each sleeve structure 200 according to the position information of each sleeve structure 200, and control the clamping module 42 to clamp the corresponding sleeve structure 200; and the controller can control the displacement component 30 to drive the clamping component 40 to move into the frame 10, and control the sliding drive component to drive each clamping module 42 to slide along the slide rail to the position corresponding to each positioning pin according to the position information of each positioning pin, and control the clamping module 42 to release the sleeve structure 200.

[0030] See also Figure 1The loading platform 20 is positioned near the frame 10, with a sleeve structure 200 placed on its surface 21. A clamping assembly 40 is connected to the frame 10 via a displacement assembly 30. The displacement assembly 30 drives the clamping assembly 40 to move between the track plate mold 100 within the frame 10 and the sleeve structure 200 on the surface 21. The multiple positioning pins on the track plate mold 100 correspond one-to-one with the multiple rows of sleeve structures 200 on the surface 21. When installing the sleeve structure 200, the controller controls the displacement assembly 30 to drive the clamping assembly 40 to move above the table 21, and then controls each sliding drive component to drive the clamping assembly 40 to move to the corresponding sleeve structure 200 according to the position information of each column of sleeve structures 200 obtained by the first position sensor, and then controls each clamping assembly 40 to clamp the corresponding sleeve structure 200. Subsequently, the controller controls the displacement assembly 30 to drive the clamping assembly 40 holding the sleeve structure 200 to move above the track plate mold 100, and controls each sliding drive component to drive the clamping assembly 40 to move to the corresponding positioning pin according to the position information of each positioning pin obtained by the second position sensor, so that the sleeve structure 200 clamped by each clamping assembly 40 can be installed in the positioning pin, and then controls each clamping assembly 40 to release the corresponding sleeve structure 200 to realize the installation of the sleeve structure 200. It can be explained that the first position sensor and the second position sensor are both sensors in the prior art, and the interaction between the processor and the first position sensor, the second position sensor, the clamping assembly 40, and the sliding drive member are all based on the prior art.

[0031] The sleeve structure installation device proposed in the present invention, by arranging a loading platform 20 on one side of the frame 10, with the sleeve structure 200 placed on the table 21 of the loading platform 20, can realize the centralized placement of the sleeve structure 200, facilitate handling operations, and improve the convenience of loading the sleeve structure 200. The clamping assembly 40 is connected to the frame 10 via the displacement assembly 30. The displacement assembly 30 can drive the clamping assembly 40 to move between the track plate mold 100 within the frame 10 and the table 21, allowing the clamping assembly 40 to flexibly move back and forth between the loading platform 20 and the track plate mold 100, realizing the automated handling of the sleeve structure 200 and improving handling efficiency. The controller controls the displacement assembly 30 to drive the clamping assembly 40 to move above the table 21, and then controls each sliding drive member to drive the clamping assembly 40 to move to the corresponding sleeve structure 200 based on the position information of each column of sleeve structures 200 obtained by the first position sensor, and then controls each clamping assembly 40 to clamp the corresponding sleeve structure 200, thereby achieving rapid and accurate grasping of the sleeve structure 200, effectively improving grasping accuracy and grasping efficiency. The controller controls the displacement assembly 30 to drive the clamping assembly 40 holding the sleeve structure 200 to move above the track plate mold 100, and controls each sliding drive member to drive the clamping assembly 40 to move to the corresponding positioning pin based on the position information of each positioning pin obtained by the second position sensor, so that the sleeve structure 200 clamped by each clamping assembly 40 can be accurately installed in the positioning pin, and then controls each clamping assembly 40 to release the corresponding sleeve structure 200, thereby achieving precise installation of the sleeve structure 200, effectively improving installation accuracy, and thus improving the molding quality of the track plate.

[0032] In one embodiment, a first guide rail 11 extending longitudinally is provided on the frame 10, and the displacement assembly 30 includes a truss 31, a lifting module 32, a first drive member and a second drive member. The truss 31 is slidably connected to the first guide rail 11, and a second guide rail 311 extending transversely is provided on the truss 31. The lifting module 32 is slidably connected to the second guide rail 311, and the side of the lifting module 32 facing away from the truss 31 is connected to the cantilever beam 41; the first drive member, the second drive member and the lifting module 32 are all electrically connected to the controller, and the controller can control the first drive member to drive the truss 31 to slide along the first guide rail 11, and the controller can control the second drive member to drive the lifting module 32 to slide along the second guide rail 311. The controller can also control the lifting module 32 to drive the clamping assembly 40 to move vertically.

[0033] See also Figure 1 , Figure 1 The left and right directions are horizontal. Figure 1 The front-to-back direction is the longitudinal direction. Figure 1The up and down directions in the figure are the vertical directions. The first guide rail 11 provided on the frame 10 extends in the longitudinal direction, so that the truss 31 connected thereto can slide in the longitudinal direction, thereby realizing the longitudinal movement of the displacement assembly 30. The truss 31 is provided with a second guide rail 311 extending in the transverse direction, and the lifting module 32 is slidably connected to the second guide rail 311, thereby realizing the transverse movement of the displacement assembly 30. The lifting module 32 is connected to the cantilever beam 41, and the lifting module 32 can drive the clamping assembly 40 to move in the vertical direction, thereby realizing the movement of the clamping assembly 40 in space, so that the clamping assembly 40 can adapt to the sleeve structure 200 at different heights. The controller controls the first driving member to drive the truss 31 to move along the first guide rail 11, the second driving member to drive the lifting module 32 to move along the second guide rail 311, and the lifting module 32 to move vertically, thereby realizing multi-directional and multi-dimensional precise control of the clamping assembly 40, so that the clamping assembly 40 can be flexibly and efficiently moved between the frame 10, the loading platform 20 and the track plate mold 100, realizing the precise transportation and installation of the sleeve structure 200, and improving the flexibility and accuracy of the transportation and installation of the sleeve structure 200.

[0034] In one embodiment, the lifting module 32 includes a lifting rod 321, a connecting plate 322 and a third driving member. The cantilever beam 41 is connected to one end of the lifting rod 321. The lifting rod 321 is provided with a third guide rail 3211 extending vertically. The first clamping block and the second clamping block are respectively provided on opposite sides of the connecting plate 322. The first clamping block slides with the second guide rail 311, and the second clamping block slides with the third guide rail 3211. The controller is electrically connected to the third driving member. The controller can control the second driving member to drive the connecting plate 322 to slide along the second guide rail 311, so as to drive the clamping assembly 40 to move horizontally through the lifting rod 321, and the controller can control the lifting rod 321 to slide relative to the connecting plate 322 along the third guide rail 3211, so as to drive the clamping assembly 40 to move vertically.

[0035] See also Figure 2 , the two sides of the connecting plate 322 slide with the second guide rail 311 and the third guide rail 3211 respectively. When lateral movement is required, the controller controls the second driving member to drive the connecting plate 322 together with the lifting rod 321 and the clamping assembly 40 thereon to slide along the second guide rail 311, thereby realizing the lateral displacement of the clamping assembly 40. When vertical adjustment is required, the controller controls the third driving member to drive the lifting rod 321 relative to the connecting plate 322 to slide along the third guide rail 3211, thereby driving the clamping assembly 40 to move vertically, thereby realizing flexible adjustment of the clamping assembly 40 in the lateral and longitudinal directions. In addition, by cooperating with the first clamping block and the second clamping block respectively, the shaking and deviation of the clamping assembly 40 during the movement are reduced, thereby improving the installation accuracy of the sleeve structure 200.

[0036] In one embodiment, the number of clamping modules 42 is four, and the four clamping modules 42 are arranged in pairs, and the two pairs of clamping modules 42 are respectively installed at the two ends of the cantilever beam 41. The number of loading platforms 20 is two, and the two loading platforms 20 are respectively corresponding to the two pairs of clamping modules 42. Two rows of sleeve structures 200 are placed on each loading platform 20, and the two rows of sleeve structures 200 are respectively corresponding to the two clamping modules 42 in a pair. The number of sliding drive members is two, and the two sliding drive members are respectively corresponding to the two pairs of clamping modules 42; the controller can control each sliding drive member to drive the two clamping modules 42 in a pair to slide along the slide rail toward or away from each other to adjust the distance between the two clamping modules 42.

[0037] Furthermore, a pair of clamping modules 42 are mounted at each end of the cantilever beam 41. The two loading platforms 20 correspond to two pairs of clamping modules 42, and the two rows of sleeve structures 200 placed on each loading platform 20 are arranged in correspondence with the corresponding pair of clamping modules 42. When the spacing between the clamping modules 42 needs to be adjusted to accommodate sleeve structures 200 of different specifications, the controller controls the sliding drive element to drive the pair of clamping modules 42 toward or away from each other, so that the positions of the pair of clamping modules 42 and the two rows of sleeve structures 200 correspond to each other. This allows the installation device to accommodate a variety of sleeve structures 200 with different arrangements and specifications, thereby enhancing the versatility and applicability of the installation device.

[0038] In one embodiment, a plurality of anti-collision bars 423 are provided on the slide rail, and an anti-collision bar 423 is provided between any two adjacent clamping modules 42 .

[0039] See also Figure 3 A collision prevention bar 423 is provided between any two adjacent clamping modules 42. When the two clamping modules 42 slide close to each other, the collision prevention bar 423 can act as a buffer and limiter between the two clamping modules 42, preventing the two adjacent clamping modules 42 from colliding, providing effective protection for the clamping modules 42, and extending the service life of the clamping modules 42.

[0040] In one embodiment, the clamping module 42 includes a clamping member 421, the clamping member 421 includes a connecting disk 4211, a clamping drive member and a plurality of clamping claws 4212, each clamping claw 4212 is movably connected to the connecting disk 4211, and the plurality of clamping claws 4212 are distributed at intervals on the connecting disk 4211, and the plurality of clamping claws 4212 enclose a clamping space, and the clamping drive member is electrically connected to the controller, and the controller can control the clamping drive member to drive the plurality of clamping claws 4212 to move toward or away from the clamping space, so as to clamp or release the sleeve structure 200 together through the plurality of clamping claws 4212.

[0041] See also Figure 4, the clamping drive member drives each clamping claw 4212 to move synchronously to clamp or release the sleeve structure 200. Specifically, when clamping the sleeve structure 200, the controller controls the clamping drive member to drive the clamping claws 4212 to approach each other, and multiple clamping claws 4212 are evenly distributed on the edge of the rotating disk, which can apply clamping force to the sleeve structure 200 from different directions at the same time, so that the sleeve structure 200 is stably clamped. When loosening the sleeve structure 200, the controller controls the clamping drive member to drive the multiple clamping claws 4212 to move away from each other, loosening the clamping of the sleeve structure 200, and facilitating the removal and placement of the sleeve structure 200. Through the cooperation of the clamping drive member and the multiple clamping claws 4212, the sleeve structure 200 can be clamped and released quickly and stably, thereby improving the installation efficiency of the sleeve structure 200.

[0042] In one embodiment, the clamping module 42 also includes a telescopic rod 422 and a telescopic drive member. The telescopic rod 422 extends vertically, the fixed end of the telescopic rod 422 is connected to the cantilever beam 41, and the movable end of the telescopic rod 422 is connected to the side of the connecting plate 4211 away from the clamping claw 4212. The telescopic drive member is electrically connected to the controller, and the controller can control the telescopic drive member to drive the telescopic rod 422 to extend and retract, so as to drive the clamping member 421 to move vertically.

[0043] It should be noted that the telescopic rod 422 extends vertically, and the controller drives the telescopic rod 422 to extend or shorten by controlling the telescopic drive member. The telescopic rod 422 drives the clamping member 421 connected thereto to move vertically, so that each clamping module 42 can adjust each clamping member 421 individually, and can adjust the height of the clamping member 421 according to the size of the sleeve structure 200, so that each clamping member 421 can accurately clamp the corresponding sleeve structure 200. The clamping assembly 40 can simultaneously clamp sleeve structures 200 of multiple different sizes, effectively improving the versatility and adaptability of the mold insertion device. The lifting module 32 can adjust the overall height of the clamping assembly 40 over a large range, and each telescopic rod 422 can finely adjust the height of its corresponding clamping member 421. The mutual cooperation between the lifting module 32 and the multiple telescopic rods 422 can achieve multi-gradient adjustment of the height of the clamping member 421, improving the height adjustment speed of the clamping member 421 while ensuring the adjustment accuracy.

[0044] In one embodiment, a clamping surface 4213 is formed on one side of the clamping claw 4212 facing the clamping space. The clamping surface 4213 is arc-shaped, and the curvature of the clamping surface 4213 is consistent with that of the side wall of the sleeve structure 200 .

[0045] It can be understood that the curvature of the clamping surface 4213 is the same as the curvature of the side wall of the sleeve structure 200, so that the clamping surface 4213 can fit tightly against the side wall of the sleeve structure 200. When the multiple clamping claws 4212 work together to clamp the sleeve structure 200, the multiple clamping surfaces 4213 together constitute an annular constraint surface that matches the outer shape of the sleeve structure 200, thereby ensuring that the sleeve structure 200 will not be displaced or shaken in the clamped state, and avoiding damage to the surface of the sleeve structure 200 due to local pressure concentration, thereby improving the integrity and service life of the sleeve structure 200.

[0046] In one embodiment, the frame body 10 includes a plurality of portal frames 12 , which are arranged at intervals in the transverse direction. The plurality of portal frames 12 together enclose a placement space for placing the track plate mold 100 .

[0047] It can be explained that a plurality of gantry frames 12 are arranged in sequence along the horizontal direction, and a first guide rail 11 is installed on the top of each gantry frame 12. The plurality of gantry frames 12 not only provide reliable support for the placement of the track plate mold 100, but also provide support for the movement of the truss 31, and provide moving space for the conveying mechanism, which facilitates the conveying mechanism to move between the track plate mold 100 and the table 21, thereby improving the overall stability and production efficiency of the installation equipment.

[0048] The present invention also provides a method for installing a sleeve structure, which uses the above-mentioned installation device to install the sleeve structure 200 in the track plate mold 100. The controller of the installation device controls the displacement assembly 30 to drive the clamping assembly 40 to move above the loading platform 20, and controls the sliding drive to drive the clamping assembly 40 to move to the corresponding sleeve structure 200 based on the position information of each column of sleeve structures 200 obtained by the first position sensor. The sleeve structure 200 on the loading platform 20 is clamped by the clamping assembly 40. The controller also controls the displacement assembly 30 to drive the clamping assembly 40 from above the loading platform 20 to above the track plate mold 100, and controls the sliding drive to drive the clamping assembly 40 to move to the corresponding positioning pin based on the position information of each positioning pin obtained by the second displacement sensor. The clamping assembly 40 releases the sleeve structure 200, allowing the sleeve structure 200 to be installed in the track plate mold 100, thereby achieving precise installation of the sleeve structure 200, effectively improving installation accuracy, and thus improving the molding quality of the track plate.

[0049] The specific structure of the installation equipment of the sleeve structure refers to the above embodiment. Since the installation method of the sleeve structure adopts all the technical solutions of all the above embodiments, it has at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be described one by one here.

[0050] The above description is merely an exemplary embodiment of the present invention and does not limit the scope of protection of the present invention. Any equivalent structural transformation made by using the contents of the present invention description and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields, is included in the scope of protection of the present invention.

Claims

1. A sleeve structure installation device, characterized in that: include: A frame body, wherein a track plate mold is placed in the frame body, and a plurality of positioning pins are provided on the track plate mold; A loading platform is provided on one side of the frame, and a table for placing the sleeve structure is formed on the top of the loading platform, and the sleeve structure is placed in multiple rows; A conveying mechanism, wherein the conveying mechanism includes a displacement assembly and a clamping assembly, the clamping assembly is connected to the displacement assembly, the displacement assembly is movably connected to the frame, and the displacement assembly can drive the clamping assembly to move between the frame and the loading platform, the clamping assembly includes a cantilever beam, a sliding drive member and a plurality of clamping modules, the cantilever beam is connected to the displacement assembly, a slide rail extending in the transverse direction is provided on the cantilever beam, each of the clamping modules is slidably connected to the slide rail, and a plurality of the clamping modules are distributed at intervals along the slide rail, and a plurality of the clamping modules are arranged corresponding to a plurality of rows of the sleeve structures; a control mechanism comprising a first position sensor, a second position sensor, and a controller, wherein the controller is electrically connected to the displacement assembly, the first position sensor, the second position sensor, the clamping module, and the sliding drive member, wherein the first position sensor is used to obtain position information of each column of the sleeve structure on the table, and the second position sensor is used to obtain position information of each positioning pin; The controller can control the displacement component to drive the clamping component to move to the loading platform, and control the sliding drive component to drive each clamping module to slide along the slide rail to the position corresponding to each sleeve structure according to the position information of each sleeve structure, and control the clamping module to clamp the corresponding sleeve structure; and the controller can control the displacement component to drive the clamping component to move into the frame, and control the sliding drive component to drive each clamping module to slide along the slide rail to the position corresponding to each positioning pin according to the position information of each positioning pin, and control the clamping module to release the sleeve structure.

2. The installation device of the sleeve structure according to claim 1, characterized in that: The frame is provided with a first guide rail extending longitudinally, and the displacement assembly includes a truss, a lifting module, a first drive member and a second drive member. The truss is slidably connected to the first guide rail, and the truss is provided with a second guide rail extending transversely. The lifting module is slidably connected to the second guide rail, and the lifting module is connected to the cantilever beam on the side away from the truss; the first drive member, the second drive member and the lifting module are all electrically connected to the controller, and the controller can control the first drive member to drive the truss to slide along the first guide rail, and the controller can control the second drive member to drive the lifting module to slide along the second guide rail. The controller can also control the lifting module to drive the clamping assembly to move vertically.

3. The installation device of the sleeve structure according to claim 2, characterized in that: The lifting module includes a lifting rod, a connecting plate and a third driving member, the cantilever beam is connected to one end of the lifting rod, and a third guide rail extending vertically is provided on the lifting rod, and a first clamping block and a second clamping block are respectively provided on opposite sides of the connecting plate, the first clamping block slides with the second guide rail, and the second clamping block slides with the third guide rail, the controller is electrically connected to the third driving member, and the controller can control the second driving member to drive the connecting plate to slide along the second guide rail, so as to drive the clamping assembly to move horizontally through the lifting rod, and the controller can control the lifting rod to slide relative to the connecting plate along the third guide rail, so as to drive the clamping assembly to move vertically.

4. The installation device of the sleeve structure according to claim 1, characterized in that: There are four clamping modules, and the four clamping modules are arranged in pairs, and the two pairs of clamping modules are respectively installed at the two ends of the cantilever beam. There are two loading platforms, and the two loading platforms correspond to the two pairs of clamping modules respectively. Two rows of sleeve structures are placed on each loading platform, and the two rows of sleeve structures correspond to the two clamping modules in a pair respectively. There are two sliding drive members, and the two sliding drive members correspond to the two pairs of clamping modules respectively. The controller can control each sliding drive member to drive the two clamping modules in a pair to slide along the slide rail toward or away from each other to adjust the spacing between the two clamping modules.

5. The installation device of the sleeve structure according to claim 1, characterized in that: A plurality of anti-collision bars are provided on the slide rail, and an anti-collision bar is provided between any two adjacent clamping modules.

6. The installation device of the sleeve structure according to any one of claims 1 to 5, characterized in that: The clamping module includes a clamping member, which includes a connecting disk, a clamping drive and a plurality of clamping claws. Each of the clamping claws is movably connected to the connecting disk, and the plurality of clamping claws are distributed on the connecting disk at intervals. The plurality of clamping claws enclose and form a clamping space. The clamping drive is electrically connected to the controller. The controller can control the clamping drive to drive the plurality of clamping claws to move toward or away from the clamping space, so as to clamp or release the sleeve structure together through the plurality of clamping claws.

7. The installation device of the sleeve structure according to claim 6, characterized in that: The clamping module also includes a telescopic rod and a telescopic drive member. The telescopic rod extends vertically, the fixed end of the telescopic rod is connected to the cantilever beam, and the movable end of the telescopic rod is connected to the side of the connecting plate away from the clamping claw. The telescopic drive member is electrically connected to the controller, and the controller can control the telescopic drive member to drive the telescopic rod to extend and retract, so as to drive the clamping member to move vertically.

8. The installation device of the sleeve structure according to claim 6, characterized in that: The clamping claw forms a clamping surface on one side facing the clamping space. The clamping surface is arc-shaped, and the curvature of the clamping surface is consistent with that of the side wall of the sleeve structure.

9. The installation device of the casing structure according to any one of claims 1 to 5, characterized in that: The frame body includes a plurality of portal frames, which are arranged at intervals in the transverse direction and enclose together to form a placement space for placing the track plate mold.

10. A method for installing a casing structure, characterized in that: The sleeve structure is installed in the track plate mold using the installation device described in any one of claims 1 to 9.

Citation Information

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