Automatic sealing device for spherical container

By designing the clamping, feeding, detection and cleaning mechanisms of the automatic sealing device, the problem of loose sealing of spherical containers was solved, the sealing quality detection and mold cleaning were realized, and the quality and efficiency of beekeeper production were improved.

CN120664196APending Publication Date: 2025-09-19GUIZHOU IND VOCATIONAL & TECH COLLEGE +1
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Patent Information

Application Number
CN202510848388.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-23
Publication Date
2025-09-19

AI Technical Summary

Technical Problem

In the prior art, the spherical container is not tightly sealed, which affects the production and processing quality of the beekeeper, and the sealing device is difficult to effectively detect and clean.

Method used

An automatic sealing device including a clamping mechanism, a feeding mechanism, a detection mechanism and a cleaning mechanism is designed. The clamping mechanism fixes the spherical container, the feeding mechanism assists in feeding, the detection mechanism detects the sealing quality, and the cleaning mechanism automatically cleans the mold to ensure the sealing quality and device maintenance.

Benefits of technology

It realizes real-time detection of sealing quality and automatic rejection of defective products to ensure production quality, and reduces mold contamination through automatic cleaning mechanism, thereby improving production efficiency and product qualification rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of bee releasing device production, and particularly discloses an automatic sealing device for a spherical container, which comprises a processing table and a device body, the device body is mounted at the top of the processing table, an upper die is mounted at the bottom of a processing head of the device body, a base is mounted at the top of the processing table, and a lower die is mounted at the top of the base. Clamping mechanisms used for assisting in quick demolding of the components are arranged on the two sides of the base, a discharging mechanism used for assisting in guiding discharging of the multiple components is arranged at the end, away from the lower mold, of the base, and a detection mechanism used for detecting the sealing quality of the components is arranged at the position, located above the base, of the machining table. According to the device, through the arranged detection mechanism, the sealed spherical surface containers can be subjected to multiple detection, whether the sealed spherical surface containers are not sealed tightly or not is tested, the spherical surface containers with defects are removed and treated, and the influence on the production and processing quality of bee releasing devices is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of bee releaser production, in particular to an automatic sealing device for a spherical container. Background Art

[0002] Trichogrammatids are parasitic predators that dominate the egg stage of many major Lepidoptera pests in crops such as rice, corn, cotton, sugarcane, vegetables, and jasmine, and have a significant control effect on target pests. Artificial release of Trichogrammatids for pest control can significantly reduce the population size and severity of target pests, and has a good pest control effect. When using the artificial release of Trichogrammatids for pest control, it is necessary to coordinate with various devices in the automated packaging system of the bee release device. Granular nutrients mixed with Trichogrammatid eggs are loaded into the interior of a biodegradable plastic spherical container, and then sealed with a pressing machine to prepare the bee release device, which can be easily thrown into the fields to achieve the purpose of pest control.

[0003] In the prior art, a pressing machine is used to seal the spherical container of a beekeeper. Although the automatic sealing of the spherical container can be achieved to ensure high production efficiency of the beekeeper, the pressing machine may be used in a manner such as improper temperature control, insufficient or uneven pressure control, insufficient pressing time, and problems with the plastic material itself. This may cause the spherical container to be loosely sealed, resulting in leakage of the granular material filled in the spherical container, which will affect the production and processing quality of the beekeeper. Summary of the Invention

[0004] In view of the defects in the prior art, the present invention provides an automatic sealing device for a spherical container.

[0005] An automatic sealing device for spherical containers includes a processing table and a device body, wherein the device body is mounted on the top of the processing table, an upper mold is mounted on the bottom of the processing head of the device body, a base is mounted on the top of the processing table, and a lower mold is mounted on the top of the base, both sides of the base are provided with clamping mechanisms for assisting the rapid demoulding of components, an end of the base away from the lower mold is provided with a feeding mechanism for assisting in guiding the feeding of multiple components, and a detection mechanism for detecting the sealing quality of the components is provided above the processing table located above the base.

[0006] Optionally, the clamping mechanism includes two first sliding grooves opened on the outer walls on both sides of the base, a first slider is installed inside the two first sliding grooves, and a movable plate is installed at one end of the two first sliders away from the first sliding grooves.

[0007] Optionally, a second sliding groove is provided on the top of the two movable plates, a second slider is installed inside the two second sliding grooves, the top ends of the two second sliders are connected to the mounting blocks through the first electric telescopic rod, and the outer walls on the side where the two mounting blocks are close to each other are connected to the rectangular plate through the connecting rod.

[0008] Optionally, a rectangular groove is provided on the outer wall of the two rectangular plates on the side close to each other, a double-headed screw is rotatably installed inside the two rectangular grooves, a moving block is threadedly installed on the outer wall of the two double-headed screws, an arc-shaped plate is installed on the end of the two moving blocks away from the double-headed screws, and soft pads are installed on the arc-shaped outer walls on both sides of the two arc-shaped plates.

[0009] Optionally, the unloading mechanism includes a second electric telescopic rod installed inside the base, the telescopic end of the second electric telescopic rod is installed with a movable seat, the top of the movable seat is connected to a mounting seat through two third electric telescopic rods, and a rotating frame is rotatably installed inside the mounting seat.

[0010] Optionally, a limit block is rotatably installed inside the end of the rotating frame close to the mounting seat, a support plate is installed at the bottom of the end of the rotating frame away from the mounting seat, and two partitions are installed on the top of the base, and the distance between the two partitions is adapted to the width of the support plate.

[0011] Optionally, the detection mechanism includes two sets of telescopic cylinders installed on the top of the processing table, the telescopic ends of the two sets of telescopic cylinders are installed with movable frames, a mounting plate is provided between the two movable frames, and a plurality of industrial cameras are installed at the bottom of the mounting plate.

[0012] Optionally, a third sliding groove is provided on the outer wall of the adjacent side of the two movable frames, a third slider is installed inside the two third sliding grooves, and one end of the two third sliders away from the third sliding groove is connected to the mounting plate.

[0013] Optionally, two fourth sliding grooves are opened on the top of the mounting plate, and fourth sliders are installed inside the two fourth sliding grooves. A moving frame is installed on the top of the two fourth sliders. A driving motor is installed on the inner top of the moving frame, and a fourth electric telescopic rod is installed on the output end of the driving motor.

[0014] Optionally, a semicircular blade is installed at the telescopic end of the fourth electric telescopic rod, and a through slot for the blade to move up and down is opened at the center position inside the mounting plate.

[0015] The beneficial effects of the present invention are embodied in:

[0016] 1. In this invention, the detection mechanism is set up to perform multiple tests on the spherical container after the sealing process, to test whether the spherical container after the sealing process is not tightly sealed, and to remove and process the defective spherical containers, thereby reducing the impact on the production and processing quality of the bee releaser.

[0017] 2. In this invention, the upper mold and the lower mold need to be cleaned inside after being used for a period of time. The multiple components of the clamping mechanism can be controlled to cooperate with each other. By controlling the two rectangular plates to rotate together, the corresponding two arc-shaped plates are driven to rotate between the upper mold and the lower mold. The soft pads on the outer walls of the arc-shaped plates automatically clean the inner walls of the upper mold and the lower mold during the rotation process, thereby achieving the effect of automatic cleaning of the inner walls of the upper mold and the lower mold, which is convenient for the subsequent use of the upper mold and the lower mold.

[0018] 3. In this invention, since the mounting plate can be laterally moved and adjusted with the help of two third sliders, when the upper mold or lower mold needs to be inspected, the mounting plate can be moved between the upper mold and the lower mold, and with the help of the extension or shortening of the telescopic ends of the two sets of telescopic cylinders, the mounting plate is driven to abut against the bottom of the upper mold or the top of the lower mold, which is convenient for limiting the upper mold when inspecting the lower mold, and for shielding and protecting the lower mold when inspecting the upper mold, to prevent dirt or parts from falling into the lower mold.

[0019] 4. In the invention, if the preset unloading robot on the production line fails during use, the spherical containers can be placed on the top of the rotating rack in turn with the help of a clamping mechanism after the spherical containers are sealed, and relevant performance tests can be performed on them. The spherical containers that have no quality problems after the test can be driven to move in a direction away from the device body by controlling the extension of the telescopic end of the second electric telescopic rod, controlling the rotating rack to rotate upward and be in an inclined state, and controlling the limit block to rotate downward, so that the multiple spherical containers placed on the top of the rotating rack can automatically slide down from the lower end to the inside of the preset collection container, thereby achieving the effect of assisting in the rapid unloading of the spherical containers after the sealing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.

[0021] Figure 1 This is a schematic diagram of the overall structure of an automatic sealing device for a spherical container proposed by the present invention;

[0022] Figure 2 This is a schematic diagram of the structure of the present invention without the detection mechanism;

[0023] Figure 3 for Figure 2 The structural diagram of the clamping mechanism is removed;

[0024] Figure 4It is a structural cross-sectional view of the base in the present invention;

[0025] Figure 5 Schematic diagram of the structure of the clamping mechanism of the present invention;

[0026] Figure 6 It is a structural cross-sectional view of the rectangular plate in the present invention;

[0027] Figure 7 Schematic diagram of the structure of the detection mechanism of the present invention;

[0028] Figure 8 It is a structural cross-sectional view of two movable frames in the present invention;

[0029] Figure 9 This is a schematic structural diagram of the bottom of the mounting plate in the present invention;

[0030] Figure 10 It is a structural cross-sectional view of the movable frame in the present invention.

[0031] In the accompanying drawings, 1. processing table; 2. device body; 3. upper mold; 4. base; 5. lower mold; 6. first slide; 7. movable plate; 8. first electric telescopic rod; 9. telescopic cylinder; 10. movable frame; 11. mounting plate; 12. movable frame; 13. mounting block; 14. movable seat; 15. rotating frame; 16. partition; 17. second electric telescopic rod; 18. third electric telescopic rod; 19. mounting seat; 20. limit block; 21. support plate; 22. first slider; 23. second slide; 24. rectangular plate; 25. arc plate; 26. second slider; 27. double-headed screw; 28. movable block; 29. ​​through slot; 30. fourth slide; 31. industrial camera; 32. third slide; 33. third slider; 34. fourth slider; 35. drive motor; 36. fourth electric telescopic rod; 37. blade. DETAILED DESCRIPTION

[0032] The following embodiments of the technical solution of the present invention will be described in detail with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention and are therefore only examples and are not intended to limit the scope of protection of the present invention.

[0033] It should be noted that, unless otherwise specified, the technical or scientific terms used in this application should have the common meanings understood by those skilled in the art to which the present invention belongs.

[0034] like Figures 1-10As shown, an automatic sealing device for a spherical container includes a processing table 1 and a device body 2. The device body 2 is installed on the top of the processing table 1. An upper mold 3 is installed at the bottom of the processing head of the device body 2. A base 4 is installed on the top of the processing table 1. A lower mold 5 is installed on the top of the base 4. Clamping mechanisms for assisting components to be quickly demolded are provided on both sides of the base 4. A feeding mechanism for assisting in guiding the feeding of multiple components is provided at one end of the base 4 away from the lower mold 5. The processing table 1 is located above the base 4 and is provided with a detection mechanism for detecting the sealing quality of the components.

[0035] As a technical optimization solution of the present invention, the clamping mechanism includes two first chutes 6 defined in the outer walls of both sides of the base 4. A first slider 22 is mounted within each of the first chutes 6, and a movable plate 7 is mounted on the end of each of the first sliders 22 away from the first chutes 6. First linear motors are pre-installed within each of the first chutes 6 to drive the two first sliders 22 to move back and forth within the corresponding first chutes 6, thereby driving the two movable plates 7 to move back and forth on both sides of the base 4.

[0036] As a technical optimization solution of the present invention, the tops of the two movable plates 7 are each provided with a second chute 23, inside which a second slider 26 is mounted. The tops of the two second sliders 26 are connected to the mounting block 13 via the first electric telescopic rod 8, and the outer walls of the two mounting blocks 13 on the adjacent sides are connected to the rectangular plate 24 via a connecting rod. Second linear motors are pre-installed within each of the second chute 23, driving the two second sliders 26 to move back and forth within the corresponding second chute 23, thereby driving the first electric telescopic rod 8, the mounting block 13, and other components to move and adjust on the top of the movable plate 7.

[0037] As a technical optimization solution of the present invention, a rectangular groove is provided on the outer wall of the adjacent side of the two rectangular plates 24, and a double-headed screw 27 is rotatably installed inside the two rectangular grooves. A moving block 28 is threadedly installed on the outer wall of the two double-headed screws 27, and an arc-shaped plate 25 is installed on the end of the two moving blocks 28 away from the double-headed screw 27. Soft cushions are installed on the arc-shaped outer walls of the two arc-shaped plates 25. A first driving device is preset on the outer wall of one side of the two rectangular plates 24, and the output ends of the two first driving devices are respectively connected to one end of the two double-headed screws 27, thereby driving the two double-headed screws 27 to rotate inside the corresponding rectangular groove, so that the two moving blocks 28 can move and adjust in the direction of approaching or moving away from each other as the double-headed screw 27 rotates forward and backward, thereby driving the two arc-shaped plates 25 to move synchronously.

[0038] As a technical optimization solution of the present invention, the unloading mechanism includes a second electric telescopic rod 17 installed inside the base 4, the telescopic end of the second electric telescopic rod 17 is installed with a movable seat 14, the top of the movable seat 14 is connected to a mounting seat 19 via two third electric telescopic rods 18, and a rotating frame 15 is rotatably installed inside the mounting seat 19. During the telescopic process, the telescopic end of the second electric telescopic rod 17 can drive the movable seat 14 and multiple components mounted on its top to move and adjust together; during the telescopic process, the telescopic ends of the two third electric telescopic rods 18 can drive the mounting seat 19 and the rotating frame 15 to move up and down synchronously; a second drive device is preset on the outer wall of one side of the mounting seat 19, and the output end of the second drive device is connected to the rotating part of one end of the rotating frame 15, thereby driving the rotating frame 15 to rotate and adjust inside the mounting seat 19.

[0039] As a technical optimization solution of the present invention, a limit block 20 is rotatably mounted within the end of the rotating frame 15 near the mounting seat 19. A support plate 21 is mounted on the bottom of the end of the rotating frame 15 away from the mounting seat 19. Two partitions 16 are mounted on the top of the base 4, with the spacing between the two partitions 16 matching the width of the support plate 21. A third drive device is pre-installed within the rotating frame 15. The output end of the third drive device is connected to the rotating portion of one end of the limit block 20, thereby driving the limit block 20 to rotate and adjust within the rotating frame 15.

[0040] As a technical optimization solution of the present invention, the detection mechanism includes two sets of telescopic cylinders 9 installed on the top of the processing table 1. The telescopic ends of the two telescopic cylinders 9 are each mounted with a mobile frame 10. A mounting plate 11 is provided between the two mobile frames 10, and multiple industrial cameras 31 are mounted on the bottom of the mounting plate 11. During the telescopic adjustment process, the telescopic ends of the two telescopic cylinders 9 can drive the mobile frame 10 and the mounting plate 11 and other components to move up and down. The multiple industrial cameras 31 are all Cognex CAM-CIC-10MR-10-GC industrial cameras in the prior art.

[0041] As a technical optimization solution of the present invention, a third chute 32 is formed on the outer wall of the adjacent side of the two mobile racks 10. A third slider 33 is installed inside each of the third chute 32. The ends of the two third sliders 33 away from the third chute 32 are connected to the mounting plate 11. A third linear motor is preset inside each of the third chute 32. The two third linear motors can drive the two third sliders 33 to move back and forth within the corresponding third chute 32, thereby driving the mounting plate 11 to move and adjust between the two mobile racks 10.

[0042] As a technical optimization solution of the present invention, two fourth chutes 30 are defined at the top of the mounting plate 11. A fourth slider 34 is mounted within each of the four chutes 30. The tops of the two fourth sliders 34 are mounted together with the movable frame 12. A drive motor 35 is mounted within the inner top of the movable frame 12, and a fourth electric telescopic rod 36 is mounted at the output end of the drive motor 35. A fourth linear motor is pre-installed within each of the four chutes 30. These four linear motors can drive the two fourth sliders 34 to move back and forth within their corresponding four chutes 30, thereby driving the movable frame 12 to move and adjust on the top of the mounting plate 11. The drive motor 35 can also drive the fourth electric telescopic rod 36 to rotate and adjust.

[0043] As a technical optimization of the present invention, a semicircular blade 37 is mounted on the telescopic end of the fourth electric telescopic rod 36. A through slot 29 is centrally located within the mounting plate 11, allowing the blade 37 to move up and down. When the telescopic end of the fourth electric telescopic rod 36 is extended, it drives the blade 37 downward through the through slot 29. At this point, the drive motor 35 simultaneously rotates and adjusts the blade 37. The semicircular blade 37, with a diameter slightly smaller than that of the inner wall of the lower mold 5, allows it to penetrate the interior of the lower mold 5 under certain conditions and remove plastic impurities without scratching the lower mold 5.

[0044] In the present invention, when the user uses the device, he needs to first install the device as a whole on one side of the spherical container production line, control the two first sliders 22 to move in the corresponding first slide 6 toward the end away from the device body 2, drive the clamping mechanism to move to a position close to the movable seat 14, and control the telescopic ends of the two sets of telescopic cylinders 9 to extend upward together, drive the two movable frames 10 and the mounting plate 11 and other components to move upward to a higher position, then use the conveying device in the production line to convey the multiple spherical containers in turn, and use the preset manipulator to grab the spherical containers placed on the conveying device and place them between the multiple curved plates 25 of the clamping mechanism, and use the two second sliders 26 to move in the corresponding second slide 23 toward the direction close to the base 4, so as to drive the two rectangular plates 24 to move and adjust in the direction of approaching each other, and synchronously control the two double-headed screws 27 to drive the corresponding two curved plates 25 to move in the direction of approaching, so that The upper mold 3 is pressed against the lower mold 5 and the plastic cover is placed on the upper mold 5. The upper mold 3 is pressed against the lower mold 5 and the plastic cover is placed on the upper mold 5. The upper mold 3 is pressed against the lower mold 5 and the plastic cover is placed on the upper mold 5.

[0045] Since a rotating frame 15 is provided above the base 4, the sealed spherical container can be directly placed on the top of the rotating frame 15 during the above-mentioned process of clamping and conveying the spherical container with the help of the clamping mechanism, and the rotating frame 15 is controlled to rotate upward to adjust a certain angle, so that the sealed spherical container can roll toward the lower end on the top of the rotating frame 15, and in the process of the spherical container rolling, the surface quality of the spherical container can be automatically inspected and processed with the help of multiple industrial cameras 31 at the bottom of the mounting plate 11. After multiple industrial cameras 31 detect that there are no defects, the spherical container rolls on the top of the rotating frame 15 to a position close to the movable seat 14, so that the unloading robot can directly grab and unload it, thereby realizing the integrated inspection and unloading effect of the spherical container after the sealing process, and ensuring that there is no problem with the appearance quality of the spherical container after the sealing process.

[0046] At the same time, in the process of placing the sealed spherical container on the top of the rotating frame 15 by means of the clamping mechanism and waiting for the unloading robot to grab and unload it, the unloading robot can be controlled to stop running, so that after the clamping mechanism places multiple spherical containers on the top of the rotating frame 15 for temporary storage, the telescopic end of the second electric telescopic rod 17 can be controlled to repeatedly extend and retract, thereby driving the rotating frame 15 to move back and forth on the top of the base 4, so that the multiple spherical containers placed on the top of the rotating frame 15 can be moved back and forth synchronously, which is convenient for simulating the use state of multiple spherical containers colliding with each other during subsequent collection and use, and in the process of the rotating frame 15 moving back and forth, the telescopic ends of the two sets of telescopic cylinders 9 are controlled to move downward together, driving the upper mounting plate 11 to move downward, so that the two protruding parts at the bottom of the mounting plate 11 can limit the two sides of the multiple spherical containers moving back and forth on the top of the rotating frame 15 at this time, to prevent the spherical containers from falling down from the top of the rotating frame 15 during the movement;

[0047] Moreover, at this time, the multiple industrial cameras 31 on both sides of the bottom of the mounting plate 11 are located below the rotating frame 15, which can perform real-time visual monitoring of whether there is any leaked granular material below the rotating frame 15, thereby quickly judging whether there is any damage on the surface of multiple spherical containers after collision with each other, so as to achieve the effect of collision detection of multiple spherical containers and test whether the quality of the spherical containers after sealing is qualified.

[0048] Since the clamping mechanism can clamp and fix the surface of the spherical container in real time during use, when the sealing quality of the spherical container needs to be tested, the clamping mechanism drives the clamped spherical container to move above the rotating frame 15, and by controlling the two double-headed screws 27 to drive the corresponding two curved plates 25 to continue to move toward each other, and the two second sliders 26 to continue to move toward each other in the corresponding second sliding grooves 23, a certain pressure can be applied to the connection between the spherical container and the plastic cover, thereby achieving the effect of testing the quality of the connection of the spherical container after the sealing process;

[0049] After the relevant components of the clamping mechanism apply horizontal pressure to the connection part of the spherical container, the clamping mechanism can be contacted to clamp and fix the spherical container. At this time, the spherical container falls on the top of the rotating frame 15. With the help of the contraction of the telescopic ends of the two sets of telescopic cylinders 9, the mounting plate 11 can move downward, that is, the spherical container can be pressed downward in the longitudinal direction, and the quality of the spherical container after the sealing process can be further tested.

[0050] In the above-mentioned process of inspecting the surface of the spherical container after the sealing process with the help of multiple industrial cameras 31, controlling multiple spherical containers to perform collision detection, applying lateral pressure to the spherical container with the help of relevant parts of the clamping mechanism, and applying longitudinal pressure to the spherical container with the help of the mounting plate 11 moving downward, if the spherical container fails the lateral pressure inspection with the help of relevant parts of the clamping mechanism and the longitudinal pressure inspection with the help of the mounting plate 11, its shell can be directly squeezed and crushed, so that the granular material filled inside can be discharged downward to between the two partitions 16; and if there are defects in the spherical container during the surface quality inspection and collision inspection, the defective spherical container can be quickly identified with the help of multiple industrial cameras 31, and then the clamping mechanism can be controlled to move to both sides of the defective spherical container, and the defective spherical container can be clamped and fixed, and then the control The two fourth sliders 34 on the top of the mounting plate 11 are moved and adjusted inside the corresponding fourth slide grooves 30, driving the moving frame 12 to move to the top of the defective spherical container, controlling the telescopic end of the fourth electric telescopic rod 36 to extend downward, so that the blade 37 can pass through the through slot 29 and abut against the defective spherical container, and with the help of the preset driving devices inside the two mounting blocks 13, the two rectangular plates 24 are driven to rotate synchronously, so that the clamped spherical container can be rotated and adjusted synchronously, so as to cooperate with the blade 37 to perform circumcision on the defective spherical container, so that the granular material filled in the defective spherical container can fall downward between the two partitions 16 for collection and temporary storage, so as to facilitate the rapid recycling of these granular materials and avoid the problem that these granular materials are judged as unqualified products together with the spherical container and are difficult to recycle.

[0051] After the granular material falls between the two partitions 16, the telescopic end of the second electric telescopic rod 17 can be controlled to extend, driving the rotating frame 15 to move on the top of the base 4, so that the support plate 21 moves synchronously between the two partitions 16, and the granular material temporarily stored between the two partitions 16 can be pushed outward for easy recovery. Since the surface of the second electric telescopic rod 17 is covered with a telescopic protective cover during actual use, it can prevent the granular material from adhering to the surface of the telescopic end of the second electric telescopic rod 17 during the outward discharge process, which may affect the subsequent use of the second electric telescopic rod 17.

[0052] After the upper mold 3 and the lower mold 5 have been used for a period of time, they need to be cleaned inside to reduce the occurrence of impurities adhering to the inner walls of the upper mold 3 and the lower mold 5. At this time, the clamping mechanism can be controlled to be located on both sides of the lower mold 5, and the two second sliders 26 can be controlled to move in the direction of approaching each other, thereby driving the two groups of curved plates 25 to move together to just above the lower mold 5, and the two groups of curved plates 25 abut against each other. Then, after the upper mold 3 is controlled to move downward to a specified height, since the soft pads set on the outer walls of the curved plates 25 are adapted to the hemispherical inner walls of the upper mold 3 and the lower mold 5, by controlling the two rectangular plates 24 to rotate together, the corresponding two curved plates 25 are driven to rotate between the upper mold 3 and the lower mold 5, so that the soft pads on the outer walls of the curved plates 25 automatically clean the inner walls of the upper mold 3 and the lower mold 5 during the rotation process, thereby achieving the effect of automatic cleaning of the inner walls of the upper mold 3 and the lower mold 5, which is convenient for the subsequent use of the upper mold 3 and the lower mold 5.

[0053] For example, when the upper mold 3 and the lower mold 5 are sealing the spherical container and the plastic cover, the sealing temperature between the spherical container and the plastic cover is too high, causing some of the melted plastic to adhere to the inside of the lower mold 5. At this time, the two fourth sliders 34 can be controlled to drive the movable frame 12 to move toward the direction close to the device body 2, and the two third sliders 33 can be controlled to move and adjust together in the corresponding third slide grooves 32 toward the direction close to the device body 2. After driving the movable frame 12 to move just above the lower mold 5, the telescopic end of the fourth electric telescopic rod 36 is controlled to extend downward so that the blade 37 enters the interior of the lower mold 5. The drive motor 35 drives the blade 37 to rotate synchronously so that the blade 37 can scrape and clean the solidified plastic adhered to the inner wall of the lower mold 5, and the blade 37 will not contact the inner wall of the lower mold 5 during the rotation process, so as to avoid scratching the inner wall of the lower mold 5.

[0054] Moreover, since the mounting plate 11 can be laterally moved and adjusted with the help of two third sliders 33, when the upper mold 3 or the lower mold 5 needs to be inspected, the mounting plate 11 can be moved between the upper mold 3 and the lower mold 5, and with the help of the extension or shortening of the telescopic ends of the two sets of telescopic cylinders 9, the mounting plate 11 is driven to abut against the bottom of the upper mold 3 or the top of the lower mold 5, which is convenient for limiting the upper mold 3 when inspecting the lower mold 5, and for shielding and protecting the lower mold 5 when inspecting the upper mold 3, to prevent dirt or parts from falling into the interior of the lower mold 5.

[0055] If the preset unloading robot on the production line fails during use and is unable to continue to grab and unload the spherical containers after the sealing process, the spherical containers can be placed on the top of the rotating frame 15 in turn with the help of a clamping mechanism after the sealing process, and relevant performance tests can be performed on them. Spherical containers that have no quality problems after the test can be driven to move in a direction away from the device body 2 by controlling the extension of the telescopic end of the second electric telescopic rod 17, so that the part where the rotating frame 15 is connected to the mounting seat 19 is detached from the top of the processing table 1, and the rotating frame 15 is controlled to rotate upward to an inclined state, and the limit block 20 is controlled to rotate downward, so that the multiple spherical containers placed on the top of the rotating frame 15 can automatically slide down from the lower end to the inside of the preset collection container, thereby achieving the effect of assisting in the rapid unloading of the spherical containers after the sealing process.

[0056] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and description of the present invention.

Claims

1. An automatic sealing device for a spherical container, comprising a processing table (1) and a device body (2), characterized in that: The device body (2) is mounted on the top of a processing table (1); an upper mold (3) is mounted on the bottom of a processing head of the device body (2); a base (4) is mounted on the top of the processing table (1); a lower mold (5) is mounted on the top of the base (4); clamping mechanisms for assisting in rapid demoulding of components are provided on both sides of the base (4); a feeding mechanism for assisting in guiding the feeding of multiple components is provided at one end of the base (4) away from the lower mold (5); and a detection mechanism for detecting the sealing quality of the components is provided on the processing table (1) located above the base (4).

2. The automatic sealing device for a spherical container according to claim 1, characterized in that: The clamping mechanism comprises two first sliding grooves (6) provided on the outer walls on both sides of the base (4), a first sliding block (22) being installed inside the two first sliding grooves (6), and a movable plate (7) being installed at one end of the two first sliding blocks (22) away from the first sliding groove (6).

3. The automatic sealing device for a spherical container according to claim 2, characterized in that: The tops of the two movable plates (7) are each provided with a second chute (23), the interiors of the two second chute (23) are each provided with a second slider (26), the tops of the two second sliders (26) are each connected to a mounting block (13) via a first electric telescopic rod (8), and the outer walls of the two mounting blocks (13) on one side where they are close to each other are each connected to a rectangular plate (24) via a connecting rod.

4. The automatic sealing device for a spherical container according to claim 3, characterized in that: The outer walls of the two rectangular plates (24) on the sides close to each other are each provided with a rectangular groove, a double-headed screw (27) is rotatably installed inside the two rectangular grooves, a moving block (28) is threadedly installed on the outer walls of the two double-headed screws (27), an arc-shaped plate (25) is installed on one end of the two moving blocks (28) away from the double-headed screw (27), and soft pads are installed on the arc-shaped outer walls of both sides of the two arc-shaped plates (25).

5. The automatic sealing device for a spherical container according to claim 1, characterized in that: The unloading mechanism comprises a second electric telescopic rod (17) installed inside the base (4); a movable seat (14) is installed at the telescopic end of the second electric telescopic rod (17); the top of the movable seat (14) is connected to a mounting seat (19) via two third electric telescopic rods (18); and a rotating frame (15) is rotatably installed inside the mounting seat (19).

6. The automatic sealing device for a spherical container according to claim 5, characterized in that: A limit block (20) is rotatably mounted inside one end of the rotating frame (15) close to the mounting seat (19), and a support plate (21) is mounted at the bottom of one end of the rotating frame (15) away from the mounting seat (19). Two partitions (16) are mounted on the top of the base (4), and the spacing between the two partitions (16) is adapted to the width of the support plate (21).

7. The automatic sealing device for a spherical container according to claim 1, characterized in that: The detection mechanism comprises two groups of telescopic cylinders (9) installed on the top of a processing table (1), the telescopic ends of the two groups of telescopic cylinders (9) are both installed with a moving frame (10), a mounting plate (11) is provided between the two moving frames (10), and a plurality of industrial cameras (31) are installed at the bottom of the mounting plate (11).

8. The automatic sealing device for a spherical container according to claim 7, characterized in that: A third sliding groove (32) is provided on the outer wall of the adjacent side of the two movable frames (10), a third slider (33) is installed inside the two third sliding grooves (32), and one end of the two third sliders (33) away from the third sliding groove (32) is connected to the mounting plate (11).

9. The automatic sealing device for a spherical container according to claim 8, characterized in that: Two fourth chutes (30) are provided on the top of the mounting plate (11), and fourth sliders (34) are installed inside the two fourth chutes (30). A moving frame (12) is installed on the top of the two fourth sliders (34). A driving motor (35) is installed on the inner top of the moving frame (12), and a fourth electric telescopic rod (36) is installed at the output end of the driving motor (35).

10. The automatic sealing device for a spherical container according to claim 9, characterized in that: A semicircular blade (37) is installed at the telescopic end of the fourth electric telescopic rod (36), and a through slot (29) for the blade (37) to move up and down is opened at the center position inside the mounting plate (11).