Ship lock floating bollard guide groove embedded part structure and pouring equipment

Abstract

The invention relates to the technical field of pouring equipment, in particular to a ship lock floating bollard guide groove embedded part structure and pouring equipment. The pouring equipment for the ship lock floating bollard guide groove comprises two close transverse rails, a uniform-temperature solidification assembly, a plurality of hopper assemblies, a plurality of cooling and vibrating assemblies and a plurality of ship lock floating bollard guide groove embedded part structures. According to the device, the embedded part structure can be stably clamped, displacement or deformation of the embedded part in the pouring process is prevented, accurate positioning and overall stability of the structure are guaranteed, auxiliary vibration can be provided, the vibration process is more uniform and efficient, insufficient local vibration is avoided, in addition, the uniform cooling effect can be provided, and the service life of the embedded part is prolonged. And the cooling vibration assembly is used for sucking external air and conveying cooling airflow upwards along the middle cooling frame, it is guaranteed that the cooling airflow in the embedded part structure is continuous and uniform, and the overall cooling effect is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of casting equipment, and in particular to a ship lock floating mooring post guide groove embedded component structure and casting equipment. Background Art

[0002] A ship lock is a specialized facility used for raising and lowering ships or fleets in water transport. It regulates water levels to maintain normal navigation. Constructed of reinforced concrete, a ship lock has a trough-shaped cross-section, consisting of a lock chamber floor and lock chamber walls at either end. A floating bollard guide channel with a flat-bottomed Ω-shaped cross-section is typically vertically positioned on the lock chamber wall. The embedded floating bollards serve as mooring cables for ships passing through the lock. To ensure accurate installation of the floating bollards, the floating bollard guide channel and the roller guide channel embedded on both sides are typically constructed using a two-stage concrete pouring process. This involves constructing a pre-reserved channel in the first stage, then installing the guide rail embedded components and the second-stage formwork in the pre-reserved channel, and finally pouring the second-stage concrete.

[0003] Traditional casting equipment for embedded structures generates significant lateral pressure during casting due to its high-altitude operation and high casting height. If the embedded parts are not firmly fixed, they can easily be pushed or floated, resulting in positional deviation. Furthermore, since they are vertically set, the vibrator position is difficult to design, resulting in the vibration force not being effectively and evenly transmitted to the entire concrete body during vibration. This can easily lead to areas where vibration is not in place, resulting in defects such as honeycombed surfaces and porosity. Furthermore, after casting, air cannot enter the interior of the reserved groove, making it difficult for internal heat to be quickly and evenly conducted. This leads to heat accumulation, temperature gradients, and local overheating, which can easily generate large internal stresses. When these stresses exceed the tensile strength of the concrete, they can easily cause early cracks, affecting the structural integrity. Summary of the Invention

[0004] Based on this, it is necessary to provide a ship lock floating mooring post guide groove embedded structure and casting equipment to solve at least one technical problem in the background technology.

[0005] A ship lock floating mooring post guide groove embedded parts structure includes multiple embedded parts and a sill. The multiple embedded parts are installed in the reserved groove at intervals along the height direction. The sill is installed at the bottom of the inner side of the reserved groove. Each embedded part includes two guide rails, two corner guards and an inner plate. The two guide rails are respectively installed on the inner side of the two ends of the reserved groove, and the two corner guards are respectively installed on the outer side of the two ends of the reserved groove. The inner sides of the two corner guards are respectively connected to the outer sides of the two guide rails, and the two ends of the inner plate are respectively installed on the inner sides of the two guide rails.

[0006] A casting device for a floating mooring post guide channel of a ship lock comprises two adjacent transverse rails, a uniform temperature solidification component, a plurality of hopper components, a plurality of cooling and vibrating components and a plurality of embedded structures of the floating mooring post guide channel of the ship lock. The bottoms of the two adjacent transverse rails are respectively installed at the two ends of the lock chamber bottom plate and are arranged adjacent to the lock chamber wall. The two ends of the bottom of the uniform temperature solidification component are respectively slidably installed on the two adjacent transverse rails. The plurality of hopper components are respectively installed at intervals along the length direction on the top of the uniform temperature solidification component. The plurality of cooling and vibrating components are respectively installed in the middle of the reserved groove. The plurality of embedded structures of the floating mooring post guide channel of the ship lock are respectively clamped in the plurality of cooling and vibrating components.

[0007] As a further improvement of the present invention, the uniform temperature solidification assembly includes two electrically controlled movers, a synchronous shaft, a cooling uniform temperature shell, an upper traveling frame and a cooling uniform temperature element. The bottoms of the two electrically controlled movers are respectively slidably installed in two close horizontal rails, the two ends of the synchronous shaft are respectively installed in the two electrically controlled movers, the two ends of the bottom of the cooling uniform temperature shell are respectively installed on the tops of the two electrically controlled movers, the interior of the cooling uniform temperature shell is hollow to form a hollow cavity, the bottom of one end of the hollow cavity is respectively recessed with a liquid inlet mounting hole and a liquid outlet mounting hole, the top of one end of the hollow cavity is recessed with a monitoring and control hole, the upper traveling frame is installed on the top of the outer side of the cooling uniform temperature shell, and the cooling uniform temperature element is installed in the hollow cavity.

[0008] As a further improvement of the present invention, a plurality of snap-in connection groups are arranged at intervals along the length direction on the top surface of the cooling temperature-equalizing shell, and each snap-in connection group is composed of two snap-in connection plates. The inner side of the cooling temperature-equalizing shell is made of heat-conducting material, and a plurality of air grooves are recessed in an array on the outer side of the hollow cavity. A fitting air frame is arranged in each air groove, and the inner side of each fitting air frame is pressed against the inner side of the hollow cavity, and a suction sheet is arranged at the outer end of the fitting air frame.

[0009] As a further improvement of the present invention, the cooling and temperature equalizing element includes a liquid inlet bend, a liquid outlet bend, a monitoring and regulating tube and a cooling and temperature equalizing pipeline. The middle part of the liquid inlet bend is installed in the liquid inlet mounting hole, the middle part of the liquid outlet bend is installed in the liquid outlet mounting hole, the middle part of the monitoring and regulating tube is installed in the monitoring and regulating hole, the cooling and temperature equalizing pipeline is installed in the hollow cavity, and the cooling and temperature equalizing pipeline is connected to the liquid inlet bend, the liquid outlet bend and the monitoring and regulating tube.

[0010] As a further improvement of the present invention, the hopper assembly includes a hopper frame, two vibration adjustment cylinders and a vibrating screen hopper. The bottom of the hopper frame is installed on the top surface of the cooling and temperature-equalizing shell and is arranged opposite to the reserved groove. The first cylinder turntables are respectively protruding from the two ends of the outer side of the bottom of the hopper frame, and the hopper turntables are respectively protruding from the two ends of the inner side of the top of the hopper frame. The bottom ends of the two vibration adjustment cylinders are respectively rotatably installed in the two first cylinder turntables, and the middle parts of the two ends of the vibrating screen hopper are respectively protruding from the mounting shafts. The two mounting shafts are respectively rotatably installed in the two hopper turntables. The middle parts of the inner sides of the two ends of the vibrating screen hopper are respectively protruding from the second cylinder turntables. The top ends of the two vibration adjustment cylinders are respectively rotatably connected to the two second cylinder turntables, and the drop port of the vibrating screen hopper is inclined inward.

[0011] As a further improvement of the present invention, each cooling and vibrating assembly includes a lifting frame, a vibrating element, an embedded part placement frame and a cooling and extrusion element. The bottom of the lifting frame is installed in the middle of the bottom surface of the reserved groove, the vibrating element is installed in the lifting frame, the bottom of the embedded part placement frame is installed on the top of the lifting frame, and the cooling and extrusion element is installed in the embedded part placement frame.

[0012] As a further improvement of the present invention, the vibrating element includes a vibrating mounting plate, a U-shaped frame, two vibration generators and an elastic blast sheet. The vibrating mounting plate is installed in the middle of the embedded parts placement frame, the bottom of the U-shaped frame is installed in the middle of the top surface of the vibrating mounting plate, the bottoms of the two vibration generators are respectively installed at the two ends of the top of the U-shaped frame, and the two ends of the elastic blast sheet are respectively installed at the inner ends of the two vibration generators.

[0013] As a further improvement of the present invention, the embedded parts placement frame includes a placement base plate, a placement vertical plate, a top travel limit plate, two locking columns, two spring retractors, two limit vertical frames and two clamping plates. The bottom of the placement base plate is installed on the top of the lifting frame. An air inlet groove is recessed in the middle of the top surface of the placement base plate. Arc-shaped adjustment grooves are recessed at both ends of the top surface of the placement base plate. The bottom of the placement vertical plate is installed on the outer side of the top surface of the placement base plate. The outer side of the bottom surface of the top travel limit plate is installed on the top surface of the placement vertical plate. An air outlet installation groove is recessed in the middle of the top surface of the top travel limit plate. An inclined plate is convexly provided on the inner side of the groove, a casting groove is concavely provided in the middle inner side of the top surface of the top travel limit plate, and telescope mounting grooves are concavely provided at both ends of the top surface of the top travel limit plate. The bottoms of the two locking columns are respectively installed at the two ends of the top surface of the top travel limit plate, and the tops of the two spring telescopes are respectively installed in the two telescope mounting grooves. The two limit vertical frames are respectively installed on the tops of the two spring telescopes, and the two clamping plates are respectively installed on the outer ends of the two limit vertical frames, and each clamping plate is respectively concavely provided with a preset sliding hole, and the tops of the two locking columns are respectively slidably set in the two preset sliding holes.

[0014] As a further improvement of the present invention, the cooling and extrusion element includes an intermediate cooling rack, multiple cooling air-collecting plates, two electrically controlled expansion airbags and two lateral bonding racks. The bottom of the intermediate cooling rack is installed in the air inlet groove, and the top of the intermediate cooling rack is installed in the air outlet mounting groove. Multiple cooling air-collecting plates are installed in the intermediate cooling rack at intervals along the height direction. The two electrically controlled expansion airbags are respectively installed at the tops of both ends of the intermediate cooling rack. The bottoms of the two lateral bonding racks are respectively slidably installed in the two arc-shaped adjustment grooves, and the inner tops of the two lateral bonding racks are respectively connected to the two electrically controlled expansion airbags, and the bottom surfaces of the two lateral bonding racks are respectively against the tops of the two vibration generators.

[0015] The beneficial effects of the present invention are as follows:

[0016] 1. This solution can firmly clamp the embedded structure to prevent the embedded parts from shifting or deforming during the pouring process, ensuring the accurate positioning and overall stability of the structure. It can also provide auxiliary vibration. The reciprocating rotation vibration of the vibrating screen bucket and the up and down vibration of the vibration generator promote the full density and uniform distribution of concrete particles, making the vibration process more uniform and efficient, avoiding local insufficient vibration, reducing honeycomb surfaces and voids, and improving the density and strength of the concrete.

[0017] 2. This solution can utilize uniform temperature solidification components for laminating and cooling, providing a uniform cooling effect, promoting rapid solidification of concrete, shortening the construction period, and improving project progress. Furthermore, cooling and vibrating components are utilized to draw in external air and deliver cooling airflow upward along the intermediate cooling rack, ensuring the continuity and uniformity of cooling airflow inside the embedded structure, enhancing the overall cooling effect, and achieving a combination of uniform cooling and vibration effects. This reduces temperature differences within the concrete, reduces thermal stress concentration, prevents the occurrence of early cracks and structural defects, and improves the durability and safety of the floating bollard guide channel structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The present invention is a perspective schematic diagram of a guide groove embedded component structure of a floating mooring post in a ship lock and a guide groove of a floating mooring post in a ship lock in one embodiment.

[0019] Figure 2 The exploded view of the embedded structure of the floating mooring post guide groove of the ship lock and the floating mooring post guide groove of the ship lock in one embodiment of the present invention.

[0020] Figure 3 It is a three-dimensional schematic diagram of the casting equipment of the floating bollard guide channel of the ship lock in one embodiment of the present invention.

[0021] Figure 4 Schematic diagram of a three-dimensional uniform temperature solidification assembly in one embodiment of the present invention.

[0022] Figure 5 Schematic diagram of the interior of a uniform temperature solidification assembly according to one embodiment of the present invention.

[0023] Figure 6 Schematic diagram of a hopper assembly in one embodiment of the present invention.

[0024] Figure 7 It is a three-dimensional schematic diagram of a cooling and vibrating assembly in one embodiment of the present invention.

[0025] Figure 8 It is a three-dimensional schematic diagram of a cooling and vibrating assembly in another embodiment of the present invention.

[0026] Figure 9 This is a schematic internal diagram of a cooling and vibrating assembly in another embodiment of the present invention.

[0027] Figure 10 It is a three-dimensional schematic diagram of an embedded parts placement rack in one embodiment of the present invention.

[0028] In the picture:

[0029] 10. Embedded parts; 20. Bottom sill; 11. Guide rail; 12. Corner guard; 13. Inner plate; 30. Close to cross rail; 40. Temperature uniform solidification component; 41. Electric control mover; 42. Synchronous shaft; 43. Cooling uniform temperature shell; 44. Upper running frame; 45. Cooling uniform temperature element; 431. Hollow cavity; 432. Liquid inlet installation hole; 433. Liquid outlet installation hole; 434. Monitoring and control hole; 435. Card installation Connecting group; 436, clamping connecting piece; 437, ventilation groove; 438, fitting ventilation frame; 451, liquid inlet elbow; 452, liquid outlet elbow; 453, monitoring and regulating pipe; 454, cooling and temperature equalization pipeline; 50, hopper assembly; 51, hopper frame; 52, vibration regulating cylinder; 53, vibration drop screen hopper; 511, first cylinder turntable; 512, hopper turntable; 531, installation shaft; 532 , second cylinder turntable; 60, cooling and vibrating assembly; 61, lifting frame; 62, vibrating element; 63, embedded parts placement frame; 64, cooling and extrusion element; 621, vibrating mounting plate; 622, U-shaped frame; 623, vibration generator; 624, elastic blasting blade; 631, placement base plate; 632, placement vertical plate; 633, top travel limit plate; 634, locking column; 635, spring expansion Device; 636, limit vertical frame; 637, clamping plate; 638, air inlet groove; 639, arc-shaped adjustment groove; 651, air outlet installation groove; 652, inclined plate; 653, casting groove; 654, telescopic device installation groove; 655, preset sliding hole; 641, intermediate cooling rack; 642, cooling wind gathering plate; 643, electric control expansion airbag; 644, lateral bonding rack; 70, ship lock floating mooring post guide groove. DETAILED DESCRIPTION

[0030] To facilitate understanding of the present invention, the present invention will be described more fully below with reference to the accompanying drawings. The accompanying drawings illustrate preferred embodiments of the present invention. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present disclosure.

[0031] In the description of the present invention, it should be noted that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one skilled in the art to which this invention pertains. The terms used herein are for the purpose of describing specific embodiments only and are not intended to limit the present invention. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0033] See also Figures 1 to 2 A floating mooring post guide groove embedded structure for a ship lock includes a plurality of embedded parts 10 and a sill 20. The plurality of embedded parts 10 are installed in the reserved groove at intervals along the height direction, and the sill 20 is installed at the bottom of the inner side of the reserved groove. Each embedded part 10 includes two guide rails 11, two corner guards 12 and an inner plate 13. The two guide rails 11 are respectively installed on the inner sides of both ends of the reserved groove, and the two corner guards 12 are respectively installed on the outer sides of both ends of the reserved groove, and the inner sides of the two corner guards 12 are respectively connected to the outer sides of the two guide rails 11, and the two ends of the inner plate 13 are respectively installed on the inner sides of the two guide rails 11.

[0034] See also Figures 3 to 10 A casting equipment for a floating mooring column guide groove of a ship lock comprises two close transverse rails 30, a uniform temperature solidification component 40, a plurality of hopper components 50, a plurality of cooling and vibrating components 60 and a plurality of embedded structures of the floating mooring column guide groove of the ship lock. The bottoms of the two close transverse rails 30 are respectively installed at the two ends of the lock chamber bottom plate and are arranged adjacent to the lock chamber wall. The two ends of the bottom of the uniform temperature solidification component 40 are respectively slidably installed on the two close transverse rails 30. The plurality of hopper components 50 are respectively installed at intervals along the length direction on the top of the uniform temperature solidification component 40. The plurality of cooling and vibrating components 60 are respectively installed in the middle of the reserved groove. The plurality of embedded structures of the floating mooring column guide groove of the ship lock are respectively clamped in the plurality of cooling and vibrating components 60.

[0035] The uniform temperature solidification assembly 40 includes two electrically controlled movers 41, a synchronous shaft 42, a cooling uniform temperature shell 43, an upper traveling frame 44 and a cooling uniform temperature element 45. The bottoms of the two electrically controlled movers 41 are respectively slidably installed in two cross rails 30 close to each other, and the two ends of the synchronous shaft 42 are respectively installed in the two electrically controlled movers 41. The two ends of the bottom of the cooling uniform temperature shell 43 are respectively installed on the tops of the two electrically controlled movers 41. The interior of the cooling uniform temperature shell 43 is hollow to form a hollow cavity 431. The bottom of one end of the hollow cavity 431 is respectively recessed with a liquid inlet mounting hole 432 and a liquid outlet mounting hole 433. The top of one end of the hollow cavity 431 is recessed with a monitoring and control hole 434. The upper traveling frame 44 is installed on the outer top of the cooling uniform temperature shell 43, and the cooling uniform temperature element 45 is installed in the hollow cavity 431.

[0036] A plurality of snap-in connection groups 435 are arranged at intervals along the length direction on the top surface of the cooling and temperature-averaging shell 43, and each snap-in connection group 435 is composed of two snap-in connection pieces 436. The inner side of the cooling and temperature-averaging shell 43 is made of heat-conducting material, and a plurality of air grooves 437 are recessed in an array on the outer side of the hollow cavity 431. A fitting air frame 438 is provided in each air groove 437, and the inner side of each fitting air frame 438 is abutted against the inner side of the hollow cavity 431, and a suction sheet is provided at the outer end of the fitting air frame 438.

[0037] The cooling and temperature equalizing element 45 includes a liquid inlet bend 451, a liquid outlet bend 452, a monitoring and regulating tube 453 and a cooling and temperature equalizing pipeline 454. The middle part of the liquid inlet bend 451 is installed in the liquid inlet mounting hole 432, the middle part of the liquid outlet bend 452 is installed in the liquid outlet mounting hole 433, the middle part of the monitoring and regulating tube 453 is installed in the monitoring and regulating hole 434, and the cooling and temperature equalizing pipeline 454 is installed in the hollow cavity 431, and the cooling and temperature equalizing pipeline 454 is connected to the liquid inlet bend 451, the liquid outlet bend 452 and the monitoring and regulating tube 453.

[0038] The hopper assembly 50 includes a hopper frame 51, two vibration adjustment cylinders 52 and a vibration screen dropping hopper 53. The bottom of the hopper frame 51 is installed on the top surface of the cooling and temperature equalizing shell 43 and is arranged opposite to the reserved groove. The first cylinder turntables 511 are respectively protruding at both ends of the outer side of the bottom of the hopper frame 51, and the hopper turntables 512 are respectively protruding at both ends of the inner side of the top of the hopper frame 51. The bottom ends of the two vibration adjustment cylinders 52 are respectively rotatably installed in the two first cylinder turntables 511, and the middle parts of the two ends of the vibration screen dropping hopper 53 are respectively protruding with mounting shafts 531. The two mounting shafts 531 are respectively rotatably installed in the two hopper turntables 512. The middle parts of the inner sides of both ends of the vibration screen dropping hopper 53 are respectively protruding with second cylinder turntables 532. The top ends of the two vibration adjustment cylinders 52 are respectively rotatably connected to the two second cylinder turntables 532, and the dropout port of the vibration screen dropping hopper 53 is inclined inward.

[0039] Each cooling and vibrating assembly 60 includes a lifting frame 61, a vibrating element 62, an embedded part placement frame 63 and a cooling and extruding element 64. The bottom of the lifting frame 61 is installed in the middle of the bottom surface of the reserved groove, the vibrating element 62 is installed in the lifting frame 61, the bottom of the embedded part placement frame 63 is installed at the top of the lifting frame 61, and the cooling and extruding element 64 is installed in the embedded part placement frame 63.

[0040] The vibrating element 62 includes a vibrating mounting plate 621, a U-shaped frame 622, two vibration generators 623 and an elastic blowing piece 624. The vibrating mounting plate 621 is installed in the middle of the embedded part placement frame 63, the bottom of the U-shaped frame 622 is installed in the middle of the top surface of the vibrating mounting plate 621, the bottoms of the two vibration generators 623 are respectively installed at the two ends of the top of the U-shaped frame 622, and the two ends of the elastic blowing piece 624 are respectively installed at the inner ends of the two vibration generators 623.

[0041] The embedded parts placement frame 63 includes a placement base plate 631, a placement vertical plate 632, a top travel limit plate 633, two locking columns 634, two spring retractors 635, two limit vertical frames 636 and two clamping plates 637. The bottom of the placement base plate 631 is installed on the top of the lifting frame 61. The middle part of the top surface of the placement base plate 631 is recessed with an air inlet groove 638. The two ends of the top surface of the placement base plate 631 are respectively recessed with arc-shaped adjustment grooves 639. The bottom of the placement vertical plate 632 is installed on the outer side of the top surface of the placement base plate 631. The outer side of the bottom surface of the top travel limit plate 633 is installed on the top surface of the placement vertical plate 632. The middle part of the top surface of the top travel limit plate 633 is recessed with an air outlet mounting groove 651. The air outlet mounting groove 651 An inclined plate 652 is convexly provided on the inner side, and a casting groove 653 is concavely provided on the inner middle part of the top surface of the top travel limit plate 633. Expansion device mounting grooves 654 are respectively concavely provided at both ends of the top surface of the top travel limit plate 633. The bottoms of the two locking columns 634 are respectively installed at the two ends of the top surface of the top travel limit plate 633. The tops of the two spring expansion joints 635 are respectively installed in the two expansion joint mounting grooves 654. The two limiting vertical frames 636 are respectively installed on the tops of the two spring expansion joints 635. The two clamping plates 637 are respectively installed at the outer ends of the two limiting vertical frames 636, and each clamping plate 637 is respectively concavely provided with a preset sliding hole 655. The tops of the two locking columns 634 are respectively slidably set in the two preset sliding holes 655.

[0042] The cooling and extrusion element 64 includes an intermediate cooling rack 641, multiple cooling air collecting plates 642, two electrically controlled expansion air bags 643 and two lateral bonding racks 644. The bottom of the intermediate cooling rack 641 is installed in the air inlet groove 638, and the top of the intermediate cooling rack 641 is installed in the air outlet mounting groove 651. Multiple cooling air collecting plates 642 are installed in the intermediate cooling rack 641 at intervals along the height direction. Two electrically controlled expansion air bags 643 are respectively installed at the tops of both ends of the intermediate cooling rack 641. The bottoms of the two lateral bonding racks 644 are respectively slidably installed in the two arc-shaped adjustment grooves 639, and the inner tops of the two lateral bonding racks 644 are respectively connected to the two electrically controlled expansion air bags 643, and the bottom surfaces of the two lateral bonding racks 644 are respectively against the tops of the two vibration generators 623.

[0043] For example, in one embodiment, the intermediate cooling rack 641 is composed of multiple layers of cooling mounting frames, and the height of each layer of cooling mounting frames is the same as the height of the inner plate 13. The liquid inlet elbow 451 and the liquid outlet elbow 452 are respectively connected to an external coolant filling device through pipes.

[0044] For example, in one embodiment, the plurality of card connection groups 435 and the plurality of hopper assemblies 50 are detachable devices so as to be flexibly adjusted according to the number and spacing positions of the reserved slots on the lock chamber wall.

[0045] For example, in one embodiment: before construction, multiple reserved grooves on the lock chamber wall are roughened, and then multiple ship lock floating mooring column guide groove embedded structures are respectively installed in the multiple reserved grooves, and then multiple cooling and vibrating assemblies 60 are installed in the multiple reserved grooves, and the inner side of the intermediate cooling frame 641 is abutted against the outer sides of the multiple inner plates 13, and the top surface of the inner plate 13 at the top is abutted against the bottom surface of the top stroke limit plate 633, and it is set between the air outlet installation groove 651 and the casting groove 653, and then the two electrically controlled expansion airbags 643 are started to expand, and then the two lateral bonding frames 644 are driven to rotate and move outward along the arc-shaped adjustment groove 639, until the outer wall of the lateral bonding frame 644 is tightly attached to the inner wall of the corner guard 12 and the guide rail 11, and the ship lock floating mooring column guide groove embedded structure is stably clamped.

[0046] Then, the two electric-controlled movers 41 are started to drive the uniform temperature solidification assembly 40 and the multiple hopper assemblies 50 to move toward the side of the reserved groove close to the horizontal rail 30, and the multiple card connection groups 435 follow the movement until the inclined portion of the bottom inner side of the hopper frame 51 abuts against the top of the outer side of the two limit vertical frames 636, and as the electric-controlled mover 41 continues to move, the limit vertical frames 636 and the clamping plates 637 are pressed downward. When the card connection piece 436 of the card connection group 435 abuts against the locking column 634, the bottom of the clamping plate 637 will also synchronously abut against the card connection piece 436 top surface, and then the outer side is clamped to it, to ensure the stability of the subsequent steps; and at this time, the inner side of the cooling and temperature-isolating shell 43 will be against the outer side of the vertical plate 632 where multiple cooling and vibrating components 60 are placed, and then the drop port at the bottom of the vibrating drop screen bucket 53 is covered with a concrete delivery pipe, and the bottom end of the concrete delivery pipe is connected and installed in the casting trough 653, and then the concrete is poured on the top of the vibrating drop screen bucket 53, and the two vibration regulating cylinders 52 are started to make it reciprocate, so that the vibrating drop screen bucket 53 follows the reciprocating rotation vibration to accelerate the falling of the concrete. At the same time, the two vibration generators 623 will be started, causing them to vibrate up and down. Since the bottom surfaces of the two lateral laminating frames 644 are respectively against the tops of the two vibration generators 623, the two lateral laminating frames 644 will vibrate and vibrate the added concrete. At the same time, the vibration generated by the hopper assembly 50 when conveying concrete will also be transmitted to the cooling vibration assembly 60 along with the cooling temperature equalizing shell 43, and then synchronously transmitted to the embedded structure of the floating mooring column guide groove of the lock, accelerating the vibration process.

[0047] In addition, the external coolant filling equipment will also be activated simultaneously, allowing the coolant to quickly fill the cooling and temperature-averaging pipe 454, causing the cooling and temperature-averaging shell 43 to quickly cool down and solidify, forming the ship lock floating bollard guide channel 70. This will then cause the multiple cooling and vibrating assemblies 60 to follow suit and cool down, accelerating the cooling and solidification efficiency of the concrete. Furthermore, due to the vibration of the cooling and temperature-averaging shell 43 and the fitting air-permeable frame 438 provided within the air-permeable groove 437, the vibration will accelerate the entry of external air into the hollow cavity 431, improving the temperature uniformity of the hollow cavity 431. Furthermore, the continuous up and down vibration of the two vibration generators 623 will cause the elastic air blast blades 624 to follow suit and move up and down, drawing external air from the bottom of the lifting frame 61 upward into the air inlet groove 638, and continuously transporting it upward along the intermediate cooling frame 641, delivering cooling air to the interior of the ship lock floating bollard guide channel embedded structure, ensuring uniform cooling and solidification, and improving cooling and solidification efficiency.

[0048] Installation process: Install the sill 20 at the bottom of the inner side of the reserved groove, the two guide rails 11 are respectively installed on the inner sides of the two ends of the reserved groove, the two corner guards 12 are respectively installed on the outer sides of the two ends of the reserved groove, and the inner sides of the two corner guards 12 are respectively connected to the outer sides of the two guide rails 11, and the two ends of the inner plate 13 are respectively installed on the inner sides of the two guide rails 11. The bottoms of the two close horizontal rails 30 are respectively installed at the two ends of the lock chamber bottom plate and are adjacent to the lock chamber wall. The bottoms of the two electric-controlled movers 41 are respectively slidably installed in the two close horizontal rails 30. The two ends of the synchronization shaft 42 are respectively installed in the two electric-controlled movers 41. The two ends of the bottom of the cooling and temperature-averaging shell 43 are respectively installed on the tops of the two electric-controlled movers 41. The middle of the liquid inlet elbow 451 is installed in the liquid inlet installation hole 432, the middle of the liquid outlet elbow 452 is installed in the liquid outlet installation hole 433, the middle of the monitoring and regulating pipe 453 is installed in the monitoring and regulating hole 434, the cooling and temperature-averaging pipe 454 is installed in the hollow cavity 431, and the cooling and temperature-averaging pipe 454 is connected to the liquid inlet elbow 451 and the liquid outlet elbow 433. 52 and the monitoring and adjusting pipe 453 are all connected, the bottom of the hopper frame 51 is installed on the top surface of the cooling and temperature-averaging shell 43 and is arranged opposite to the reserved groove, the bottom ends of the two vibration adjustment cylinders 52 are respectively rotatably installed in the two first cylinder turntables 511, the two installation shafts 531 are respectively rotatably installed in the two hopper turntables 512, the tops of the two vibration adjustment cylinders 52 are respectively rotatably connected with the two second cylinder turntables 532, the bottom of the lifting frame 61 is installed in the middle of the bottom surface of the reserved groove, the vibration mounting plate 621 is installed in the middle of the embedded part placement frame 63, the bottom of the U-shaped frame 622 is installed in the middle of the top surface of the vibration mounting plate 621, and the bottoms of the two vibration generators 623 are respectively installed in the U-shaped frame 622 At both ends of the top, both ends of the elastic blast sheet 624 are respectively installed on the inner ends of the two vibration generators 623, the bottom of the placement base plate 631 is installed on the top of the lifting frame 61, the bottom of the placement vertical plate 632 is installed on the outer side of the top surface of the placement base plate 631, the outer side of the bottom surface of the top travel limit plate 633 is installed on the top surface of the placement vertical plate 632, the bottoms of the two locking columns 634 are respectively installed on the two ends of the top surface of the top travel limit plate 633, the tops of the two spring retractors 635 are respectively installed in the two retractor mounting grooves 654, the two limit vertical frames 636 are respectively installed on the tops of the two spring retractors 635, the two clamping plates 637 are respectively installed on the outer ends of the two limit vertical frames 636, and the two locks The top of the fixed column 634 is slidably set in the two preset sliding holes 655, and the bottom of the intermediate cooling rack 641 is installed in the air inlet groove 638. The top of the intermediate cooling rack 641 is installed in the air outlet installation groove 651. Multiple cooling air-collecting plates 642 are installed in the intermediate cooling rack 641 at intervals along the height direction. Two electrically controlled expansion airbags 643 are respectively installed at the top of both ends of the intermediate cooling rack 641. The bottoms of the two lateral bonding racks 644 are respectively slidably installed in the two arc-shaped adjustment grooves 639, and the inner tops of the two lateral bonding racks 644 are respectively connected to the two electrically controlled expansion airbags 643, and the bottom surfaces of the two lateral bonding racks 644 are respectively against the tops of the two vibration generators 623.

[0049] The present invention can achieve:

[0050] 1. This solution can firmly clamp the embedded structure to prevent the embedded parts from shifting or deforming during the pouring process, ensuring the accurate positioning and overall stability of the structure, and can provide auxiliary vibration. The reciprocating rotation vibration of the vibrating screen bucket 53 and the up and down vibration of the vibration generator 623 are used to promote the full density and uniform distribution of concrete particles, making the vibration process more uniform and efficient, avoiding local insufficient vibration, reducing honeycomb surfaces and voids, and improving the density and strength of the concrete.

[0051] 2. This solution can utilize the uniform temperature solidification component 40 for fitting cooling, provide a uniform cooling effect, promote rapid solidification of concrete, shorten the construction period, and improve project progress. It also utilizes the cooling and vibrating component 60 to draw in external air and transport the cooling airflow upward along the intermediate cooling frame 641, ensuring the continuity and uniformity of the cooling airflow inside the embedded structure, improving the overall cooling effect, and achieving a combination of uniform cooling and vibration effects, thereby reducing the temperature difference inside the concrete, reducing thermal stress concentration, preventing the occurrence of early cracks and structural defects, and improving the durability and safety of the floating bollard guide channel structure.

[0052] The above-described embodiments merely represent several embodiments of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of this application shall be determined by the appended claims.

Claims

1. A ship lock floating bollard guide groove embedded structure, characterized by: The invention comprises a plurality of embedded parts (10) and a bottom sill (20), wherein the plurality of embedded parts (10) are respectively installed in a reserved groove at intervals along a height direction, and the bottom sill (20) is installed at the bottom of the inner side of the reserved groove. Each embedded part (10) comprises two guide rails (11), two corner guards (12) and an inner plate (13), wherein the two guide rails (11) are respectively installed on the inner sides of both ends of the reserved groove, and the two corner guards (12) are respectively installed on the outer sides of both ends of the reserved groove, and the inner sides of the two corner guards (12) are respectively connected to the outer sides of the two guide rails (11), and the two ends of the inner plate (13) are respectively installed on the inner sides of the two guide rails (11).

2. A casting device for a floating bollard guide channel of a ship lock, characterized by: It comprises two adjacent transverse rails (30), a uniform temperature solidification component (40), a plurality of hopper components (50), a plurality of cooling and vibrating components (60) and a plurality of embedded components of a ship lock floating mooring column guide groove as described in claim 1, wherein the bottoms of the two adjacent transverse rails (30) are respectively installed at the two ends of the lock chamber bottom plate and are arranged adjacent to the lock chamber wall, the two ends of the bottom of the uniform temperature solidification component (40) are respectively slidably installed on the two adjacent transverse rails (30), a plurality of hopper components (50) are respectively installed at intervals along the length direction on the top of the uniform temperature solidification component (40), a plurality of cooling and vibrating components (60) are respectively installed in the middle of the reserved groove, and a plurality of embedded components of the ship lock floating mooring column guide groove are respectively clamped in the plurality of cooling and vibrating components (60).

3. The casting equipment for the floating bollard guide channel of a ship lock according to claim 2, characterized in that: The uniform temperature solidification component (40) includes two electrically controlled movers (41), a synchronous shaft (42), a cooling uniform temperature shell (43), an upper traveling frame (44) and a cooling uniform temperature element (45). The bottoms of the two electrically controlled movers (41) are respectively slidably installed in two adjacent horizontal rails (30). The two ends of the synchronous shaft (42) are respectively installed in the two electrically controlled movers (41). The two ends of the bottom of the cooling uniform temperature shell (43) are respectively installed on the tops of the two electrically controlled movers (41). The interior of the cooling uniform temperature shell (43) is hollow to form a hollow cavity (431). The bottom of one end of the hollow cavity (431) is respectively recessed with a liquid inlet mounting hole (432) and a liquid outlet mounting hole (433). The top of one end of the hollow cavity (431) is recessed with a monitoring and control hole (434). The upper traveling frame (44) is installed on the outer top of the cooling uniform temperature shell (43). The cooling uniform temperature element (45) is installed in the hollow cavity (431).

4. The casting equipment for the floating bollard guide channel of a ship lock according to claim 3, characterized in that: The top surface of the cooling and temperature-averaging shell (43) is provided with a plurality of snap-fit ​​connection groups (435) at intervals along the length direction, and each snap-fit ​​connection group (435) is composed of two snap-fit ​​connection pieces (436). The inner side of the cooling and temperature-averaging shell (43) is made of a heat-conducting material, and a plurality of air-permeable grooves (437) are recessed in an array on the outer side of the hollow cavity (431). A fitting air-permeable frame (438) is provided in each air-permeable groove (437), and the inner side of each fitting air-permeable frame (438) is abutted against the inner side of the hollow cavity (431). A suction sheet is provided at the outer end of the fitting air-permeable frame (438).

5. The casting equipment for the floating bollard guide channel of a ship lock according to claim 4, characterized in that: The cooling and temperature averaging element (45) comprises a liquid inlet elbow (451), a liquid outlet elbow (452), a monitoring and regulating pipe (453) and a cooling and temperature averaging pipe (454). The middle portion of the liquid inlet elbow (451) is installed in the liquid inlet mounting hole (432), the middle portion of the liquid outlet elbow (452) is installed in the liquid outlet mounting hole (433), the middle portion of the monitoring and regulating pipe (453) is installed in the monitoring and regulating hole (434), and the cooling and temperature averaging pipe (454) is installed in the hollow cavity (431). The cooling and temperature averaging pipe (454) is connected to the liquid inlet elbow (451), the liquid outlet elbow (452) and the monitoring and regulating pipe (453).

6. The casting equipment for the floating bollard guide channel of a ship lock according to claim 5, characterized in that: The hopper assembly (50) includes a hopper frame (51), two vibration adjustment cylinders (52) and a vibration screen hopper (53). The bottom of the hopper frame (51) is installed on the top surface of the cooling and temperature-isolating shell (43) and is arranged opposite to the reserved groove. The two ends of the outer side of the bottom of the hopper frame (51) are respectively provided with a first cylinder turntable (511). The two ends of the inner side of the top of the hopper frame (51) are respectively provided with a hopper turntable (512). The bottom ends of the two vibration adjustment cylinders (52) are respectively rotatably installed on the two first cylinder turntables (511). In the cylinder turntable (511), mounting shafts (531) are respectively provided protrudingly at the middle of both ends of the vibrating screen dropping bucket (53), and the two mounting shafts (531) are respectively rotatably mounted in the two hopper turntables (512). Second cylinder turntables (532) are respectively provided protrudingly at the middle of the inner sides of both ends of the vibrating screen dropping bucket (53), and the top ends of the two vibration regulating cylinders (52) are respectively rotatably connected to the two second cylinder turntables (532). The drop opening of the vibrating screen dropping bucket (53) is arranged to be inclined inward.

7. The casting equipment for the floating bollard guide channel of a ship lock according to claim 6, characterized in that: Each cooling and vibrating assembly (60) includes a lifting frame (61), a vibrating element (62), an embedded part placement frame (63) and a cooling and extruding element (64). The bottom of the lifting frame (61) is installed in the middle of the bottom surface of the reserved groove, the vibrating element (62) is installed in the lifting frame (61), the bottom of the embedded part placement frame (63) is installed on the top of the lifting frame (61), and the cooling and extruding element (64) is installed in the embedded part placement frame (63).

8. The casting equipment for the floating bollard guide channel of a ship lock according to claim 7, characterized in that: The vibrating element (62) comprises a vibrating mounting plate (621), a U-shaped frame (622), two vibration generators (623) and an elastic blasting piece (624). The vibrating mounting plate (621) is mounted in the middle of the embedded component placement frame (63). The bottom of the U-shaped frame (622) is mounted in the middle of the top surface of the vibrating mounting plate (621). The bottoms of the two vibration generators (623) are respectively mounted at the two ends of the top of the U-shaped frame (622). The two ends of the elastic blasting piece (624) are respectively mounted at the inner ends of the two vibration generators (623).

9. The casting equipment for the floating bollard guide channel of a ship lock according to claim 8, characterized in that: The embedded part placement frame (63) includes a placement base plate (631), a placement vertical plate (632), a top travel limit plate (633), two locking columns (634), two spring retractors (635), two limit vertical frames (636) and two clamping plates (637). The bottom of the placement base plate (631) is installed on the top of the lifting frame (61). The middle part of the top surface of the placement base plate (631) is concavely provided with an air inlet groove (638). The two ends of the top surface of the placement base plate (631) are respectively concavely provided with arc-shaped adjustment grooves (639). The bottom of the placement vertical plate (632) is installed on the outer side of the top surface of the placement base plate (631). The outer side of the bottom surface of the top travel limit plate (633) is installed on the top surface of the placement vertical plate (632). The middle part of the top surface of the top travel limit plate (633) is concavely provided with an air outlet installation groove (651). The air outlet installation groove ( 651) is provided with an inclined plate (652) on the inner side, a casting groove (653) is provided in the middle of the inner side of the top surface of the top travel limit plate (633), and the top ends of the top surface of the top travel limit plate (633) are respectively provided with telescopic device mounting grooves (654), the bottoms of the two locking columns (634) are respectively installed at the two ends of the top surface of the top travel limit plate (633), the tops of the two spring telescopic devices (635) are respectively installed in the two telescopic device mounting grooves (654), the two limiting vertical frames (636) are respectively installed on the tops of the two spring telescopic devices (635), the two clamping plates (637) are respectively installed on the outer ends of the two limiting vertical frames (636), and each clamping plate (637) is respectively provided with a preset sliding hole (655), and the tops of the two locking columns (634) are respectively slidably set in the two preset sliding holes (655).

10. The casting equipment for the floating bollard guide channel of a ship lock according to claim 9, characterized in that: The cooling and extrusion element (64) includes an intermediate cooling frame (641), a plurality of cooling air collecting plates (642), two electrically controlled expansion air bags (643) and two lateral laminating frames (644). The bottom of the intermediate cooling frame (641) is installed in the air inlet groove (638), and the top of the intermediate cooling frame (641) is installed in the air outlet installation groove (651). The plurality of cooling air collecting plates (642) are installed in the intermediate cooling frame (641) at intervals along the height direction. The two electrically controlled expansion air bags (643) are respectively installed at the tops of both ends of the intermediate cooling frame (641). The bottoms of the two lateral laminating frames (644) are respectively slidably installed in the two arc-shaped adjustment grooves (639). The inner tops of the two lateral laminating frames (644) are respectively connected to the two electrically controlled expansion air bags (643). The bottom surfaces of the two lateral laminating frames (644) are respectively abutted against the tops of the two vibration generators (623).

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