Detection device for flywheel casing production

By designing a detection device for flywheel housing production, the problem of incomplete cleaning of the flywheel housing is solved by using a moving mechanism and a cleaning mechanism, ensuring the accuracy of hardness testing and environmental protection.

CN120668445APending Publication Date: 2025-09-19JILIN DAHUA MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202510891216.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-30
Publication Date
2025-09-19

AI Technical Summary

Technical Problem

Traditional flywheel housing cleaning methods are inefficient and incomplete, making it difficult to ensure the accuracy of hardness testing, and causing environmental pollution and health hazards.

Method used

A detection device for flywheel housing production was designed, which included a moving mechanism, a cleaning mechanism and a debris processing mechanism. The reciprocating movement of the cleaning mechanism was achieved by driving a motor to drive a screw rod, a cleaning roller brush was used to remove surface debris, and an air pump was used to collect and process dust.

Benefits of technology

The flywheel housing surface is fully cleaned, the accuracy of hardness testing is improved, the test error is reduced, and the environment and the health of operators are protected.

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Abstract

The invention relates to the technical field of flywheel housing detection, in particular to a detection device for flywheel housing production, which comprises supporting legs, supporting columns are arranged on the supporting legs, a supporting plate is mounted on the supporting columns, a supporting frame is further arranged on the supporting columns, a moving mechanism is arranged on the supporting frame, and the moving mechanism is arranged on the supporting plate. The moving mechanism is provided with a sweeping mechanism used for sweeping the flywheel shell and a chipping treatment mechanism used for collecting swept dust. The sweeping mechanism is driven by the moving mechanism to do reciprocating motion, comprehensive and thorough cleaning of the surface of the flywheel shell is achieved, a cleaning rolling brush in the sweeping mechanism can automatically rotate, and sweeps attached to the surface of the flywheel shell are effectively removed; by cleaning sweeps and dust on the surface of the flywheel shell, test errors caused by impurity interference are reduced, and the reliability of product quality control is improved; and swept sweeps are absorbed and treated in a centralized manner through the air pump, so that the sweeps are effectively prevented from flying everywhere and polluting the environment.
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Description

Technical Field

[0001] The present invention relates to the technical field of flywheel housing detection, and in particular to a detection device for flywheel housing production. Background Art

[0002] During the flywheel housing production process, hardness testing is a crucial step in ensuring its quality meets standards. However, during processing, transportation, and storage, various impurities such as debris and dust often accumulate on the flywheel housing surface. These impurities not only affect the flywheel housing's appearance but, more importantly, can interfere with the accuracy of hardness testing, leading to skewed test results.

[0003] Traditional flywheel housing cleaning methods typically rely on manual cleaning using brushes or compressed air, but this approach suffers from inefficiency and incomplete cleaning. Manual cleaning is difficult to ensure a thorough and detailed cleaning of every flywheel housing, especially when handling large numbers of flywheel housings. It is labor-intensive and prone to omissions. Furthermore, the debris and dust generated during the cleaning process using traditional methods are often difficult to effectively collect and dispose of, potentially causing environmental pollution and health hazards to operators.

[0004] Based on this, a detection device for flywheel housing production is now provided, which can eliminate the disadvantages of existing devices. Summary of the Invention

[0005] In view of the above problems, a detection device for flywheel housing production is provided, which solves the problem of inconvenient collection and treatment of waste chips and dust through a debris collection mechanism and a cleaning mechanism.

[0006] In order to solve the problems of the existing technology, the present invention provides a detection device for flywheel housing production, including support feet, each of which is provided with a support column, a support plate is installed on the support column, and a support frame is also provided on the support column. The support frame is provided with a moving mechanism, and the moving mechanism is provided with a cleaning mechanism for cleaning the flywheel housing and a debris processing mechanism for collecting the cleaned dust.

[0007] Preferably, the moving mechanism includes a driving motor, a spiral rod, a moving seat, a docking tube, a connecting pipe and a docking port. The driving motor is fixedly mounted on the side wall of the support frame, the output end of the driving motor is connected to the spiral rod, the other end of the spiral rod is rotatably matched with the inner wall of the support frame, a moving seat is slidingly provided on the spiral rod, a thread matching the spiral rod is provided in the moving seat, a docking tube is provided on the moving seat, a connecting pipe is provided at the lower end of the docking tube, and a docking port is provided at the upper end of the docking tube.

[0008] Preferably, the debris processing mechanism includes a collection box, an air pump and a collection pipe. The collection box and the air pump are detachably mounted on the support frame. The input end of the air pump is connected to the collection pipe, the collection pipe is docked with the docking port, and the output end of the air pump is connected to the collection box.

[0009] Preferably, the cleaning mechanism includes a gear, a bearing plate, a connecting shaft, a cleaning roller brush, a rack and a connecting frame. The connecting frame is fixedly mounted on the support frame, the rack is mounted on the connecting frame, and the bearing plates are symmetrically provided on the side walls of the connecting tube. One end of the connecting shaft passes through the bearing plate and rotates with the bearing plate at the other end. A cleaning roller brush is sleeved on the outer wall of the connecting shaft between the bearing plates. The other end of the connecting shaft is connected to a gear, and the gear is meshed with the rack.

[0010] Preferably, a slide groove is provided in the middle position of the lower end of the connecting pipe, and a plurality of dust suction holes are provided at the lower end of the slide groove, and the dust suction holes cooperate with the cleaning roller brush.

[0011] Preferably, a testing device is provided on one side of the movable seat where the spiral rod is located.

[0012] Preferably, a limiting ring is provided on the support plate.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The present invention drives the cleaning mechanism to move back and forth through the moving mechanism, thereby achieving comprehensive and thorough cleaning of the flywheel housing surface. The cleaning roller brush in the cleaning mechanism can move while rotating, effectively removing waste debris adhering to the flywheel housing surface, thereby improving cleaning efficiency and quality.

[0015] 2. The present invention can ensure the accuracy of hardness testing by cleaning waste chips and dust on the surface of the flywheel housing, reduce testing errors caused by impurity interference, and improve the reliability of product quality control.

[0016] 3. The present invention absorbs the cleaned waste chips through an air pump and centrally processes them, effectively avoiding the waste chips from flying around and polluting the environment, while protecting the health of the operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the three-dimensional structure of a detection device for flywheel housing production Figure 1 .

[0018] Figure 2 A schematic diagram of the three-dimensional structure of a detection device for flywheel housing production Figure 2 .

[0019] Figure 3 A schematic diagram of the partial three-dimensional structure of a detection device for flywheel housing production Figure 1 .

[0020] The numbers in the figure are: 101, supporting foot; 102, supporting plate; 103, testing device; 104, limiting ring; 105, supporting column; 106, supporting frame; 200, moving mechanism; 201, driving motor; 202, screw rod; 203, moving seat; 204, docking tube; 205, connecting pipe; 206, docking port; 300, debris processing mechanism; 301, collecting box; 302, air pump; 303, collecting pipe; 400, cleaning mechanism; 401, gear; 402, bearing plate; 403, connecting shaft; 404, cleaning roller brush; 405, rack; 406, connecting frame. DETAILED DESCRIPTION

[0021] In order to further understand the features, technical means, specific objectives and functions achieved by the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0022] Reference Figure 1-Figure 3 : A detection device for flywheel housing production, including support legs 101, each of which is provided with a support column 105, a support plate 102 is installed on the support column 105, and a support frame 106 is also provided on the support column 105. The support frame 106 is provided with a moving mechanism 200, and the moving mechanism 200 is provided with a cleaning mechanism 400 for cleaning the flywheel housing and a debris processing mechanism 300 for collecting the cleaned dust.

[0023] The moving mechanism 200 is used to drive the debris processing mechanism 300 and the cleaning mechanism 400 to move back and forth to clean the waste debris on the surface of the flywheel housing and collect them in a centralized manner, which makes it easier to perform hardness testing and reduces errors.

[0024] Reference Figure 2-Figure 3 : The moving mechanism 200 includes a drive motor 201, a screw rod 202, a moving seat 203, a docking tube 204, a connecting pipe 205 and a docking port 206. The drive motor 201 is fixedly installed on the side wall of the support frame 106. The output end of the drive motor 201 is connected to the screw rod 202. The other end of the screw rod 202 rotates with the inner wall of the support frame 106. A moving seat 203 is slidingly provided on the screw rod 202. A thread that cooperates with the screw rod 202 is provided in the moving seat 203. A docking tube 204 is provided on the moving seat 203. A connecting pipe 205 is provided at the lower end of the docking tube 204. A docking port 206 is provided at the upper end of the docking tube 204.

[0025] The driving motor 201 is started to drive the screw rod 202 to rotate, and the screw rod 202 can realize the reciprocating movement of the moving base 203, and the moving base 203 can drive the docking tube 204, the connecting tube 205 and the docking port 206 to reciprocate.

[0026] Reference Figure 2-Figure 3 : The debris processing mechanism 300 includes a collection box 301, an air pump 302 and a collection pipe 303. The collection box 301 and the air pump 302 are detachably installed on the support frame 106. The input end of the air pump 302 is connected to the collection pipe 303, and the collection pipe 303 is docked with the docking port 206. The output end of the air pump 302 is connected to the collection box 301.

[0027] Starting the air pump 302 can absorb the floating waste chips during cleaning and process them in a centralized manner, thereby improving the efficiency of processing the waste chips.

[0028] Reference Figure 2-Figure 3 : The cleaning mechanism 400 includes a gear 401, a bearing plate 402, a connecting shaft 403, a cleaning roller brush 404, a rack 405 and a connecting frame 406. The connecting frame 406 is fixedly installed on the support frame 106, and the rack 405 is installed on the connecting frame 406. The bearing plates 402 are symmetrically provided on the side walls of the connecting tube 205. One end of the connecting shaft 403 passes through the bearing plate 402 and rotates with the bearing plate 402 at the other end. A cleaning roller brush 404 is sleeved on the outer wall of the connecting shaft 403 between the bearing plates 402. The other end of the connecting shaft 403 is connected to the gear 401, and the gear 401 is meshed with the rack 405.

[0029] The movement of the docking port 206 can drive the cleaning roller brush 404 to move back and forth, and can realize the rotation and movement of the gear 401 on the rack 405, thereby realizing the self-rotation of the gear 401. The self-rotation of the gear 401 can realize the self-rotation movement of the cleaning roller brush 404, and can clean and collect the waste debris adhering to the surface of the flywheel housing, thereby improving work efficiency and extending the service life of the equipment.

[0030] Reference Figure 2-Figure 3 : A slide groove is provided in the middle position of the lower end of the connecting pipe 205, and a plurality of dust suction holes are provided at the lower end of the slide groove, and the dust suction holes cooperate with the cleaning roller brush 404.

[0031] The waste debris floating under the cleaning roller brush 404 can be collected in a centralized manner.

[0032] Reference Figure 2-Figure 3 : A testing device 103 is provided on one side of the movable seat 203 on the spiral rod 202.

[0033] The testing device 103 is used to perform a hardness test on the flywheel housing.

[0034] Reference Figure 1-Figure 2 : A limiting ring 104 is provided on the support plate 102.

[0035] Placing the flywheel housing in the limiting ring 104 can limit the position of the flywheel housing.

[0036] Working principle: Placing the flywheel housing in the limiting ring 104 can limit the flywheel housing, starting the drive motor 201 to drive the screw rod 202 to rotate, and the screw rod 202 can realize the reciprocating movement of the movable seat 203, and the movable seat 203 can drive the docking tube 204, the connecting tube 205 and the docking port 206 to move back and forth. During the movement of the docking port 206, the cleaning roller brush 404 can be driven to move back and forth, and the gear 401 can be rotated and moved on the rack 405, thereby realizing the self-rotation of the gear 401. The self-rotation of the gear 401 can realize the self-rotation movement of the cleaning roller brush 404, and can clean the waste debris adhering to the surface of the flywheel housing and collect and process it in a centralized manner, thereby improving work efficiency and extending the service life of the equipment. Starting the air pump 302 can absorb the floating waste debris cleaned and process it in a centralized manner, thereby improving the efficiency of waste debris processing.

[0037] The above embodiments merely represent one or more embodiments of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art may make various modifications and improvements without departing from the scope of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A detection device for flywheel housing production, characterized in that: The invention comprises support legs (101), each of the support legs (101) is provided with a support column (105), a support plate (102) is mounted on the support column (105), a support frame (106) is further provided on the support column (105), a moving mechanism (200) is provided on the support frame (106), and a cleaning mechanism (400) for cleaning a flywheel housing and a debris processing mechanism (300) for collecting the cleaned dust are provided on the moving mechanism (200).

2. A flywheel housing production detection device according to claim 1, characterized in that: The moving mechanism (200) comprises a driving motor (201), a screw rod (202), a moving seat (203), a docking tube (204), a connecting pipe (205) and a docking port (206); the driving motor (201) is fixedly mounted on a side wall of a support frame (106); an output end of the driving motor (201) is connected to the screw rod (202); the other end of the screw rod (202) is rotatably matched with an inner wall of the support frame (106); a moving seat (203) is slidably provided on the screw rod (202); a thread matching the screw rod (202) is provided in the moving seat (203); a docking tube (204) is provided on the moving seat (203); a connecting pipe (205) is provided at the lower end of the docking tube (204); and a docking port (206) is provided at the upper end of the docking tube (204).

3. A flywheel housing production detection device according to claim 1, characterized in that: The debris processing mechanism (300) comprises a collection box (301), an air pump (302) and a collection pipe (303); the collection box (301) and the air pump (302) are detachably mounted on the support frame (106); the input end of the air pump (302) is connected to the collection pipe (303); the collection pipe (303) is docked with the docking port (206); and the output end of the air pump (302) is connected to the collection box (301).

4. A flywheel housing production detection device according to claim 2, characterized in that: The cleaning mechanism (400) comprises a gear (401), a bearing plate (402), a connecting shaft (403), a cleaning roller brush (404), a rack (405) and a connecting frame (406); the connecting frame (406) is fixedly mounted on the supporting frame (106); the rack (405) is mounted on the connecting frame (406); the bearing plates (402) are symmetrically arranged on the side wall of the connecting pipe (205); one end of the connecting shaft (403) passes through the bearing plate (402) and rotates with the bearing plate (402) at the other end; a cleaning roller brush (404) is sleeved on the outer wall of the connecting shaft (403) between the bearing plates (402); the other end of the connecting shaft (403) is connected to the gear (401); the gear (401) is meshed with the rack (405).

5. A flywheel housing production detection device according to claim 2, characterized in that: A chute is provided at the middle position of the lower end of the connecting pipe (205), and a plurality of dust suction holes are provided at the lower end of the chute, and the dust suction holes cooperate with the cleaning roller brush (404).

6. A flywheel housing production detection device according to claim 2, characterized in that: A testing device (103) is provided on one side of the movable seat (203) on the spiral rod (202).

7. A flywheel housing production detection device according to claim 1, characterized in that: A limiting ring (104) is provided on the support plate (102).