High-temperature-resistant cable capable of stably operating in high-temperature environment

By setting a heat dissipation block on the outside of the cable and an automatic adjustment structure of the thermal conductive ring on the outer periphery of the inner cable, combined with multi-stage heat dissipation and phase change energy storage, the problem of low heat dissipation efficiency of high-temperature resistant cables in high-temperature environments is solved, and the stable operation and rapid cooling capability of the cable are achieved.

CN120674149AInactive Publication Date: 2025-09-19DONGGUAN SHUNTAI WIRE & CABLE TECH CO LTD
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Patent Information

Application Number
CN202511128311.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-13
Publication Date
2025-09-19
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing high-temperature resistant cables have low heat dissipation efficiency in high temperature or complex environments, hot spots are easily formed on the internal contact surfaces, and they lack active adjustment and emergency cooling capabilities, making it difficult to ensure long-term stable operation.

Method used

The cable protection sleeve adopts the outer heat dissipation block and detection protection ring support structure, the inner cable outer peripheral heat conduction ring and the thermal expansion block automatically adjust the distance, combined with multi-stage heat dissipation, phase change energy storage cooling and visual early warning to achieve multi-stage heat dissipation and automatic adjustment.

Benefits of technology

It significantly enhances the heat dissipation efficiency of the cable, provides emergency rapid cooling capabilities, and improves operation and maintenance efficiency through visual alarms, ensuring the stable operation of the cable in high-temperature environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a high-temperature-resistant cable capable of stably operating in a high-temperature environment, which is characterized in that heat dissipation blocks uniformly arranged on the outer side of a cable protection sleeve are matched with a supporting effect of a detection protection ring, so that a gap is formed between the whole cable and surrounding air to increase a heat dissipation area, and conventional natural convection and radiation heat dissipation are realized; the heat conduction ring and the thermal expansion block arranged on the periphery of the inner cable can automatically expand the distance between the inner cable and the outer cable when the temperature rises, direct contact heat transfer is reduced, an air channel is formed, and the convection heat dissipation efficiency is remarkably improved. In a high-temperature dangerous state, heat is quickly transmitted into the phase change energy storage block to absorb heat so as to realize quick emergency cooling, and the deformation strip at night can also drive the cold storage structure to store cold energy in a low-temperature environment so as to release the cold energy in the daytime; meanwhile, the overhauling deformation strip pushes the extrusion block to puncture the fracture bag at high temperature to release the pigment, the pigment enters the aqueous solution in the transparent ball body to form color change, visual alarm of temperature abnormity is achieved, and an abnormal area can be rapidly positioned and follow-up treatment can be guided.
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Description

Technical Field

[0001] The present invention relates to the field of high-temperature cables, and more particularly to a high-temperature resistant cable that operates stably in a high-temperature environment. Background Art

[0002] Cables are essential carriers of electrical energy and signal transmission and are widely used in power engineering, industrial control, transportation, and other fields. With the continuous increase in the power of electrical equipment and the rise in complex environments such as high temperatures and enclosed spaces, the thermal load on cables during operation has increased significantly. When transmitting current, cables generate Joule heat due to the conductor's resistance. If heat is not dissipated promptly, the insulation material's performance and mechanical strength will deteriorate, ultimately affecting the cable's safe and stable operation. Existing high-temperature-resistant cables mostly rely on the heat resistance of the outer sheath material and natural heat dissipation to reduce temperature rise, but this heat dissipation efficiency is limited under complex operating conditions.

[0003] In actual applications, cables often contain multiple conductors or multiple cables. These conductors may be in close contact during laying and operation, resulting in difficulty in heat dissipation on the contact surface. When operating at high temperatures or under high loads, hot spots are easily formed in local contact areas. Due to the low thermal conductivity of the insulation layer inside the cable, heat is difficult to transfer to the outside in time, resulting in heat accumulation and causing the hot spot temperature to continue to rise. In addition, existing technologies generally lack active adjustment structures for overheating of the contact surface inside the cable, and lack emergency mechanisms that can quickly cool down when the temperature is abnormal and intuitive visual alarm methods. It is difficult to meet the long-term stable operation requirements of cables in high temperatures or harsh environments.

[0004] Therefore, in response to the above technical problems, it is necessary to provide a high-temperature resistant cable that can operate stably in a high-temperature environment. Summary of the Invention

[0005] The object of the present invention is to provide a high temperature resistant cable that can operate stably in a high temperature environment, so as to solve the above-mentioned problems.

[0006] In order to achieve the above-mentioned purpose, the technical solution provided by one embodiment of the present invention is as follows:

[0007] A high-temperature resistant cable that operates stably in a high-temperature environment comprises: a cable protective sleeve and a monitoring and protection component, wherein a plurality of evenly distributed outer cables are installed in the cable protective sleeve, and a plurality of evenly distributed heat dissipation blocks are inlaid on the cable protective sleeve, an inner cable is arranged around the inner cable, a plurality of evenly distributed heat-conducting rings are fixedly connected to the inner cable, a plurality of thermal expansion blocks are installed at intervals around the outer side of the heat-conducting ring, a plurality of evenly distributed heat-conducting rods are fixedly connected to the outer side of the inner cable close to one end of the plurality of heat-conducting rings, and a plurality of the heat-conducting rods are arranged around the outer side of the inner cable; the monitoring and protection component comprises a detection protection ring, which is installed around the outer side of the cable protective sleeve, and the number of the detection protection rings matches that of the inner cables, and a marking component is installed on the top of the monitoring and protection component.

[0008] As a further improvement of the present invention, a plurality of evenly distributed heat dissipation holes are provided on the detection protection ring, the corresponding shape of the heat dissipation holes is set to be Z-shaped, and a breathable and waterproof membrane is installed in the heat dissipation holes.

[0009] As a further improvement of the present invention, the outer periphery of the heat-conducting ring is fixedly connected to a plurality of evenly distributed transfer rods, one end of the transfer rod extending into the heat dissipation hole is fixedly connected to an L-shaped heat-conducting block, and the detection protection ring is provided with a feedback groove connected to the plurality of heat dissipation holes, and a slider is slidably connected in the feedback groove.

[0010] As a further improvement of the present invention, a feedback strip is fixedly connected to the bottom end of the L-shaped heat conducting block, and the bottom end of the feedback strip is connected to the top end of the slider.

[0011] As a further improvement of the present invention, the outer surrounding of the heat-conducting ring is fixedly connected with a plurality of evenly distributed emergency heat-conducting rods, the emergency heat-conducting rods are slidably connected with heat-conducting columns, and the inner wall of the emergency heat-conducting rods is fixedly connected with an emergency deformation strip, one end of the emergency deformation strip is connected to the heat-conducting column, the detection protection ring is inlaid with a plurality of evenly distributed insulation frames, a pair of mutually symmetrical sliding cylinders are inlaid in the insulation frames, a sliding rod is slidably connected in the sliding cylinders, the inner wall of the sliding cylinder is fixedly connected with a night deformation strip, and one end of the night deformation strip is fixedly connected to the sliding rod.

[0012] As a further improvement of the present invention, an arc-shaped insulation plate is slidably connected to the insulation frame, the arc-shaped insulation plate is fixedly connected to the sliding rod, the sliding rod passes through the arc-shaped insulation plate, the insulation frame is fixedly connected to a heat-conducting plate, a phase change energy storage block is arranged in the cavity formed by the insulation frame and the heat-conducting plate, the arc-shaped insulation plate and the heat-conducting plate are fixedly connected to each other near one end with a plurality of evenly distributed heat-conducting strips, and the heat-conducting strips pass through the heat-conducting plate and extend into the insulation frame.

[0013] As a further improvement of the present invention, a centralizing column is fixedly connected in the middle of the insulation frame, a plurality of heat-conducting fibers are fixedly connected at both ends of the centralizing column, a heat-conducting film is installed at the bottom end of the centralizing column, heat-conducting oil is arranged in the heat-conducting film, and a protective film is fixedly connected to the outside of the heat-conducting film through a plurality of flexible rods, and the heat-conducting film and the protective film are vacuum-set.

[0014] As a further improvement of the present invention, the marking assembly includes a transparent sphere and a rupture capsule, the transparent sphere and the rupture capsule are connected, the bottom end of the transparent sphere is fixedly connected to a heat-conducting support column, and an aqueous solution is provided in the transparent sphere, a pigment is provided in the rupture capsule, and spikes are installed on the inner wall of the rupture capsule.

[0015] As a further improvement of the present invention, a transfer rod is fixedly connected to the top of the heat-conducting ring, a heat-insulating sleeve is installed around the transfer rod, and the transfer rod passes through the heat-conducting support column and extends into the interior thereof.

[0016] As a further improvement of the present invention, an extrusion block is slidably connected to the transfer rod, a maintenance deformation strip is fixedly connected to the top end of the transfer rod, and the top end of the maintenance deformation strip is fixedly connected to the bottom end of the extrusion block.

[0017] Compared with the prior art, the advantages of the present invention are:

[0018] (1) This solution uses the heat dissipation blocks evenly arranged on the outside of the cable protective sheath to cooperate with the support of the detection protection ring to form a gap between the entire cable and the surrounding air, increase the heat dissipation area, and achieve conventional natural convection and radiation heat dissipation. The heat conduction ring and thermal expansion block arranged on the outer periphery of the inner cable can automatically expand the distance between the inner and outer cables through the thermal expansion effect when the temperature rises, reduce the direct contact heat transfer path and form an air channel. The ventilation holes can be automatically opened in the medium temperature stage, significantly enhancing the convection heat dissipation efficiency and reducing the hot spot temperature.

[0019] (2) In this scheme, under high temperature dangerous conditions, the emergency heat conducting rod transfers heat to the emergency deformation strip, triggering the heat conducting column to destroy the protective film, so that the heat is quickly transferred to the phase change energy storage block through the heat conducting film, heat conducting oil, concentrated column and heat conducting fiber. The phase change material absorbs a large amount of heat during the phase change process, achieving rapid emergency cooling. In addition, the deformation strip at night can drive the cold storage structure in a low temperature environment, so that the phase change material releases the residual heat during the day and absorbs the cold at night, providing an additional cold source for high temperature operation during the day, and realizing a passive heat dissipation cycle driven by the temperature difference between day and night.

[0020] (3) In the high-temperature triggering stage, the deformation strip of this scheme pushes the extrusion block to puncture the rupture capsule, releasing the pigment into the aqueous solution in the transparent sphere, causing its color to change significantly. The color change of the marking component can be visually identified through manual inspection, drone aerial photography or video monitoring system, which can quickly locate the abnormal temperature area, improve operation and maintenance efficiency, reduce the time for hidden danger investigation, and provide a basis for further cooling or maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0022] Figure 2 This is a schematic diagram of the inner cable and outer cable structures of the present invention;

[0023] Figure 3 This is a schematic diagram of the structure of the monitoring and protection component of the present invention;

[0024] Figure 4 This is a schematic diagram of the heat dissipation hole structure of the present invention;

[0025] Figure 5 This is a schematic structural diagram of the marking assembly of the present invention;

[0026] Figure 6 This is a schematic diagram of the heat preservation frame structure of the present invention;

[0027] Figure 7 For the present invention Figure 6 Schematic diagram of the structure at A in the middle;

[0028] Figure 8 For the present invention Figure 6 Schematic diagram of the structure at point B in the middle.

[0029] Description of the numbers in the figure:

[0030] 1. Cable protection sleeve; 2. Monitoring and protection component; 5. Marking component; 11. Inner cable; 12. Outer cable; 13. Thermal ring; 14. Thermal rod; 21. Detection protection ring; 31. Heat dissipation hole; 32. Transfer rod; 33. L-shaped thermal block; 34. Feedback slot; 35. Feedback strip; 36. Slider; 41. Emergency thermal rod; 42. Emergency deformation strip; 43. Thermal column; 44. Arc-shaped insulation board; 45. Insulation frame; 46. Slide; 47. Sliding rod; 48. Night deformation strip; 49. Thermal plate; 50. Phase change energy storage block; 51. Transfer rod; 52. Transparent sphere; 53. Aqueous solution; 54. Rupture capsule; 55. Spike; 56. Thermal support column; 57. Maintenance deformation strip; 58. Extrusion block; 61. Concentrating column; 62. Thermal film; 63. Thermal oil; 64. Protective film. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0032] Example:

[0033] See also Figure 1-8 A high-temperature resistant cable that operates stably in a high-temperature environment comprises: a cable protective cover 1 and a monitoring and protection component 2, wherein a plurality of evenly distributed outer cables 12 are installed in the cable protective cover 1, and a plurality of evenly distributed heat dissipation blocks are inlaid on the cable protective cover 1, an inner cable 11 is arranged in the surrounding area of ​​the plurality of outer cables 12, a plurality of evenly distributed heat-conducting rings 13 are fixedly connected to the inner cable 11, a plurality of thermal expansion blocks are installed at intervals on the outer surrounding area of ​​the heat-conducting rings 13, a plurality of evenly distributed heat-conducting rods 14 are fixedly connected to each other at one end close to each other, and a plurality of heat-conducting rods 14 are arranged on the outer surrounding area of ​​the inner cable 11; the monitoring and protection component 2 comprises a detection protection ring 21, which is installed on the outer surrounding area of ​​the cable protective cover 1, and the number of the detection protection rings 21 matches that of the inner cables 11, and a marking component 5 is installed on the top of the monitoring and protection component 2.

[0034] The detection protection ring 21 is provided with a plurality of evenly distributed heat dissipation holes 31 . The heat dissipation holes 31 are shaped like a Z, and a breathable and waterproof membrane is installed in the heat dissipation holes 31 .

[0035] The heat-conducting ring 13 is surrounded by a plurality of evenly distributed transfer rods 32 fixedly connected thereto, and one end of the transfer rod 32 extending into the heat dissipation hole 31 is fixedly connected thereto with an L-shaped heat-conducting block 33. The detection protection ring 21 is provided with a feedback groove 34 connected to the plurality of heat dissipation holes 31, and a slider 36 is slidably connected in the feedback groove 34.

[0036] The bottom end of the L-shaped heat conducting block 33 is fixedly connected to a feedback strip 35 , and the bottom end of the feedback strip 35 is connected to the top end of the slider 36 .

[0037] The outer periphery of the heat-conducting ring 13 is fixedly connected with a plurality of evenly distributed emergency heat-conducting rods 41, and a heat-conducting column 43 is slidably connected inside the emergency heat-conducting rod 41. An emergency deformation strip 42 is fixedly connected to the inner wall of the emergency heat-conducting rod 41, and one end of the emergency deformation strip 42 is connected to the heat-conducting column 43. The detection protection ring 21 is inlaid with a plurality of evenly distributed insulation frames 45, and a pair of mutually symmetrical slide cylinders 46 are inlaid in the insulation frame 45. A slide rod 47 is slidably connected inside the slide cylinder 46. The inner wall of the slide cylinder 46 is fixedly connected to a night deformation strip 48, and one end of the night deformation strip 48 is fixedly connected to the slide rod 47.

[0038] An arc-shaped insulation plate 44 is slidably connected to the insulation frame 45, and the arc-shaped insulation plate 44 is fixedly connected to the sliding rod 47. The sliding rod 47 passes through the arc-shaped insulation plate 44, and a heat conducting plate 49 is fixedly connected to the insulation frame 45. A phase change energy storage block 50 is arranged in the cavity formed by the insulation frame 45 and the heat conducting plate 49. The arc-shaped insulation plate 44 and the heat conducting plate 49 are fixedly connected to each other near one end with a plurality of evenly distributed heat conducting strips, which pass through the heat conducting plate 49 and extend into the insulation frame 45.

[0039] A centralizing column 61 is fixedly connected in the middle of the insulation frame 45, and a plurality of heat-conducting fibers are fixedly connected at both ends of the centralizing column 61. A heat-conducting film 62 is installed at the bottom end of the centralizing column 61. Heat-conducting oil 63 is arranged in the heat-conducting film 62, and a protective film 64 is fixedly connected to the outside of the heat-conducting film 62 through a plurality of flexible rods. The heat-conducting film 62 and the protective film 64 are vacuum-set.

[0040] The marking component 5 includes a transparent sphere 52 and a rupture capsule 54. The transparent sphere 52 and the rupture capsule 54 are connected. A heat-conducting support column 56 is fixedly connected to the bottom end of the transparent sphere 52. An aqueous solution 53 is set in the transparent sphere 52, a pigment is set in the rupture capsule 54, and a spike 55 is installed on the inner wall of the rupture capsule 54.

[0041] A transfer rod 51 is fixedly connected to the top of the heat-conducting ring 13 . A heat-insulating sleeve is installed around the transfer rod 51 . The transfer rod 51 passes through the heat-conducting support column 56 and extends into the interior thereof.

[0042] An extrusion block 58 is slidably connected to the transmission rod 51 , and an inspection deformation strip 57 is fixedly connected to the top end of the transmission rod 51 . The top end of the inspection deformation strip 57 is fixedly connected to the bottom end of the extrusion block 58 .

[0043] Among them, this high-temperature resistant cable that operates stably in high-temperature environments proposes a comprehensive thermal management solution that combines multi-stage heat dissipation, automatic spacing adjustment, phase change energy storage assisted cooling and visual early warning to address the problems of existing cables that have difficulty in heat dissipation at the contact surfaces of multiple cables when operating at high temperatures or large loads, local hot spots are easily formed, and there is a lack of active adjustment and emergency cooling capabilities.

[0044] The device includes a cable protective cover 1 and a monitoring protection component 2 installed on its periphery. The periphery of the cable protective cover 1 is evenly inlaid with multiple heat dissipation blocks, and multiple detection protection rings 21 are installed on its outer surface. The detection protection rings 21 can support and lift the entire cable protective cover 1, thereby increasing the contact area with the outside air, and cooperating with the heat dissipation blocks to achieve conventional natural convection and radiation heat dissipation, effectively reducing the temperature rise of the cable during normal operation.

[0045] Multiple outer cables 12 are evenly arranged inside the cable protective cover 1, and the inner cable 11 is surrounded by the outer cable 12. Multiple heat-conducting rings 13 are evenly fixed on the outer periphery of the inner cable 11, and multiple thermal expansion blocks are installed at intervals on the outside of the heat-conducting ring 13. When the temperature at the contact point of the inner and outer cables rises, the heat is first transferred to the heat-conducting ring 13 through multiple heat-conducting rods 14. The heat-conducting ring 13 conducts the heat to the adjacent thermal expansion blocks, causing the volume expansion of its material, actively expanding the distance between the inner cable 11 and the outer cable 12, reducing the direct contact heat transfer path, and at the same time forming tiny air channels locally, thereby further improving the natural convection heat dissipation efficiency on the basis of conventional heat dissipation and reducing the risk of hot spot accumulation.

[0046] The heat-conducting ring 13 is also fixedly connected to a plurality of evenly distributed transfer rods 32, which further transfer heat to the L-shaped heat-conducting block 33 installed inside the detection protection ring 21. A plurality of Z-shaped heat dissipation holes 31 are evenly opened on the outside of the detection protection ring 21, and a breathable waterproof membrane is provided in the heat dissipation holes, which can not only promote air circulation when the heat dissipation holes are opened, but also prevent rainwater from seeping in. The lower end of the L-shaped heat-conducting block 33 is connected to the slider 36 in the feedback groove 34 through the feedback bar 35. When the temperature continues to rise, the feedback bar 35 is deformed by heat, driving the slider 36 to move upward, thereby pushing the heat dissipation holes 31 to open, forming a forced convection channel, so that the heat inside the cable protective cover 1 can be quickly discharged to the outside air, realizing the first stage of active heat dissipation function.

[0047] When external natural heat dissipation and the first-stage active heat dissipation are still insufficient to control the cable temperature, the temperature will rise further. At this time, the heat-conducting ring 13 transfers the heat to the emergency heat-conducting rod 41. The emergency deformation strip 42 in the emergency heat-conducting rod 41 deforms under high temperature, pushing the heat-conducting column 43 to move toward the protective film 64. The protective film 64 and the heat-conducting film 62 originally maintain a vacuum isolation state to prevent the phase change energy storage block 50 from releasing stored energy in advance. Only after the heat-conducting column 43 squeezes the protective film 64 can the heat be transferred to the heat-conducting film 62 and the heat-conducting oil 63 inside it, and then through the concentrating column 61 and the heat-conducting fibers at both ends, the heat is quickly distributed to the phase change energy storage block 50 in the insulation frame 45. The phase change energy storage block 50 uses a high thermal conductivity phase change material and can absorb a large amount of heat during the phase change process, thereby achieving emergency rapid cooling at extreme temperatures, effectively preventing the cable from being aged or damaged due to overheating.

[0048] When the temperature triggers emergency heat dissipation, the heat is also transferred to the maintenance deformation bar 57, causing it to push the extrusion block 58 downward. The spike 55 at the bottom end of the extrusion block 58 pierces the rupture capsule 54, causing the pigment in the rupture capsule 54 to be released into the aqueous solution 53 in the transparent sphere 52. The color of the liquid then changes significantly. The color change of the marking component 5 can be identified through manual visual inspection, drone aerial photography or remote monitoring cameras, providing an intuitive visual prompt of the fault location, greatly improving operation and maintenance efficiency and safety.

[0049] In addition, this design also arranges a nighttime cold storage structure in the insulation frame 45. When the ambient temperature drops at night, the nighttime deformation strip 48 will drive the slide rod 47 to move the arc-shaped insulation plate 44, and then drive multiple heat-conducting strips connected to the heat-conducting plate 49 to transfer energy with the phase change energy storage block 50, so that the phase change material releases residual heat during the day and absorbs cold energy at night, realizing the "cold storage" process. The stored cold energy can be quickly released during the high temperature or emergency heat dissipation stage of the next day, providing additional cooling capacity for the cable system, and forming a passive circulation heat dissipation mechanism driven by the day and night temperature difference.

[0050] It should be noted that the feedback strip 35, the emergency deformation strip 42, the night deformation strip 48 and the maintenance deformation strip 57 are all made of shape memory alloy, and different deformation temperature ranges are set according to the operating safety temperature classification of the cable to achieve staged temperature control response. Among them, the deformation starting temperature of the feedback strip 35 is set to 65℃~75℃, and the complete deformation temperature is about 80℃, which is used to open the heat dissipation hole 31 in time when the cable temperature is in the early stage of overheating, enhance convection heat dissipation, and prevent hot spots from continuing to accumulate; the deformation starting temperature of the emergency deformation strip 42 is set to 90℃~95℃, and the complete deformation temperature is about 100℃~105℃, which is used to push the heat-conducting column 43 to extrude the protective film when the cable temperature approaches the limit 64, start the phase change energy storage block 50 for emergency cooling; the deformation starting temperature of the maintenance deformation strip 57 is also set to 90℃~95℃, and the complete deformation temperature is about 100℃~105℃. In the high-temperature triggering stage, the extrusion block 58 is pushed to puncture the rupture capsule 54, releasing the pigment into the aqueous solution 53 in the transparent sphere 52, to achieve a visual early warning of temperature anomalies. The deformation trigger temperature of the night deformation strip 48 is set to 15℃~20℃, and the complete deformation temperature is about 10℃~12℃, which is used to drive the slide rod 47 to drive the arc-shaped insulation plate 44 and the heat conduction plate 49 to cooperate in the low temperature environment at night, so that the phase change energy storage block 50 releases residual heat during the day and absorbs cold air at night, providing an additional cold source for high-temperature operation during the day.

[0051] For some key components, the following materials and parameters can be preferably used:

[0052] The heat conducting ring 13, heat conducting rod 14, heat conducting plate 49 and heat conducting strip are made of high thermal conductivity aluminum alloy (thermal conductivity ≥ 200 W / m·K) or copper (thermal conductivity ≥ 380 W / m·K) to improve the heat transfer efficiency; the thermal expansion block is made of a material with a thermal expansion coefficient of not less than 120× / K polymer composite material, which can produce significant deformation at 70℃~80℃; the feedback strip 35, emergency deformation strip 42, night deformation strip 48 and maintenance deformation strip 57 are all made of nickel-titanium shape memory alloy, and different deformation starting temperatures and complete deformation temperatures are set according to the cable operation safety temperature classification; the phase change energy storage block 50 adopts a paraffin-based or salt hydrate composite phase change material with a phase change temperature of 90℃±2℃ and a phase change latent heat of not less than 150 kJ / kg; the breathable and waterproof membrane uses a PTFE microporous membrane with an air permeability of ≥3000 g / m²·24h and a waterproof grade of not less than IPX6.

[0053] Through the above-mentioned graded deformation temperature setting, the high-temperature resistant cable can trigger conventional heat dissipation, emergency heat dissipation and alarm prompts in sequence within different temperature ranges, avoiding false triggering and extending the service life of the phase change energy storage block 50, thereby ensuring the long-term stable operation of the cable in a high-temperature environment.

[0054] Working principle:

[0055] First, by relying on the heat dissipation blocks evenly arranged on the periphery of the cable protective sleeve 1 and the supporting effect of the detection protection ring 21, a gap is formed between the whole and the outside air, and conventional heat dissipation is achieved through natural convection and radiation; when the temperature of the contact surface between the multiple outer cables 12 and the inner cable 11 inside the cable rises, the heat is transferred to the heat-conducting ring 13 through the heat-conducting rod 14, and further conducted to the heat expansion block on the periphery, causing the heat expansion block material to expand, actively stretching the distance between the inner cable 11 and the outer cable 12, reducing the direct contact heat transfer path and forming an air channel to enhance heat dissipation; at the same time, the heat-conducting ring 13 transfers heat to the L-shaped heat-conducting block 33 through the transfer rod 32, driving the feedback strip 35 connected to it to deform due to heat, pushing the slider 36 in the feedback groove 34 to move upward, thereby opening the heat dissipation hole 31 on the detection protection ring 21, and forming a forced convection channel under the protection of the breathable and waterproof membrane, thereby accelerating the discharge of internal heat; if the above heat dissipation measures are still not enough to control the temperature rise, the heat will continue to The heat is transmitted to the emergency heat-conducting rod 41, triggering the emergency deformation strip 42 therein to push the heat-conducting column 43 to squeeze the protective film 64, so that the protective film 64 contacts the heat-conducting film 62. The heat is quickly transmitted to the phase change energy storage block 50 in the insulation frame 45 through the heat-conducting oil 63, the concentrating column 61 and the heat-conducting fiber. The phase change material absorbs a large amount of heat during the phase change process, thereby achieving emergency rapid cooling. At the same time, part of the heat will act on the maintenance deformation strip 57, pushing the extrusion block 58 to puncture the rupture capsule 54, so that the pigment is released into the aqueous solution 53 in the transparent sphere 52. The color change serves as a visual alarm signal of temperature anomaly for manual or remote monitoring and identification. In addition, in the low temperature environment at night, the night deformation strip 48 drives the slide rod 47 to move the arc-shaped insulation plate 44, so that the heat-conducting plate 49 and the heat-conducting strip are in full contact with the phase change energy storage block 50, releasing residual heat during the day and absorbing cold at night, providing an additional cold source for high-temperature operation during the day, and realizing passive auxiliary heat dissipation in a day and night cycle.

[0056] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0057] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A high-temperature resistant cable that operates stably in a high-temperature environment, characterized by: include: A cable protective sleeve (1), wherein a plurality of evenly distributed outer cables (12) are installed in the cable protective sleeve (1), and a plurality of evenly distributed heat dissipation blocks are embedded on the cable protective sleeve (1), an inner cable (11) is arranged in the inner surrounding of the plurality of outer cables (12), a plurality of evenly distributed heat-conducting rings (13) are fixedly connected to the inner cable (11), a plurality of heat-conducting rings (13) are installed in the outer surrounding of the heat-conducting rings (13) at intervals, a plurality of evenly distributed heat-conducting rods (14) are fixedly connected to one end of the plurality of heat-conducting rings (13), and a plurality of heat-conducting rods (14) are arranged in the outer surrounding of the inner cable (11); A monitoring and protection component (2) includes a detection and protection ring (21), the detection and protection ring (21) is installed at the outer surrounding of the cable protection sleeve (1), and the number of the detection and protection rings (21) matches the number of inner cables (11). A marking component (5) is installed at the top of the monitoring and protection component (2).

2. A high temperature resistant cable capable of operating stably in a high temperature environment according to claim 1, characterized in that: The detection protection ring (21) is provided with a plurality of evenly distributed heat dissipation holes (31), the corresponding shape of the heat dissipation holes (31) is set to be Z-shaped, and a breathable and waterproof membrane is installed in the heat dissipation holes (31).

3. The high-temperature resistant cable capable of stably operating in a high-temperature environment according to claim 1, characterized in that: The heat-conducting ring (13) is surrounded and fixedly connected to a plurality of evenly distributed transfer rods (32); one end of the transfer rod (32) extending into the heat dissipation hole (31) is fixedly connected to an L-shaped heat-conducting block (33); the detection protection ring (21) is provided with a feedback groove (34) connected to the plurality of heat dissipation holes (31); a slider (36) is slidably connected to the feedback groove (34).

4. The high-temperature resistant cable capable of stably operating in a high-temperature environment according to claim 3, characterized in that: The bottom end of the L-shaped heat conducting block (33) is fixedly connected to a feedback strip (35), and the bottom end of the feedback strip (35) is connected to the top end of the slider (36).

5. The high-temperature resistant cable capable of stably operating in a high-temperature environment according to claim 1, characterized in that: The heat-conducting ring (13) is surrounded and fixedly connected with a plurality of evenly distributed emergency heat-conducting rods (41), the emergency heat-conducting rods (41) are slidably connected with heat-conducting columns (43), and the inner wall of the emergency heat-conducting rods (41) is fixedly connected with an emergency deformation strip (42), one end of the emergency deformation strip (42) is connected to the heat-conducting column (43), the detection protection ring (21) is inlaid with a plurality of evenly distributed insulation frames (45), the insulation frames (45) are inlaid with a pair of mutually symmetrical slide cylinders (46), the slide cylinders (46) are slidably connected with a slide rod (47), the inner wall of the slide cylinder (46) is fixedly connected with a night deformation strip (48), and one end of the night deformation strip (48) is fixedly connected to the slide rod (47).

6. The high-temperature resistant cable capable of stably operating in a high-temperature environment according to claim 5, characterized in that: The insulation frame (45) is slidably connected to an arc-shaped insulation plate (44), the arc-shaped insulation plate (44) is fixedly connected to a slide rod (47), the slide rod (47) passes through the arc-shaped insulation plate (44), the insulation frame (45) is fixedly connected to a heat-conducting plate (49), a phase-change energy storage block (50) is arranged in the cavity formed by the insulation frame (45) and the heat-conducting plate (49), the arc-shaped insulation plate (44) and the heat-conducting plate (49) are fixedly connected to each other near one end with a plurality of evenly distributed heat-conducting strips, the heat-conducting strips pass through the heat-conducting plate (49) and extend into the insulation frame (45).

7. The high-temperature resistant cable capable of stably operating in a high-temperature environment according to claim 5, characterized in that: A central column (61) is fixedly connected to the middle of the heat-insulating frame (45), and a plurality of heat-conducting fibers are fixedly connected to both ends of the central column (61). A heat-conducting film (62) is installed at the bottom end of the central column (61), and heat-conducting oil (63) is arranged in the heat-conducting film (62). A protective film (64) is fixedly connected to the outside of the heat-conducting film (62) via a flexible rod, and the heat-conducting film (62) and the protective film (64) are vacuum-set.

8. The high-temperature resistant cable capable of operating stably in a high-temperature environment according to claim 1, characterized in that: The marking assembly (5) comprises a transparent sphere (52) and a rupture capsule (54), wherein the transparent sphere (52) and the rupture capsule (54) are connected, a heat-conducting support column (56) is fixedly connected to the bottom end of the transparent sphere (52), an aqueous solution (53) is provided in the transparent sphere (52), a pigment is provided in the rupture capsule (54), and a spike (55) is installed on the inner wall of the rupture capsule (54).

9. The high-temperature resistant cable capable of operating stably in a high-temperature environment according to claim 1, characterized in that: The top end of the heat-conducting ring (13) is fixedly connected to a transfer rod (51), an insulation sleeve is installed around the transfer rod (51), and the transfer rod (51) passes through the heat-conducting support column (56) and extends into the interior thereof.

10. The high temperature resistant cable capable of stably operating in a high temperature environment according to claim 9, characterized in that: The transmission rod (51) is slidably connected to an extrusion block (58), the top end of the transmission rod (51) is fixedly connected to an overhaul deformation strip (57), and the top end of the overhaul deformation strip (57) is fixedly connected to the bottom end of the extrusion block (58).