Automatic battery roll core separator for waste battery recycling

Abstract

The invention discloses an automatic battery roll core separator for waste battery recycling, and relates to the technical field of waste battery recycling, the automatic battery roll core separator comprises a device bottom plate, a fixed supporting plate, a fixed mounting plate, a first driving air cylinder, a first telescopic rod, a clamping mechanism, a transverse cutting mechanism and a vertical cutting mechanism, and the device can realize semi-automatic separation of battery roll cores; the transverse cutting mechanism and the vertical cutting mechanism are beneficial for improving the cutting efficiency of the battery shell, meanwhile, the overall production and manufacturing cost of the device can be reduced, the economic benefit is improved, clamping arc plates are fixedly connected to the inner arc surfaces of limiting arc plates, and the battery is clamped and fixed through the clamping arc plates; and a cutting through groove is formed between a limiting arc plate of the first clamping assembly and a limiting arc plate of the second clamping assembly, so that the side end of the battery is conveniently cut through the transverse cutting mechanism, and the usability and the working efficiency of the device are improved.

Description

Technical Field

[0001] The present invention relates to the technical field of waste battery recycling, and in particular to an automatic battery coil core separator for waste battery recycling. Background Art

[0002] Lithium batteries boast advantages such as small size, large capacity, long service life, low self-discharge, no memory effect, and environmental friendliness. They are currently widely used in commercial vehicles, special-purpose vehicles, electric bicycles, energy storage systems, and medical devices. With the rapid development of the lithium battery industry, the recycling of end-of-life lithium batteries has become increasingly problematic. Currently, battery manufacturers still disassemble end-of-life batteries manually using diagonal pliers, a method characterized by low efficiency, high labor intensity, and potential safety risks.

[0003] The Chinese patent application number CN211804094U discloses a lithium battery cell slitting machine, comprising an operating table, a support base, and a fixed base. The operating table is welded to the top with the support base and fixed base fixedly attached. A motor is bolted to the top of the support base. A rotating shaft B is rotatably mounted in the middle of the motor, with a gear B welded to its outer wall. The left end of the shaft B extends transversely through the middle of a cutting blade, which has protective plates symmetrically positioned on its left and right sides. A rotating shaft A extends transversely through the middle of the top of the fixed base via a bearing, with a gear A and a transmission disc welded to its outer wall. The distance between the two sets of limiting slip rings is the same as the length of the battery cell, effectively limiting the position of the battery cell and slicing both ends of the battery.

[0004] The disadvantages of the above-mentioned existing technical solutions are that: the two ends of the limiting slip ring battery are limited and cut, but the battery cell and the battery shell cannot be directly separated while cutting the two ends of the battery, and there is still room for improvement. Summary of the Invention

[0005] The purpose of the present invention is to provide an automatic battery core separation machine for waste battery recycling, so as to solve the technical problem in the prior art that the two ends of the limited slip ring battery are limited and cut, but cutting the two ends of the battery cannot directly separate the battery core from the battery shell.

[0006] The technical problem to be solved by the present invention can be achieved through the following technical solutions:

[0007] An automatic battery core separation machine for recycling waste batteries, comprising:

[0008] The transverse cutting mechanism includes a mechanism fixing plate, a driving electric slide rail is fixedly connected to the mechanism fixing plate, a sliding block is fixedly connected to the driving end of the driving electric slide rail, a mechanism connecting plate is fixedly connected to the sliding block, a mechanism mounting plate is fixedly connected to the mechanism connecting plate, and a cutting saw blade is provided on the mechanism mounting plate;

[0009] The vertical cutting mechanism comprises a symmetrically arranged mechanism bracket, the upper end of which is fixedly connected to a mechanism mounting frame, and a liftable cutting blade is arranged below the mechanism mounting frame;

[0010] The device bottom plate is fixedly connected to a fixed base, a clamping mechanism is arranged above the fixed base, the vertical cutting mechanism is arranged at the side end of the clamping mechanism, the device bottom plate is fixedly connected to a fixed bracket, and the mechanism fixing plate is fixedly installed on the fixed bracket.

[0011] As a further solution of the present invention: the bottom end of the mechanism mounting frame is fixedly connected to a mechanism bracket, and the mechanism bracket is fixedly connected to the device bottom plate.

[0012] As a further solution of the present invention: a transmission shaft is provided through one end of the mechanism mounting plate and is rotatably provided, and a drive shaft 1 is provided through the other end of the mechanism mounting plate and is rotatably provided.

[0013] As a further solution of the present invention: the lower end of the transmission shaft is coaxially fixedly connected with a driven wheel, and the cutting saw blade is coaxially fixedly connected with the upper end of the transmission shaft.

[0014] As a further solution of the present invention: a mechanism motor is fixedly connected to the mechanism mounting plate, an upper end of the drive shaft is fixedly connected to the drive end of the mechanism motor, a lower end of the drive shaft is coaxially fixedly connected to a driving wheel, and a drive belt is sleeved between the driving wheel and the driven wheel.

[0015] As a further solution of the present invention: the clamping mechanism includes a symmetrically arranged clamping component 1 and a clamping component 2, and the clamping component 1 and the clamping component 2 both include a mechanism connecting block, a limiting arc plate is fixedly connected to the mechanism connecting block, and a clamping arc plate is fixedly connected to the inner arc surface of the limiting arc plate.

[0016] As a further solution of the present invention: a mounting bracket is fixedly connected to the fixed base, and the mechanism connecting block of the clamping component 1 is fixedly connected to the mounting bracket.

[0017] As a further solution of the present invention: a fixed support plate is fixedly connected to the bottom plate of the device, a fixed mounting plate is fixedly connected to the fixed support plate, a vertically arranged driving cylinder 1 is fixedly connected to the fixed mounting plate, a telescopic rod 1 is fixedly connected to the driving end of the driving cylinder 1, and the telescopic rod 1 is fixedly connected to the mechanism connecting block of the clamping component 2.

[0018] As a further solution of the present invention: clamping component 1 and clamping component 2 fix the battery through a clamping arc plate, a cutting groove is provided between the limiting arc plate of clamping component 1 and the limiting arc plate of clamping component 2, and a cutting blade is provided in the cutting groove.

[0019] As a further solution of the present invention: a second driving cylinder is fixedly connected to the mechanism mounting frame, a second telescopic rod is fixedly connected to the driving end of the second driving cylinder, and the cutting blade is fixedly connected to the second telescopic rod.

[0020] Beneficial effects of the present invention:

[0021] 1. A fixed support plate is fixedly connected to the bottom plate of the device of the present invention, a fixed mounting plate is fixedly connected to the fixed mounting plate, a vertically arranged driving cylinder 1 is fixedly connected to the driving end of the driving cylinder 1, a telescopic rod 1 is fixedly connected to the mechanism connecting block of the clamping assembly 2. When in use, the clamping assembly 1 is moved up by driving the cylinder 1, thereby separating the clamping assembly 1 and the clamping assembly 2 by a certain distance, and the battery that needs to be separated from the core is placed on the clamping assembly 2. The driving cylinder 1 drives the clamping assembly to move down, and the battery is fixed by the clamping assembly 1 and the clamping assembly 2. After the battery is fixed, a cutting groove is provided between the limiting arc plate of the clamping assembly 1 and the limiting arc plate of the clamping assembly 2, and the cutting blade is provided in the cutting groove. The starting mechanism motor drives the driving When the shaft rotates, the driving shaft rotates to drive the driving wheel, and the driving wheel can drive the driven wheel to rotate through the driving belt. The driven wheel rotates to drive the transmission shaft and the cutting saw blade to rotate. The cutting saw blade rotates and drives the cutting slot of the cutting saw blade to perform linear motion by driving the electric slide rail, thereby cutting the side end of the battery. Since the end of the clamping mechanism is provided with a vertical cutting mechanism, the cutting blade can be driven by the driving cylinder to cut the end of the battery. After cutting one end and one side of the battery, the position of the battery on the clamping mechanism can be adjusted to cut the other end and the other side of the battery, so that the battery core can be directly taken out of the battery shell. The above steps can realize semi-automatic separation of the battery core. The horizontal cutting mechanism and the vertical cutting mechanism are conducive to improving the cutting efficiency of the battery shell.

[0022] 2. A clamping arc plate is fixedly connected to the inner arc surface of the limiting arc plate of the present invention, and the battery is clamped and fixed by the clamping arc plate, so that a cutting groove is provided between the limiting arc plate of the clamping component one and the limiting arc plate of the clamping component two, thereby facilitating the cutting of the side end of the battery by the transverse cutting mechanism, which is beneficial to improving the usability and working efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The present invention will be further described below with reference to the accompanying drawings.

[0024] Figure 1This is a schematic diagram of the overall three-dimensional structure of the present invention Figure 1 ;

[0025] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the present invention Figure 2 ;

[0026] Figure 3 This is a schematic diagram of the overall three-dimensional structure of the present invention Figure 3 ;

[0027] Figure 4 It is a structural diagram of the connection relationship between the clamping mechanism, the mounting base and the mounting bracket of the present invention;

[0028] Figure 5 This is a schematic diagram of the three-dimensional structure of the transverse cutting mechanism of the present invention;

[0029] Figure 6 It is a partial three-dimensional structural diagram of the transverse cutting mechanism of the present invention;

[0030] Figure 7 It is a schematic diagram of the three-dimensional structure of the clamping assembly of the present invention.

[0031] In the figure: 1. Device base plate; 2. Fixed support plate; 3. Fixed mounting plate; 4. Driving cylinder 1; 5. Telescopic rod 1; 6. Clamping mechanism; 610. Clamping component 1; 620. Clamping component 2; 61. Mechanism connecting block; 62. Limiting arc plate; 63. Clamping arc plate; 7. Horizontal cutting mechanism; 71. Mechanism fixing plate; 72. Driving electric slide rail; 73. Sliding block; 74. Mechanism connecting plate; 75. Mechanism mounting plate; 76. Cutting saw blade; 77. Mechanism motor; 78. Transmission shaft; 79. Driving shaft 1; 710. Driven pulley; 711. Driving pulley; 712. Driving belt; 8. Vertical cutting mechanism; 81. Mechanism bracket; 82. Mechanism mounting bracket; 83. Driving cylinder 2; 84. Telescopic rod 2; 85. Cutting blade; 9. Mounting base; 10. Mounting bracket; 11. Fixed bracket. DETAILED DESCRIPTION

[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0033] like Figures 1-6As shown, an automatic battery roll core separation machine for waste battery recycling includes: a device bottom plate 1, a horizontal cutting mechanism 7 and a vertical cutting mechanism 8, the horizontal cutting mechanism 7 includes a mechanism fixing plate 71, a driving electric slide rail 72 is fixedly connected to the mechanism fixing plate 71, a sliding block 73 is fixedly connected to the driving end of the driving electric slide rail 72, a mechanism connecting plate 74 is fixedly connected to the sliding block 73, a mechanism connecting plate 74 is fixedly connected to the mechanism mounting plate 75, a cutting saw blade 76 is provided on the mechanism mounting plate 75, the vertical cutting mechanism 8 includes a symmetrically arranged mechanism bracket 81, the symmetrically arranged mechanism bracket 81 upper end is fixedly connected to the mechanism mounting frame 82, a liftable cutting blade 85 is provided below the mechanism mounting frame 82, a fixed base 9 is fixedly connected to the device bottom plate 1, a clamping mechanism 6 is provided above the fixed base 9, the vertical cutting mechanism 8 is provided at the side end of the clamping mechanism 6, a fixed bracket 11 is fixedly connected to the device bottom plate 1, and the mechanism fixing plate 71 is fixedly mounted on the fixed bracket 11.

[0034] In some specific embodiments, the bottom end of the mechanism mounting frame 82 is fixedly connected to a mechanism bracket 81 , and the mechanism bracket 81 is fixedly connected to the device bottom plate 1 .

[0035] A transmission shaft 78 is provided through one end of the mechanism mounting plate 75 and is rotatably provided. A drive shaft 79 is provided through the other end of the mechanism mounting plate 75 and is rotatably provided. The lower end of the drive shaft 78 is coaxially fixedly connected to the driven wheel 710. The cutting saw blade 76 is coaxially fixedly connected to the upper end of the transmission shaft 78. A mechanism motor 77 is fixedly connected to the mechanism mounting plate 75. The upper end of the drive shaft 79 is fixedly connected to the driving end of the mechanism motor 77. The lower end of the drive shaft 79 is coaxially fixedly connected to the driving wheel 711. A drive belt 712 is sleeved between the driving wheel 711 and the driven wheel 710.

[0036] The clamping mechanism 6 includes a symmetrically arranged clamping component 1 610 and a clamping component 2 620. The clamping component 1 610 and the clamping component 2 620 both include a mechanism connecting block 61, to which a limiting arc plate 62 is fixedly connected, and a clamping arc plate 63 is fixedly connected on the inner arc surface of the limiting arc plate 62.

[0037] In some specific embodiments, a mounting bracket 10 is fixedly connected to the fixed base 9 , and the mechanism connecting block 61 of the clamping assembly 1 610 is fixedly connected to the mounting bracket 10 .

[0038] A fixed support plate 2 is fixedly connected to the base plate 1 of the device, a fixed mounting plate 3 is fixedly connected to the fixed support plate 2, a vertically arranged driving cylinder 4 is fixedly connected to the fixed mounting plate 3, a telescopic rod 5 is fixedly connected to the driving end of the driving cylinder 4, the telescopic rod 5 is fixedly connected to the mechanism connecting block 61 of the clamping component 2 620, the clamping component 1 610 and the clamping component 2 620 fix the battery through the clamping arc plate 63, a cutting groove is provided between the limiting arc plate 62 of the clamping component 1 610 and the limiting arc plate 62 of the clamping component 2 620, and the cutting blade 85 is provided in the cutting groove.

[0039] In some specific embodiments, a second driving cylinder 83 is fixedly connected to the mechanism mounting frame 82 , a second telescopic rod 84 is fixedly connected to the driving end of the second driving cylinder 83 , and the cutting blade 85 is fixedly connected to the second telescopic rod 84 .

[0040] To facilitate understanding of the embodiments of this solution by those skilled in the art, the working principle of this solution is briefly described in conjunction with specific application scenarios:

[0041] The bottom plate 1 of the device is fixedly connected to a fixed support plate 2, the fixed support plate 2 is fixedly connected to a fixed mounting plate 3, the fixed mounting plate 3 is fixedly connected to a vertically arranged driving cylinder 1 4, the driving end of the driving cylinder 1 4 is fixedly connected to a telescopic rod 1 5, the telescopic rod 1 5 is fixedly connected to the mechanism connecting block 61 of the clamping component 2 620, when in use, the clamping component 1 610 is moved up by the driving cylinder 1 4, thereby separating the clamping component 1 610 and the clamping component 2 620 by a certain distance, and placing the battery that needs to be separated from the core on the clamping component 2 620, and the driving cylinder A 4 drives the clamping assembly 1 610 to move downward, and the battery is fixed by the clamping assembly 1 610 and the clamping assembly 2 620. After the battery is fixed, a cutting groove is provided between the limiting arc plate 62 of the clamping assembly 1 610 and the limiting arc plate 62 of the clamping assembly 2 620, and the cutting blade 85 is provided in the cutting groove. The starting mechanism motor 77 drives the driving shaft 1 79 to rotate, and the driving shaft 1 79 rotates to drive the driving wheel 711 to rotate. The driving wheel 711 rotates to drive the driven wheel 710 to rotate through the drive belt 712, and the driven wheel 710 rotates to drive the transmission shaft 78 and the cutting saw blade 76 rotate, the cutting saw blade 76 rotates and drives the cutting saw blade 76 to cut the through groove by driving the electric slide 72 to perform linear motion to cut the side end of the battery. Since the end of the clamping mechanism 6 is provided with a vertical cutting mechanism 8, the cutting blade 85 can be driven by driving the cylinder 2 83 to cut the end of the battery. After the cutting of one end and one side of the battery is completed, the position of the battery on the clamping mechanism 6 can be turned 1 to cut the other end and the other side of the battery, so that the battery core can be taken out of the battery shell. The above steps can realize the battery core. Semi-automatic separation of the core, the horizontal cutting mechanism 7 and the vertical cutting mechanism 8 are conducive to improving the cutting efficiency of the battery shell, while reducing the overall production and manufacturing costs of the device and improving economic benefits. A clamping arc plate 63 is fixedly connected to the inner arc surface of the limiting arc plate 62, and the battery is clamped and fixed by the clamping arc plate 63, so that a cutting groove is provided between the limiting arc plate 62 of the clamping component 1 610 and the limiting arc plate 62 of the clamping component 2 620, so as to facilitate cutting the side end of the battery by the horizontal cutting mechanism 7, which is conducive to improving the usability and work efficiency of the device.

[0042] The above describes several embodiments of the present invention in detail, but the embodiments of the present invention are not limited to these and should not be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. An automatic battery core separator for recycling waste batteries, characterized in that: include: The transverse cutting mechanism (7) comprises a mechanism fixing plate (71), a driving electric slide rail (72) is fixedly connected to the mechanism fixing plate (71), a sliding block (73) is fixedly connected to the driving end of the driving electric slide rail (72), a mechanism connecting plate (74) is fixedly connected to the sliding block (73), a mechanism connecting plate (74) is fixedly connected to the mechanism mounting plate (75), and a cutting saw blade (76) is provided on the mechanism mounting plate (75); A vertical cutting mechanism (8) includes a symmetrically arranged mechanism bracket (81), the upper end of the symmetrically arranged mechanism bracket (81) is fixedly connected to a mechanism mounting frame (82), and a liftable cutting blade (85) is arranged below the mechanism mounting frame (82); The device bottom plate (1) is fixedly connected to a fixed base (9), a clamping mechanism (6) is arranged above the fixed base (9), a vertical cutting mechanism (8) is arranged at a side end of the clamping mechanism (6), a fixed bracket (11) is fixedly connected to the device bottom plate (1), and a mechanism fixing plate (71) is fixedly installed on the fixed bracket (11).

2. The automatic battery core separator for recycling waste batteries according to claim 1, characterized in that: The bottom end of the mechanism mounting frame (82) is fixedly connected to a mechanism bracket (81), and the mechanism bracket (81) is fixedly connected to the device bottom plate (1).

3. The automatic battery core separator for recycling waste batteries according to claim 1, characterized in that: A transmission shaft (78) is passed through and rotatably provided on one end of the mechanism installation plate (75), and a driving shaft 1 (79) is passed through and rotatably provided on the other end of the mechanism installation plate (75).

4. The automatic battery core separator for recycling waste batteries according to claim 3, characterized in that: The lower end of the transmission shaft (78) is coaxially fixedly connected to a driven wheel (710), and the cutting saw blade (76) is coaxially fixedly connected to the upper end of the transmission shaft (78).

5. The automatic battery core separator for recycling waste batteries according to claim 3, characterized in that: A mechanism motor (77) is fixedly connected to the mechanism mounting plate (75), an upper end of a drive shaft (79) is fixedly connected to the drive end of the mechanism motor (77), a lower end of the drive shaft (79) is coaxially fixedly connected to a driving wheel (711), and a driving belt (712) is sleeved between the driving wheel (711) and the driven wheel (710).

6. The automatic battery core separator for recycling waste batteries according to claim 1, characterized in that: The clamping mechanism (6) includes a symmetrically arranged clamping component 1 (610) and a clamping component 2 (620). The clamping component 1 (610) and the clamping component 2 (620) both include a mechanism connecting block (61). A limiting arc plate (62) is fixedly connected to the mechanism connecting block (61). A clamping arc plate (63) is fixedly connected to the inner arc surface of the limiting arc plate (62).

7. The automatic battery core separator for recycling waste batteries according to claim 1, characterized in that: A mounting bracket (10) is fixedly connected to the fixed base (9), and a mechanism connecting block (61) of the clamping assembly (610) is fixedly connected to the mounting bracket (10).

8. The automatic battery core separator for waste battery recycling according to claim 1, characterized in that: A fixed support plate (2) is fixedly connected to the bottom plate (1) of the device, a fixed mounting plate (3) is fixedly connected to the fixed support plate (2), a vertically arranged driving cylinder 1 (4) is fixedly connected to the fixed mounting plate (3), a telescopic rod 1 (5) is fixedly connected to the driving end of the driving cylinder 1 (4), and the telescopic rod 1 (5) is fixedly connected to the mechanism connecting block (61) of the clamping assembly 2 (620).

9. The automatic battery core separator for recycling waste batteries according to claim 7, characterized in that: The clamping assembly 1 (610) and the clamping assembly 2 (620) fix the battery via a clamping arc plate (63); a cutting groove is provided between the limiting arc plate (62) of the clamping assembly 1 (610) and the limiting arc plate (62) of the clamping assembly 2 (620); and a cutting blade (85) is provided in the cutting groove.

10. The automatic battery core separator for waste battery recycling according to claim 1, characterized in that: The mechanism mounting frame (82) is fixedly connected with a second driving cylinder (83), a driving end of the second driving cylinder (83) is fixedly connected with a second telescopic rod (84), and a cutting blade (85) is fixedly connected to the second telescopic rod (84).

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