Building aluminum formwork machining and forming device

Abstract

The invention belongs to the technical field of stamping equipment, and discloses a building aluminum formwork machining forming device which comprises a fixing assembly, a hydraulic assembly, a spraying assembly and a swing assembly, the hydraulic assembly is installed at the top of the fixing assembly, the fixing assembly comprises a rotating column, the rotating column descends and rotates when being extruded, and the swing assembly is located in the spraying assembly and comprises a spraying plate. The spraying plate is installed at the bottom of the rotating column, the spraying plate synchronously descends and rotates along with the rotating column, and the lubricant is smeared to the surface of the punch in the rotating process. High-frequency pulse current is introduced through the electromagnetic coil embedded in the punching hole, a microsecond transient high-intensity magnetic field is generated, eddy current is induced by utilizing the conductive characteristic of metal scraps, and the scraps are quickly ejected to be separated from the surface of the mold in combination with Lorentz force. According to the technology, full-period automatic scrap removal before, during and after stamping can be achieved, the scrap removal efficiency is improved, die scratching or stamping deformation caused by secondary scrap adsorption is avoided, and the service life of the die is prolonged.

Description

Technical Field

[0001] The invention belongs to the technical field of stamping equipment, and in particular relates to a building aluminum template processing and forming device. Background Art

[0002] After extrusion, aluminum formwork must be quickly cooled and shaped to improve subsequent processing efficiency, while natural cooling takes a long time. Traditional cutting methods suffer from material waste and insufficient precision. The introduction of laser cutting technology has significantly improved cutting accuracy and material utilization. Furthermore, processes such as straightening, punching, and surface treatment of aluminum formwork are also facing the need for automation and intelligent upgrades. For example, adjustable limit frames and intelligent control systems enable efficient cleaning and precise positioning.

[0003] In the prior art, lubricants are used during stamping. When lubricant is used in large quantities, the lubricating film breaks down under extreme pressure, allowing direct metal-to-metal contact to lead to cold welding, such as micro-region fusion of aluminum and die steel. Chips adhere to these cold welds. Furthermore, aluminum molds typically require an ambient humidity of 40% to 60%. In dry winter environments, the ambient humidity drops below 40%. In dry environments, friction between aluminum chips and the die generates static electricity, with the aluminum chips becoming positively charged and the steel negatively charged. This static attraction causes the chips to adhere to the die surface. Furthermore, the aluminum sheet's surface oxide film (Al2O3) is hard and easily peels off upon contact with the die, forming sharp fragments that embed themselves in the die's micropores, creating mechanical engagement and causing the aluminum chips to adhere to the die and stamped parts. Furthermore, excessive clearance between the punch and die during punching can cause the material to break rather than neatly cut, resulting in irregular chips. These chips are carried out of the die surface by the local vacuum or suction force as the punch rises, adhering to the stamped part or die surface, resulting in poor processing results and prone to quality issues. Summary of the Invention

[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a building aluminum formwork processing and forming device, which solves the problem that debris cannot be removed in the prior art.

[0005] The object of the present invention can be achieved by the following technical solution: A building aluminum template processing and forming device includes a fixing component, a hydraulic component, a spraying component and a swing component;

[0006] fixing components, including punched holes;

[0007] The hydraulic assembly includes a punching block, which cooperates with the punching hole to punch the aluminum template;

[0008] A spray assembly, located inside the fixed assembly, includes a rotating column that descends and rotates when squeezed by the hydraulic assembly;

[0009] The swing assembly is located inside the spray assembly and includes a spray plate. The spray plate is installed at the bottom of the rotating column. The spray plate descends and rotates synchronously with the rotating column, and applies lubricant to the surface of the punch block during the rotation process.

[0010] In some disclosures, the fixed component includes a fixed plate, a No. 2 plate is installed on the top of the fixed plate, a No. 3 plate is installed on the top of the No. 2 plate, a stamping groove is installed on the top of the No. 3 plate, a plurality of support columns are installed on the top of the fixed plate, a top plate is installed on the top of the support columns, the hydraulic component is installed on the top of the top plate, a stamping hole is opened on the top of the stamping groove, an electromagnetic coil is installed on the inner wall of the stamping hole, the stamping force is dispersed through the multi-layer plate structure of the fixed component, combined with the precise control of the hydraulic component, the mold deformation is reduced; the instantaneous magnetic field of the electromagnetic coil effectively removes debris, avoids secondary adsorption, and improves the stamping accuracy.

[0011] In some disclosures, the hydraulic assembly includes a hydraulic cylinder installed on the top of the top plate, the bottom of the hydraulic cylinder extends out from the bottom of the top plate, a lifting plate is installed at the output end of the hydraulic cylinder, a stamping block is installed at the bottom of the lifting plate, a plurality of limiting columns are installed through the bottom of the lifting plate, a No. 4 plate is installed on the outer wall of the limiting column, and the stamping block extends out of the bottom of the lifting plate, a spraying assembly and a humidifying assembly are installed at the bottom of the No. 4 plate, and the spraying assembly and the humidifying assembly are respectively located on both sides of the stamping block.

[0012] In some disclosures, a slider is installed at the bottom of the fixed plate, and a slide rail is installed at the bottom of the slider.

[0013] In some disclosures, the spray assembly also includes a fixed shell installed at the bottom of the fourth plate, the inner top wall of the fixed shell is provided with a storage chamber, the inner bottom wall of the storage chamber is provided with a water pump, and the output end of the water pump extends out of the bottom of the storage chamber, the inner wall of the fixed shell is provided with a driving chamber, the top of the driving chamber is provided with a lifting rod, the outer wall of the lifting rod is provided with an extrusion plate, the bottom of the lifting rod is provided with a rotating column, the outer wall of the rotating column is provided with a spiral groove, the inner wall of the driving chamber is provided with a limiting rod, and one end of the limiting rod is located inside the limiting rod, the top of the rotating column is provided with a torsion spring, the spiral motion of the rotating column realizes the uniform distribution of the lubricant, and the atomized spray reduces the amount; the torsion spring reset mechanism ensures that the spray plate automatically returns to its position to avoid waste of lubricant.

[0014] In some disclosures, the swing assembly also includes a slot opened at the bottom of the fixed shell, a spray hole is installed on the top of the spray plate, and a plurality of blocking plates are provided on the outer wall of the slot. A retractable connecting pipe is installed through the bottom of the fixed shell, and one end of the connecting pipe is connected to the output end of the water pump, and the other end of the connecting pipe is connected to the spray hole. The dynamic blocking design prevents lubricant from splashing, and the retractability of the connecting pipe adapts to the rotational motion, thereby improving lubrication efficiency.

[0015] In some disclosures, the humidification assembly includes a protective shell, the inner wall of which is provided with chamber No. 1, chamber No. 2 and chamber No. 3 in sequence, and the tops of chamber No. 1, chamber No. 2 and chamber No. 3 are penetrated by rod No. 1, rod No. 2 and rod No. 3 in sequence, and the outer walls of rod No. 1, rod No. 2 and rod No. 3 are all surrounded by a first spring, the inner wall of chamber No. 2 is provided with a guide wheel, and rod No. 1 is connected to the guide wheel by a cable.

[0016] In some disclosures, a fixed tube is installed on the inner bottom wall of the No. 2 cavity, a moving rod is installed through the outer wall of the fixed tube, a second spring is installed around the outer wall of the moving rod, a wedge block is installed at one end of the moving rod, and a push plate is installed at the other end of the moving rod. A water inlet hole is opened on the outer wall of the fixed tube, a sealing plug is installed on the inner wall of the water inlet hole, one end of the sealing plug is connected to the guide wheel by a cable, and the diameters of the two ends of the sealing plug are larger than the diameter of the middle part, a third spring is installed at the bottom of the sealing plug, and the bottom of the third spring is fixedly connected to the inner bottom wall of the fixed tube.

[0017] In some disclosures, a pressure pipe is installed on the inner wall of the No. 3 chamber, a delivery pipe is installed on the bottom of the pressure pipe, one end of the delivery pipe is connected to the fixed pipe, and the other end of the delivery pipe is connected to the pressure pipe, a one-way valve is installed on the outer wall of the delivery pipe, an atomizing nozzle is installed on the outer wall of the pressure pipe, an air pump is installed on the inner bottom wall of the No. 3 chamber, and the output end of the air pump extends into the interior of the pressure pipe.

[0018] In some disclosures, a trigger assembly is installed on the top of the fixed plate, and the trigger assembly includes a trigger installed on the top of the fixed plate, a pulse power supply is installed on the inner wall of the trigger, a trigger switch is installed on the outer wall of the pulse power supply, a follower rod is installed through the top of the trigger, a trigger plate is installed on the outer wall of the follower rod, and the top of the follower rod is fixedly connected to the outer wall of the lifting plate.

[0019] The nouns, conjunctions or adjectives involved in the above technical solution are explained as follows:

[0020] A fixed connection is a connection in which parts or components are fixed without any relative movement;

[0021] A rotational connection is a connection between parts that allows the parts to rotate relative to each other;

[0022] Threaded connection is a detachable fixed connection with the advantages of simple structure, reliable connection, and easy assembly and disassembly. It is widely used in mechanical engineering and connection structure fields.

[0023] A sliding connection is a connection between parts that allows the parts to slide relative to each other.

[0024] Beneficial effects of the present invention:

[0025] 1. The present invention's spray assembly utilizes a spiral groove on the rotating column and a stopper rod to synchronize the spray plate's rotation during descent. Combined with the atomizing spray holes, this design achieves uniform lubricant coverage. Compared to traditional direct spraying, the atomizing design reduces lubricant usage and forms an ultra-thin lubricating film, reducing lubricant costs while preventing excess lubricant from dripping and contaminating equipment or workpieces. This effectively prevents cold welding, and the small amount of lubricant used prevents debris from being introduced, improving product quality.

[0026] 2. This invention uses electromagnetic coils embedded in the punch holes to pass high-frequency pulse currents, generating a microsecond-level transient strong magnetic field. This utilizes the conductive properties of metal debris to induce eddy currents, which, combined with the Lorentz force, rapidly eject the debris from the mold surface. Compared to traditional mechanical scraping or manual cleaning, this technology automatically removes debris before, during, and after stamping, improving chip removal efficiency, preventing mold scratches or deformation caused by secondary debris adsorption, and extending mold life.

[0027] 3. The humidification component of this invention is triggered by the linkage of the lifting plate, spraying water into atomized form through a pressurized tube. Micron-sized water molecules cover the surrounding area of ​​the device, maintaining a stable humidity. Compared with traditional static eliminator sprays or external humidifiers, this solution is highly integrated and can dynamically suppress static electricity generation, preventing aluminum chips from being attracted to molds or punches due to static electricity. It is particularly suitable for high-precision stamping applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0029] Figure 1 1 is a schematic diagram of the overall structure of an embodiment of the present invention;

[0030] Figure 2 is a front structural diagram of an embodiment of the present invention;

[0031] Figure 3 is a partial structural diagram of a spray assembly according to an embodiment of the present invention;

[0032] Figure 4 is a partial structural diagram of a swing assembly according to an embodiment of the present invention;

[0033] Figure 5 is a schematic diagram of the structure of a protective shell according to an embodiment of the present invention;

[0034] Figure 6 1 is a schematic diagram of the cross-sectional structure of a protective shell according to an embodiment of the present invention;

[0035] Figure 7 This is an embodiment of the present invention Figure 6 Schematic diagram of the structure of part A;

[0036] Figure 8 This is a schematic diagram of the structure of the stamping groove portion of an embodiment of the present invention;

[0037] Figure 9 2 is a schematic diagram of the cross-sectional structure of a trigger according to an embodiment of the present invention.

[0038] In the figure: 1. Fixed assembly; 10. Fixed plate; 11. Plate No. 2; 12. Plate No. 3; 13. Stamping groove; 14. Support column; 15. Top plate; 16. Stamping hole; 17. Electromagnetic coil; 2. Hydraulic assembly; 20. Hydraulic cylinder; 21. Lifting plate; 22. Limiting column; 23. Plate No. 4; 24. Stamping block; 3. Slider; 31. Slide rail; 4. Spraying assembly; 40. Fixed shell; 41. Storage chamber; 42. Water pump; 43. Drive chamber; 44. Rotating column; 45. Spiral groove; 46. Limiting rod; 47. Torsion spring; 48. Lifting rod; 49. Extrusion plate; 5. Swing assembly; 50. Spraying plate; 51. Spray hole; 52. Slot; 53. Blocking plate; 54. Connecting pipe; 6. Humidifying assembly; 60. Protective shell; 61. Chamber No. 1; 62. Rod No. 1; 63. First spring; 64. Chamber No. 2; 65. Rod No. 2; 66. Guide wheel; 67. Chamber No. 3; 68. Rod No. 3; 70. Fixed pipe; 71. Moving rod; 72. Second spring; 73. Wedge block; 74. Push plate; 75. Third spring; 76. Sealing plug; 8. Pressurizing pipe; 81. Delivery pipe; 82. One-way valve; 83. Atomizing nozzle; 84. Air pump; 9. Trigger assembly; 90. Trigger; 91. Pulse power supply; 92. Trigger switch; 93. Follower rod; 94. Trigger plate. DETAILED DESCRIPTION

[0039] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0040] See also Figure 3 and Figure 4 , a building aluminum template processing and forming device, including a fixing component 1, a hydraulic component 2, a spraying component 4 and a swing component 5;

[0041] The fixing assembly 1 includes a punched hole 16;

[0042] The hydraulic assembly 2 includes a punching block 24 that cooperates with the punching hole 16 to punch the aluminum template;

[0043] The spray assembly 4 is located inside the fixed assembly 1 and includes a rotating column 44 and a limiting rod 46. The outer wall of the rotating column 44 is provided with a spiral groove 45. The limiting rod 46 is installed on both sides of the rotating column 44 and is located inside the spiral groove 45. The rotating column 44 descends when squeezed by the hydraulic assembly 2 and rotates along the direction of the spiral groove 45 during the descent process.

[0044] The swing assembly 5 is located inside the spray assembly 4 and includes a spray plate 50. The spray plate 50 is installed at the bottom of the rotating column 44. A plurality of spray holes 51 are installed on the top of the spray plate 50. The spray plate 50 descends and rotates synchronously with the rotating column 44. During the rotation, the lubricant is sprayed onto the surface of the stamping block 24 through the spray holes 51.

[0045] Specifically, the traditional method uses manual spraying or machine spraying, which requires manual work or additional automated equipment, which will increase production costs. When using additional automated equipment, it is also necessary to coordinate the cooperation between the stamping equipment and the spraying equipment, which increases the complexity of the equipment. The present application utilizes the downward stroke of the stamping equipment and the downward pressure of the stamping structure to drive the spraying component to spray lubricant, thereby achieving the function of automatic lubrication, and the purely mechanical coordination can also reduce the probability of failure.

[0046] It should be noted that the downward pressure of the stamping structure causes the spray plate 50 to extend from the bottom of the swing assembly 5 and rotate. During the rotation, the spray plate 50 slides over the bottom of the stamping block 24, and at the same time, the spray hole 51 sprays lubricant to lubricate the stamping block 24, thereby achieving a lubrication function.

[0047] It should be noted that the lubrication function is realized during the pressing process of the stamping structure. At this time, the spray plate 50 rotates 180 degrees. After the stamping is completed, the spray plate 50 rotates and returns to the inside of the swing assembly 5 to prevent the spray plate 50 from being contaminated.

[0048] It should be noted that the above structure can automatically lubricate during each stamping, so there is no need to add automated equipment. The lubrication function can be achieved through this device, and by spraying upwards, excess lubricant can drip, so that a small amount remains on the surface of the stamping block 24, effectively preventing the problem of excessive lubricant.

[0049] See also Figure 1 and Figure 2The fixed component 1 includes a fixed plate 10, a No. 2 plate 11 is installed on the top of the fixed plate 10, a No. 3 plate 12 is installed on the top of the No. 2 plate 11, a stamping groove 13 is installed on the top of the No. 3 plate 12, a plurality of support columns 14 are installed on the top of the fixed plate 10, a top plate 15 is installed on the top of the support columns 14, the hydraulic component 2 is installed on the top of the top plate 15, a stamping hole 16 is opened on the top of the stamping groove 13, and an electromagnetic coil 17 is installed on the inner wall of the stamping hole 16.

[0050] Specifically, a high-frequency pulse current is passed through electromagnetic coil 17, embedded in the mold sidewall, generating a transient strong magnetic field. Metal chips, such as aluminum chips, are highly conductive and induce eddy currents in the alternating magnetic field. These eddy currents interact with the magnetic field, generating an opposing Lorentz force that propels the chips perpendicular to the magnetic field, ejecting them from the mold surface. The pulsed magnetic field, with its short, microsecond-scale duration and high intensity, creates a transient mechanical shock wave that breaks the adhesion between the chips and the mold surface, preventing secondary adsorption.

[0051] See also Figure 1 、 Figure 2 and Figure 8 The hydraulic assembly 2 includes a hydraulic cylinder 20 installed on the top of the top plate 15, the bottom of the hydraulic cylinder 20 extends from the bottom of the top plate 15, and a lifting plate 21 is installed at the output end of the hydraulic cylinder 20. A punching block 24 is installed at the bottom of the lifting plate 21. A plurality of limiting columns 22 are installed through the bottom of the lifting plate 21. A No. 4 plate 23 is installed on the outer wall of the limiting column 22, and the punching block 24 extends from the bottom of the lifting plate 21. A spraying assembly 4 and a humidifying assembly 6 are installed at the bottom of the No. 4 plate 23, and the spraying assembly 4 and the humidifying assembly 6 are respectively located on both sides of the punching block 24.

[0052] Specifically, the hydraulic cylinder 20 drives the lifting plate 21 to descend, thereby driving the stamping block 24 to descend, placing the building aluminum template in the stamping groove 13, and the stamping block 24 descends to perform stamping processing on the aluminum template to realize the processing function.

[0053] See also Figure 1 A slider 3 is installed at the bottom of the fixed plate 10, and a slide rail 31 is installed at the bottom of the slider 3.

[0054] Specifically, the slider 3 can slide on the slide rail 31, thereby facilitating adjustment of the position of the device and improving the flexibility of the device.

[0055] See also Figure 2 、 Figure 3 and Figure 4The spraying assembly 4 also includes a fixed shell 40 installed at the bottom of the fourth plate 23. The internal top wall of the fixed shell 40 is provided with a storage chamber 41. The internal bottom wall of the storage chamber 41 is provided with a water pump 42, and the output end of the water pump 42 extends out of the bottom of the storage chamber 41. The inner wall of the fixed shell 40 is provided with a driving chamber 43. A lifting rod 48 is installed through the top of the driving chamber 43. An extrusion plate 49 is installed on the outer wall of the lifting rod 48. A rotating column 44 is installed at the bottom of the lifting rod 48. A spiral groove 45 is provided on the outer wall of the rotating column 44. A limiting rod 46 is installed on the inner wall of the driving chamber 43, and one end of the limiting rod 46 is located inside the limiting rod 46. A torsion spring 47 is installed on the top of the rotating column 44.

[0056] Specifically, when the lifting plate 21 descends to start punching the aluminum template, the lifting plate 21 descends and then contacts the extrusion plate 49. The extrusion plate 49 drives the lifting rod 48 to descend. The lifting rod 48 squeezes the rotating column 44, and the rotating column 44 descends. At the same time, the limiting rod 46 slides inside the spiral groove 45, so that the rotating column 44 rotates while descending.

[0057] It should be noted that when the rotating column 44 rotates, it will synchronously drive the spray plate 50 to rotate. When the punch block 24 moves downward, the spray plate 50 will pass under the punch block 24, spraying lubricant while passing, thereby achieving the lubrication function. In addition, the upward spraying method can reduce the content of lubricant, and the excess lubricant will drip downward, thereby forming a lubricating film on the surface of the punch block 24, which prevents more lubricant.

[0058] It should be noted that when the rotating column 44 rotates, the torsion spring 47 is tightened. After the processing is completed, the torsion spring 47 is relaxed, which can drive the spraying plate 50 to return to the initial position.

[0059] It should be noted that the spraying method can also be improved to atomized spraying, which can further reduce the consumption of lubricant and achieve the same lubrication effect.

[0060] See also Figure 4 The swing assembly 5 also includes a slot 52 opened at the bottom of the fixed shell 40, a spray hole 51 is installed on the top of the spray plate 50, and a plurality of blocking plates 53 are provided on the outer wall of the slot 52. A retractable connecting pipe 54 is installed through the bottom of the fixed shell 40, and one end of the connecting pipe 54 is connected to the output end of the water pump 42, and the other end of the connecting pipe 54 is connected to the spray hole 51.

[0061] Specifically, when the rotating column 44 begins to descend, the spray plate 50 just moves downward out of the slot 52 and out of the bottom of the fixed shell 40. Then the water pump 42 works to transport the lubricant in the storage chamber 41 to the spray hole 51 through the connecting pipe 54. As a result, the spray hole 51 sprays the lubricant onto the surface of the punch block 24 while rotating with the spray plate 50, thereby achieving a lubricating effect.

[0062] It should be noted that after the processing is completed, the spraying plate 50 rotates and rises under the drive of the torsion spring 47 and returns to the initial position, and then the blocking plate 53 blocks and limits the position of the spraying plate 50.

[0063] See also Figure 5 、 Figure 6 The humidifying component 6 includes a protective shell 60, and the inner wall of the protective shell 60 is sequentially provided with a No. 1 cavity 61, a No. 2 cavity 64 and a No. 3 cavity 67, and the tops of the No. 1 cavity 61, the No. 2 cavity 64 and the No. 3 cavity 67 are sequentially penetrated by a No. 1 rod 62, a No. 2 rod 65 and a No. 3 rod 68, and the outer walls of the No. 1 rod 62, the No. 2 rod 65 and the No. 3 rod 68 are all surrounded by a first spring 63, the inner wall of the No. 2 cavity 64 is installed with a guide wheel 66, and the No. 1 rod 62 and the guide wheel 66 are connected by a cable.

[0064] Specifically, when the lifting plate 21 moves downward, it squeezes the first rod 62, the second rod 65, and the third rod 68 in sequence;

[0065] It should be noted that the No. 1 rod 62 descends and pulls the sealing plug 76 upward through the cable and the guide wheel 66, so that the water in the No. 2 cavity 64 enters the fixed pipe 70 through the water inlet hole.

[0066] See also Figure 6 and Figure 7 The inner bottom wall of the second chamber 64 is installed with a fixed tube 70, and a moving rod 71 is installed through the outer wall of the fixed tube 70. A second spring 72 is installed around the outer wall of the moving rod 71, a wedge block 73 is installed at one end of the moving rod 71, and a push plate 74 is installed at the other end of the moving rod 71. A water inlet hole is opened on the outer wall of the fixed tube 70, and a sealing plug 76 is installed on the inner wall of the water inlet hole. One end of the sealing plug 76 is connected to the guide wheel 66 by a cable, and the diameters of the two ends of the sealing plug 76 are larger than the diameter of the middle part. A third spring 75 is installed at the bottom of the sealing plug 76, and the bottom of the third spring 75 is fixedly connected to the inner bottom wall of the fixed tube 70.

[0067] Specifically, the first rod 62 descends, allowing water to enter the fixed pipe 70. Then, the second rod 65 is squeezed and descends. The second rod 65 descends and squeezes the wedge block 73. The second rod 65 descends along the inclined surface of the wedge block 73, causing the wedge block 73 to move. The moving rod 71 drives the push plate 74 to move, so that the water in the fixed pipe 70 enters the pressurized pipe 8 through the delivery pipe 81.

[0068] It should be noted that when the push plate 74 pushes the water in the fixed pipe 70 , the water inside impacts the sealing plug 76 , causing the sealing plug 76 to rise and block the water inlet again, thereby ensuring that water enters the delivery pipe 81 .

[0069] See also Figure 6 A pressurized pipe 8 is installed on the inner wall of the No. 3 chamber 67, a delivery pipe 81 is installed at the bottom of the pressurized pipe 8, one end of the delivery pipe 81 is connected to the fixed pipe 70, and the other end of the delivery pipe 81 is connected to the pressurized pipe 8, a one-way valve 82 is installed on the outer wall of the delivery pipe 81, an atomizing nozzle 83 is installed on the outer wall of the pressurized pipe 8, an air pump 84 is installed on the inner bottom wall of the No. 3 chamber 67, and the output end of the air pump 84 extends into the interior of the pressurized pipe 8.

[0070] Specifically, after the water enters the pressure tube 8, the No. 3 rod 68 is squeezed, and the No. 3 rod 68 descends to drive the air pump 84 to work, so that the air pump 84 inflates and pressurizes the pressure tube 8. The air pressure in the pressure tube 8 increases, causing the water to be atomized and sprayed out from the atomizing nozzle 83, humidifying the surroundings of the equipment to prevent the surroundings of the equipment from being too dry, thereby generating static electricity, preventing debris generated by stamping from sticking to the mold and punch, and preventing static adsorption from occurring.

[0071] See also Figure 1 and Figure 9 A trigger assembly 9 is installed on the top of the fixed plate 10, and the trigger assembly 9 includes a trigger 90 installed on the top of the fixed plate 10, a pulse power supply 91 is installed on the inner wall of the trigger 90, and a trigger switch 92 is installed on the outer wall of the pulse power supply 91. A follower rod 93 is installed through the top of the trigger 90, and a trigger plate 94 is installed on the outer wall of the follower rod 93. The top of the follower rod 93 is fixedly connected to the outer wall of the lifting plate 21.

[0072] Specifically, when the lifting plate 21 moves downward, the driven rod 93 first descends to drive the trigger plate 94 to contact the trigger switch 92, so that the pulse power supply 91 energizes the electromagnetic coil 17, and uses a high-frequency pulse magnetic field to apply instantaneous force to the metal debris before stamping, so that it can quickly detach from the mold surface. Then the trigger plate 94 detaches from the trigger switch 92, and the stamping is carried out. After the stamping is completed, the driven rod 93 rises and is triggered again, thereby performing a secondary chip removal to prevent the debris from being adsorbed on the mold or punch, thereby ensuring the stamping quality.

[0073] Working principle, fixed component installation;

[0074] Fix the fixed plate 10 on the processing platform through the slider 3 and the slide rail 31, and adjust the position of the slider to ensure that the equipment is level.

[0075] The second plate 11 , the third plate 12 and the punching groove 13 are installed in sequence, and connected to the top plate 15 through the support column 14 .

[0076] Check whether the electromagnetic coil 17 in the punched hole 16 is secure and ensure that the circuit is connected to the pulse power supply 91 of the trigger assembly 9 .

[0077] Hydraulic system configuration;

[0078] The hydraulic cylinder 20 is vertically mounted on the top of the top plate 15 , ensuring that the lifting plate 21 is aligned with the limiting column 22 .

[0079] Adjust the position of the punching block 24 so that it coincides with the central axis of the punching slot 13, with an error of less than ±0.5 mm.

[0080] Initialization of spraying and humidifying components;

[0081] It is recommended to use a high-viscosity water-based lubricant when injecting a special lubricant into the storage chamber 41 of the spray assembly 4, and test the patency of the pipeline through the water pump 42.

[0082] Deionized water is injected into the second chamber 64 of the humidifying assembly 6 to ensure that the sealing plug 76 is in a closed state under the action of the third spring 75 .

[0083] Preparation before processing;

[0084] The mold and the aluminum template are positioned, and the building aluminum template to be punched is placed in the punching groove 13, ensuring that the template edge is aligned with the punching hole 16. The position of the fixed plate 10 is fine-tuned by the slide rail 31 so that the punching block 24 and the template contact surface are completely covered.

[0085] Solenoid pre-start;

[0086] Start the trigger assembly 9 and manually trigger the pulse power supply 91 for 3 seconds. Test whether the electromagnetic coil 17 generates a transient magnetic field. This can be verified by the debris ejection effect. If the magnetic field strength is insufficient, check the number of coil turns or the pulse current frequency. It is recommended to set it to 10-20kHz.

[0087] Stamping process;

[0088] Stage 1: Chip Cleaning and Lubrication: Hydraulic cylinder 20 is activated, and lift plate 21 slowly descends. This triggers follower rod 93 to contact trigger switch 92, energizing electromagnetic coil 17 for 0.5 seconds. The high-frequency magnetic field removes any remaining aluminum chips from the die surface. Lift plate 21 continues to descend until it contacts extrusion plate 49, pushing rotating column 44 downward along spiral groove 45. Spray plate 50 is removed from slot 52, and water pump 42 is activated. Atomized lubricant flows through spray holes 51, evenly covering the surface of punch block 24.

[0089] The second stage: stamping and forming. The stamping block 24 stamps the aluminum template at a constant pressure of 10-15MPa, and the limit column 22 ensures the accuracy of the stamping stroke. During the stamping process, the No. 1 rod 62 of the humidification component 6 is squeezed by the lifting plate 21, and the sealing plug 76 is pulled by the cable to open the water inlet, and the water flows into the fixed tube 70. Then the No. 2 rod 65 pushes the wedge block 73 to move, and the push plate 74 pressurizes the water into the pressurized tube 8. The No. 3 rod 68 triggers the air pump 84 to pressurize, and the atomizing nozzle 83 sprays micron-level water mist to eliminate static electricity.

[0090] Phase 3: Reset and Secondary Chip Removal. After stamping is complete, hydraulic cylinder 20 drives lift plate 21 upward, releasing energy from torsion spring 47. Rotating column 44 rotates in the opposite direction to reset, and spray plate 50 retracts into fixed housing 40, with blocking plate 53 limiting its swing range. When lift plate 21 reaches its apex, trigger plate 94 contacts trigger switch 92 again, energizing electromagnetic coil 17 again to remove new chips generated during the stamping process.

[0091] safe operation and maintenance;

[0092] Lubricant and water quality management: Check lubricant levels every 8 hours to prevent water pump 42 from idling and damage. Humidification water should be replaced daily to prevent impurities from clogging the atomizing nozzle 83.

[0093] Solenoid coil maintenance;

[0094] After each shift, use compressed air to clean the inside of the punching hole 16 to prevent aluminum chips from accumulating and affecting the magnetic field strength.

[0095] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0096] The basic principles, main features and advantages of the present invention are shown and described above.

[0097] Those skilled in the art should understand that the present invention is not limited to the above embodiments.

[0098] The examples and descriptions are only for explaining the principles of the present invention and are not intended to deviate from the spirit of the present invention.

[0099] Under the premise of the scope of the present invention, there will be various changes and improvements, which are all

[0100] Falling within the scope of the present invention claimed.

Claims

1. A building aluminum formwork processing and forming device, characterized in that: It comprises a fixed component (1), a hydraulic component (2), a spraying component (4) and a swing component (5); A fixing assembly (1) including a punched hole (16); The hydraulic assembly (2) includes a punching block (24) that cooperates with the punching hole (16) to punch the aluminum template; The spraying assembly (4) is located inside the fixed assembly (1) and includes a rotating column (44) and a limiting rod (46). The outer wall of the rotating column (44) is provided with a spiral groove (45). The limiting rod (46) is installed on both sides of the rotating column (44) and is located inside the spiral groove (45). The rotating column (44) descends when squeezed by the hydraulic assembly (2) and rotates along the direction of the spiral groove (45) during the descending process. The swing assembly (5) is located inside the spray assembly (4) and includes a spray plate (50). The spray plate (50) is installed at the bottom of the rotating column (44). A plurality of spray holes (51) are installed on the top of the spray plate (50). The spray plate (50) follows the rotating column (44) and synchronously descends and rotates. During the rotation process, the lubricant is sprayed onto the surface of the punching block (24) through the spray holes (51).

2. A building aluminum formwork processing and forming device according to claim 1, characterized in that: The fixing assembly (1) comprises a fixing plate (10), a second plate (11) is installed on the top of the fixing plate (10), a third plate (12) is installed on the top of the second plate (11), a punching groove (13) is installed on the top of the third plate (12), a plurality of support columns (14) are installed on the top of the fixing plate (10), a top plate (15) is installed on the top of the support columns (14), the hydraulic assembly (2) is installed on the top of the top plate (15), a punching hole (16) is opened on the top of the punching groove (13), and an electromagnetic coil (17) is installed on the inner wall of the punching hole (16).

3. The architectural aluminum formwork processing and forming device according to claim 1, characterized in that: The hydraulic assembly (2) comprises a hydraulic cylinder (20) mounted on the top of the top plate (15), the bottom of the hydraulic cylinder (20) extending below the top plate (15), a lifting plate (21) mounted on the output end of the hydraulic cylinder (20), a punching block (24) mounted on the bottom of the lifting plate (21), a plurality of limiting columns (22) mounted through the bottom of the lifting plate (21), a fourth plate (23) mounted on the outer wall of the limiting columns (22), and the punching block (24) extending from the bottom of the lifting plate (21), a spraying assembly (4) and a humidifying assembly (6) mounted on the bottom of the fourth plate (23), and the spraying assembly (4) and the humidifying assembly (6) are respectively located on both sides of the punching block (24).

4. The architectural aluminum formwork processing and forming device according to claim 2, characterized in that: A slider (3) is installed at the bottom of the fixed plate (10), and a slide rail (31) is installed at the bottom of the slider (3).

5. The architectural aluminum formwork processing and forming device according to claim 1, characterized in that: The spraying assembly (4) further comprises a fixed shell (40) mounted on the bottom of the fourth plate (23), a storage chamber (41) being provided on the inner top wall of the fixed shell (40), a water pump (42) being installed on the inner bottom wall of the storage chamber (41), and an output end of the water pump (42) extending out of the bottom of the storage chamber (41), a driving chamber (43) being provided on the inner wall of the fixed shell (40), a lifting rod (48) being installed through the top of the driving chamber (43), an extrusion plate (49) being installed on the outer wall of the lifting rod (48), a rotating column (44) being installed on the bottom of the lifting rod (48), a spiral groove (45) being provided on the outer wall of the rotating column (44), a limiting rod (46) being installed on the inner wall of the driving chamber (43), one end of the limiting rod (46) being located inside the limiting rod (46), and a torsion spring (47) being installed on the top of the rotating column (44).

6. The architectural aluminum formwork processing and forming device according to claim 1, characterized in that: The swing assembly (5) further comprises a slot (52) provided at the bottom of the fixed shell (40); a spray hole (51) is installed at the top of the spray plate (50); a plurality of blocking plates (53) are provided on the outer wall of the slot (52); a retractable connecting pipe (54) is installed through the bottom of the fixed shell (40); one end of the connecting pipe (54) is connected to the output end of the water pump (42); and the other end of the connecting pipe (54) is connected to the spray hole (51).

7. The architectural aluminum formwork processing and forming device according to claim 3, characterized in that: The humidifying assembly (6) comprises a protective shell (60), the inner wall of which is provided with a No. 1 cavity (61), a No. 2 cavity (64) and a No. 3 cavity (67) in sequence, and the tops of the No. 1 cavity (61), the No. 2 cavity (64) and the No. 3 cavity (67) are penetrated and installed with a No. 1 rod (62), a No. 2 rod (65) and a No. 3 rod (68) in sequence, and the outer walls of the No. 1 rod (62), the No. 2 rod (65) and the No. 3 rod (68) are all surrounded by a first spring (63), the inner wall of the No. 2 cavity (64) is provided with a guide wheel (66), and the No. 1 rod (62) and the guide wheel (66) are connected by a cable.

8. The architectural aluminum formwork processing and forming device according to claim 7, characterized in that: The inner bottom wall of the second chamber (64) is installed with a fixed tube (70), the outer wall of the fixed tube (70) is penetrated by a moving rod (71), the outer wall of the moving rod (71) is surrounded by a second spring (72), one end of the moving rod (71) is installed with a wedge block (73), the other end of the moving rod (71) is installed with a push plate (74), the outer wall of the fixed tube (70) is provided with a water inlet hole, the inner wall of the water inlet hole is installed with a sealing plug (76), one end of the sealing plug (76) is connected to the guide wheel (66) by a cable, and the diameters of the two ends of the sealing plug (76) are larger than the diameter of the middle part, the bottom of the sealing plug (76) is installed with a third spring (75), and the bottom of the third spring (75) is fixedly connected to the inner bottom wall of the fixed tube (70).

9. The architectural aluminum formwork processing and forming device according to claim 7, characterized in that: A pressurizing pipe (8) is installed on the inner wall of the third chamber (67), a delivery pipe (81) is installed at the bottom of the pressurizing pipe (8), one end of the delivery pipe (81) is communicated with the fixed pipe (70), and the other end of the delivery pipe (81) is communicated with the pressurizing pipe (8), a one-way valve (82) is installed on the outer wall of the delivery pipe (8), an atomizing nozzle (83) is installed on the outer wall of the pressurizing pipe (8), and an air pump (84) is installed on the inner bottom wall of the third chamber (67), and the output end of the air pump (84) extends into the interior of the pressurizing pipe (8).

10. The architectural aluminum formwork processing and forming device according to claim 2, characterized in that: A trigger assembly (9) is installed on the top of the fixed plate (10), and the trigger assembly (9) includes a trigger (90) installed on the top of the fixed plate (10), a pulse power supply (91) is installed on the inner wall of the trigger (90), a trigger switch (92) is installed on the outer wall of the pulse power supply (91), a driven rod (93) is installed through the top of the trigger (90), a trigger plate (94) is installed on the outer wall of the driven rod (93), and the top of the driven rod (93) is fixedly connected to the outer wall of the lifting plate (21).

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