Forming tool and method for welding positioning support of automobile seat armrest rotating shaft
By introducing a buffer component and a cooling system into the molding tooling, the problem of mold deformation or displacement at the moment of closing contact is solved, high-quality molding of the welding positioning bracket is achieved, and production stability and precision are improved.
Patent Information
- Application Number
- CN202510981990.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-16
- Publication Date
- 2025-09-23
AI Technical Summary
Traditional rigid forming tooling lacks a buffer mechanism when pressing and welding positioning brackets, resulting in excessive pressure on the mold at the moment of closing contact, causing mold deformation or displacement, affecting the forming quality of the workpiece.
A forming tooling was designed, which included a processing table, a gantry, a bottom mold, a top mold, and a buffer assembly. The guide press frame, connecting plate, buffer rod, and buffer seat in the buffer assembly were used to buffer the pressure on the top mold, preventing deformation or displacement of the mold at the moment of closing contact. The cooling box and circulation pipeline were used to achieve rapid cooling and molding of the molten metal.
It effectively avoids the deformation or displacement of the mold at the moment of closing contact, ensures the molding quality of the workpiece, and improves the production stability and accuracy of the welding positioning bracket.
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Figure CN120679955A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of forming tooling, and in particular to a forming tooling and method for a welding positioning bracket of a rotating shaft of an automobile seat armrest. Background Art
[0002] With the continuous development of the automotive industry, consumers are increasingly demanding the comfort, functionality, and safety of car seats. As a critical component affecting ride comfort, the quality and performance of car seat armrests are of great concern. The welded positioning bracket for the armrest shaft is a key component for ensuring accurate and stable installation. It plays a crucial role in securing the armrest shaft and ensuring its flexible rotation and stability at various angles.
[0003] When traditional rigid forming tooling is used to press and weld positioning brackets, due to the lack of a buffer mechanism, excessive pressure at the moment the tooling mold closes and contacts can cause the mold to deform or shift, thereby affecting the forming quality of the workpiece. Summary of the Invention
[0004] The purpose of the present invention is to provide a molding tool and method for a welding positioning bracket for a rotating shaft of an automobile seat armrest, aiming to solve the problem that the existing pressing welding positioning bracket molding tool lacks a buffer mechanism, and excessive pressure at the moment of mold closing contact may cause the mold to deform or displace, thereby affecting the molding quality of the workpiece.
[0005] To achieve the above-mentioned objectives, in the first aspect, the present invention provides a forming tool for a welding positioning bracket of a rotating shaft of an automobile armrest, comprising a processing table, a gantry, a bottom mold, a top mold and a buffer assembly, wherein the gantry is fixedly connected to the processing table and is located on the top of the processing table, the bottom mold is assembled on the top of the processing table, the top mold is arranged on the top of the bottom mold, and the buffer assembly comprises a guide pressure frame, a connecting plate, a buffer rod and a buffer seat; the guide pressure frame is arranged on both sides of the top mold, the connecting plate is assembled on one side of the guide pressure frame, the buffer rod is fixedly connected to the connecting plate and fixedly connected to the processing table, and is located between the processing table and the connecting plate, and the buffer seat is fixedly connected to the processing table and is located on the side of the processing table close to the buffer rod.
[0006] Among them, the guide pressure frame includes a sliding rod and a pressure rod. The sliding rod is fixedly connected to the top mold and is slidably connected to the gantry and is located on both sides of the top mold. The pressure rod is fixedly connected to the sliding rod and is located on the side of the sliding rod close to the gantry.
[0007] Among them, the sliding rod includes a connecting rod, a slider and a reinforcing rib. The connecting rod is fixedly connected to the top mold and is located on both sides of the top mold. The slider is fixedly connected to the connecting rod and is slidably connected to the gantry and is located between the gantry and the connecting rod. The reinforcing rib is fixedly connected to the connecting rod and is located outside the connecting rod.
[0008] Wherein, the buffer rod includes a damping rod and a buffer spring. The damping rod is fixedly connected to the connecting plate and the processing table, and is located between the processing table and the connecting plate. The buffer spring is sleeved on the outside of the damping rod.
[0009] Wherein, the buffer seat includes a cushion block and a cushion airbag, the cushion block is fixedly connected to the processing table and is located on the side of the processing table close to the gantry, and the cushion airbag is fixedly connected to the cushion block and is located on the top of the cushion block.
[0010] Among them, the molding tooling of the welding positioning bracket of the automobile seat armrest rotating shaft also includes a cooling box, a storage tank and a circulation pipeline. The cooling box is assembled on the top of the processing table, and the storage tank is fixedly connected to the processing table and is located on one side of the processing table. The circulation pipeline is respectively connected to the storage tank, the cooling box and the bottom mold.
[0011] In a second aspect, the present invention further provides a method for forming a welding positioning bracket for a rotating shaft of an automobile seat armrest, which is applied to a forming tool for the welding positioning bracket for a rotating shaft of an automobile seat armrest as described in the first aspect, and comprises the following steps:
[0012] The controller controls the hydraulic mechanism to lower the top mold, which is buffered by the buffer rod and the buffer seat until the top mold and the bottom mold are closed;
[0013] The feeding mechanism introduces the molten metal solution into the closed mold, and the coolant in the cooling box is introduced into the bottom mold through the circulation pipeline to cool and form the welding positioning bracket;
[0014] The hydraulic mechanism lifts up the top mold, opens the mold and reveals the welding positioning bracket inside the bottom mold. The worker then demolds and removes the welding positioning bracket.
[0015] The present invention provides a forming tool for a welding positioning bracket of a rotating shaft of an automobile seat armrest. The processing table provides support and installation conditions for other mechanisms. The bottom mold and the top mold cooperate to cast the welding positioning bracket. When casting the welding positioning bracket, the controller controls the hydraulic mechanism to lower the top mold. The downward movement of the top mold drives the guide press frame to slide on the gantry, guides the top mold and drives the connecting plate downward at the same time, so as to prevent the top mold from deviating and being unable to close with the bottom mold, and also enables the connecting plate to squeeze the buffer rod and the buffer seat, thereby buffering the pressure of the top mold and avoiding the bottom mold and the top mold from being in closed contact. In an instant, excessive pressure may cause the mold to deform or displace. After the top mold and the bottom mold are combined to form a closed mold, the feeding mechanism introduces the molten metal solution into the closed mold, cools the metal solution and forms it to produce the welding positioning bracket. Finally, the hydraulic mechanism lifts the top mold, opens the mold, and exposes the welding positioning bracket in the bottom mold. The worker then demolds and removes the welding positioning bracket, thus completing the molding process of the welding positioning bracket. This solves the problem of the existing pressing welding positioning bracket molding tooling lacking a buffer mechanism. At the moment of mold closing contact, excessive pressure may cause the mold to deform or displace, affecting the molding quality of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 The figure is a structural schematic diagram of a forming tool D for a welding positioning bracket of a rotating shaft of an automobile seat armrest provided by the present invention.
[0018] Figure 2 The present invention is a front view of a molding tool for a welding positioning bracket of a rotating shaft of an automobile seat armrest.
[0019] Figure 3 It is a structural schematic diagram of another aspect of a forming tool for a welding positioning bracket of a rotating shaft of an automobile seat armrest provided by the present invention.
[0020] Figure 4 The present invention provides a flow chart of a method for forming a welding positioning bracket for a rotating shaft of an automobile seat armrest.
[0021] In the figure: 1-processing table, 2-gantry, 3-bottom mold, 4-top mold, 5-buffer assembly, 6-guide pressure frame, 7-connecting plate, 8-buffer rod, 9-buffer seat, 10-sliding rod, 11-pressure rod, 12-connecting rod, 13-slider, 14-reinforcement rib, 15-damping rod, 16-buffer spring, 17-pad, 18-buffer airbag, 19-cooling box, 20-storage tank, 21-circulation pipeline. DETAILED DESCRIPTION
[0022] The following describes embodiments of the present invention in detail, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and are not to be construed as limiting the present invention.
[0023] See also Figures 1 to 3 In the first aspect, the present invention provides a forming tool for a welding positioning bracket of a rotating shaft of an automobile armrest, comprising a processing table 1, a gantry 2, a bottom mold 3, a top mold 4 and a buffer assembly 5, wherein the gantry 2 is fixedly connected to the processing table 1 and is located on the top of the processing table 1, the bottom mold 3 is assembled on the top of the processing table 1, and the top mold 4 is arranged on the top of the bottom mold 3, and the buffer assembly 5 comprises a guide pressure frame 6, a connecting plate 7, a buffer rod 8 and a buffer seat 9; the guide pressure frame 6 is arranged on both sides of the top mold 4, and the connecting plate 7 is assembled on one side of the guide pressure frame 6, the buffer rod 8 is fixedly connected to the connecting plate 7 and fixedly connected to the processing table 1, and is located between the processing table 1 and the connecting plate 7, the buffer seat 9 is fixedly connected to the processing table 1, and is located on the side of the processing table 1 close to the buffer rod 8.
[0024] In the embodiment of the present invention, the processing table 1 provides support and installation conditions for the other mechanisms. The bottom mold 3 and the top mold 4 cooperate with the casting and welding positioning bracket. When the casting and welding positioning bracket is cast, the controller controls the hydraulic mechanism to lower the top mold 4. The top mold 4 moves downward to drive the guide pressing frame 6 to slide on the gantry 2, guide the top mold 4 and drive the connecting plate 7 to move downward at the same time, so as to prevent the top mold 4 from deviating and being unable to close with the bottom mold 3, and also make the connecting plate 7 squeeze the buffer rod 8 and the buffer seat 9, thereby buffering the pressure of the top mold 4, avoiding the bottom mold 3 and the top mold 4 at the moment of closing contact. Excessive pressure may cause deformation or displacement of the mold. After the top mold 4 and the bottom mold 3 are combined to form a closed mold, the feeding mechanism introduces the molten metal solution into the closed mold, cools the metal solution and forms it to produce the welding positioning bracket. Finally, the hydraulic mechanism lifts the top mold 4, opens the mold, and exposes the welding positioning bracket in the bottom mold 3. The worker then demolds and removes the welding positioning bracket, thus completing the molding process of the welding positioning bracket. This solves the problem that the existing pressing welding positioning bracket molding tooling lacks a buffer mechanism, and the mold is in closed contact at the moment of excessive pressure, which may cause the mold to deform or displace, affecting the molding quality of the workpiece.
[0025] Furthermore, the guide pressure frame 6 includes a sliding rod 10 and a pressure rod 11. The sliding rod 10 is fixedly connected to the top mold 4 and is slidably connected to the gantry 2 and is located on both sides of the top mold 4. The pressure rod 11 is fixedly connected to the sliding rod 10 and is located on the side of the sliding rod 10 close to the gantry 2.
[0026] In an embodiment of the present invention, when the hydraulic mechanism drives the top mold 4 to descend, the top mold 4 drives the sliding rods 10 on both sides to move downward together, thereby driving the pressure rod 11 to move downward as well, thereby pushing the connecting plate 7 to squeeze the buffer rod 8 and the buffer seat 9.
[0027] Furthermore, the sliding rod 10 includes a connecting rod 12, a slider 13 and a reinforcing rib 14. The connecting rod 12 is fixedly connected to the top mold 4 and is located on both sides of the top mold 4. The slider 13 is fixedly connected to the connecting rod 12 and is slidingly connected to the gantry 2 and is located between the gantry 2 and the connecting rod 12. The reinforcing rib 14 is fixedly connected to the connecting rod 12 and is located outside the connecting rod 12.
[0028] In an embodiment of the present invention, the connecting rod 12 is used to connect the slider 13 and the top mold 4. When the top mold 4 moves downward, the connecting rod 12 drives the slider 13 to slide on the gantry 2, and the slider 13 slides down, causing the pressure rod 11 to move downward, thereby pushing the connecting plate 7 to squeeze the buffer rod 8 and the buffer seat 9, thereby achieving the purpose of pressure buffering of the top mold 4.
[0029] Furthermore, the buffer rod 8 includes a damping rod 15 and a buffer spring 16. The damping rod 15 is fixedly connected to the connecting plate 7 and fixedly connected to the processing table 1, and is located between the processing table 1 and the connecting plate 7. The buffer spring 16 is sleeved on the outside of the damping rod 15.
[0030] In an embodiment of the present invention, the connecting plate 7 squeezes the damping rod 15 and the buffer spring 16 to buffer the pressure of the top mold 4. The damping rod 15 achieves the purpose of buffering by squeezing the buffer medium therein. The buffer spring 16 further enhances the buffering effect of the damping rod 15 through its own elastic properties.
[0031] Furthermore, the buffer seat 9 includes a cushion block 17 and a cushion airbag 18. The cushion block 17 is fixedly connected to the processing table 1 and is located on the side of the processing table 1 close to the gantry 2. The cushion airbag 18 is fixedly connected to the cushion block 17 and is located on the top of the cushion block 17.
[0032] In the embodiment of the present invention, the cushion block 17 is provided to raise the buffer airbag 18 and shorten the distance between the buffer airbag 18 and the connecting plate 7. The buffer airbag 18 is squeezed and deformed by the connecting plate 7 to achieve buffering of the pressure of the top mold 4.
[0033] Furthermore, the molding tooling of the welding positioning bracket of the automobile seat armrest shaft also includes a cooling box 19, a storage tank 20 and a circulation pipeline 21. The cooling box 19 is assembled on the top of the processing table 1, and the storage tank 20 is fixedly connected to the processing table 1 and is located on one side of the processing table 1. The circulation pipeline 21 is connected to the storage tank 20, the cooling box 19 and the bottom mold 3 respectively.
[0034] In an embodiment of the present invention, the circulation pipeline 21 forms a loop between the bottom mold 3, the cooling tank and the storage tank 20. The storage tank 20 stores coolant that absorbs the heat of the metal solution in the bottom mold 3. The coolant is drawn out of the storage tank 20 through the circulation pipeline 21 and introduced into the bottom mold 3. The heat of the metal solution is absorbed through the heat transfer effect, so that the metal solution is quickly cooled and shaped. The high-temperature coolant is introduced into the cooling box 19 through the circulation pipeline 21 for cooling. After the cooling box 19 detects that the coolant has cooled to a suitable temperature (preset), the circulation pipeline 21 between the cooling box 19 and the storage tank 20 introduces the coolant in the cooling box 19 into the storage tank 20 for storage.
[0035] See also Figure 4In a second aspect, the present invention further provides a method for forming a welding positioning bracket for a rotating shaft of an automobile seat armrest, which is applied to a forming tool for the welding positioning bracket for the rotating shaft of an automobile seat armrest as described in the first aspect, and comprises the following steps:
[0036] The S1 controller controls the hydraulic mechanism to lower the top mold 4, which is buffered by the buffer rod 8 and the buffer seat 9 until the top mold 4 and the bottom mold 3 are closed;
[0037] In an embodiment of the present invention, when the controller controls the hydraulic mechanism to drive the top mold 4 to descend, the top mold 4 drives the connecting rods 12 on both sides to move downward together, thereby driving the slider 13 to slide on the gantry 2, and the slider 13 slides down, causing the pressure rod 11 to move downward, and then pushes the connecting plate 7 to squeeze the buffer rod 8 and the buffer seat 9, so as to achieve the purpose of pressure buffering of the top mold 4. Specifically, the connecting plate 7 squeezes the damping rod 15 and the buffer spring 16 to buffer the pressure of the top mold 4. The damping rod 15 achieves the purpose of buffering by squeezing the buffer medium therein. The buffer spring 16 further enhances the buffering effect of the damping rod 15 through its own elastic properties. The buffer airbag 18 is squeezed and deformed by the connecting plate 7 to achieve buffering of the pressure of the top mold 4.
[0038] The S2 feeding mechanism introduces the molten metal solution into the closed mold, and the coolant in the cooling box 19 is introduced into the bottom mold 3 through the circulation pipeline 21 to cool and form the welding positioning bracket;
[0039] In the embodiment of the present invention, the coolant is drawn out of the storage tank 20 through the circulation pipeline 21 and introduced into the bottom mold 3, where it absorbs the heat of the metal solution through the heat transfer effect, so that the metal solution is quickly cooled and shaped to produce a welding positioning bracket.
[0040] The S3 hydraulic mechanism lifts the top mold 4, opens the mold and exposes the welding positioning bracket in the bottom mold 3, and the worker then demoulds and removes the welding positioning bracket.
[0041] The above disclosure is only a preferred embodiment of the forming tooling and method of the welding positioning bracket of the automobile seat armrest shaft of the present invention. Of course, this cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiments and equivalent changes made in accordance with the claims of the present invention are still within the scope of the invention.
Claims
1. A molding tool for welding and positioning brackets of automobile seat armrest shafts, characterized in that ; It includes a processing table, a gantry, a bottom mold, a top mold and a buffer assembly. The gantry is fixedly connected to the processing table and is located on the top of the processing table. The bottom mold is assembled on the top of the processing table. The top mold is set on the top of the bottom mold. The buffer assembly includes a guide press frame, a connecting plate, a buffer rod and a buffer seat. The guide pressure frame is arranged on both sides of the top mold, the connecting plate is assembled on one side of the guide pressure frame, the buffer rod is fixedly connected to the connecting plate and the processing table, and is located between the processing table and the connecting plate, and the buffer seat is fixedly connected to the processing table and is located on the side of the processing table close to the buffer rod.
2. The molding tool for the welding positioning bracket of the automobile seat armrest shaft according to claim 1, It is characterized by: The guide pressure frame includes a sliding rod and a pressure rod. The sliding rod is fixedly connected to the top mold and is slidably connected to the gantry and is located on both sides of the top mold. The pressure rod is fixedly connected to the sliding rod and is located on the side of the sliding rod close to the gantry.
3. The molding tool for welding and positioning bracket of automobile seat armrest shaft according to claim 2, characterized in that ; The sliding rod includes a connecting rod, a slider and a reinforcing rib. The connecting rod is fixedly connected to the top mold and is located on both sides of the top mold. The slider is fixedly connected to the connecting rod and is slidably connected to the gantry and is located between the gantry and the connecting rod. The reinforcing rib is fixedly connected to the connecting rod and is located outside the connecting rod.
4. The molding tool for welding and positioning bracket of the automobile seat armrest shaft according to claim 1, characterized in that ; The buffer rod includes a damping rod and a buffer spring. The damping rod is fixedly connected to the connecting plate and the processing table, and is located between the processing table and the connecting plate. The buffer spring is sleeved on the outside of the damping rod.
5. The molding tool for welding and positioning bracket of automobile seat armrest shaft according to claim 1, characterized in that ; The buffer seat includes a cushion block and a cushion airbag. The cushion block is fixedly connected to the processing table and is located on the side of the processing table close to the gantry. The cushion airbag is fixedly connected to the cushion block and is located on the top of the cushion block.
6. The molding tool for welding and positioning bracket of automobile seat armrest shaft according to claim 1, characterized in that ; The molding tooling of the welding positioning bracket of the automobile seat armrest rotating shaft also includes a cooling box, a storage tank and a circulation pipeline. The cooling box is assembled on the top of the processing table. The storage tank is fixedly connected to the processing table and is located on one side of the processing table. The circulation pipeline is respectively connected to the storage tank, the cooling box and the bottom mold.
7. A method for forming a welding positioning bracket for an automobile seat armrest shaft, applied to a forming tool for the welding positioning bracket for an automobile seat armrest shaft as claimed in any one of claims 1 to 6, characterized in that: The following steps are included: The controller controls the hydraulic mechanism to lower the top mold, which is buffered by the buffer rod and the buffer seat until the top mold and the bottom mold are closed; The feeding mechanism introduces the molten metal solution into the closed mold, and the coolant in the cooling box is introduced into the bottom mold through the circulation pipeline to cool and form the welding positioning bracket; The hydraulic mechanism lifts up the top mold, opens the mold and reveals the welding positioning bracket inside the bottom mold. The worker then demolds and removes the welding positioning bracket.