Blank smelting system for preparing spherical zinc powder and processing method of blank smelting system

Abstract

The blank smelting system for spherical zinc powder preparation comprises smelting system equipment and is characterized in that the smelting system equipment comprises raw material crushing equipment, smelting equipment and packaging and storing equipment, zinc powder raw materials are put into a crusher to be subjected to preliminary crushing treatment, the crusher crushes zinc-containing raw materials to be in reasonable particle sizes, and the raw materials are subjected to secondary crushing treatment; then, the zinc powder raw material is subjected to batching operation, and a batching system is used for mixing mineral powder, coke and a slag former in proportion to prepare particles suitable for smelting; in the coarse crushing area, a hydraulic cylinder drives a laminated plate to apply high pressure to raw materials, primary crushing of large materials is rapidly achieved through cooperation of laminated teeth and a coarse crushing plate, and the follow-up fine crushing burden is reduced; in the fine crushing area, a driving motor drives a fine crushing rod to rotate at a high speed, fine crushing teeth refine materials to the target granularity through shearing and collision effects, the two-layer structure is clear in work division, the crushing efficiency is remarkably improved, and a hydraulic dynamic discharging head monitors the height of the materials in a collecting groove in real time through an induction contact.

Description

Technical Field

[0001] The present invention relates to a zinc powder preparation device and method thereof, and in particular to a billet smelting system for preparing spherical zinc powder and a processing method thereof. Background Art

[0002] Zinc powder particles are produced by atomizing molten zinc or electrolyzing zinc salt solutions. They have controllable particle size and high activity. They serve as the negative electrode material for alkaline batteries, generating electricity through reaction with the electrolyte. They are also used in zinc-rich anti-corrosion coatings, utilizing the principle of cathodic protection to slow metal corrosion. In the chemical industry, they act as reducing agents or catalysts in organic synthesis and rubber vulcanization. Ultrafine zinc powder is also used in the manufacture of fireworks, medical astringents, and sunscreen cosmetics. Its high specific surface area allows for efficient dispersion in reactions, while micron-sized particles balance reactivity with storage stability, resulting in widespread applications in energy, protection, and materials science.

[0003] In the prior art: 202110849148.2 A smelting system, a smelting system, can effectively reduce the acid dissolution loss rate of smelting slag, which is conducive to achieving the purpose of directly recycling the smelting slag. The embodiment of the present application provides a smelting system, including: a first smelting furnace, a second smelting furnace, an auxiliary material storage bin, a feeding unit and a conveying unit. The smelting chamber of the second smelting furnace is connected to the slag outlet of the first smelting furnace, the feeding unit has a lower hopper connected to the smelting chamber of the second smelting furnace, and the conveying unit is located at Between the discharge end of the auxiliary material storage bin and the feed end of the lower hopper, the material in the auxiliary material storage bin is added into the lower hopper, and a second smelting furnace is set at the slag outlet of the first smelting furnace for re-smelting the smelting hot slag produced by smelting in the first smelting furnace; the feeding unit is used to add the auxiliary material in the auxiliary material storage bin to the second smelting furnace to adjust the slag shape of the smelting hot slag, so that the acid solubility loss rate of the smelting slag produced after re-smelting in the second smelting furnace is effectively reduced, which is conducive to achieving the purpose of directly recycling the smelting slag as a resource.

[0004] Although the smelting system in the prior art can adjust the slag shape of the smelting hot slag, so that the acid solubility loss rate of the smelting slag produced after re-smelting in the second smelting furnace is effectively reduced, it is still not possible to continuously and efficiently produce zinc powder. When producing zinc powder, it is not possible to form a large-scale smelting system by multiple continuous operations. Summary of the Invention

[0005] In order to overcome the deficiency of the prior art that a large-scale overall smelting system cannot be formed, the present invention provides a billet smelting system for preparing spherical zinc powder and a processing method thereof.

[0006] The present invention is implemented by the following technical solution: a billet smelting system for preparing spherical zinc powder, including smelting system equipment, characterized in that: the smelting system equipment includes raw material crushing equipment, smelting equipment and packaging and storage equipment;

[0007] (1) Crusher and batching system used in raw material crushing;

[0008] The zinc powder raw material is placed in the crusher for preliminary crushing. The crusher crushes the zinc-containing raw material into a reasonable particle size, and then the zinc powder raw material is batched. The batching system: ore powder, coke, and slag-forming agent are mixed in proportion to form particles suitable for smelting;

[0009] (2) The zinc powder particle smelting system equipment also includes: a roasting furnace: heating the zinc powder particles at high temperature, further strengthening the zinc powder particles after heat treatment, and then performing a reduction process on the zinc powder particles, using a reduction furnace: by adding a reducing agent, relying on the cooperation of the reducing agent and the reduction furnace, relying on the wind input by the fan to pass through the heating resistance wire to form hot air, the hot air reduces the zinc powder particles in the reduction furnace, and then performs electrolysis treatment, and uses an electrolytic cell in the electrolysis treatment: used for electrolytic refining, removing particulate impurities in the zinc powder particles through electrochemical action, and then collecting the zinc powder particles, and using a zinc powder collection hopper for collecting the zinc powder particles. The zinc powder collection hopper is a conical collection hopper for collecting zinc powder particles;

[0010] (3) Packaging and storage equipment for zinc powder particles

[0011] A conical collecting hopper is used to collect zinc powder particles, and a collecting trolley is set below the conical collecting hopper. A storage space is set in the collecting trolley, and the core material particles are placed in the storage space on the collecting trolley. The collecting trolley can be used as a storage device for zinc powder particles for storage, and the storage and transportation are more efficient.

[0012] The equipment used in the raw material crushing is a crusher and a batching system. The crusher is provided with a feed port, and the zinc powder raw material enters the crusher through the feed port. The crusher is provided with a layered crushing area, and the layered crushing area is divided into a coarse crushing area and a fine crushing area. The coarse crushing area is provided with a laminated component, and the laminated component is a laminated plate, and the laminated plate is provided with laminated teeth. The laminated plate is provided with a hydraulic control component, and the hydraulic control component is a hydraulic cylinder. The hydraulic cylinder drives the laminated plate to move. A coarse crushing plate for coarse crushing is provided below the laminated plate, and a plurality of coarse crushing ports are provided on the coarse crushing plate. A fine crushing area is provided below the coarse crushing plate, and a fine crushing rod is provided in the fine crushing area. The fine crushing rod is provided with fine crushing teeth, and the fine crushing rod is provided with a driving component. The driving component is a driving motor, and the driving motor drives the fine crushing rod to move.

[0013] A zinc powder collection area is provided below the fine crushing area, and a collection trough is provided in the zinc powder collection area. A dynamic data acquisition component is provided on one side of the collection trough. The dynamic data acquisition component is a hydraulic dynamic discharging head, and an inductive contact is provided on the hydraulic dynamic discharging head. The inductive contact detects the height of the zinc powder raw material in the collection trough. When the zinc powder raw material accumulates to a suitable position and contacts the inductive contact, the inductive contact triggers the opening and closing door. An inductive valve is provided on the opening and closing door, and the inductive valve controls the opening and closing of the opening and closing door.

[0014] The batching system is a zinc powder batching combination device, and the zinc powder combination device is a zinc powder storage bin. A raw material inlet is provided on the top of the zinc powder storage bin, and initial zinc powder, ore powder raw material, and coke raw material are poured into the raw material inlet, and secondary batching of zinc powder is performed to obtain zinc powder blanks. A blowing system is provided in the zinc powder storage bin, and the blowing system is located inside the zinc powder storage bin. A blowing hollow rod is provided on the blowing system, and an air outlet is provided on the blowing hollow rod. The air outlet blows the zinc powder blanks into the bottom of the zinc powder storage bin, and a magnetic attraction component is provided at the bottom of the zinc powder storage bin, and the magnetic attraction component is a magnetic attraction roller. The magnetic attraction roller and the motor are assembled with each other, and the motor drives the magnetic attraction roller to move. A magnetic attraction core rod is provided in the magnetic attraction roller, and the magnetic attraction roller absorbs iron filings and residues in the zinc powder blank. A slag-making agent is poured into the zinc powder blank that has been magnetically attracted, and the zinc powder blank is formed into zinc powder particles by using the slag-making agent.

[0015] The zinc powder particle roasting furnace performs preliminary roasting, and a roasting component is provided in the roasting furnace, and a roasting area is provided in the roasting furnace. A heating channel is provided on one side of the roasting area, and zinc powder particles are placed in the heating channel. A flame nozzle is provided in the heating channel, and the flame nozzle sprays flames to roast the heating channel. A high-efficiency combustion structure is provided on the heating channel, and a combustion pipe is provided in the high-efficiency combustion structure. Heating oil is injected into the combustion pipe, and a heating area plate is provided on the combustion pipe, and a combustion capillary is provided on the heating area plate. The combustion capillary and the combustion pipe are interconnected, and a bottom fire gathering part is provided on the bottom surface of the heating channel, and the bottom fire gathering part is an arc-shaped fire gathering plate.

[0016] The reduction furnace is provided with a space for placing zinc powder particles, the reduction furnace is provided with multi-layer partitions, the multi-layer partitions are provided with shelf grooves, the shelf grooves are provided with zinc powder particles, the bottom of the reduction furnace is provided with a heating area, the heating area is provided with an assembly isolation net, the assembly isolation net is provided with a plurality of mesh holes, heating resistance wires are provided between the assembly isolation nets, a ventilation duct is provided at the bottom of the heating area, a fan is provided on one side of the ventilation duct, the fan transports air into the channel duct at the bottom of the heating area, the air input by the fan passes through the heating resistance wire to form hot air, and the hot air reduces the zinc powder particles in the reduction furnace, the heating area is provided with a preheating pipe, the preheating pipe introduces heat into the ventilation duct again, a hot air check valve is provided between the preheating pipe and the ventilation duct, and a movable check plate is provided on the hot air check valve.

[0017] The top of the electrolytic cell is provided with a top lifting component, which is a lifting hydraulic cylinder. The lifting hydraulic cylinder is equipped with an electrolytic treatment frame, in which zinc powder particles are placed. The electrolytic cell is provided with an electrolyte, which electrolytically treats the zinc powder particles. The electrolytic cell is provided with an ultrasonic transducer, which releases ultrasonic waves, which perform acoustic wave treatment on the outer surface of the zinc powder particles. The bottom of the electrolytic cell is provided with a guide component, which is a vortex guide vane. A driving motor is provided at the bottom of the vortex guide vane. The vortex guide vane allows the electrolyte to form a vortex, and the electrolyte flows more thoroughly.

[0018] A flotation tank is provided on one side of the electrolytic cell, and a nanofiltration component is provided between the flotation tank and the electrolytic cell. The nanofiltration component is a nanofiltration module, and a multi-layer nanofiber membrane is provided in the nanofiltration module. An aeration pipe is provided in the flotation tank, and a flotation particle module is provided between the aeration pipes. An adsorption die-cast block is embedded in the flotation particle module, and the adsorption die-cast block is a microbial enzyme die-cast block.

[0019] The zinc powder particles treated by the electrolytic cell enter the drying equipment for secondary drying. A high-efficiency drying box is used for drying. A drying platform is provided in the drying box. The zinc powder particles are placed on the drying platform. A drying channel is provided in the drying box. The drying channel is provided along the inner wall of the drying box. Hot air flows into the drying channel. A heat-absorbing filling paint is provided on the inner wall of the drying channel. The heat is further improved by the heat-absorbing filling paint. The zinc powder particles after the heating treatment are collected centrally, and the collection equipment is used for centralized collection.

[0020] A collecting trolley is provided below the conical collecting hopper. A storage space is provided in the collecting trolley. The core material particles are placed in the storage space on the collecting trolley. A test camera is provided on the collecting trolley.

[0021] An operating method of a billet smelting system for preparing spherical zinc powder is as follows:

[0022] The first step is to crush the raw materials using equipment such as a crusher and a batching system. The crusher is used to crush the zinc concentrate or zinc-containing raw materials to a reasonable particle size to ensure the efficiency of subsequent smelting. The batching system is then used to batch the materials. In the batching system, the ore powder, coke, and slag-forming agent are mixed in proportion. The slag-forming agent can be used to agglomerate the crushed zinc powder into granules, so that zinc powder particles can be obtained.

[0023] The second step is to carry out preliminary smelting operations. The smelting system equipment also includes: roasting furnace: the zinc powder particle roasting furnace carries out preliminary roasting, and the roasted zinc powder particles are reduced. The zinc powder particles can be placed in a reduction furnace for treatment. Reduction furnace: by adding a reducing agent, the wind input by the fan passes through the heating resistance wire to form hot air. The hot air reduces the zinc powder particles in the reduction furnace, and then performs electrolysis. Electrolytic cell: used for electrolytic refining, removing impurities in the zinc powder particles through electrochemical action, and the zinc powder particles that have been electrolytically treated are dried for a second time. The zinc powder particles are dried in a drying box and then collected again by a collection device after drying. The collection device uses a zinc powder collection hopper: a conical collection hopper is set at the bottom of the condensation chamber to collect the cooled zinc powder and remove impurities through a screen.

[0024] The third step is packaging and storage. The zinc powder particles are collected using a conical collecting bucket. A collecting cart is set under the conical collecting bucket. The collecting cart is provided with a storage space. The core material particles are placed in the storage space on the collecting cart. The collecting cart is provided with a test camera. The test camera collects surrounding images. The collecting cart is provided with a position chip. The position chip and the operation center cooperate to let the collecting cart go to the predetermined location.

[0025] Compared with the existing technology, (1) the coarse crushing area uses a hydraulic cylinder to drive the laminate to apply high pressure to the raw materials. The cooperation of the laminate teeth and the coarse crushing plate quickly realizes the initial crushing of large pieces of material, reducing the burden of subsequent fine crushing; the fine crushing area is driven by the driving motor to rotate the fine crushing rod at high speed. The fine crushing teeth refine the material to the target particle size through shearing and collision. The two-layer structure has a clear division of labor and significantly improves the crushing efficiency. The hydraulic dynamic discharge head monitors the material height in the collection tank in real time through the induction contact. When the zinc powder accumulates to the set position, it automatically triggers the induction valve to control the opening and closing of the door for discharge, avoiding the problem of material blockage or excessive crushing caused by the traditional fixed discharge port.

[0026] (2) The bottom surface of the heating channel is provided with a bottom fire gathering plate, which has a certain arc shape, so that the flame reflection effect is better, the heat loss to the surrounding environment is reduced, more heat is concentrated on the heating channel itself, and the heat transfer to the roasting area is enhanced. By providing a high-efficiency combustion structure on the heating channel and a heating area plate on the combustion pipe, the heating area plate is provided with a combustion tube to increase the contact area and enhance the heat conduction effect.

[0027] (3) The combination of multi-layer partitions and shelf grooves allows the zinc powder particles to be placed in layers to avoid uneven heating caused by accumulation. At the same time, the arc-shaped guide grooves and gradient openings form a spiral airflow, which enhances the contact efficiency between the hot air and the material and ensures that the reduction reaction is uniform and sufficient. The assembly isolation net adopts a corrugated metal mesh structure, which not only evenly disperses the airflow to ensure the stable operation of the heating resistance wire, but also physically isolates the material to prevent the risk of short circuit. Combined with the layout of the resistance wire for zoned temperature control, it can achieve precise temperature control and extend the life of the equipment. The exhaust waste heat is used to preheat the fresh air and reduce energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic structural diagram of the present invention;

[0029] Figure 2 It is a diagram of a crusher of the present invention;

[0030] Figure 3 It is a batching system diagram of the present invention;

[0031] Figure 4 It is a diagram of a roasting furnace of the present invention;

[0032] Figure 5 It is a reduction furnace diagram of the present invention;

[0033] Figure 6 It is a diagram of the electrolytic cell of the present invention;

[0034] In the figure: 1. Crusher, 2. Batching system, 3. Roasting furnace, 4. Reduction furnace, 5. Electrolytic cell, 11. Feed port, 12. Coarse crushing area, 13. Fine crushing area, 14. Laminate, 15. Hydraulic cylinder, 16. Coarse crushing plate, 17. Fine crushing rod, 18. Fine crushing teeth, 19. Drive motor, 111 Collection tank, 112 Hydraulic dynamic discharge head, 113 Opening and closing door; 21. Raw material inlet, 22 Blowing hollow rod, 23. Air outlet nozzle, 24. Magnetic roller; 31. Heating duct duct, 32. flamethrower, 33. combustion channel, 34. combustion capillary, 41. multi-layer partition, 42. shelf trough, 43. assembly isolation net, 44. heating resistance wire, 45. ventilation duct, 46. fan, 47. preheating duct, 51. lifting hydraulic cylinder, 52. electrolytic treatment frame, 53. ultrasonic transducer, 54. vortex guide vane, 55. drive motor, 56. flotation tank, 57. nanofiltration module, 58. aeration pipe, 59. flotation particle module. DETAILED DESCRIPTION

[0035] The present invention will be further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0036] A billet smelting system for preparing spherical zinc powder, comprising smelting system equipment, characterized in that: the smelting system equipment comprises raw material crushing equipment, smelting equipment and packaging and storage equipment;

[0037] (1) Crusher 1 and batching system 2 used in raw material crushing;

[0038] The zinc powder raw material is placed in the crusher 1 for preliminary crushing. The crusher 1 crushes the zinc-containing raw material to a suitable particle size. Then the zinc powder raw material is batched. The batching system 2: mixes the ore powder, coke, and slag-forming agent in proportion to form particles suitable for smelting;

[0039] (2) The zinc powder particle smelting system equipment also includes: a roasting furnace 3: high-temperature heating of zinc powder particles, the zinc powder particles are further strengthened after heat treatment, and then the zinc powder particles are reduced by a reduction process, using a reduction furnace 4: by adding a reducing agent, relying on the cooperation of the reducing agent and the reduction furnace, relying on the wind input by the fan to pass through the heating resistance wire to form hot air, the hot air is used to reduce the zinc powder particles in the reduction furnace 4, and then electrolysis is carried out. The electrolytic cell 5 is used in the electrolysis process: used for electrolytic refining, removing particulate impurities in the zinc powder particles through electrochemical action, and then collecting the zinc powder particles. The zinc powder collection bucket is used in the collection of zinc powder particles: the zinc powder collection bucket is a conical collection bucket, and the conical collection bucket and the collection trolley are used to collect the zinc powder particles.

[0040] (3) Packaging and storage equipment for zinc powder particles

[0041] A conical collecting bucket is used to collect zinc powder particles, and a collecting trolley is set below the conical collecting bucket. A storage space is set in the collecting trolley, and the core material particles are placed in the storage space on the collecting trolley. The collecting trolley can be used as a storage device for zinc powder particles for storage, and the storage and transportation are more efficient.

[0042] The equipment used in the raw material crushing is a crusher 1 and a batching system 2. The crusher 1 is provided with a feed port 11, and the zinc powder raw material enters the crusher 1 through the feed port 11. The crusher 1 is provided with a layered crushing area, and the layered crushing area is divided into a coarse crushing area 12 and a fine crushing area 13. The coarse crushing area 12 is provided with a laminated component, and the laminated component is a laminated plate 14. The laminated plate 14 is provided with laminated teeth. The laminated plate 14 is provided with a hydraulic control component. The hydraulic control The control component is a hydraulic cylinder 15, which drives the laminate to move. A coarse crushing plate 16 for coarse crushing is provided below the laminate 14. The coarse crushing plate 16 is provided with multiple coarse crushing openings. A fine crushing area is provided below the coarse crushing plate 16. A fine crushing rod 17 is provided in the fine crushing area. The fine crushing rod 17 is provided with fine crushing teeth 18. The fine crushing rod 17 is provided with a driving component, and the driving component is a driving motor 19. The driving motor 19 drives the fine crushing rod to move.

[0043] A zinc powder collection area is provided below the fine crushing area 1, and a collection trough 111 is provided in the zinc powder collection area. A dynamic data acquisition component is provided on one side of the collection trough 111, and the dynamic data acquisition component is a hydraulic dynamic discharging head 112. The hydraulic dynamic discharging head 111 is provided with an induction contact, and the induction contact detects the height of the zinc powder raw material in the collection trough. When the zinc powder raw material accumulates to a suitable position and contacts the induction contact, the induction contact triggers the opening and closing door 113, and the opening and closing door 113 is provided with an induction valve, which controls the opening and closing of the opening and closing door.

[0044] In the coarse crushing area 12, the hydraulic cylinder 15 drives the laminate 14 to apply high pressure to the raw materials. The cooperation between the laminate teeth and the coarse crushing plate 16 quickly realizes the initial crushing of large pieces of material, reducing the burden of subsequent fine crushing; in the fine crushing area 13, the driving motor drives the fine crushing rod to rotate at high speed, and the fine crushing teeth 18 refine the material to the target particle size through shearing and collision. The two-layer structure has a clear division of labor, which significantly improves the crushing efficiency. The hydraulic dynamic discharge head 112 monitors the material height in the collection trough in real time through the induction contact. When the zinc powder accumulates to the set position, it automatically triggers the induction valve to control the opening and closing of the door for discharge, avoiding the problem of material blockage or excessive crushing caused by the traditional fixed discharge port. The material flow dynamically adjusts the discharge rhythm. The layered crushing and dynamic discharge modules are integrated into the integrated equipment. The hydraulic system and the drive motor work together, combined with the precise control of the induction valve to realize the full process automation from feeding, crushing to discharging.

[0045] The batching system 2 is a zinc powder batching assembly device, and the zinc powder combination device is a zinc powder storage bin. A raw material inlet 21 is provided on the top of the zinc powder storage bin. Initial zinc powder, ore powder raw material, and coke raw material are poured into the raw material inlet 21, and secondary batching of zinc powder is performed to obtain zinc powder blanks. A blowing system is provided in the zinc powder storage bin, and the blowing system is located inside the zinc powder storage bin. A blowing hollow rod 22 is provided on the blowing hollow rod 22. The air outlet nozzle 23 blows the zinc powder blank into the bottom of the zinc powder storage bin. The bottom of the zinc powder storage bin is provided with a magnetic attraction component, which is a magnetic attraction roller 24. The magnetic attraction roller 24 and the motor 25 are assembled with each other. The motor 25 drives the magnetic attraction roller 24 to move. A magnetic attraction core rod is provided in the magnetic attraction roller 24. The magnetic attraction roller absorbs the iron filings and residues in the zinc powder blank. A slag-forming agent is poured into the zinc powder blank that has been magnetically attracted, and the slag-forming agent is used to form the zinc powder blank into zinc powder particles.

[0046] The zinc powder storage bin puts initial zinc powder, mineral powder and coke into the material in different areas, and relies on the air flow disturbance of the hollow blowing rod and the air outlet to achieve sufficient mixing and dispersion of the billet, providing a homogenized raw material basis for subsequent smelting. The magnetic roller 24 is driven by a built-in magnetic core rod and a motor, which can automatically absorb magnetic impurities such as iron filings in the zinc powder billet, which not only improves the impurity removal efficiency, but also reduces material loss and ensures the purity of the zinc powder particles. By quantitatively adding slag-forming agents to the billet after impurity removal and using chemical reactions to promote particle bonding and forming, the particle size distribution and structural stability of the zinc powder particles are effectively controlled, while shortening the natural cooling or sintering time, reducing energy consumption and production costs. The entire system, from batching, impurity removal to forming, is linked through mechanized and automated design, reducing manual intervention and improving operational safety and production continuity.

[0047] The zinc powder particle roasting furnace performs preliminary roasting. The roasting furnace 3 is provided with a roasting component, and the roasting furnace is provided with a roasting area. A heating channel 31 is provided on one side of the roasting area. Zinc powder particles are placed in the heating channel 31. A flame nozzle 32 is provided in the heating channel 31. The flame nozzle 32 sprays flames to roast the heating channel. An efficient combustion structure is provided on the heating channel 31. A combustion pipe 33 is provided in the efficient combustion structure. Heating oil is injected into the combustion pipe 33. A heating area plate is provided on the combustion pipe 33. A combustion tube 34 is provided on the heating area plate. The combustion tube 34 and the combustion pipe 33 are interconnected. A bottom fire gathering part is provided on the bottom surface of the heating channel 31, and the bottom fire gathering part is an arc-shaped fire gathering plate 35.

[0048] The bottom surface of the heating channel 31 is provided with a bottom fire gathering plate 35. The bottom fire gathering plate 35 has a certain arc shape, which can make the flame reflection effect better, reduce the heat directly dissipated into the surrounding environment, and allow more heat to be concentrated on the heating channel itself, thereby enhancing the heat transfer to the roasting area. By providing an efficient combustion structure on the heating channel 31, a heating area plate is provided on the combustion pipe 33, and a combustion tube 34 is provided on the heating area plate to increase the contact area, thereby strengthening the heat conduction effect and allowing heat to be more efficiently transferred from the heating channel to the roasting area. Heating oil is injected into the combustion pipe 33. These heating oils can quickly transfer the heat generated by the heating channel to the roasting area, thereby acting as an efficient heat transfer bridge.

[0049] The reduction furnace 4 is provided with a space for placing zinc powder particles, and the reduction furnace is provided with multi-layer partitions. The multi-layer partitions 41 are provided with a shelf 42, and the zinc powder particles are placed in the shelf 42. The reduction furnace 4 is provided with a heating area at the bottom, and an assembly isolation net 43 is provided in the heating area. The assembly isolation net 43 is provided with multiple mesh holes, and heating resistance wires 44 are provided between the assembly isolation nets. A ventilation duct 45 is provided at the bottom of the heating area, and a fan 46 is provided on one side of the ventilation duct 45. The fan 46 transports wind into the channel duct at the bottom of the heating area. The wind input by the fan 46 passes through the heating resistance wire 44 to form hot wind, and the hot wind reduces the zinc powder particles in the reduction furnace. The heating area is provided with a preheating pipe 47, and the preheating pipe 47 introduces heat into the ventilation duct again. A hot air check valve is provided between the preheating pipe 47 and the ventilation duct 45, and a movable check plate is provided on the hot air check valve.

[0050] The combination of the multi-layer partition 41 and the shelf groove 42 allows the zinc powder particles to be placed in layers to avoid uneven heating caused by accumulation. At the same time, the arc-shaped guide groove and the gradient opening design form a spiral airflow, which enhances the contact efficiency between the hot air and the material and ensures that the reduction reaction is uniform and sufficient. The assembly isolation net 43 adopts a corrugated metal mesh structure, which not only evenly disperses the airflow to ensure the stable operation of the heating resistance wire 44, but also physically isolates the material to prevent the risk of short circuit. Combined with the layout of the resistance wire for zoned temperature control, precise temperature control is achieved to extend the life of the equipment. The fresh air is preheated by the waste heat of the exhaust gas to reduce energy consumption. The one-way movable plate of the check valve effectively prevents heat backflow and maintains the temperature field in the furnace stable, achieving the coordinated unity of efficient reduction, energy saving and consumption reduction, stable quality and convenient maintenance.

[0051] The top of the electrolytic cell 5 is provided with a top lifting component, which is a lifting hydraulic cylinder 51. The lifting hydraulic cylinder 51 is equipped with an electrolytic treatment frame 52. Zinc powder particles are placed in the electrolytic treatment frame 52. The electrolytic cell 5 is provided with an electrolyte, and the electrolyte electrolytically treats the zinc powder particles. The electrolytic cell 5 is provided with an ultrasonic transducer 53, which releases ultrasonic waves, and the ultrasonic waves perform acoustic wave treatment on the outer surface of the zinc powder particles. The bottom of the electrolytic cell 5 is provided with a guide component, which is a vortex guide guide vane 54. A driving motor 55 is provided at the bottom of the vortex guide vane 54. The vortex guide vane 54 allows the electrolyte to form a vortex, and the electrolyte flows more thoroughly.

[0052] The electrolytic cell 5 achieves efficient and uniform electrolytic treatment of zinc powder particles and sufficient circulation of the electrolyte by integrating top hydraulic lifting, ultrasonic external surface treatment and bottom vortex diversion system. The top hydraulic cylinder 51 drives the electrolytic frame 52 to rise and fall, facilitating material loading and unloading and position adjustment, and improving operational convenience. The cavitation bubble effect generated by the ultrasonic transducer 53 can remove the oxide layer and impurities on the surface of the zinc powder, enhancing the electrolytic reaction rate and quality consistency. The bottom vortex diversion component drives the blades 54 to rotate through the motor, so that the electrolyte forms a controllable vortex, effectively eliminating the liquid retention area, promoting the timely diffusion of the reaction products and achieving uniform heat distribution, significantly improving the zinc powder removal efficiency and electrolysis uniformity.

[0053] A flotation tank 56 is provided on one side of the electrolytic cell 5, and a nanofiltration component is provided between the flotation tank 56 and the electrolytic cell 5. The nanofiltration component is a nanofiltration module 57, and a multi-layer nanofiber membrane is provided in the nanofiltration module 57. An aeration pipe 58 is provided in the flotation tank 56, and a flotation particle module 59 is provided between the aeration pipes 58. An adsorption die-cast block is embedded in the flotation particle module 59, and the adsorption die-cast block is a microbial enzyme die-cast block.

[0054] The zinc powder particles treated by the electrolytic cell enter the drying equipment for secondary drying. A high-efficiency drying box is used for drying. A drying platform is provided in the drying box. The zinc powder particles are placed on the drying platform. A drying channel is provided in the drying box. The drying channel is provided along the inner wall of the drying box. Hot air flows into the drying channel. A heat-absorbing filling paint is provided on the inner wall of the drying channel. The heat is further improved by the heat-absorbing filling paint. The zinc powder particles after the heating treatment are collected centrally, and the collection equipment is used for centralized collection.

[0055] The zinc powder collecting hopper adopts a conical collecting hopper, a collecting trolley is arranged below the conical collecting hopper, a storage space is arranged in the collecting trolley, the core material particles are placed in the storage space on the collecting trolley, and a test camera is arranged on the collecting trolley.

[0056] An operating method of a billet smelting system for preparing spherical zinc powder is as follows:

[0057] The first step is to crush the raw materials using equipment such as a crusher and a batching system. The crusher is used to crush the zinc concentrate or zinc-containing raw materials to a reasonable particle size to ensure the efficiency of subsequent smelting. The batching system is then used to batch the materials. In the batching system, the ore powder, coke, and slag-forming agent are mixed in proportion. The slag-forming agent can be used to agglomerate the crushed zinc powder into granules, so that zinc powder particles can be obtained.

[0058] The second step is to carry out preliminary smelting operations. The smelting system equipment also includes: roasting furnace: the zinc powder particle roasting furnace carries out preliminary roasting, and the roasted zinc powder particles are reduced. The zinc powder particles can be placed in a reduction furnace for treatment. Reduction furnace: by adding a reducing agent, the wind input by the fan passes through the heating resistance wire to form hot air. The hot air reduces the zinc powder particles in the reduction furnace, and then performs electrolysis. Electrolytic cell: used for electrolytic refining, removing impurities in the zinc powder particles through electrochemical action, and the zinc powder particles that have been electrolytically treated are dried for a second time. The zinc powder particles are dried in a drying box and then collected again by a collection device after drying. The collection device uses a zinc powder collection hopper: a conical collection hopper is set at the bottom of the condensation chamber to collect the cooled zinc powder and remove impurities through a screen.

[0059] The third step is packaging and storage. The zinc powder particles are collected using a conical collecting bucket. A collecting cart is set under the conical collecting bucket. The collecting cart is provided with a storage space. The core material particles are placed in the storage space on the collecting cart. The collecting cart is provided with a test camera. The test camera collects surrounding images. The collecting cart is provided with a position chip. The position chip and the operation center cooperate to let the collecting cart go to the predetermined location.

[0060] The above embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.

Claims

1. A billet smelting system for preparing spherical zinc powder and a processing method thereof, comprising smelting system equipment, characterized in that: The smelting system equipment includes raw material crushing equipment, smelting equipment and packaging and storage equipment; (1) Crusher and batching system used in raw material crushing; The zinc powder raw material is placed in the crusher for preliminary crushing. The crusher crushes the zinc-containing raw material into a reasonable particle size, and then the zinc powder raw material is batched. The batching system: ore powder, coke, and slag-forming agent are mixed in proportion to form particles suitable for smelting; (2) The zinc powder particle smelting system equipment also includes: a roasting furnace: heating the zinc powder particles at high temperature, and further strengthening the zinc powder particles after heat treatment, and then performing a reduction process on the zinc powder particles, using a reduction furnace: by adding a reducing agent, relying on the cooperation of the reducing agent and the reduction furnace, relying on the wind input by the fan to pass through the heating resistance wire to form hot air, the hot air reduces the zinc powder particles in the reduction furnace, and then performs electrolysis treatment, and uses an electrolytic cell in the electrolysis treatment: used for electrolytic refining, removing particulate impurities in the zinc powder particles through electrochemical action, and then collecting the zinc powder particles. A zinc powder collection hopper is used in the collection of zinc powder particles: the zinc powder collection hopper is a conical collection hopper, used for collecting zinc powder particles. (3) Packaging and storage equipment for zinc powder particles A conical collecting bucket is used to collect zinc powder particles, and a collecting trolley is set below the conical collecting bucket. A storage space is set in the collecting trolley, and the core material particles are placed in the storage space on the collecting trolley. The collecting trolley can be used as a storage device for zinc powder particles for storage, and the storage and transportation are more efficient. The equipment used in the raw material crushing is a crusher and a batching system. The crusher is provided with a feed port, and the zinc powder raw material enters the crusher through the feed port. The crusher is provided with a layered crushing area, and the layered crushing area is divided into a coarse crushing area and a fine crushing area. The coarse crushing area is provided with a laminated component, and the laminated component is a laminated plate, and the laminated plate is provided with laminated teeth. The laminated plate is provided with a hydraulic control component, and the hydraulic control component is a hydraulic cylinder. The hydraulic cylinder drives the laminated plate to move. A coarse crushing plate for coarse crushing is provided below the laminated plate, and a plurality of coarse crushing ports are provided on the coarse crushing plate. A fine crushing area is provided below the coarse crushing plate, and a fine crushing rod is provided in the fine crushing area. The fine crushing rod is provided with fine crushing teeth, and the fine crushing rod is provided with a driving component. The driving component is a driving motor, and the driving motor drives the fine crushing rod to move.

2. The billet smelting system for preparing spherical zinc powder according to claim 1, characterized in that: A zinc powder collection area is provided below the fine crushing area, and a collection trough is provided in the zinc powder collection area. A dynamic data acquisition component is provided on one side of the collection trough. The dynamic data acquisition component is a hydraulic dynamic discharging head, and an inductive contact is provided on the hydraulic dynamic discharging head. The inductive contact detects the height of the zinc powder raw material in the collection trough. When the zinc powder raw material accumulates to a suitable position and contacts the inductive contact, the inductive contact triggers the opening and closing door. An inductive valve is provided on the opening and closing door, and the inductive valve controls the opening and closing of the opening and closing door.

3. The billet smelting system for preparing spherical zinc powder according to claim 2, characterized in that: The batching system is a zinc powder batching combination device, and the zinc powder combination device is a zinc powder storage bin. A raw material inlet is provided on the top of the zinc powder storage bin, and initial zinc powder, ore powder raw material, and coke raw material are poured into the raw material inlet, and secondary batching of zinc powder is performed to obtain zinc powder blanks. A blowing system is provided in the zinc powder storage bin, and the blowing system is located inside the zinc powder storage bin. A blowing hollow rod is provided on the blowing system, and an air outlet is provided on the blowing hollow rod. The air outlet blows the zinc powder blanks into the bottom of the zinc powder storage bin, and a magnetic attraction component is provided at the bottom of the zinc powder storage bin, and the magnetic attraction component is a magnetic attraction roller. The magnetic attraction roller and the motor are assembled with each other, and the motor drives the magnetic attraction roller to move. A magnetic attraction core rod is provided in the magnetic attraction roller, and the magnetic attraction roller absorbs iron filings and residues in the zinc powder blank. A slag-making agent is poured into the zinc powder blank that has been magnetically attracted, and the zinc powder blank is formed into zinc powder particles by using the slag-making agent.

4. The billet smelting system for preparing spherical zinc powder according to claim 3, characterized in that: The zinc powder particle roasting furnace performs preliminary roasting, and a roasting component is provided in the roasting furnace, and a roasting area is provided in the roasting furnace. A heating channel is provided on one side of the roasting area, and zinc powder particles are placed in the heating channel. A flame nozzle is provided in the heating channel, and the flame nozzle sprays flames to roast the heating channel. A high-efficiency combustion structure is provided on the heating channel, and a combustion pipe is provided in the high-efficiency combustion structure. Heating oil is injected into the combustion pipe, and a heating area plate is provided on the combustion pipe, and a combustion capillary is provided on the heating area plate. The combustion capillary and the combustion pipe are interconnected, and a bottom fire gathering part is provided on the bottom surface of the heating channel, and the bottom fire gathering part is an arc-shaped fire gathering plate.

5. The billet smelting system for preparing spherical zinc powder according to claim 4, characterized in that: The reduction furnace is provided with a space for placing zinc powder particles, the reduction furnace is provided with multi-layer partitions, the multi-layer partitions are provided with shelf grooves, the shelf grooves are provided with zinc powder particles, the bottom of the reduction furnace is provided with a heating area, the heating area is provided with an assembly isolation net, the assembly isolation net is provided with a plurality of mesh holes, heating resistance wires are provided between the assembly isolation nets, a ventilation duct is provided at the bottom of the heating area, a fan is provided on one side of the ventilation duct, the fan transports air into the channel duct at the bottom of the heating area, the air input by the fan passes through the heating resistance wire to form hot air, and the hot air reduces the zinc powder particles in the reduction furnace, the heating area is provided with a preheating pipe, the preheating pipe introduces heat into the ventilation duct again, a hot air check valve is provided between the preheating pipe and the ventilation duct, and a movable check plate is provided on the hot air check valve.

6. The billet smelting system for preparing spherical zinc powder according to claim 5, characterized in that: The top of the electrolytic cell is provided with a top lifting component, which is a lifting hydraulic cylinder. The lifting hydraulic cylinder is equipped with an electrolytic treatment frame, in which zinc powder particles are placed. The electrolytic cell is provided with an electrolyte, which electrolytically treats the zinc powder particles. The electrolytic cell is provided with an ultrasonic transducer, which releases ultrasonic waves, which perform acoustic wave treatment on the outer surface of the zinc powder particles. The bottom of the electrolytic cell is provided with a guide component, which is a vortex guide vane. A driving motor is provided at the bottom of the vortex guide vane. The vortex guide vane allows the electrolyte to form a vortex, and the electrolyte flows more thoroughly.

7. The billet smelting system for preparing spherical zinc powder according to claim 6, characterized in that: A flotation tank is provided on one side of the electrolytic cell, and a nanofiltration component is provided between the flotation tank and the electrolytic cell. The nanofiltration component is a nanofiltration module, and a multi-layer nanofiber membrane is provided in the nanofiltration module. An aeration pipe is provided in the flotation tank, and a flotation particle module is provided between the aeration pipes. An adsorption die-cast block is embedded in the flotation particle module, and the adsorption die-cast block is a microbial enzyme die-cast block.

8. The billet smelting system for preparing spherical zinc powder according to claim 7, characterized in that: The zinc powder particles treated by the electrolytic cell enter the drying equipment for secondary drying. A high-efficiency drying box is used for drying. A drying platform is provided in the drying box. The zinc powder particles are placed on the drying platform. A drying channel is provided in the drying box. The drying channel is provided along the inner wall of the drying box. Hot air flows into the drying channel. A heat-absorbing filling paint is provided on the inner wall of the drying channel. The heat is further improved by the heat-absorbing filling paint. The zinc powder particles after the heating treatment are collected centrally, and the collection equipment is used for centralized collection.

9. The billet smelting system for preparing spherical zinc powder according to claim 8, characterized in that: A collecting trolley is provided below the conical collecting hopper. A storage space is provided in the collecting trolley. The core material particles are placed in the storage space on the collecting trolley. A test camera is provided on the collecting trolley.

10. The method for processing a billet smelting system for preparing spherical zinc powder according to claim 1, characterized in that: The first step is to crush the raw materials using equipment such as a crusher and a batching system. The crusher is used to crush the zinc concentrate or zinc-containing raw materials to a reasonable particle size to ensure the efficiency of subsequent smelting. The batching system is then used to batch the materials. In the batching system, the ore powder, coke, and slag-forming agent are mixed in proportion. The slag-forming agent can be used to agglomerate the crushed zinc powder into granules, so that zinc powder particles can be obtained. The second step is to carry out preliminary smelting operations. The smelting system equipment also includes: roasting furnace: the zinc powder particle roasting furnace carries out preliminary roasting, and the roasted zinc powder particles are reduced. The zinc powder particles can be placed in a reduction furnace for treatment. Reduction furnace: by adding a reducing agent, the wind input by the fan passes through the heating resistance wire to form hot air. The hot air reduces the zinc powder particles in the reduction furnace, and then performs electrolysis. Electrolytic cell: used for electrolytic refining, removing impurities in the zinc powder particles through electrochemical action, and the zinc powder particles that have been electrolytically treated are dried for a second time. The zinc powder particles are dried in a drying box and then collected again by a collection device after drying. The collection device uses a zinc powder collection hopper: a conical collection hopper is set at the bottom of the condensation chamber to collect the cooled zinc powder and remove impurities through a screen. The third step is packaging and storage. The zinc powder particles are collected using a conical collecting bucket. A collecting cart is set under the conical collecting bucket. The collecting cart is provided with a storage space. The core material particles are placed in the storage space on the collecting cart. The collecting cart is provided with a test camera. The test camera collects surrounding images. The collecting cart is provided with a position chip. The position chip and the operation center cooperate to let the collecting cart go to the predetermined location.

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