Assembly production equipment of vehicle control unit
Through the mechanized sealing ring installation and gluing process, the problems of inaccurate sealing ring installation and uneven sealing glue application of the vehicle controller are solved, and the sealing performance is improved.
Patent Information
- Application Number
- CN202510684632.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-26
- Publication Date
- 2025-09-23
AI Technical Summary
The existing vehicle controller has problems such as inaccurate manual operation, bubble formation and waste of sealant during the installation of sealing rings and application of sealant, which affects the sealing performance.
The sealing ring is installed by suction cup in a mechanized way, and the flat groove and scraping groove are used in conjunction with a glue gun to achieve uniform application and recovery of the sealant, combined with a cooling structure to prevent the glue from flowing.
The accurate positioning of the sealing ring and the uniform coating of the sealant are achieved, which avoids the waste of the glue and the formation of bubbles and improves the sealing performance.
Smart Images

Figure CN120680281A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of vehicle controller production equipment, and in particular to assembly production equipment for vehicle controllers. Background Art
[0002] As a core component of electric vehicles, vehicle controllers are widely used in the new energy vehicle industry. Due to the harsh operating environment of electric vehicles, the housing of the vehicle controller is required to be dustproof, waterproof, oil-proof, and have excellent electromagnetic compatibility.
[0003] In the design of existing vehicle controllers, in order to provide a better user experience, a 4G antenna is installed outside the shell to realize functions such as remote communication. Regardless of whether the antenna is installed on the internal circuit board or on the shell, a hole needs to be opened in the shell to expose the antenna, so a seal is required to provide dust and water protection.
[0004] In order to achieve sealing at the antenna position, the usual practice is to use a sealing ring in combination with sealant. This process is generally done manually, which may result in the sealing ring not being installed properly. In addition, when applying the sealant subsequently, in order to ensure the sealing quality, it will be applied excessively, and then the excess colloid will be manually scraped off. During the scraping process, the colloid will be repeatedly scraped, which will cause air to mix into the sealant, forming bubbles, affecting the sealing performance of the sealant. At the same time, excessive application will also cause waste. Summary of the Invention
[0005] The object of the present invention is to provide an assembly production device for a vehicle controller to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: an assembly production device for a vehicle controller, comprising a bottom bracket, the bottom bracket being provided with a conveyor belt for conveying the housing of the vehicle controller, and a feeding structure being provided on the rear side of the bottom bracket;
[0007] The feeding structure includes a vibrating feeder and a feeding plate, wherein the feeding plate is mounted on the vibrating feeder, and the end of the feeding plate is connected to the mounting structure;
[0008] The mounting structure includes a suction cup and a moving structure, and the moving structure is used to drive the suction cup to move and mount the sealing ring on the housing;
[0009] The bottom bracket is also provided with a gluing structure, which includes a gluing gun and a rotating structure. The rotating structure is used to drive the gluing gun to rotate, and the gluing gun applies sealant to the sealing ring through the gluing tube. A cooling structure is also provided on the side of the gluing structure, and an auxiliary structure is provided at the bottom of the gluing tube.
[0010] The auxiliary structure includes a flattening groove and a glue scraping groove, wherein the flattening groove is used to help the sealing ring maintain flatness, and the glue scraping groove is used to remove excess sealant;
[0011] A positioning structure is provided on the outer side of the conveyor belt, and the positioning structure is fixedly mounted on the bottom bracket. The positioning structure includes a push plate and a push rod, and the push plate can push the shell onto the side wall of the conveyor belt.
[0012] Preferably, a feeding track is provided on the feeding plate, and a slider track is provided at the end of the feeding track and is arranged perpendicularly thereto. A slider is slidingly arranged in the slider track, and the slider is connected to the output shaft of cylinder one. Cylinder one is fixedly mounted on the feeding plate, and a groove for accommodating a sealing ring is provided on the slider.
[0013] Preferably, the suction cup is fixedly mounted on the bottom of a suction cup fixing plate, and the suction cup fixing plate is fixedly mounted on the mobile structure.
[0014] Preferably, the movable structure includes cylinder 2, a transverse rail and a mounting bracket, the output shaft of cylinder 2 is connected to the connecting plate, cylinder 2 is fixedly mounted on a cylinder mounting seat, the cylinder mounting seat is mounted on the transverse rail and can be driven to move by the transverse rail, the transverse rail is mounted on the mounting bracket, and the mounting bracket is mounted on the bottom bracket.
[0015] Preferably, the rotating structure includes a motor, a rocker arm, and a circular hole plate. The motor is mounted on the circular hole plate through a motor bracket. One end of the rocker arm is fixedly connected to the output shaft of the motor, and the other end is connected to the top of the glue gun. The circular hole plate is fixedly mounted on the vertical track, the vertical track is mounted on the horizontal track, the horizontal track is fixedly mounted on the track bracket, and the track bracket is mounted on the bottom bracket. The circular hole plate is provided with a circular hole to provide guidance for the movement of the glue gun.
[0016] Preferably, the flat groove and the scraping groove are both arranged at the bottom of the glue coating tube and the height of the flat groove in the vertical direction is 1-2 mm lower than the height of the scraping groove.
[0017] Preferably, a suction hole is provided at the top of the scraper groove, a closed chamber is provided above the flat groove and the scraper groove, a suction tube is provided on the side of the closed chamber, a micro motor is provided above the closed chamber, and a dial is connected to the output shaft of the micro motor.
[0018] Preferably, the cooling structure includes an injection block, cylinder three, and cylinder four. The injection block is provided with an injection hole and is connected to the output shaft of cylinder three through a connecting block. The cylinder three is connected to the output shaft of cylinder four through a seat plate. The cylinder four is installed on the conveyor belt through a base.
[0019] Preferably, the push rod is mounted on the bottom bracket via a push plate bracket.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1. The invention can mechanically install the sealing ring on the housing through the provided suction cup, and at the same time, with the provided flat groove, the sealing ring can be pressed on the housing smoothly and without gaps;
[0022] 2. The scraping grooves in this invention can help the sealant applied to the surface of the sealing ring to obtain a uniform thickness of sealant coating while ensuring a sufficient amount of sealant, thereby achieving uniform adhesion, preventing waste of sealant and smoothing the sealant surface;
[0023] 3. The set dial can help to discharge the air in the recovered glue liquid, so as to avoid the recycled glue liquid containing air and affecting the subsequent use of the glue liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the structure of the present invention;
[0025] Figure 2 A top view of the present invention;
[0026] Figure 3 This is the main view of the present invention;
[0027] Figure 4 This is a schematic diagram of the installation structure of the present invention;
[0028] Figure 5 This is a schematic diagram of the gluing structure and cooling structure of the present invention;
[0029] Figure 6 for Figure 5 A magnified view of the structure at inner A;
[0030] Figure 7 This is a schematic diagram of the auxiliary structure of the present invention;
[0031] Figure 8 This is a cross-sectional structural diagram of the auxiliary structure.
[0032] In the figure: 1- bottom bracket; 2- conveyor belt; 3- feeding structure; 31- vibrating feeder; 32- feeding plate; 321- feeding track; 322- slider track; 33- slider; 34- cylinder 1; 4- mounting structure; 41- suction cup; 411- suction cup fixing plate; 42- moving structure; 421- cylinder 2; 422- transverse track; 423- mounting bracket; 424- connecting plate; 425- cylinder mounting seat; 5- gluing structure; 51- gluing gun; 52- rotating structure; 521- Motor; 522-rocker; 523-hole plate; 524-motor bracket; 53-glue-applying tube; 54-vertical track; 55-horizontal track; 56-track bracket; 6-auxiliary structure; 61-flattening groove; 62-glue-squeegee groove; 621-suction hole; 63-sealing chamber; 64-suction tube; 65-micromotor; 66-push wheel; 7-cooling structure; 71-injection block; 72-cylinder three; 73-cylinder four; 8-positioning structure; 81-push plate; 82-push rod; 83-push plate bracket; DETAILED DESCRIPTION
[0033] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0034] See also Figures 1 to 8 The present invention provides a technical solution: an assembly production device for a vehicle controller, comprising a bottom bracket 1, wherein the bottom bracket 1 is provided with a conveyor belt 2, wherein the conveyor belt 2 is used to transport a housing 100 of the vehicle controller, and a feeding structure 3 is provided on the rear side of the bottom bracket 1;
[0035] In this embodiment, the feeding structure 3 includes a vibrating feeder 31 and a feeding plate 32. The feeding plate 32 is mounted on the vibrating feeder 31. The end of the feeding plate 32 is connected to the mounting structure 4. The vibrating feeder 31 vibrates and feeds the sealing ring, so that the sealing ring is transported to the mounting structure 4 through the feeding plate 32.
[0036] In this embodiment, the mounting structure 4 includes a suction cup 41 and a moving structure 42. The moving structure 42 is used to drive the suction cup 41 to move and mount the sealing ring on the housing 100. The suction cup 41 grabs the sealing ring, and the moving structure 42 drives the suction cup 41 to move, thereby moving and mounting the sealing ring on the housing 100.
[0037] In this embodiment, the bottom bracket 1 is further provided with a gluing structure 5, which includes a gluing gun 51 and a rotating structure 52. The rotating structure 52 is used to drive the gluing gun 51 to rotate, and the gluing gun 51 applies sealant to the sealing ring through a gluing tube 53. A cooling structure 7 is also provided on the side of the gluing structure 5. An auxiliary structure 6 is provided at the bottom of the gluing tube 53. The glue is continuously applied to the sealing ring by the gluing gun 51. The gluing gun 51 is driven by the rotating structure 52 to rotate, thereby achieving comprehensive gluing of the sealing ring.
[0038] In this embodiment, the auxiliary structure 6 includes a flattening groove 61 and a glue scraping groove 62. The flattening groove 61 is used to help the sealing ring remain flat, and the glue scraping groove 62 is used to remove excess sealant. The flattening groove 61 can press the sealing ring downward when following the rotation of the glue coating tube 53, so that the sealing ring can fit the housing 100. The glue scraping groove 62 can evenly apply the sprayed glue on the sealing ring by scraping when following the rotation of the glue coating tube 53, and can also recover excess glue.
[0039] In this embodiment, a positioning structure 8 is provided on the outer surface of the conveyor belt 2, and the positioning structure 8 is fixedly mounted on the bottom bracket 1. The positioning structure 8 includes a push plate 81 and a push rod 82. The push plate 81 can push the shell 100 onto the side wall of the conveyor belt 2. The push plate 81 can help position the shell 100 to prevent deviation in the installation of the sealing ring.
[0040] In this embodiment, a feeding track 321 is provided on the feeding plate 32, and a slider track 322 is provided at the end of the feeding track 321 perpendicularly arranged thereto, and a slider 33 is slidingly arranged in the slider track 322, and the slider 33 is connected to the output shaft of the cylinder 1 34, and the cylinder 1 34 is fixedly mounted on the feeding plate 32, and a groove for accommodating a sealing ring is provided on the slider 33. The sealing ring is moved into the feeding track 321 by vibrating the feeder 31, and the slider 33 is controlled by the cylinder 1 34 to align with the feeding track 321 through the groove on the slider 33, so that the sealing ring can enter the slider 33, and then the slider 33 is pushed by the cylinder 1 34 to stagger the groove and the feeding track 321, and the sealing ring is grabbed by the suction cup 41.
[0041] In this embodiment, the suction cup 41 is fixedly mounted on the bottom of a suction cup fixing plate 411, and the suction cup fixing plate 411 is fixedly mounted on a movable structure 42. The movable structure 42 includes a second cylinder 421, a transverse track 422, and a mounting bracket 423. The output shaft of the second cylinder 421 is connected to a connecting plate 424. The second cylinder 421 is fixedly mounted on a cylinder mounting seat 425. The cylinder mounting seat 425 is mounted on the transverse track 422 and can be driven to move by the transverse track 422. The transverse track 422 is mounted on the mounting bracket 423, and the mounting bracket 423 is mounted on the bottom bracket 1. The transverse track 422 can help the suction cup 41 to remove the sealing ring from the slider 33, and the second cylinder 421 can help the suction cup 41 to place the sealing ring on the housing 100.
[0042] In this embodiment, the rotating structure 52 includes a motor 521, a rocker arm 522, and a circular hole plate 523. The motor 521 is installed on the circular hole plate 523 through a motor bracket 524. One end of the rocker arm 522 is fixedly connected to the output shaft of the motor 521, and the other end is connected to the top of the glue gun 51. The circular hole plate 523 is fixedly installed on the vertical track 54, and the vertical track 54 is installed on the transverse track 55. The transverse track 55 is fixedly installed on the track bracket 56, and the track bracket 56 is installed on the bottom bracket 1. The circular hole plate 523 is provided with a circular hole to provide a guide for the movement of the glue gun 51. Driven by the motor 521, the rocker arm 522 can drive the glue gun 51 to rotate in the circular hole close to the inner wall of the circular hole, realizing circular movement, and sealant can be applied on the top of the circular sealing ring during movement.
[0043] In this embodiment, the flat groove 61 and the scraper groove 62 are both arranged at the bottom of the glue coating tube 53 and the height of the flat groove 61 in the vertical direction is 1-2 mm lower than the height of the scraper groove 62. The height is set according to the required amount of glue so that the glue forms a glue layer of corresponding thickness on the surface of the sealing ring.
[0044] In this embodiment, a suction hole 621 is provided at the top of the scraper groove 62, a closed chamber 63 is provided above the flat groove 61 and the scraper groove 62, a suction tube 64 is provided on the side of the closed chamber 63, and a micro motor 65 is provided above the closed chamber 63. A thumb wheel 66 is connected to the output shaft of the micro motor 65. The excess glue scraped off during the rotation of the scraper groove 62 will enter the closed chamber 63 through the suction hole 621. Under the action of the thumb wheel 66 driven by the micro motor 65, the air that may be mixed in the glue will be continuously discharged. Since the suction tube 64 will keep the internal environment of the closed chamber 63 in a slightly negative pressure state, at the same time, the suction tube 64 is located in the upper half of the closed chamber, the glue and gas reaching this position will be extracted.
[0045] In this embodiment, the cooling structure 7 includes an injection block 71, a cylinder three 72, and a cylinder four 73. The injection block 71 is provided with an injection hole and is connected to the output shaft of the cylinder three 72 through a connecting block. The cylinder three 72 is connected to the output shaft of the cylinder four 73 through a seat plate. The cylinder four 73 is installed on the conveyor belt 2 through a base. The cooling gas is sprayed toward the sealing ring through the injection block 71, which can reduce the surface temperature of the glue and make it difficult to flow.
[0046] In this embodiment, the push rod 82 is mounted on the bottom bracket 1 via a push plate bracket 83 .
[0047] Working principle: When in use, first move the shell 100 to the conveyor belt 2 until it stops at the designated position, and keep the shell in a fixed position through the push plate 81, then pick up the sealing ring through the suction cup 41 and install it on the shell 100, and then continue to move to the bottom of the glue gun 51, and use the glue gun 51 to apply glue on the surface of the sealing ring. During the gluing process, the glue is applied and recovered through the scraping groove 62.
[0048] It is understood from common technical knowledge that the present invention may be implemented by other embodiments that do not depart from its spirit or essential features. Therefore, the embodiments disclosed above are, in all respects, merely illustrative and not exclusive. All modifications within the scope of the present invention or equivalent to the scope of the present invention are intended to be encompassed by the present invention.
Claims
1. A vehicle controller assembly production equipment, characterized by: The invention comprises a bottom bracket (1), wherein the bottom bracket (1) is provided with a conveyor belt (2), and the conveyor belt (2) is used to transport a housing (100) of a vehicle controller, and a feeding structure (3) is provided on the rear side of the bottom bracket (1); The feeding structure (3) comprises a vibrating feeder (31) and a feeding plate (32), wherein the feeding plate (32) is mounted on the vibrating feeder (31), and the end of the feeding plate (32) is connected to the mounting structure (4); The mounting structure (4) includes a suction cup (41) and a moving structure (42), wherein the moving structure (42) is used to drive the suction cup (41) to move and mount the sealing ring on the housing (100); The bottom bracket (1) is further provided with a glue coating structure (5), the glue coating structure (5) comprising a glue coating gun (51) and a rotating structure (52), the rotating structure (52) being used to drive the glue coating gun (51) to rotate, the glue coating gun (51) coating the sealing glue on the sealing ring through the glue coating tube (53), the side of the glue coating structure (5) is further provided with a cooling structure (7), and the bottom of the glue coating tube (53) is provided with an auxiliary structure (6); The auxiliary structure (6) comprises a flattening groove (61) and a glue scraping groove (62), wherein the flattening groove (61) is used to help the sealing ring maintain flatness, and the glue scraping groove (62) is used to remove excess sealant; A positioning structure (8) is provided on the outer side of the conveyor belt (2), and the positioning structure (8) is fixedly mounted on the bottom bracket (1). The positioning structure (8) includes a push plate (81) and a push rod (82), and the push plate (81) can push the shell (100) onto the side wall of the conveyor belt (2).
2. The vehicle controller assembly production equipment according to claim 1, characterized in that: The feeding plate (32) is provided with a feeding track (321), the end of the feeding track (321) is provided with a slider track (322) arranged perpendicularly thereto, a slider (33) is slidably arranged in the slider track (322), the slider (33) is connected to the output shaft of the cylinder (34), the cylinder (34) is fixedly mounted on the feeding plate (32), and the slider (33) is provided with a groove for accommodating a sealing ring.
3. The vehicle controller assembly production equipment according to claim 1, characterized in that: The suction cup (41) is fixedly mounted on the bottom of a suction cup fixing plate (411), and the suction cup fixing plate (411) is fixedly mounted on the mobile structure (42).
4. The vehicle controller assembly production equipment according to claim 1, characterized in that: The movable structure (42) comprises a second cylinder (421), a transverse track (422) and a mounting bracket (423); the output shaft of the second cylinder (421) is connected to a connecting plate (424); the second cylinder (421) is fixedly mounted on a cylinder mounting seat (425); the cylinder mounting seat (425) is mounted on the transverse track (422) and can be driven to move by the transverse track (422); the transverse track (422) is mounted on the mounting bracket (423); and the mounting bracket (423) is mounted on the bottom bracket (1).
5. The vehicle controller assembly production equipment according to claim 1, characterized in that: The rotating structure (52) comprises a motor (521), a rocker arm (522), and a circular hole plate (523). The motor (521) is mounted on the circular hole plate (523) via a motor bracket (524). One end of the rocker arm (522) is fixedly connected to the output shaft of the motor (521), and the other end is connected to the top of the glue gun (51). The circular hole plate (523) is fixedly mounted on a vertical track (54). The vertical track (54) is mounted on a transverse track (55). The transverse track (55) is fixedly mounted on a track bracket (56). The track bracket (56) is mounted on the bottom bracket (1). The circular hole plate (523) is provided with a circular hole for providing a guide for the movement of the glue gun (51).
6. The vehicle controller assembly production equipment according to claim 1, characterized in that: The flattening groove (61) and the scraping groove (62) are both arranged at the bottom of the glue coating tube (53), and the height of the flattening groove (61) in the vertical direction is 1-2 mm lower than the height of the scraping groove (62).
7. The vehicle controller assembly production equipment according to claim 1, characterized in that: A suction hole (621) is provided at the top of the scraping groove (62), a closed chamber (63) is provided above the flattening groove (61) and the scraping groove (62), a suction pipe (64) is provided on the side of the closed chamber (63), a micro motor (65) is provided above the closed chamber (63), and a dial wheel (66) is connected to the output shaft of the micro motor (65).
8. The vehicle controller assembly production equipment according to claim 1, characterized in that: The cooling structure (7) includes an injection block (71), a cylinder three (72), and a cylinder four (73). The injection block (71) is provided with an injection hole and is connected to the output shaft of the cylinder three (72) through a connecting block. The cylinder three (72) is connected to the output shaft of the cylinder four (73) through a seat plate. The cylinder four (73) is installed on the conveyor belt (2) through a base.
9. The vehicle controller assembly production equipment according to claim 1, characterized in that: The push rod (82) is mounted on the bottom bracket (1) via a push plate bracket (83).