Mascot special-shaped surface three-dimensional embossment device and engraving method thereof

Abstract

The invention belongs to the technical field of embossment, and particularly relates to a mascot special-shaped face three-dimensional embossment device which comprises a horizontally-arranged embossment base plate, a plurality of supporting pieces are fixedly connected to one end of the embossment base plate, an equipment frame is arranged at the other end of the embossment base plate, and the equipment frame comprises two symmetrically-arranged first supporting plates; the two first supporting plates are vertically arranged, a horizontally-arranged second supporting plate is fixedly connected between the two first supporting plates, a first movable track is arranged between the two first supporting plates, and a movable embossment body is slidably connected to the first movable track; two symmetrically-arranged raw material fixing mechanisms are arranged on the embossment base plate. Raw materials are fixed flexibly and accurately, and the device is suitable for special-shaped raw materials of different sizes; the engraving track is accurately controlled, and the complex machining requirement is met; waste is automatically recycled, and the environment is kept clean; all parts are well matched, the process is orderly, and efficiency and quality are improved.

Description

Technical Field

[0001] The invention belongs to the technical field of relief sculpture, and in particular relates to a three-dimensional relief sculpture device for a mascot with a special-shaped surface and a carving method thereof. Background Art

[0002] Three-dimensional relief is a form of artistic expression that combines both flatness and three-dimensionality by carving, shaping, and other techniques on a flat or semi-three-dimensional base, so that images of people, animals, scenery, patterns, etc. are partially raised above the base surface. It is located between pure flat art and pure three-dimensional sculpture. It relies on the flatness of the base as a compositional framework, and creates spatial depth through the ups and downs of the image, allowing the viewer to experience a strong three-dimensional effect from a specific angle. Its core characteristics are reflected in its spatial properties, viewing angle limitations, and process diversity: the image does not exist completely independently from the base, but maintains a partial connection with the base. The height of the raised part determines the strength of the three-dimensional effect. For example, the raised height of a shallow relief is relatively low, close to a plane, while the raised height of a high relief is relatively high. Some images can even approach the three-dimensionality of a round sculpture. The processing of three-dimensional relief mainly relies on a three-dimensional relief device.

[0003] The existing three-dimensional relief device has poor adaptability to raw materials and is unable to accommodate the stable clamping of materials of different widths, thicknesses and special shapes. The engraving trajectory control accuracy is insufficient, making it difficult to achieve precise alignment and three-dimensional relief processing of special-shaped surfaces. The waste recycling efficiency is low and manual cleaning is required, and automated centralized storage cannot be achieved. The device components are loosely matched, the operating process is chaotic, and the processing stability, reliability and efficiency are low. Therefore, we propose a three-dimensional relief device for special-shaped surfaces of mascots and its engraving method to solve the above problems. Summary of the Invention

[0004] The purpose of the present invention is to provide a three-dimensional relief device for special-shaped surfaces of mascots and a carving method thereof, which can adapt to special-shaped raw materials of different sizes; the carving trajectory is precisely controlled to meet complex processing requirements; waste materials are automatically recycled to keep the environment clean; the various components are well coordinated, the process is orderly, and efficiency and quality are improved.

[0005] The technical solutions adopted by the present invention are as follows: A three-dimensional relief device for a mascot's irregularly shaped face comprises a horizontally arranged relief chassis, one end of the relief chassis is fixedly connected to a plurality of support members, and the other end of the relief chassis is provided with an equipment frame, the equipment frame comprises two symmetrically arranged first support plates, and the two first support plates are both vertically arranged, a horizontally arranged second support plate is fixedly connected between the two first support plates, a first movable track is provided between the two first support plates, and a movable relief body is slidably connected to the first movable track, and two symmetrically arranged raw material fixing mechanisms are provided on the relief chassis.

[0006] In a preferred embodiment, the movable relief body includes a vertically arranged first mounting plate, one end of the first mounting plate is fixedly connected to the first support plate, and the other end of the first mounting plate is fixedly connected to the second support plate, two symmetrically arranged first sliders are fixedly connected to the side wall of the first mounting plate, and the two first sliders are matched with the first movable track, two symmetrically arranged second movable tracks are provided on the side wall of the first mounting plate, and the two second movable tracks are both vertically arranged, the two second movable rails are slidably connected to the second sliders, and the two second sliders are commonly connected to the third support plate, the side wall of the third support plate is clamped with a mounting ring, the mounting ring is sleeved with a first driver, and the output end of the first driver is connected to an electric embossing machine, and the output end of the electric embossing machine is connected to an engraving head.

[0007] In a preferred embodiment, a second driver is provided on the side wall of the first support plate, an output end of the second driver passes through the side wall of the first support plate and is connected to a first driving rod, and the first driving rod is matched with the first mounting plate.

[0008] In a preferred embodiment, a third driver is provided on the first support plate, the output end of the third driver passes through the side wall of the first support plate and is connected to the second drive rod, and the second drive rod is matched with the third support plate, and a limiting ring is provided on the side wall of the second support plate, and the limiting ring is matched with the second drive rod.

[0009] In a preferred embodiment, the raw material fixing mechanism includes a vertically arranged fixed plate, and two symmetrically arranged limiting columns are fixedly connected to the side wall of the fixed plate, and the two limiting columns are jointly sleeved with a horizontally arranged first movable plate, the first movable plate is a hollow structure, and two symmetrically arranged second movable plates are inserted in the first movable plate, and the opposite ends of the two second movable plates are both inserted through the side wall of the first movable plate, and the opposite ends of the two second movable plates are both provided with a fixed body.

[0010] In a preferred embodiment, the fixed body includes a first electric telescopic rod, which is a hollow structure. A second electric telescopic rod is inserted into the first electric telescopic rod, and a clamping plate is clamped on the second electric telescopic rod.

[0011] In a preferred embodiment, a waste collecting trough is provided on the embossed chassis, and the waste collecting trough is located between two fixed plates. Two symmetrically arranged guide plates are provided in the waste collecting trough, and both guide plates are inclined.

[0012] In a preferred embodiment, a fourth driver is provided on the first movable plate, and the output end of the fourth driver passes through the side wall of the first movable plate and is connected to a rotating shaft. The rotating shaft is located between the two second movable plates, and the rotating shaft passes through the side wall of the first movable plate. A gear is sleeved on the rotating shaft, and the side walls on the opposite side of the two second movable plates are provided with tooth grooves that mesh with the gears.

[0013] In a preferred embodiment, the side walls of the two second movable plates are fixedly connected with movable rods, and the side walls of the first movable plate are provided with movable openings that match the two movable rods, the two movable rods are set through the movable openings, and the side walls of the first movable plate are provided with first clips that match the two movable rods, and the two limiting columns are provided with second clips, and the two second clips are matched with the first movable plate.

[0014] A method for carving a mascot special-shaped surface three-dimensional relief device, the carving method comprising the following steps: Step 1. Raw material positioning: Place the raw material to be processed accurately in the processing area between the two fixed plates, ensuring that it is in the initial processing reference position; Step 2. Side clamping and fixation: The drive device is activated to drive the transmission mechanism. The gear meshing transmission realizes the relative displacement of the two side movable plates, driving the clamping assembly to complete the side clamping of materials of different widths. At the same time, the multi-stage telescopic drive unit is used to adjust the clamping assembly position to complete the adaptation and fixation of materials of different thicknesses in the horizontal dimension. Step 3. Multi-dimensional fixation calibration: Auxiliary guide components are used to achieve precise displacement adjustment of the movable plate. The buckle positioning mechanism is used to calibrate the fixed height of the raw material in the vertical direction. Combined with the horizontal clamping position adjustment, it achieves all-round and stable clamping of special-shaped raw materials. Step 4. Engraving trajectory control: The horizontal drive module drives the engraving actuator to perform linear displacement along the horizontal track, and the vertical drive module is simultaneously activated to control the engraving component to complete elevation adjustment along the longitudinal track. Through two-dimensional linkage control, the engraving tool is accurately aligned with the raw material processing surface to execute the three-dimensional relief processing process; Step 5. Centralized recycling of waste: The debris generated during the processing is naturally settled into the bottom collection tank through the drainage effect of the inclined guide structure, realizing the automated centralized collection of processing waste.

[0015] The technical effects achieved by the present invention are: In terms of material fixation, the device's material fixing mechanism is designed to be flexible and precise. The gear meshing transmission realizes the relative displacement of the two-sided movable plates, which can adapt to materials of different widths. Combined with the multi-stage telescopic drive unit (the first electric telescopic rod and the second electric telescopic rod), it can adapt and fix materials of different thicknesses in the horizontal dimension, greatly enhancing the compatibility with material sizes. At the same time, with the help of auxiliary guide components and snap positioning mechanisms, the material fixing height can be calibrated in the vertical direction. Combined with the horizontal clamping position adjustment, it can achieve all-round and stable clamping of special-shaped materials, ensuring that the materials will not be displaced during the engraving process, providing a solid foundation for precise engraving. During the engraving operation, multi-dimensional drive control makes the engraving trajectory more precise. The horizontal drive module drives the engraving actuator to perform linear displacement along the horizontal track, and the vertical drive module controls the engraving component to complete elevation adjustment along the longitudinal track. The two-dimensional linkage control realizes the precise alignment of the engraving tool to the raw material processing surface, which can meet the complex processing requirements of the mascot's special-shaped surface three-dimensional relief, and improve the fineness and accuracy of the engraving. In the waste processing link, the device's waste collection trough and inclined guide plate play an important role. The debris generated during the processing is drained by the inclined guide structure and naturally settles into the bottom collection trough, realizing the automated centralized collection of processing waste. It not only keeps the processing environment clean, but also reduces the workload of manual cleaning, thereby improving the convenience of overall processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of a 3D relief device for a mascot with a special-shaped surface according to the present invention; Figure 2 It is a side view schematic diagram of a mascot special-shaped surface three-dimensional relief device of the present invention; Figure 3 It is a schematic diagram of a raw material fixing mechanism of a mascot special-shaped surface three-dimensional relief device of the present invention; Figure 4 for Figure 2 Schematic diagram at A in the middle; Figure 5 for Figure 3 Schematic diagram of point B in the middle Figure 6 It is a schematic diagram of a fixed body of a mascot special-shaped surface three-dimensional relief device of the present invention; Figure 7 It is a schematic diagram of a waste collection trough of a mascot special-shaped surface three-dimensional relief device of the present invention; Figure 8 The present invention is a schematic diagram of a method for carving a mascot's special-shaped surface three-dimensional relief device.

[0017] In the figure: 1 relief chassis, 2 support member, 3 first support plate, 4 second support plate, 5 first movable rail, 6 first mounting plate, 7 first support plate, 8 second support plate, 9 first slider, 10 second movable rail, 11 second slider, 12 third support plate, 13 mounting ring, 14 first driver, 15 electric relief machine, 16 engraving head, 17 second driver, 18 first drive rod, 19 third driver, 20 second drive rod, 21 limiting ring, 22 fixing plate, 23 limiting column, 24 first movable plate, 25 second movable plate, 26 first electric telescopic rod, 27 second electric telescopic rod, 28 clamping plate, 29 waste collecting trough, 30 guide plate, 31 fourth driver, 32 rotating shaft, 33 gear, 34 movable rod, 35 first buckle, 36 second buckle. DETAILED DESCRIPTION

[0018] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0019] See also Figure 1-8 As shown, the present invention provides a three-dimensional relief device for a mascot's special-shaped surface, including a horizontally arranged relief chassis 1, one end of the relief chassis 1 is fixedly connected to a plurality of support members 2, and the other end of the relief chassis 1 is provided with an equipment frame, the equipment frame includes two symmetrically arranged first support plates 3, and the two first support plates 3 are both vertically arranged, a horizontally arranged second support plate 4 is fixedly connected between the two first support plates 3, a first movable track 5 is provided between the two first support plates 3, and a movable relief body is slidably connected to the first movable track 5, and two symmetrically arranged raw material fixing mechanisms are provided on the relief chassis 1.

[0020] The mobile relief body includes a vertically arranged first mounting plate 6, one end of the first mounting plate 6 is fixedly connected to the first support plate 7, and the other end of the first mounting plate 6 is fixedly connected to the second support plate 8, and two symmetrically arranged first sliders 9 are fixedly connected to the side wall of the first mounting plate 6, and the two first sliders 9 are matched with the first movable rail 5, and two symmetrically arranged second movable rails 10 are provided on the side wall of the first mounting plate 6, and the two second movable rails 10 are both vertically arranged, and the two second movable rails 10 are slidably connected to the second sliders 11, and the two second sliders 11 are commonly connected to the third support plate 12, and the side wall of the third support plate 12 is clamped with a mounting ring 13, and the mounting ring 13 is sleeved with a first driver 14, and the output end of the first driver 14 is connected to an electric embossing machine 15, and the output end of the electric embossing machine 15 is connected to an engraving head 16.

[0021] A second driver 17 is provided on the side wall of the first support plate 3 . The output end of the second driver 17 passes through the side wall of the first support plate 3 and is connected to a first driving rod 18 . The first driving rod 18 is matched with the first mounting plate 6 .

[0022] A third driver 19 is provided on the first support plate 7. The output end of the third driver 19 passes through the side wall of the first support plate 7 and is connected to the second drive rod 20. The second drive rod 20 is matched with the third support plate 12. A limiting ring 21 is provided on the side wall of the second support plate 8. The limiting ring 21 is matched with the second drive rod 20.

[0023] The raw material fixing mechanism includes a vertically arranged fixed plate 22, and two symmetrically arranged limiting columns 23 are fixedly connected to the side wall of the fixed plate 22. The two limiting columns 23 are jointly sleeved with a horizontally arranged first movable plate 24. The first movable plate 24 is a hollow structure. Two symmetrically arranged second movable plates 25 are inserted into the first movable plate 24, and the opposite ends of the two second movable plates 25 pass through the side wall of the first movable plate 24. The opposite ends of the two second movable plates 25 are both provided with a fixed body.

[0024] The fixed body includes a first electric telescopic rod 26 . The first electric telescopic rod 26 is a hollow structure. A second electric telescopic rod 27 is inserted into the first electric telescopic rod 26 . A clamping plate 28 is clamped on the second electric telescopic rod 27 .

[0025] A waste collecting trough 29 is provided on the embossed chassis 1 , and the waste collecting trough 29 is located between the two fixed plates 22 . Two symmetrically arranged guide plates 30 are provided in the waste collecting trough 29 , and both guide plates 30 are inclined.

[0026] A fourth driver 31 is provided on the first movable plate 24, and the output end of the fourth driver 31 passes through the side wall of the first movable plate 24 and is connected to a rotating shaft 32. The rotating shaft 32 is located between the two second movable plates 25, and the rotating shaft 32 passes through the side wall of the first movable plate 24. A gear 33 is sleeved on the rotating shaft 32, and the side walls on the opposite side of the two second movable plates 25 are provided with tooth grooves that mesh with the gear 33.

[0027] The side walls of the two second movable plates 25 are fixedly connected to movable rods 34, and the side walls of the first movable plate 24 are provided with movable openings that match the two movable rods 34. The two movable rods 34 are arranged through the movable openings, and the side walls of the first movable plate 24 are provided with first clips 35 that match the two movable rods 34. The two limiting columns 23 are provided with second clips 36, and the two second clips 36 are matched with the first movable plate 24. A method for carving a mascot special-shaped surface three-dimensional relief device, the carving method comprising the following steps: Step 1. Raw material positioning: Place the raw material to be processed accurately in the processing area between the two fixed plates, ensuring that it is in the initial processing reference position; Step 2. Side clamping and fixation: The drive device is activated to drive the transmission mechanism. The gear meshing transmission realizes the relative displacement of the two side movable plates, driving the clamping assembly to complete the side clamping of materials of different widths. At the same time, the multi-stage telescopic drive unit is used to adjust the clamping assembly position to complete the adaptation and fixation of materials of different thicknesses in the horizontal dimension. Step 3. Multi-dimensional fixation calibration: Auxiliary guide components are used to achieve precise displacement adjustment of the movable plate. The buckle positioning mechanism is used to calibrate the fixed height of the raw material in the vertical direction. Combined with the horizontal clamping position adjustment, it achieves all-round and stable clamping of special-shaped raw materials. Step 4. Engraving trajectory control: The horizontal drive module drives the engraving actuator to perform linear displacement along the horizontal track, and the vertical drive module is simultaneously activated to control the engraving component to complete elevation adjustment along the longitudinal track. Through two-dimensional linkage control, the engraving tool is accurately aligned with the raw material processing surface to execute the three-dimensional relief processing process; Step 5. Centralized recycling of waste: The debris generated during the processing is naturally settled into the bottom collection tank through the drainage effect of the inclined guide structure, realizing the automated centralized collection of processing waste.

[0028] In the present invention, when it is necessary to perform three-dimensional relief of the mascot, the raw material is placed between the two fixed plates 22, the fourth driver 31 is turned on to drive the rotating shaft 32 to rotate, and then the two second movable plates 25 are driven to move toward each other, and the two clamping plates 28 are driven to move toward each other, so as to facilitate the side fixation of raw materials of different widths. The two sets of clamping plates 28 cooperate to fix raw materials of different thicknesses. The first electric telescopic rod 26 and the second electric telescopic rod 27 cooperate to adjust the position of the clamping plate 28, and adjust the fixed position of the raw material in the horizontal direction, so as to facilitate the three-dimensional relief processing of the raw material. The installation of the movable rod 34 facilitates the auxiliary second movable plate 25 to perform the Movable adjustment, the first movable plate 24 is adjusted on the limit column 23 with the assistance of the second buckle 36, which is convenient for adjusting the fixed position of the raw material in the vertical direction, convenient for fixing raw materials of different shapes, and improving the processing limit of the mascot. The second driver 17 can drive the first driving rod 18 to move, thereby driving the first mounting plate 6 to move in the horizontal direction. The third driver 19 can drive the second driving rod 20 to move, thereby driving the third support plate 12 to move in the vertical direction, so that the electric embossing machine 15 can perform three-dimensional relief processing on the raw materials. The waste collection trough 29 cooperates with the guide plate 30 to facilitate the collection of waste generated during the three-dimensional relief processing.

[0029] The foregoing is merely a preferred embodiment of the present invention. It should be noted that those skilled in the art may make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications are also within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained herein shall, unless otherwise specified or limited, be implemented in accordance with conventional means in the art.

Claims

1. A 3D relief device for a mascot with a special-shaped surface, characterized by: The invention comprises a horizontally arranged relief chassis (1), one end of the relief chassis (1) is fixedly connected to a plurality of support members (2), and the other end of the relief chassis (1) is provided with an equipment frame, the equipment frame comprises two symmetrically arranged first support plates (3), and the two first support plates (3) are both vertically arranged, a horizontally arranged second support plate (4) is fixedly connected between the two first support plates (3), a first movable track (5) is provided between the two first support plates (3), and a movable relief body is slidably connected to the first movable track (5), and two symmetrically arranged raw material fixing mechanisms are provided on the relief chassis (1).

2. The 3D relief device for a mascot with a special-shaped surface according to claim 1, characterized in that: The movable relief body comprises a first mounting plate (6) arranged vertically, one end of the first mounting plate (6) is fixedly connected to a first support plate (7), and the other end of the first mounting plate (6) is fixedly connected to a second support plate (8), two symmetrically arranged first sliders (9) are fixedly connected to the side wall of the first mounting plate (6), and the two first sliders (9) are matched with the first movable track (5), two symmetrically arranged second movable tracks (10) are provided on the side wall of the first mounting plate (6), and the two second movable tracks (10) are both arranged vertically, and the two second movable tracks (10) are both slidably connected to the second sliders (11), and the two second sliders (11) are commonly connected to a third support plate (12), a mounting ring (13) is clamped on the side wall of the third support plate (12), a first driver (14) is sleeved on the mounting ring (13), and the output end of the first driver (14) is connected to an electric relief machine (15), and the output end of the electric relief machine (15) is connected to an engraving head (16).

3. The 3D relief device for a mascot with a special-shaped surface according to claim 2, characterized in that: A second driver (17) is provided on the side wall of the first support plate (3), an output end of the second driver (17) passes through the side wall of the first support plate (3) and is connected to a first driving rod (18), and the first driving rod (18) is matched with the first mounting plate (6).

4. The 3D relief device for a mascot with a special-shaped surface according to claim 3, characterized in that: A third driver (19) is provided on the first support plate (7), an output end of the third driver (19) passes through the side wall of the first support plate (7) and is connected to a second driving rod (20), and the second driving rod (20) is matched with the third support plate (12), and a limiting ring (21) is provided on the side wall of the second support plate (8), and the limiting ring (21) is matched with the second driving rod (20).

5. The 3D relief device for a mascot with a special-shaped surface according to claim 4, characterized in that: The raw material fixing mechanism comprises a vertically arranged fixing plate (22), two symmetrically arranged limiting columns (23) are fixedly connected to the side wall of the fixing plate (22), and a horizontally arranged first movable plate (24) is commonly sleeved on the two limiting columns (23), the first movable plate (24) is a hollow structure, two symmetrically arranged second movable plates (25) are inserted into the first movable plate (24), and the opposite ends of the two second movable plates (25) are both penetrated through the side wall of the first movable plate (24), and the opposite ends of the two second movable plates (25) are both provided with a fixed body.

6. The 3D relief device for a mascot with a special-shaped surface according to claim 5, characterized in that: The fixed body comprises a first electric telescopic rod (26), the first electric telescopic rod (26) is a hollow structure, a second electric telescopic rod (27) is inserted into the first electric telescopic rod (26), and a clamping plate (28) is clamped on the second electric telescopic rod (27).

7. The 3D relief device for a mascot with a special-shaped surface according to claim 6, characterized in that: A waste collection trough (29) is provided on the embossed chassis (1), and the waste collection trough (29) is located between the two fixed plates (22). Two symmetrically arranged guide plates (30) are provided in the waste collection trough (29), and both guide plates (30) are inclined.

8. The 3D relief device for a mascot with a special-shaped surface according to claim 7, characterized in that: A fourth driver (31) is provided on the first movable plate (24), and an output end of the fourth driver (31) passes through a side wall of the first movable plate (24) and is connected to a rotating shaft (32). The rotating shaft (32) is located between the two second movable plates (25), and the rotating shaft (32) passes through the side wall of the first movable plate (24). A gear (33) is sleeved on the rotating shaft (32), and the side walls on the opposite sides of the two second movable plates (25) are each provided with a tooth groove engaged with the gear (33).

9. The 3D relief device for a mascot with a special-shaped surface according to claim 8, characterized in that: The side walls of the two second movable plates (25) are fixedly connected with movable rods (34), and the side wall of the first movable plate (24) is provided with movable openings matched with the two movable rods (34), and the two movable rods (34) are both arranged through the movable openings, and the side wall of the first movable plate (24) is provided with first buckles (35) matched with the two movable rods (34), and the two limiting columns (23) are both provided with second buckles (36), and the two second buckles (36) are both matched with the first movable plate (24).

10. A method for engraving a mascot's irregular-shaped surface three-dimensional relief device according to claim 1, characterized in that: The engraving method comprises the following steps: Step 1. Raw material positioning: Place the raw material to be processed accurately in the processing area between the two fixed plates, ensuring that it is in the initial processing reference position; Step 2. Side clamping and fixation: The drive device is activated to drive the transmission mechanism. The gear meshing transmission realizes the relative displacement of the two side movable plates, driving the clamping assembly to complete the side clamping of materials of different widths. At the same time, the multi-stage telescopic drive unit is used to adjust the clamping assembly position to complete the adaptation and fixation of materials of different thicknesses in the horizontal dimension. Step 3. Multi-dimensional fixation calibration: Auxiliary guide components are used to achieve precise displacement adjustment of the movable plate. The buckle positioning mechanism is used to calibrate the fixed height of the raw material in the vertical direction. Combined with the horizontal clamping position adjustment, it achieves all-round and stable clamping of special-shaped raw materials. Step 4. Engraving trajectory control: The horizontal drive module drives the engraving actuator to perform linear displacement along the horizontal track, and the vertical drive module is simultaneously activated to control the engraving component to complete elevation adjustment along the longitudinal track. Through two-dimensional linkage control, the engraving tool is accurately aligned with the raw material processing surface to execute the three-dimensional relief processing process; Step 5. Centralized recycling of waste: The debris generated during the processing is naturally settled into the bottom collection tank through the drainage effect of the inclined guide structure, realizing the automated centralized collection of processing waste.

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