Tail car of gate-type bucket-wheel stacker-reclaimer
By designing the tail car and conveying control device of the gantry bucket wheel stacker-reclaimer, the functions of straight-through, two-way reclaiming and forward stacking are realized, which solves the problem that the existing equipment cannot meet the flexible material transfer requirements and improves the applicability and production efficiency of the equipment.
Patent Information
- Application Number
- CN202510884089.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2025-09-23
AI Technical Summary
Existing gantry bucket wheel stacker-reclaimers cannot achieve straight-through function, two-way reclaiming and forward stacking, and cannot meet the flexible and efficient material transfer needs of large storage yards.
A portal bucket wheel stacker-reclaimer tail car was designed, including tail car I, tail car II, a ground conveyor belt and a material guide chute. Through different process flows, it can realize straight-through, bidirectional reclaiming and forward stacking functions, and is equipped with a conveying control device to monitor and adjust the load distribution of the belt conveyor.
It realizes the functions of straight-through, two-way material taking and forward stacking, meets the diverse material transfer needs, saves construction investment, and solves the problem of uneven load of belt conveyors through precise monitoring and automatic adjustment, thereby extending equipment life and improving production efficiency.
Smart Images

Figure CN120681575A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to large bulk material storage yard equipment, in particular to stockpiling equipment in storage yards such as ports, steel mills, power plants, and mines, and more particularly to a tail car of a portal bucket wheel stacker-reclaimer. Background Art
[0002] Gantry-type bucket-wheel stackers are widely used in bulk material handling operations in thermal power plants, ports, mines, steel, cement, and other industries due to their large stacking and reclaiming capacity, small footprint, ease of operation, and ease of automated control. With the expansion of industrial production and the increasing demand for material handling efficiency, bucket-wheel stackers are required to provide more flexible and efficient material handling capabilities.
[0003] The current portal bucket wheel stacker reclaimer movable double tail car, a single machine can not realize the straight-through function, two-way material reclaiming (materials are transported in the forward direction of the main machine or in the backward direction of the main machine), and forward stacking function. Summary of the Invention
[0004] The present invention provides a portal bucket wheel stacker-reclaimer tail car, which is used to solve the technical problems raised by the above background technology.
[0005] In order to solve the above technical problems, the present invention discloses a portal bucket wheel stacker-reclaimer tail car, comprising: Mainframe of gantry bucket wheel excavator, tail car I, belt conveyor of tail car I, guide chute of tail car I, tail car II, guide chute of tail car II, ground belt guide chute, ground belt conveyor, head hopper of tail car II.
[0006] Preferably, the tail car II is located on the right side of the tail car I, and the tail car II is equipped with a tail car II head funnel, a ground belt conveyor, a tail car II material guide trough, and a ground belt material guide trough; the tail car I is equipped with a tail car I belt conveyor and a tail car I material guide trough.
[0007] Preferably, when implementing the straight-through process: pitch the tail car II to a low position, the ground belt conveyor transfers the incoming material from the right side into the ground belt guide trough through the head hopper of the tail car II, and the material returns to the ground belt conveyor through the ground belt guide trough, and rotates to the left to continue transporting the material forward.
[0008] Preferably, when realizing the process of bidirectional material reclaiming and conveying materials in the forward direction of the main engine: the tail car I is pitched to the material reclaiming position, and the materials taken from the material yard by the main engine of the gantry bucket wheel excavator are conveyed to the right via the tail car I belt conveyor, and the right end of the tail car I belt conveyor unloads the materials to the tail car II material guide trough. At this time, the ground belt conveyor runs to the left, and the materials in the tail car II material guide trough are conveyed to the left. The materials on the ground belt conveyor are transferred to the ground belt guide trough via the tail car II head funnel. Since the ground belt conveyor runs to the left, the ground belt conveyor conveys the materials in the ground belt conveyor guide trough to the left, thereby realizing the process of bidirectional material reclaiming and conveying materials in the forward direction of the main engine.
[0009] Preferably, when realizing the process of bidirectional material reclaiming and conveying materials in the backward direction of the main machine: the tail car I is pitched to the material reclaiming position, the materials taken from the material yard by the main machine of the gantry bucket wheel excavator are conveyed to the right via the tail car I belt conveyor, and the right end of the tail car I belt conveyor unloads the materials into the tail car II material guide trough. At this time, the ground belt conveyor runs to the right, and the materials in the tail car II material guide trough are conveyed to the right, thereby realizing the process of bidirectional material reclaiming and conveying materials in the backward direction of the main machine.
[0010] Preferably, it also includes: A gantry mounting frame is installed on the frame of the tail car belt conveyor. Two electric slide rails are installed at the lower top of the gantry mounting frame. A vertical electric telescopic rod is installed at the moving end of the electric slide rail, and a push plate is installed at the lower end of the vertical electric telescopic rod.
[0011] Preferably, it also includes a conveying control device for controlling the tail car I belt conveyor, and the conveying control device includes: Speed detection device: used to detect the conveying speed of the tail car I belt conveyor; Bulk material volume detection device: installed on the second gantry mounting frame, the bulk material volume detection device is used to detect the bulk material volume of each belt area within a certain belt length area of the second gantry mounting frame. The conveying direction of the tail car I belt conveyor is left and right, and the gantry mounting frame is installed at a certain distance to the left and right of the gantry mounting frame. Several distance sensor groups: The width direction of the belt conveyor of the tail car I is divided into several belt areas by a dividing line parallel to the length direction of the belt conveyor of the tail car I. The several belt areas correspond to several distance sensor groups one by one. Several distance sensors are installed at the lower part of the top of the second door mounting frame directly above each belt area; Storage device: stores the ideal load capacity range of each belt area at each conveying speed; Control device: The control device is electrically connected to the speed detection device, the distance sensor group, the storage device, the bulk material volume detection device, and the early warning device respectively.
[0012] Preferably, the control device includes: The first acquisition module is used to obtain the bulk material volume of each belt area detected by the bulk material volume detection device located on the side of the gantry mounting frame 1 close to the current output end of the tail car I belt conveyor; The second acquisition module is used to obtain the detection value of the speed detection device and the detection value of the distance sensor group; A first calculation module: used for calculating the adjustment demand coefficient of each belt area based on the first acquisition module; The first control module is used to control the first warning module of the warning device to issue a warning when the adjustment demand coefficient of any belt area is greater than a preset value of one; The second calculation module is used to calculate the load unevenness coefficient; The second control module is used to control the second warning module of the warning device to issue a warning when the load unevenness coefficient is greater than the preset value 2; The third control module: When any one of the first warning module and the second warning module issues an early warning, it is used to control the electric slide rail and the vertical electric telescopic rod to spread the material when the bulk material monitored by the bulk material volume detection device located on the side of the gantry mounting frame close to the current output end of the tail car I belt conveyor reaches an area of the gantry mounting frame.
[0013] Preferably, the first calculation module calculates based on the following formula: ; ; is the adjustment demand coefficient of the i-th belt zone; is the acceleration due to gravity; is the bulk material volume of the i-th belt area; The density of the bulk material currently being transported by the tail car I belt conveyor 3; is the maximum value of the ideal load-bearing capacity range of the i-th belt zone under the speed detection device; is the predicted actual bearing capacity of the i-th belt area; The maximum material height of the i-th belt zone is determined based on the detection value of the distance sensor; is the i-th belt area The maximum allowed value of is the total number of distance sensors in the i-th belt area whose detection value is greater than the preset distance value; is the standard deviation of the detection value of the distance sensor in the i-th belt area; is the maximum allowable standard deviation of the distance sensor in the i-th belt area; 、 They are weight one and weight two respectively; is the total number of distance sensors in the i-th belt area; The second calculation module is calculated based on the following formula: ; K is the load unevenness coefficient; is the maximum value of the predicted actual load-bearing capacity of all belt areas; is the minimum value of the predicted actual load capacity of all belt areas; The standard deviation of the predicted actual load capacity for all belt zones.
[0014] Compared with the prior art, the present invention has the following beneficial effects: The present invention can achieve straight-through function, two-way material collection (materials can be transported in the forward direction of the main machine or in the backward direction of the main machine), and forward stacking. It can provide construction units with diverse solutions, meet more functions, and save construction units' investment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the present invention or the prior art, a brief introduction is given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a structural schematic diagram of the present invention when implementing the straight-through process; Figure 3 This is a structural diagram of the process for realizing bidirectional material reclaiming and material conveying in the forward direction of the host machine according to the present invention; Figure 4 This is a structural diagram of the bidirectional material taking-main engine backward direction material conveying process of the present invention; Figure 5 It is a structural schematic diagram of the present invention when implementing the forward stacking process.
[0017] In the figure: 1. Main machine of gantry bucket wheel excavator; 2. Tail car I; 3. Belt conveyor of tail car I; 4. Material guide trough of tail car I; 5. Tail car II; 6. Material guide trough of tail car II; 7. Ground belt material guide trough; 8. Ground belt conveyor; 9. Head hopper of tail car II. DETAILED DESCRIPTION
[0018] To make the objectives, technical solutions, and advantages of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0019] The present invention provides a portal bucket wheel stacker-reclaimer tail car, such as Figure 1-Figure 5 As shown, including: Mainframe of gantry bucket wheel excavator 1, tail car I 2, belt conveyor of tail car I 3, material guide trough of tail car I 4, tail car II 5, material guide trough of tail car II 6, ground belt material guide trough 7, ground belt conveyor 8, head funnel of tail car II 9.
[0020] The tail car II5 is located on the right side of the tail car I2. The tail car II5 is equipped with a tail car II head funnel 9, a ground belt conveyor 8, a tail car II material guide trough 6, and a ground belt material guide trough 7; the tail car I2 is equipped with a tail car I belt conveyor 3 and a tail car I material guide trough 4.
[0021] like Figure 2 As shown, when the straight-through process is realized: the tail car II5 is pitched to a low position, the ground belt conveyor 8 receives incoming materials from the right side through the tail car II head funnel 9 and transfers them into the ground belt guide trough 7. The materials return to the ground belt conveyor 8 through the ground belt guide trough 7 and continue to be transported forward by turning to the left.
[0022] like Figure 3 As shown, when realizing the two-way reclaiming-main engine forward direction material conveying process: the tail car I 2 is pitched to the reclaiming position, and the material taken from the material yard by the portal bucket wheel excavator main engine 1 is conveyed to the right via the tail car I belt conveyor 3, and the right end of the tail car I belt conveyor 3 is unloaded to the tail car II material guide trough 6. At this time, the ground belt conveyor 8 runs to the left, and the material in the tail car II material guide trough 6 is conveyed to the left. The material on the ground belt conveyor 8 is transferred to the ground belt guide trough 7 via the tail car II head funnel 9. Since the ground belt conveyor 8 runs to the left, the ground belt conveyor 8 conveys the material in the ground belt conveyor 8 material guide trough to the left, thereby realizing the two-way reclaiming-main engine forward direction material conveying process.
[0023] like Figure 4 As shown, when realizing the process of bidirectional reclaiming - conveying materials in the backward direction of the main machine: the tail car I 2 is pitched to the reclaiming position, and the materials taken from the material yard by the portal bucket wheel excavator main machine 1 are conveyed to the right via the tail car I belt conveyor 3, and the right end of the tail car I belt conveyor 3 is unloaded into the tail car II material guide trough 6. At this time, the ground belt conveyor 8 runs to the right, and conveys the materials in the tail car II material guide trough 6 to the right, thereby realizing the process of bidirectional reclaiming - conveying materials in the backward direction of the main machine.
[0024] like Figure 5 As shown, when the forward stacking process is implemented: the tail car I 2 is pitched to the stacking position, the ground belt conveyor 8 receives materials from the right side through the tail car II head funnel 9 and transfers them into the tail car I guide chute 4. At this time, the tail car I belt conveyor 3 runs to the left, and the materials in the tail car I guide chute 4 are transported to the portal bucket wheel excavator main unit 1 through the tail car I belt conveyor 3. The materials are then stacked to the material yard through the portal bucket wheel excavator main unit 1.
[0025] The present invention can achieve straight-through function, two-way material collection (materials can be transported in the forward direction of the main machine or in the backward direction of the main machine), and forward stacking. It can provide construction units with diverse solutions, meet more functions, and save construction units' investment.
[0026] Example 2, based on Example 1, further includes: A gantry mounting frame 1 (existing technology, such as CN201665824U) is installed on the frame of the tail car I belt conveyor 3. Two front-to-back symmetrical electric slide rails (existing electric slide rails) are installed at the lower top of the gantry mounting frame 1. A vertical electric telescopic rod (existing electric telescopic rod) is installed at the moving end of the electric slide rail, and a push plate is installed at the lower end of the vertical electric telescopic rod.
[0027] Preferably, it further includes a conveying control device for controlling the tail car I belt conveyor 3, and the conveying control device includes: Speed detection device: used to detect the conveying speed of the tail car I belt conveyor 3; Bulk material volume detection device: installed on the gantry mounting frame 2, the bulk material volume detection device is used to detect the bulk material volume of each belt area within a certain belt length area of the gantry mounting frame 2. The conveying direction of the tail car I belt conveyor 3 is left and right, and the gantry mounting frame 2 is installed at a certain distance to the left and right of the gantry mounting frame 1; Several distance sensor groups: The width direction of the belt of the tail car I belt conveyor 3 is divided into several belt areas by a dividing line parallel to the length direction of the belt of the tail car I belt conveyor 3. Several belt areas correspond to several distance sensor groups one by one. Several distance sensors are installed at the lower part of the top of the second gantry mounting frame directly above each belt area; Storage device: stores the ideal load capacity range of each belt area at each conveying speed; Control device: The control device is electrically connected to the speed detection device, the distance sensor group, the storage device, the bulk material volume detection device, and the early warning device respectively.
[0028] Preferably, the control device includes: The first acquisition module is used to obtain the bulk material volume of each belt area detected by the bulk material volume detection device located on the side of the gantry mounting frame 1 close to the current output end of the tail car I belt conveyor 3; The second acquisition module is used to obtain the detection value of the speed detection device and the detection value of the distance sensor group; A first calculation module: used for calculating the adjustment demand coefficient of each belt area based on the first acquisition module; The first control module is used to control the first warning module of the warning device to issue a warning when the adjustment demand coefficient of any belt area is greater than a preset value of one; The second calculation module is used to calculate the load unevenness coefficient; The second control module is used to control the second warning module of the warning device to issue a warning when the load unevenness coefficient is greater than the preset value 2; The third control module: When any one of the first warning module and the second warning module issues an early warning, it is used to control the electric slide rail and the vertical electric telescopic rod to work and spread the material when the bulk material monitored by the bulk material volume detection device located on the side of the gantry mounting frame close to the current output end of the tail car I belt conveyor 3 reaches an area of the gantry mounting frame.
[0029] Specifically, the lowering distance of the vertical electric telescopic rod is determined according to the position of the belt area with the predicted actual bearing capacity and the material height determined based on the detection value of the distance sensor of the corresponding distance sensor group, and the material in the belt area with the predicted actual bearing capacity is pushed to the belt area with the predicted actual bearing capacity.
[0030] Preferably, the first calculation module calculates based on the following formula: ; ; is the adjustment demand coefficient of the i-th belt zone; is the acceleration due to gravity; is the bulk material volume of the i-th belt area; The density of the bulk material currently being transported by the tail car I belt conveyor 3; is the maximum value of the ideal load-bearing capacity range of the i-th belt zone under the speed detection device; is the predicted actual bearing capacity of the i-th belt area; The maximum material height of the i-th belt zone is determined based on the detection value of the distance sensor; is the i-th belt area The maximum allowed value of The distance sensor of the i-th belt area is less than the preset distance value (the value can be greater than 0.6 times ) the total number of distance sensors; is the standard deviation of the detection value of the distance sensor in the i-th belt area; is the maximum allowable standard deviation of the distance sensor in the i-th belt area; 、 They are weight one and weight two (both values are greater than 0 and less than 1); is the total number of distance sensors in the i-th belt area; The second calculation module is calculated based on the following formula: ; K is the load unevenness coefficient; is the maximum value of the predicted actual load-bearing capacity of all belt areas; is the minimum value of the predicted actual load capacity of all belt areas; The standard deviation of the predicted actual load capacity for all belt zones.
[0031] The beneficial effects of the above technical solution are: Through the bulk material volume detection device (3D profile scanning module such as LiDAR) and the distance sensor group (partition detection), the load distribution in the belt width direction can be monitored in real time, and the local overload area (such as a certain belt area with a large pile weight) can be accurately located.
[0032] Compared with traditional single-point detection, zone monitoring divides the belt width into several areas, and the detection accuracy is improved to ±1.5%, avoiding problems such as belt deviation and local wear caused by material overloading.
[0033] Adaptive Material Spreading Control: When the adjustment demand coefficient or uneven load coefficient in a particular area is detected to exceed a threshold, the electric slide rails and vertical electric telescopic rods are linked, and the pusher plate automatically levels the accumulated material, ensuring that the load capacity in each area approaches the ideal value. Application Value: For example, in the case of coal mine belts, this system can control widthwise load deviation to within 5%, extending belt life by over 30% and reducing downtime and maintenance costs caused by uneven loading.
[0034] Intelligent early warning and closed-loop control ensure system safety. The first warning module targets single-area overload (adjustment demand coefficient > preset value 1), while the second warning module targets overall uneven load (load unevenness coefficient > preset value 2), achieving multi-level risk prevention and control from "local anomaly" to "system imbalance."
[0035] The gantry mounting frame utilizes existing technology, with standard components such as electric slides and telescopic rods. It can be directly installed on existing tailcar conveyors, significantly reducing retrofit costs. Its multi-scenario applicability is suitable for conveyors of varying widths in mining, ports, and warehouses. By adjusting the number of zones (e.g., dividing the belt into 5-10 zones), it can be adapted to different operating conditions, providing exceptional flexibility.
[0036] Dynamic material spreading reduces belt eccentric wear and abnormal roller wear. It improves production efficiency and avoids frequent downtime adjustments due to eccentric loading, improving system operating efficiency while reducing waste caused by spilled materials.
[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A portal bucket wheel stacker-reclaimer tail car, characterized in that: include: A mainframe of a gantry bucket wheel excavator (1), a tail car I (2), a belt conveyor of the tail car I (3), a material guide trough of the tail car I (4), a tail car II (5), a material guide trough of the tail car II (6), a ground belt material guide trough (7), a ground belt conveyor (8), and a head hopper of the tail car II (9).
2. The tail car of a gantry bucket wheel stacker and reclaimer according to claim 1, characterized in that: The tail car II (5) is located on the right side of the tail car I (2). The tail car II (5) is equipped with a tail car II head hopper (9), a ground belt conveyor (8), a tail car II material guide trough (6), and a ground belt material guide trough (7); the tail car I (2) is equipped with a tail car I belt conveyor (3) and a tail car I material guide trough (4).
3. The tail car of a gantry bucket wheel stacker and reclaimer according to claim 1, characterized in that: When the straight-through process is realized: the tail car II (5) is pitched to a low position, the ground belt conveyor (8) receives materials from the right side through the tail car II head funnel (9) and transfers them into the ground belt guide trough (7), the materials return to the ground belt conveyor (8) through the ground belt guide trough (7), and the materials continue to be transported forward by turning to the left.
4. The tail car of a gantry bucket wheel stacker and reclaimer according to claim 1, characterized in that: When realizing the process of bidirectional material reclaiming and conveying materials in the forward direction of the main machine: the tail car I (2) is pitched to the material reclaiming position, the materials taken from the material yard by the portal bucket wheel main machine (1) are conveyed to the right via the tail car I belt conveyor (3), and the right end of the tail car I belt conveyor (3) unloads the materials into the tail car II guide trough (6), at which time the ground belt conveyor (8) runs to the left, and conveys the materials in the tail car II guide trough (6) to the left, and the materials on the ground belt conveyor (8) are transferred to the ground belt guide trough (7) via the tail car II head funnel (9), and since the ground belt conveyor (8) runs to the left, the ground belt conveyor (8) conveys the materials in the ground belt conveyor (8) guide trough to the left, thereby realizing the process of bidirectional material reclaiming and conveying materials in the forward direction of the main machine.
5. The tail car of a gantry bucket wheel stacker and reclaimer according to claim 1, characterized in that: When realizing the process of bidirectional material reclaiming and material conveying in the backward direction of the main machine: the tail car I (2) is pitched to the material reclaiming position, the material taken from the material yard by the portal bucket wheel main machine (1) is conveyed to the right via the tail car I belt conveyor (3), and the right end of the tail car I belt conveyor (3) is unloaded into the tail car II material guide trough (6), at which time the ground belt conveyor (8) runs to the right, and the material in the tail car II material guide trough (6) is conveyed to the right, thereby realizing the process of bidirectional material reclaiming and material conveying in the backward direction of the main machine.
6. The tail car of a gantry bucket wheel stacker and reclaimer according to claim 1, characterized in that: When the forward stacking process is implemented: the tail car I (2) is pitched to the stacking position, the ground conveyor (8) receives the material from the right side and transfers it to the tail car I guide trough (4) through the tail car II head funnel (9). At this time, the tail car I belt conveyor (3) runs to the left, and the material in the tail car I guide trough (4) is transported to the portal bucket wheel excavator main machine (1) through the tail car I belt conveyor (3). The material is then stacked to the material yard through the portal bucket wheel excavator main machine (1).
7. The tail car of a gantry bucket wheel stacker and reclaimer according to claim 1, characterized in that: Also includes: A gantry mounting frame 1 is mounted on the frame of the tail car I belt conveyor (3), and two electric slide rails symmetrically arranged in front and back are mounted on the lower top of the gantry mounting frame 1, a vertical electric telescopic rod is mounted on the movable end of the electric slide rail, and a push plate is mounted on the lower end of the vertical electric telescopic rod.
8. The tail car of a gantry bucket wheel stacker and reclaimer according to claim 7, characterized in that: It also includes a conveying control device for controlling the tail car I belt conveyor (3), and the conveying control device includes: Speed detection device: used to detect the conveying speed of the tail car I belt conveyor (3); Bulk material volume detection device: arranged on the gantry mounting frame 2, the bulk material volume detection device is used to detect the bulk material volume of each belt area within a certain belt length area of the gantry mounting frame 2, the conveying direction of the tail car I belt conveyor (3) is left and right, and the gantry mounting frame 2 is arranged at a certain distance on the left and right sides of the gantry mounting frame 1; A plurality of distance sensor groups: the width direction of the belt of the tail car I belt conveyor (3) is divided into a plurality of belt areas by a dividing line parallel to the length direction of the belt of the tail car I belt conveyor (3), the plurality of belt areas are in one-to-one correspondence with the plurality of distance sensor groups, and a plurality of distance sensors are installed at the lower part of the top end of the second door-type mounting frame directly above each belt area; Storage device: stores the ideal load capacity range of each belt area at each conveying speed; Control device: The control device is electrically connected to the speed detection device, the distance sensor group, the storage device, the bulk material volume detection device, and the early warning device respectively.
9. The tail car of a gantry bucket wheel stacker and reclaimer according to claim 8, characterized in that: The control device comprises: A first acquisition module is used to acquire the bulk material volume of each belt area detected by a bulk material volume detection device located on a side of the gantry mounting frame 1 close to the current output end of the tail car I belt conveyor (3) on the tail car I belt conveyor (3); The second acquisition module is used to obtain the detection value of the speed detection device and the detection value of the distance sensor group; A first calculation module: used for calculating the adjustment demand coefficient of each belt area based on the first acquisition module; The first control module is used to control the first warning module of the warning device to issue a warning when the adjustment demand coefficient of any belt area is greater than a preset value of one; The second calculation module is used to calculate the load unevenness coefficient; The second control module is used to control the second warning module of the warning device to issue a warning when the load unevenness coefficient is greater than the preset value 2; The third control module: when any one of the first warning module and the second warning module issues a warning, it is used to control the electric slide rail and the vertical electric telescopic rod to work and spread the material when the bulk material monitored by the bulk material volume detection device located on the side of the gantry mounting frame close to the current output end of the tail car I belt conveyor (3) reaches an area of the gantry mounting frame.
10. The tail car of a gantry bucket wheel stacker and reclaimer according to claim 9, characterized in that: The first calculation module is based on the following formula: ; ; is the adjustment demand coefficient of the i-th belt zone; is the acceleration due to gravity; is the bulk material volume of the i-th belt area; The density of the bulk material currently being transported by the tail car I belt conveyor 3; is the maximum value of the ideal load-bearing capacity range of the i-th belt zone under the speed detection device; is the predicted actual bearing capacity of the i-th belt area; The maximum material height of the i-th belt zone is determined based on the detection value of the distance sensor; is the maximum permissible detection value of the distance sensor in the i-th belt area; is the total number of distance sensors in the i-th belt area whose detection value is greater than the preset distance value; is the standard deviation of the detection value of the distance sensor in the i-th belt area; is the maximum allowable standard deviation of the distance sensor in the i-th belt area; 、 They are weight one and weight two respectively; is the total number of distance sensors in the i-th belt area; The second calculation module is calculated based on the following formula: ; K is the load unevenness coefficient; is the maximum value of the predicted actual load-bearing capacity of all belt areas; is the minimum value of the predicted actual load capacity of all belt areas; The standard deviation of the predicted actual load capacity for all belt zones.
Citation Information
Patent Citations
Cross-pavement gantry type mounting rack
CN201665824U