Full-automatic airing intelligent warm room

Abstract

The invention relates to the field of drying equipment, in particular to a full-automatic airing intelligent warm room which is used for solving the problems that airing of vertical incense depends on the natural environment, manual operation is tedious and quality is unstable. The warm room comprises a room body and multiple layers of drying racks in the room body, and each layer is provided with an annular drying disc and an annular sliding rail. A movable turning plate mechanism is installed on the sliding rail and moves along an annular path through gear and tooth groove transmission, and a turning plate makes contact with the surface of the vertical incense to achieve automatic turning. The room body is integrated with a temperature and humidity regulator, a fan and a multi-band light source, and a constant airing environment is maintained. The air-drying disc is provided with a notch, and the air-drying disc is matched with a lifting plate and an inclined sliding groove structure, so that automatic collection of air-dried materials is achieved. In combination with closed-loop environment control, the airing period is shortened, the mildew risk is reduced, meanwhile, external pollution is avoided, and the continuity of vertical incense production and the consistency of finished products are improved.

Description

Technical Field

[0001] The present invention relates to the technical field of drying equipment, and in particular to a fully automatic drying intelligent greenhouse. Background Art

[0002] As a traditional sacrificial offering, the drying process for incense sticks is typically done in open air or in simple sheds. This method has significant drawbacks: the drying cycle is difficult to control due to weather conditions, making it prone to mold and mildew; the spices require frequent manual stirring to ensure uniformity, which is time-consuming and labor-intensive; and the open environment easily introduces contaminants such as dust and insects, affecting the quality of the finished product.

[0003] There is still room for improvement in the existing greenhouse structure for drying upright incense: there is a general lack of organic integration of automated material turning mechanisms and intelligent environmental control systems, making it difficult to meet the needs of the modern spice processing industry for production efficiency and product standardization. Summary of the Invention

[0004] The purpose of the present invention is to solve the shortcomings of the existing technology, such as dependence on the natural environment, cumbersome manual operation and unstable quality, and to propose a fully automatic drying intelligent greenhouse.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] Fully automatic drying intelligent warm room, including the room body;

[0007] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.

[0008] Among them, the No. 2 motor drives the gear to rotate, so that the mounting plate moves along the annular slide rail, and the flip plate adheres to the surface of the incense sticks when moving, and the friction force causes the incense sticks to roll, thereby achieving automatic flipping.

[0009] In one possible design, an air vent is provided on the outer wall of the room, and a fan is provided inside the air vent, an LED lighting module is provided on the top of the room, a dehumidifier and a temperature regulator are provided on the inner wall of the room, and a solar panel is provided on the roof of the room.

[0010] In a possible design, a drying groove is provided on the top of the annular drying tray, and a plurality of ventilation holes are provided on the bottom of the annular drying tray.

[0011] In a possible design, the drying rack further includes a lifting plate, the annular drying tray is provided with a notch, and the lifting plate is located inside the notch to form a complete ring body with the annular drying tray, and the initial position of the flap is above the notch;

[0012] The side walls of the lifting plate are fixedly provided with a lifting seat, and the side walls of the frame body are respectively fixedly provided with a limit rod and a rotatable threaded rod through a bracket, and the threaded rod is driven by a No. 1 motor on the top of the frame body, and the lifting seat is slidably sleeved on the outer wall of the limit rod and the threaded sleeve is respectively sleeved on the outer wall of the threaded rod; a guard plate is fixedly provided on the bottom of the annular drying tray, and the guard plate is located below the lifting plate, and a material receiving rack is fixedly provided on the inner wall of the guard plate, the lifting plate is provided with an inclined surface, and an inclined slide is provided on the top of the material receiving rack, and a placing rack is fixedly provided at one end of the material receiving rack, and a collecting tray is embedded in the interior of the placing rack;

[0013] Among them, when the lifting plate is lowered and located on one side of the receiving rack, the upright incense falls through the gap to the top of the lifting plate and slides onto the receiving rack, and enters the collecting tray through the inclined chute.

[0014] In one possible design, a rod is provided on the side wall of the collection tray, and a slot is provided on the surface of the lifting seat. When the lifting seat moves downward, the rod is inserted into the slot to form a lock, thereby preventing the collection tray from being accidentally removed in advance.

[0015] In a possible design, the outer wall of the flap is covered with a cushion.

[0016] In a possible design, the telescopic rod is an electric telescopic rod.

[0017] In a possible design, a controller is further included, wherein the controller is configured to drive the second motor to perform a flipping operation at predetermined intervals.

[0018] In one possible design, the solar panels provide power for in-room devices.

[0019] In this application, when it is used, the staff will spread the incense sticks flat in the drying trough for drying, but it is necessary to avoid the position of the gap. During the drying period, the controller drives the No. 2 motor, which drives the gear to rotate, thereby cooperating with the meshing tooth groove to drive the mounting plate to move along the annular slide rail. The mounting plate will drive the flip plate to move synchronously through the telescopic rod, and when moving, it will fit the surface of the incense sticks, so as to drive the incense sticks to roll through friction, realize the flip operation, and improve the drying efficiency. The No. 2 motor is controlled to flip once every thirty minutes;

[0020] When the drying is finished, the controller drives motor No. 1, which will drive the threaded rod to rotate to control the lifting seat to move downward. The lifting seat drives the lifting plate to move, so that it disengages from the gap and moves to one side of the receiving rack. Then, motor No. 2 is driven to drive the upright incense to roll until it passes through the gap and falls onto the receiving rack. Then, it slides through the inclined chute to the inside of the collection tray for automatic collection. During the collection, the insertion rod will be inserted into the inside of the slot and locked. At this time, the collection tray cannot be removed to avoid the phenomenon that the collection link is not completed and is collected early. When it is finished, the lifting seat resets upward to disengage from the insertion rod and reserve space for the collection tray to be removed.

[0021] In the present invention, the fully automatic drying intelligent hothouse can achieve automatic turning over of the standing incense by driving the turning plate along the annular slide rail through the second motor, thereby replacing the manual turning operation and reducing the corresponding labor intensity. In addition, the lifting plate controlled by the first motor and the linkage mechanism of the collecting tray can complete the automatic collection of the materials after drying, thereby improving its collection efficiency.

[0022] In the present invention, the fully automatic drying smart greenhouse can control the temperature and humidity in the room, as well as the wind speed and spectral distribution, through temperature and humidity sensors, LED simulated lighting and fans. Compared with the natural drying environment, its fluctuation rate is reduced, which can reduce problems such as mildew and cracking.

[0023] In the present invention, when in use, the turning and collecting of materials are automated by machinery, thereby reducing the corresponding labor workload, and by simulating and regulating the environment, problems such as cracking caused by environmental fluctuations are avoided, thereby solving the problems of low efficiency and unstable quality of traditional drying processes. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the main structure of the fully automatic drying intelligent greenhouse proposed in the present invention;

[0025] Figure 2 This is a schematic diagram of the internal structure of the fully automatic drying smart greenhouse proposed in the present invention;

[0026] Figure 3 This is a three-dimensional structural diagram of the fully automatic drying intelligent greenhouse drying rack proposed in the present invention;

[0027] Figure 4 This is a schematic diagram of the main structure of the annular slide rail of the fully automatic drying intelligent hothouse proposed by the present invention;

[0028] Figure 5 This is a schematic diagram of the main structure of the ring-shaped drying tray of the fully automatic drying intelligent hothouse proposed in the present invention.

[0029] In the figure: 1. Room body; 2. Air vent; 3. Solar panel; 4. Drying rack; 5. Rack body; 6. Annular drying tray; 7. Annular slide rail; 8. Pillar; 9. No. 1 motor; 10. Threaded rod; 11. Limit rod; 12. Placement rack; 13. No. 2 motor; 14. Mounting plate; 15. Limit pulley; 16. Telescopic rod; 17. Flip plate; 18. Gear; 19. Tooth groove; 20. Air vent; 21. Drying trough; 22. Notch; 23. Lifting seat; 24. Lifting plate; 25. Guard plate; 26. Material receiving rack; 27. Inclined slide; 28. Insert rod; 29. ​​Handle; 30. Collection tray; 31. Slot. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0031] In one embodiment: Figure 1-2 The drying room, used for drying the prepared incense sticks, comprises a room 1 constructed of a steel frame and transparent solar panels, with solar panels 3 installed on top to form a self-powered system. Air vents 2 are set on the side walls of the room, with built-in axial flow fans forming air circulation channels. Windbreaks are installed inside the air vents to prevent direct blows on the incense sticks, thereby reducing the possibility of cracking.

[0032] refer to Figure 3 The drying rack 4 is composed of an upper and lower mounting base and a plurality of columns to form a frame structure, and each drying layer includes:

[0033] refer to Figure 4 The annular drying tray 6 is made of 304 stainless steel, with radial air holes 20 on the tray body and an annular groove 21 on the top as a drying groove. The annular drying tray 6 has a notch 22, and the lifting plate 24 is located inside the notch 22 to form a complete annular body with the annular drying tray 6. The guard plate 25 is provided at the bottom of the drying tray and below the notch 22.

[0034] refer to Figure 5The annular slide rail 7 is fixed to the pillar 8 by a support rod. A tooth groove 19 is set inside the rail body and a limit groove is opened on the outside. The mounting plate 14 is located above the slide rail and cooperates with the outer groove of the slide rail through two limit pulleys 15. The No. 2 motor 13 is installed on the top to drive the gear 18 to engage with the tooth groove 19. The bottom of the mounting plate 14 is connected to the flap 17 through the telescopic rod 16. Its surface is covered with a silicone cushion to increase friction. The initial position is located directly above the notch 22.

[0035] Specifically, the staff will spread the upright incense sticks flat in the drying trough 21 for drying, but the position of the notch 22 must be avoided. During the drying period, the controller drives the No. 2 motor 13, and the No. 2 motor 13 drives the gear 18 to rotate, thereby cooperating with the meshing tooth groove 19 to drive the mounting plate 14 to move along the annular slide rail 7. The mounting plate 14 will drive the flip plate 17 to move synchronously through the telescopic rod 16, and it will fit the surface of the upright incense sticks when moving, so as to drive the upright incense sticks to roll through friction, realize the flipping operation, and improve the drying efficiency.

[0036] refer to Figure 3 For the material collection process, the lifting seat 23 forms a linear motion pair with the frame's threaded rod 10 and limiting rod 11. When the No. 1 motor 9 drives the threaded rod to rotate, the lifting seat drives the lifting plate 24 to move vertically along the notch 22. The receiving rack 26 is equipped with an inclined chute 27, which forms a material conveying channel with the collection tray 30 in the side rack 12.

[0037] Specifically, when the drying is finished, the controller drives motor No. 1 9, which will drive the threaded rod 10 to rotate to control the lifting seat 23 to move downward, and the lifting seat 23 drives the lifting plate 24 to move, so that it disengages from the gap 22 and moves to one side of the material receiving rack 26, and then drives motor No. 2 13 to drive the upright incense to roll until it passes through the gap 22 and falls onto the material receiving rack 26, and then slides through the inclined chute 27 to the inside of the collection tray 30 for automatic collection. The staff only needs to remove it through the handle 29 on the collection tray 30.

[0038] Motor No. 2 is started every 30 minutes to drive the flip plate to move in a circular motion along the slide rail, and the spice is flipped over by the friction between the silicone pad and the surface of the spice.

[0039] The present application can be used in the field of drying equipment, and can also be used in other fields applicable to the present application.

[0040] In another embodiment: Figure 1-2 , fully automatic drying intelligent hothouse, which is applied to the field of drying equipment. The top of the room is arrayed with multi-band LED lighting modules to simulate the full spectrum of sunlight. The inner wall is integrated with a temperature and humidity sensor group, which is connected to the dehumidifier and PTC heating module to form an environmental control system. The control system can use a PLC main control unit to realize parameter setting;

[0041] The PLC activates the LED lighting and ventilation system according to the preset program, and uses solar panels to power the room to maintain a temperature of 20-45°C, humidity of 30-70%, and wind speed of 0.1-3m / s.

[0042] The side wall of the collection tray 30 is provided with an insertion rod 28 located outside the placement rack 12, and a slot 31 is provided on the surface of the lifting seat 23. When the lifting seat is lowered into place, the insertion rod is automatically inserted into the slot to form a mechanical lock to prevent misoperation from causing the material tray to be removed before the collection is completed.

[0043] The telescopic rod 16 can be replaced by an electric telescopic rod to adapt to different specifications of incense sticks.

[0044] However, as is well known to those skilled in the art, the working principles and wiring methods of motors, fans, lighting modules and temperature and humidity regulators are all conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any selections according to their needs or convenience.

[0045] The drawings in this application are for illustrative purposes only. The sizes and shapes of the components shown are not intended to be limiting, but are merely for illustrative purposes. In actual implementation, the components may be appropriately configured and adjusted based on specific needs and actual conditions.

[0046] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. Fully automatic drying intelligent greenhouse, characterized by: include: Room body (1); A plurality of drying racks (4), the drying racks (4) comprising a frame body (5) and a plurality of drying layers arranged inside the frame body (5), each drying layer comprising an annular drying plate (6) and an annular slide rail (7) located above the annular drying plate (6), the frame body (5) comprising two upper and lower mounting seats and a bracket arranged between the two mounting seats, the annular drying plate (6) being fixedly arranged on the side wall of the bracket, a same pillar (8) being fixedly arranged between the two mounting seats, the annular slide rail (7) being fixedly arranged on the outer wall of the pillar (8) through a support rod, the inner wall of the annular slide rail (7) being provided with a tooth groove (19), the top of the annular slide rail (7) being provided with a tooth groove (19), and the top of the annular slide rail (7) being provided with a tooth groove (19). A mounting plate (14) is provided, a gear (18) is provided below the mounting plate (14), and the gear (18) is meshed with the tooth groove (19), a No. 2 motor (13) is installed on the top of the mounting plate (14), and the No. 2 motor (13) is connected to the gear (18), and the gear (18) is located inside the annular slide rail (7), two limiting pulleys (15) are provided at the bottom of the mounting plate (14), and the limiting pulleys (15) are in contact with the outer wall of the annular slide rail (7), a flap (17) is provided below the annular slide rail (7), and the flap (17) is connected to the bottom of the mounting plate (14) through a telescopic rod (16); The second motor (13) drives the gear (18) to rotate, so that the mounting plate (14) moves along the annular slide rail (7). The flip plate (17) is in contact with the surface of the incense sticks when moving, and the friction force causes the incense sticks to roll, thereby realizing automatic flipping.

2. The fully automatic drying intelligent greenhouse according to claim 1 is characterized in that: The outer wall of the room (1) is provided with an air outlet (2), and a fan is provided inside the air outlet (2); the top of the room (1) is provided with an LED lighting module; the inner wall of the room (1) is provided with a dehumidifier and a temperature regulator; and the roof of the room (1) is provided with a solar panel (3).

3. The fully automatic drying intelligent greenhouse according to claim 1 is characterized in that: The top of the annular drying tray (6) is provided with a drying groove (21), and the bottom of the annular drying tray (6) is provided with a plurality of ventilation holes (20).

4. The fully automatic drying intelligent greenhouse according to claim 1 is characterized in that: The drying rack (4) further comprises a lifting plate (24), the annular drying tray (6) is provided with a notch (22), and the lifting plate (24) is located inside the notch (22) and forms a complete ring body with the annular drying tray (6), and the initial position of the flap (17) is located above the notch (22); The side wall of the lifting plate (24) is fixedly provided with a lifting seat (23), and the side wall of the frame body (5) is fixedly provided with a limit rod (11) and a threaded rod (10) for rotation through a bracket, and the threaded rod (10) is driven by a No. 1 motor (9) on the top of the frame body (5), and the lifting seat (23) is respectively slidably sleeved on the outer wall of the limit rod (11) and threadedly sleeved on the outer wall of the threaded rod (10), and the bottom of the annular drying tray (6) is fixedly provided with a guard plate (25), and the guard plate (25) is located below the lifting plate (24), and the inner wall of the guard plate (25) is fixedly provided with a material receiving rack (26), and the lifting plate (24) is provided with an inclined surface, and the top of the material receiving rack (26) is provided with an inclined slide groove (27), and one end of the material receiving rack (26) is fixedly provided with a placement rack (12), and the interior of the placement rack (12) is embedded in the collecting tray (30); When the lifting plate (24) is lowered and located on one side of the receiving rack (26), the upright incense falls to the top of the lifting plate (24) through the gap (22) and slides onto the receiving rack (26), and enters the collecting tray (30) through the inclined chute (27).

5. The fully automatic drying intelligent greenhouse according to claim 4 is characterized in that: The side wall of the collecting tray (30) is provided with an insertion rod (28), and the surface of the lifting seat (23) is provided with a slot (31). When the lifting seat (23) moves downward, the insertion rod (28) is inserted into the slot (31) to form a lock, thereby preventing the collecting tray (30) from being accidentally taken out in advance.

6. The fully automatic drying intelligent greenhouse according to claim 1, characterized in that: The outer wall of the flap (17) is wrapped with a soft cushion.

7. The fully automatic drying intelligent greenhouse according to claim 1, characterized in that: The telescopic rod (16) is an electric telescopic rod.

8. The fully automatic drying intelligent greenhouse according to claim 2, characterized in that: The device also includes a controller configured to drive the second motor (13) to perform a flipping operation at predetermined intervals.

9. The fully automatic drying intelligent greenhouse according to claim 8, characterized in that: The solar panels (3) provide power for the equipment in the room.

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