Visual inspection equipment for surface oxidation defects of aluminum alloy profile
By designing visual inspection equipment for surface oxidation defects of aluminum alloy profiles and using turning components and optical inspection instruments to achieve double-sided inspection of profiles, the problem of low efficiency of traditional equipment is solved and efficient and non-destructive double-sided inspection is achieved.
Patent Information
- Application Number
- CN202510855610.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-24
- Publication Date
- 2025-09-23
AI Technical Summary
Traditional optical inspection equipment can only inspect a single surface of aluminum alloy profiles and requires the addition of a robotic arm to flip the surface, which is inefficient and easily scratches the plate.
A visual inspection device for surface oxidation defects of aluminum alloy profiles was designed. Double-sided inspection of profiles was achieved through a flipping component. Combined with optical inspection instruments and an automatic cleaning system, double-sided inspection of profiles can be completed on the same conveyor line, avoiding flipping by a robotic arm.
It realizes efficient double-sided detection of the surface of aluminum alloy profiles, prevents scratches, improves detection accuracy and efficiency, and reduces work intensity.
Smart Images

Figure CN120685652A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of profile visual inspection, in particular to a visual inspection device for surface oxidation defects of aluminum alloy profiles. Background Art
[0002] Surface oxidation is a key process in the production of new aluminum alloy profiles, resulting from optimized composition or innovative processes, to enhance their corrosion resistance, wear resistance, and aesthetics. However, due to production processes, environmental factors, or raw material issues, oxidized profiles may exhibit surface defects such as color variation, spots, scratches, and uneven film thickness. These defects not only affect the product's appearance but can also reduce its mechanical properties and durability.
[0003] At present, the detection of surface oxidation defects of aluminum alloy plates mainly relies on manual visual inspection or traditional optical inspection equipment. Manual inspection is difficult to meet the requirements of large-scale industrial production for detection accuracy and consistency. Traditional optical inspection equipment has improved efficiency to a certain extent, but oxidation defects may exist on multiple sides of the plate, such as the front and back. Usually, only a single surface of the plate can be inspected, and a robotic arm is required to flip the plate over and re-inspect it, which increases workload and is inefficient. In addition, the surface of the plate is easily scratched during the process of clamping the plate and flipping it over. Summary of the Invention
[0004] The purpose of the present invention is to provide a visual inspection device for surface oxidation defects of aluminum alloy profiles, so as to solve the problem that the traditional optical inspection equipment proposed in the above background technology has improved efficiency to a certain extent, but oxidation defects may exist on multiple sides of the plate, such as the front and back sides, and usually only a single surface of the plate can be inspected. A robotic arm needs to be added to turn the plate over and then re-inspect it, which increases work intensity and low efficiency, and the surface of the plate is easily scratched during the process of clamping the plate and turning it over.
[0005] To achieve the above object, the present invention provides the following technical solutions: A visual inspection device for surface oxidation defects of aluminum alloy profiles, comprising a support base, wherein the number of the support bases is two, and support legs are fixed on both sides of the bottom of the support base, two baffles are fixedly connected between the two support bases, a detection assembly is fixedly connected to the middle of the two baffles, a feeding assembly is installed inside the baffle, and a cross plate is fixedly connected between the two baffles, one side of the feeding assembly is provided with two first transmission gears, and a cleaning assembly is installed at the bottom of the two first transmission gears, the cleaning assembly is installed between the two baffles, and the cleaning assembly passes through one end of the baffle. The lifting mechanism is a lifting mechanism, and the lifting mechanism is a lifting mechanism in a lifting mode of the lifting mechanism, and the lifting mechanism is a lifting mechanism of the lifting mechanism being fixedly provided with a lifting mechanism and a supporting bearing is installed on the lifting mechanism of the lifting mechanism.
[0006] As a further solution of the present invention, the detection component includes a frame, the bottom end of the frame is fixed on two retaining frames, optical detection instruments are installed on both sides of the inside of the frame, a display and control panel is installed on the front of the frame, and the two optical detection instruments are located above the two feeding components and the turning component.
[0007] As a further solution of the present invention, the feeding assembly includes two transmission rollers, the outer surfaces of the two transmission rollers are connected with conveyor belts, and a number of support wheels are overlapped on the upper part of the inner wall of the conveyor belt. The two ends of the support wheels are rotatably connected to the two sides of the inner wall of the frame through rotating sleeves. The middle parts of the two transmission rollers on the same side are fixedly connected with a connecting shaft, and the outside of the connecting shaft is rotatably connected to the frame through two rotating sleeves. The transmission rollers are located inside the frame, and the end of one of the connecting shafts passes through the frame and is fixedly connected to the first motor. The base of the first motor is fixed on the support base, and the two first transmission gears on the same side are fixedly connected to the outside of one of the connecting shafts.
[0008] As a further solution of the present invention, the cleaning assembly includes a hollow shaft, the outer wall of the hollow shaft passes through the rotating connection frame through a sleeve, and a second transmission gear is fixed to the middle of the outer wall of the hollow shaft, the second transmission gear is meshed with the first transmission gear, and the ends of the two hollow shafts close to each other are rotatably connected to a rotary joint and connected to the rotary joint, the middle of the rotary joint is connected to the top of the extraction assembly, the hollow shaft is located below the conveyor belt and is provided with several adsorption holes and fixed with several cleaning brushes, and the adsorption holes are connected to the interior of the hollow shaft, and the cleaning brush overlaps one side of the bottom of the conveyor belt.
[0009] As a further solution of the present invention, the extraction component includes a fan, which is fixed at the bottom of one of the support seats. The air inlet of the fan is connected to a filter box, which is fixed on one side of one of the support seats. The top of the filter box is connected to an air duct, and the top of the air duct is connected to the middle of the rotary joint.
[0010] As a further solution of the present invention, the flipping assembly includes two flipping plates, the middle part of the flipping plates is fixed to the outer wall of the support bearing, the fixed shaft passes through the support bearing and passes through the flipping plates, the two flipping plates are located between the two retaining frames and are staggered with each other, and a supporting groove is provided on one side of the flipping plate, the supporting groove in the right flipping plate is in a horizontal state, and the supporting groove on the left flipping plate is in a downward inclined state.
[0011] As a further solution of the present invention, two baffle rods are fixed on the front and rear sides of the flipping plate respectively, and the crossed ends of the two flipping plates are rotatably connected to the first connecting rod and the second connecting rod through pins respectively. The first connecting rod and the second connecting rod are parallel to each other and the other ends are rotatably connected to the driving assembly through pins.
[0012] As a further solution of the present invention, the drive assembly includes a second motor, the second motor is fixedly connected to the bracket, a driving gear is fixedly connected to the output shaft of the second motor, the driving gear is externally meshed with a driven gear, a driving shaft is fixed to the middle of the driven gear, one end of the driving shaft is rotatably connected to the side of the retaining frame through a rotating sleeve, a bearing seat is outer-connected to the driving shaft, the bearing seat is fixedly connected to the bracket, one end of the driving shaft passes through the bearing seat and is fixed with a deflection seat, and the protruding ends on both sides of the deflection seat are rotatably connected to the ends of the first connecting rod and the second connecting rod through pins.
[0013] Compared with the prior art, the present invention has the following beneficial effects: When the cam is in the state of being rotated one circle, the two flip plates are in a state of relative overlap, because the two flip plates are arranged in an interlaced manner, so that there will be no interference in the movement trajectories of the two flip plates. At this time, the right flip plate can flip the profile into the supporting slot in the left flip plate, and because the supporting slot on the left flip plate is in a downwardly inclined state, the profile can be supported by the leftmost side of the flip plate. The left side of the material transfer plate is rotated by the first lever to move the material transfer plate back to the left, and the left side of the material transfer plate is rotated by the second lever to move the material transfer plate back to the left, so that the material transfer plate can be rotated back to the left, and the left side of the material transfer plate is rotated back to the right, so that the material transfer plate can be rotated back to the left, and the material transfer plate can be rotated back to the right, so that the material transfer plate can be rotated back to the left, and the material transfer plate can be rotated back to the left, so that the material transfer plate can be 2. The present invention drives the two first transmission gears to rotate through the connecting shaft, and the first transmission gear drives the hollow shaft to rotate through the second transmission gear. Since the rotation directions of the first transmission gear and the second transmission gear are opposite, when the conveyor belt is reversely transmitted, the hollow shaft drives the cleaning brushes at both ends to rotate clockwise, so that the rotation direction of the cleaning brushes is opposite to the transmission direction of the conveyor belt, thereby increasing the friction between the cleaning brushes and the conveyor belt, and improving the cleaning effect of the cleaning brushes on the surface of the conveyor belt. At the same time, the fan is started, the fan works and extracts air from the filter box, and the filter box extracts air from the inside of the two hollow shafts through the air guide pipe and the rotary joint. The gas is taken in, so that the adsorption holes at both ends of the hollow shaft generate suction and adsorb the dust and small particles of impurities cleaned by the cleaning brush. The dust and impurities enter the filter box through the hollow shaft and the rotary joint. Since the end of the hollow shaft rotates inside it through the rotary joint, and the hollow shaft is connected to the rotary joint, it can be ensured that the conduction between the two is not affected during the rotation of the hollow shaft. Secondly, the gas containing dust and impurities is filtered through the filter box to achieve the purpose of automatic cleaning of the conveyor belt, prevent the dust and impurities attached to the conveyor belt from affecting the subsequent profile detection work, and improve the detection accuracy of the profile. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the structure of the present invention when viewed from above; Figure 3 This is a schematic diagram of the structure of the retaining frame of the present invention from a top view; Figure 4 It is a structural schematic diagram of the feeding assembly of the present invention; Figure 5 It is a schematic structural diagram of the side view of the present invention; Figure 6 This is a schematic diagram of the structure of the connection between the cleaning component and the extraction component of the present invention; Figure 7 This is a schematic structural diagram of the material turning assembly of the present invention from the front view; Figure 8 This is a structural diagram of the material turning assembly of the present invention; Figure 9 Schematic diagram of the structure of the drive assembly of the present invention.
[0016] In the accompanying drawings, the components represented by the reference numerals are as follows: 1. Support base; 2. Support legs; 3. Detection assembly; 301. Frame; 302. Optical detection instrument; 303. Display and control panel; 4. Stop frame; 5. Feeding assembly; 501. Drive roller; 502. Conveyor belt; 503. Support wheel; 504. Connecting shaft; 505. First motor; 6. Horizontal plate; 7. First transmission gear; 8. Cleaning assembly; 801. Hollow shaft; 802. Second transmission gear; 803. Rotary joint; 804. Adsorption hole; 805. Cleaning Brush; 9. Extraction component; 901. Fan; 902. Filter box; 903. Air duct; 10. Bracket; 11. Fixed shaft; 12. Support bearing; 13. Turning component; 131. Turning plate; 132. Support trough; 133. Stop rod; 134. First connecting rod; 135. Second connecting rod; 14. Driving component; 141. Second motor; 142. Driving gear; 143. Driven gear; 144. Driving shaft; 145. Deflection seat; 146. Bearing seat. DETAILED DESCRIPTION
[0017] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0018] See also Figures 1-9 , the present invention provides a technical solution: like Figure 1-2 The visual inspection equipment for surface oxidation defects of aluminum alloy profiles shown in the figure includes a support base 1, the number of which is two, and support legs 2 are fixed on both sides of the bottom of the support base 1, two retaining frames 4 are fixedly connected between the two support bases 1, and a detection component 3 is fixedly connected to the middle of the two retaining frames 4. The detection component 3 includes a frame 301, the bottom end of the frame 301 is fixed to the two retaining frames 4, and optical detection instruments 302 are installed on both sides of the interior of the frame 301. A display control panel 303 is installed on the front of the frame 301. When working, the optical inspection instrument 302 can use submillimeter waves, infrared light, visible light or ultraviolet light to detect surface defects of aluminum alloy profiles, so as to improve the detection accuracy. The two optical inspection instruments 302 are located on both sides of the frame 301, corresponding to the front and back sides of the profile respectively, and can complete the multi-sided inspection of the profile stably and efficiently without affecting the normal operation of the production line.
[0019] As a further embodiment of the present invention, Figure 3-4As shown, a feeding assembly 5 is installed inside the retaining frame 4, a horizontal plate 6 is fixedly connected between the two retaining frames 4, two first transmission gears 7 are provided on one side of the feeding assembly 5, the feeding assembly 5 includes two transmission rollers 501, the outer surface of the two transmission rollers 501 is connected to a conveyor belt 502, and a plurality of support wheels 503 are overlapped on the upper part of the inner surface of the conveyor belt 502, and the two ends of the support wheels 503 are rotatably connected to the inner wall of the retaining frame 4 through a rotating sleeve, and the middle part of the two transmission rollers 501 on the same side is fixedly connected to a connecting shaft 504, and the outside of the connecting shaft 504 is rotatably connected to the retaining frame 4 through two rotating sleeves, and the transmission roller 501 is located inside the retaining frame 4, and one end of the connecting shaft 504 penetrates the retaining frame 4 and is fixedly connected to a first motor 505, and the base of the first motor 505 is fixed on the support base 1, and the two first transmission gears 7 on the same side are fixedly connected to the outside of one of the connecting shafts 504; During operation, the two conveyor belts 502 can work synchronously and drive the aluminum alloy profile to be transported to the left. In the process of conveying the aluminum alloy profile, the support wheel 503 is used to support the top of the conveyor belt 502, so that the gravity of the aluminum alloy profile acts on the support wheel 503, preventing the conveyor belt 502 from being subjected to excessive downward pressure and causing deformation of the conveyor belt 502, thereby improving the stability of the conveyor belt 502 in the automatic transportation of the aluminum alloy profile.
[0020] As a further embodiment of the present invention, Figure 5-6 As shown, a cleaning assembly 8 is installed at the bottom of the two first transmission gears 7, and the cleaning assembly 8 is installed through the two baffles 4, and the cleaning assembly 8 passes through one end of the baffle 4 and contacts with the bottom of the feeding assembly 5, and the cleaning assembly 8 includes a hollow shaft 801, the outer wall of the hollow shaft 801 passes through the shaft sleeve and is rotatably connected to the baffle 4, and a second transmission gear 802 is fixed to the middle of the outer wall of the hollow shaft 801, and the second transmission gear 802 is meshed and connected with the first transmission gear 7, and one end of the two hollow shafts 801 close to each other is rotatably connected to a rotary joint 803 and is communicated with the rotary joint 803; a plurality of adsorption holes 804 and a plurality of cleaning brushes 805 are opened at a position below the conveyor belt 502 and are fixed thereto, and the adsorption holes 804 are communicated with the interior of the hollow shaft 801, and the cleaning brush 805 overlaps one side of the bottom of the conveyor belt 502; During operation, the connecting shaft 504 will drive the two first transmission gears 7 to rotate, and the first transmission gear 7 will drive the hollow shaft 801 to rotate through the second transmission gear 802. Since the rotation directions of the first transmission gear 7 and the second transmission gear 802 are opposite, when the conveyor belt 502 is reversely transmitted, the hollow shaft 801 drives the cleaning brushes 805 at both ends to rotate clockwise, so that the rotation direction of the cleaning brush 805 is opposite to the transmission direction of the conveyor belt 502, thereby increasing the friction between the cleaning brush 805 and the conveyor belt 502, and improving the cleaning effect of the cleaning brush 805 on the surface of the conveyor belt 502.
[0021] As a further solution of the present invention, the middle part of the rotary joint 803 is communicated with the top of the extraction component 9, the extraction component 9 is fixedly connected to one side of one of the support seats 1, the extraction component 9 includes a fan 901, the fan 901 is fixed to the bottom of one of the support seats 1, the air inlet of the fan 901 is connected to a filter box 902, the filter box 902 is fixed to one side of one of the support seats 1, the top of the filter box 902 is connected to an air guide tube 903, the top of the air guide tube 903 is communicated with the middle part of the rotary joint 803, because the end of the hollow shaft 801 rotates inside it through the rotary joint 803, and the hollow shaft 801 is connected to the rotary joint 803, it can be ensured that the conduction between the two is not affected during the rotation of the hollow shaft 801; During operation, the fan 901 works and draws air from the filter box 902, and the filter box 902 draws gas from the inside of the two hollow shafts 801 through the air guide tube 903 and the rotary joint 803, so that the adsorption holes 804 at both ends of the hollow shaft 801 generate suction and adsorb the dust and small particles of impurities cleaned by the cleaning brush 805. The dust and impurities enter the filter box 902 through the hollow shaft 801 and the rotary joint 803, and the gas containing dust and impurities is filtered by the filter box 902 to prevent the dust and impurities from floating away.
[0022] As a further embodiment of the present invention, Figure 7-8 The two ends of the support frame 11 are fixedly connected to the support frame 10 at the bottom, and a fixed shaft 11 is provided on both sides above the support frame 10. The two fixed shafts 11 are fixedly connected between the two support frames 4. The outer shell of the fixed shaft 11 is connected to the support bearing 12. The outer walls of the two support bearings 12 are fixedly connected to the turning assembly 13. The turning assembly 13 is located between the two support frames 4. The turning assembly 13 includes two turning plates 131. The middle part of the turning plate 131 is fixed to the outer wall of the support bearing 12. The fixed shaft 11 passes through the turning plate 131 through the support bearing 12 to support and limit the turning plate 131, thereby improving the rotation stability of the turning plate 131. The two turning plates 131 are located between the two block frames 4 and are staggered with each other. A supporting groove 132 is opened on one side of the turning plate 131. The supporting groove 132 on the right turning plate 131 is in a horizontal state, and the supporting groove 132 on the left turning plate 131 is in a downwardly inclined state. Two blocking rods 133 are fixed to the front and rear sides of the turning plate 131 respectively. One end of the two turning plates 131 intersecting each other is rotatably connected to a first connecting rod 134 and a second connecting rod 135 via a pin. The first connecting rod 134 and the second connecting rod 135 are parallel to each other and the other ends are rotatably connected to the driving assembly 14 via a pin. During operation, the leftmost side of the profile is supported by the supporting groove 132 in the turning plate 131, so that the profile can be placed in the supporting groove 132. The turning plate 131 and the plurality of blocking rods 133 support the bottom of the profile, thereby improving the stability of the turning plate 131 driving the profile to rotate; When the two flipping plates 131 rotate relative to each other, the two flipping plates 131 are in a relatively overlapping state. Since the two flipping plates 131 are staggered with each other, there will be no interference in the movement trajectories of the two flipping plates 131. Since the supporting groove 132 on the left turning plate 131 is in a downwardly inclined state, a certain movable gap is given to the profile, thereby preventing the two turning plates 131 from squeezing the groove.
[0023] As a further embodiment of the present invention, Figure 9 As shown, one end of the turning assembly 13 is rotatably connected to the driving assembly 14 through a pin rod, and the driving assembly 14 is fixedly connected to one side of the bracket 10. The driving assembly 14 includes a second motor 141, and the second motor 141 is fixedly connected to the bracket 10. A driving gear 142 is fixedly connected to the output shaft of the second motor 141, and the driving gear 142 is externally meshed with a driven gear 143. A driving shaft 144 is fixed to the middle of the driven gear 143, and one end of the driving shaft 144 is rotatably connected to the rotating sleeve. Connected to the side of the retaining frame 4, the outer cover of the drive shaft 144 is connected to a bearing seat 146, and the bearing seat 146 is fixedly connected to the bracket 10. The rotation sleeve at the end of the drive shaft 144 and the support of the bearing seat 146 improve the stability of the rotation of the deflection seat 145 driven by the drive shaft 144. One end of the drive shaft 144 passes through the bearing seat 146 and is fixed with the deflection seat 145. The protruding ends on both sides of the deflection seat 145 are rotatably connected to the ends of the first connecting rod 134 and the second connecting rod 135 through pins. During operation, since the protruding ends on both sides of the deflection seat 145 are rotatably connected to the ends of the first connecting rod 134 and the second connecting rod 135 through pin rods, the protruding end on the left side of the deflection seat 145 pulls the first connecting rod 134, and the first connecting rod 134 pulls the right flipping plate 131 to rotate around the center of the fixed axis 11. During this process, the right flipping plate 131 will rotate counterclockwise and contact the upper profile. At the same time, the protruding end on the right side of the deflection seat 145 pushes the second connecting rod 135, so that the second connecting rod 135 pushes the left flipping plate 131 to rotate, so that the left flipping plate 131 can rotate clockwise, and the two flipping plates 131 can be adjusted synchronously, which is convenient for quickly flipping the profile.
[0024] Working principle of the present invention: When visually inspecting the surface of the aluminum alloy profile for oxidation defects, the aluminum alloy profile is placed on the rightmost side of the two feeding assemblies 5 so that the aluminum alloy profile contacts the conveyor belts 502 in the two feeding assemblies 5. When conveying the aluminum alloy profile, the first motor 505 is controlled to rotate in the reverse direction so that it drives the two transmission rollers 501 to rotate through the connecting shaft 504. The current transmission roller 501 drives the transmission roller 501 on the other side to rotate through the conveyor belt 502, so that the two conveyor belts 502 can work synchronously and drive the aluminum alloy profile to be conveyed to the left. In the process of conveying the aluminum alloy profile, the support wheel 5 03 supports the top of the conveyor belt 502 so that the gravity of the aluminum alloy profile acts on the support wheel 503, preventing the conveyor belt 502 from being deformed by excessive downward pressure, thereby improving the stability of the conveyor belt 502 in automatically conveying the aluminum alloy profile. When the aluminum alloy profile moves to the bottom of the optical inspection instrument 302 on the right, the first motor 505 stops working, so that the conveyor belt 502 no longer conveys the aluminum alloy profile. The display control panel 303 transmits a signal to the optical inspection instrument 302, and the optical inspection instrument 302 can detect defects on the upper surface of the aluminum alloy profile. After completing the detection work, the second motor 141 in the driving assembly 14 is controlled to work, and the second motor 141 drives the driving gear 142 to rotate in the forward direction, and the driving gear 142 drives the driving shaft 144 to rotate counterclockwise through the driven gear 143. The rotating sleeve at the end of the driving shaft 144 and the support of the bearing seat 146 improve the stability of the rotation of the deflection seat 145 driven by the driving shaft 144. Since the protruding ends on both sides of the deflection seat 145 are rotatably connected to the ends of the first connecting rod 134 and the second connecting rod 135 through the pin rod, the protruding end on the left side of the deflection seat 145 pulls the first connecting rod 134 The first connecting rod 134 pulls the right flipping plate 131 to rotate around the center of the fixed shaft 11, and the flipping plate 131 is supported and limited by the support bearing 12, thereby improving the stability of the flipping plate 131. During this process, the right flipping plate 131 will rotate counterclockwise and contact the upper profile, and the leftmost side of the profile will be supported by the supporting groove 132 in the flipping plate 131, so that the profile can be erected in the supporting groove 132, and the bottom of the profile is supported by the flipping plate 131 and multiple blocking rods 133, thereby improving the stability of the counterclockwise rotation of the profile driven by the flipping plate 131; At the same time, the protruding end on the right side of the deflection seat 145 pushes the second connecting rod 135, so that the second connecting rod 135 pushes the left flipping plate 131 to rotate, so that the left flipping plate 131 can rotate clockwise. When the deflection seat 145 rotates one circle, the two flipping plates 131 are in a relatively overlapping state. Since the two flipping plates 131 are staggered with each other, there is no interference with the movement trajectories of the two flipping plates 131. At this time, the right flipping plate 131 can flip the profile into the supporting groove 132 in the left flipping plate 131. Since the supporting groove 132 on the left flipping plate 131 is in a downward tilted state, The profile has a certain movable gap to prevent the two flipping plates 131 from squeezing the profile groove. As the deflection seat 145 continues to rotate counterclockwise for one circle, the protruding end of the deflection seat 145 pushes the right flipping plate 131 through the first connecting rod 134, and the protruding end of the other side of the deflection seat 145 pulls the left flipping plate 131, so that the right flipping plate 131 can rotate clockwise and return to its original position, and the left flipping plate 131 drives the profile to rotate counterclockwise and return to its original position, so that the profile can fall onto the two conveyor belts 502. At this time, the two flipping plates 131 return to their initial positions and are located below the profile, without interfering with the conveying movement of the profile. At this point, the profile is turned over 180 degrees. The inspected side of the profile faces downward and contacts the conveyor belt 502, while the uninspected side faces upward. Next, the optical inspection instrument 302 on the left is controlled to work and inspect the surface of the profile, thereby completing the double-sided inspection of the profile. The entire inspection process is carried out on the same conveyor line, improving inspection efficiency. Next, the first motor 505 is started to make the two conveyor belts 502 continue to drive the inspected profile to the left. The next profile to be inspected is transferred from the right side of the conveyor belt 502 to the bottom of the optical inspection instrument 302 for inspection. When the conveyor belt 502 is conveying the profile, the connecting shaft 504 will drive the two first transmission gears 7 to rotate, and the first transmission gear 7 will drive the hollow shaft 801 to rotate through the second transmission gear 802. Since the rotation directions of the first transmission gear 7 and the second transmission gear 802 are opposite, when the conveyor belt 502 is reversely transmitted, the hollow shaft 801 drives the cleaning brushes 805 at both ends to rotate clockwise, so that the rotation direction of the cleaning brushes 805 is opposite to the transmission direction of the conveyor belt 502, thereby increasing the friction between the cleaning brushes 805 and the conveyor belt 502, and improving the cleaning effect of the cleaning brushes 805 on the surface of the conveyor belt 502. At the same time, the fan 901 is started, the fan 901 works and extracts air from the filter box 902, and the filter box 902 is then Gas is extracted from the inside of the two hollow shafts 801 through the air guide pipe 903 and the rotary joint 803, so that the adsorption holes 804 at both ends of the hollow shaft 801 generate suction and adsorb the dust and small particles of impurities cleaned by the cleaning brush 805. The dust and impurities enter the filter box 902 through the hollow shaft 801 and the rotary joint 803. Since the end of the hollow shaft 801 rotates inside it through the rotary joint 803, and the hollow shaft 801 is connected to the rotary joint 803, it can be ensured that the conduction between the two is not affected during the rotation of the hollow shaft 801. Secondly, the gas containing dust and impurities is filtered through the filter box 902, and the filtered gas is discharged from the air outlet of the fan 901, thereby achieving the purpose of automatic cleaning of the conveyor belt 502.
Claims
1. A visual inspection device for surface oxidation defects of aluminum alloy profiles, comprising a support seat (1), characterized in that: The number of the support bases (1) is two, and support legs (2) are fixed on both sides of the bottom of the support base (1), two baffles (4) are fixedly connected between the two support bases (1), and a detection component (3) is fixedly connected to the middle of the two baffles (4). A feeding component (5) is installed inside the baffle (4), and a transverse plate (6) is fixedly connected between the two baffles (4). Two first transmission gears (7) are provided on one side of the feeding component (5), and a cleaning component (8) is installed at the bottom of the two first transmission gears (7). The cleaning component (8) is installed between the two baffles (4), and the cleaning component (8) passes through one end of the baffle (4) and contacts the bottom of the feeding component (5). The cleaning component ( The middle part of the support frame (8) is connected and installed with an extraction component (9), the extraction component (9) is fixedly connected to one side of one of the support seats (1), the bottoms of the two retaining frames (4) are fixedly connected to a bracket (10), and fixed shafts (11) are respectively provided on both sides above the bracket (10), and the two fixed shafts (11) are fixedly connected between the two retaining frames (4), and the outer surface of the fixed shaft (11) is connected to a support bearing (12), and the outer walls of the two support bearings (12) are fixedly connected to a turning component (13), and the turning component (13) is located between the two retaining frames (4). One end of the turning component (13) is rotatably connected to a driving component (14) through a pin rod, and the driving component (14) is fixedly connected to one side of the bracket (10).
2. The visual inspection equipment for surface oxidation defects of aluminum alloy profiles according to claim 1, characterized in that: The detection component (3) comprises a frame (301), the bottom end of the frame (301) is fixed on two retaining frames (4), optical detection instruments (302) are installed on both sides of the interior of the frame (301), a display control panel (303) is installed on the front of the frame (301), and the two optical detection instruments (302) are located above the two feeding components (5) and the turning component (13).
3. The visual inspection equipment for surface oxidation defects of aluminum alloy profiles according to claim 1, characterized in that: The feeding assembly (5) includes two transmission rollers (501), the outer surfaces of the two transmission rollers (501) are connected to conveyor belts (502), and a plurality of support wheels (503) are overlapped on the upper part of the inner surface of the conveyor belt (502). The two ends of the support wheels (503) are rotatably connected to the two sides of the inner wall of the retaining frame (4) through rotating sleeves. The middle parts of the two transmission rollers (501) on the same side are fixedly connected to a connecting shaft (504), and the outside of the connecting shaft (504) is rotatably connected to the retaining frame (4) through two rotating sleeves. The transmission rollers (501) are located inside the retaining frame (4), and the end of one of the connecting shafts (504) passes through the retaining frame (4) and is fixedly connected to a first motor (505). The base of the first motor (505) is fixed on the support base (1), and the two first transmission gears (7) on the same side are fixedly connected to the outside of one of the connecting shafts (504).
4. The visual inspection equipment for surface oxidation defects of aluminum alloy profiles according to claim 3, characterized in that: The cleaning assembly (8) includes a hollow shaft (801), the outer wall of the hollow shaft (801) passes through the rotating connection frame (4) through a shaft sleeve, and a second transmission gear (802) is fixed in the middle of the outer wall of the hollow shaft (801), and the second transmission gear (802) is meshed and connected with the first transmission gear (7), and the ends of the two hollow shafts (801) close to each other are rotatably connected to a rotary joint (803) and communicated with the rotary joint (803), and the middle of the rotary joint (803) is communicated with the top of the extraction assembly (9), and the hollow shaft (801) is provided with a plurality of adsorption holes (804) and a plurality of cleaning brushes (805) fixed thereto at a position below the conveyor belt (502), and the adsorption holes (804) are communicated with the interior of the hollow shaft (801), and the cleaning brush (805) overlaps one side of the bottom of the conveyor belt (502).
5. The visual inspection equipment for surface oxidation defects of aluminum alloy profiles according to claim 4, characterized in that: The extraction assembly (9) comprises a fan (901), the fan (901) being fixed to the bottom of one of the support seats (1), the air inlet of the fan (901) being connected to a filter box (902), the filter box (902) being fixed to one side of one of the support seats (1), the top of the filter box (902) being connected to an air guide tube (903), the top end of the air guide tube (903) being connected to the middle of the rotary joint (803).
6. The visual inspection equipment for surface oxidation defects of aluminum alloy profiles according to claim 1, characterized in that: The flipping assembly (13) includes two flipping plates (131), the middle portion of the flipping plates (131) is fixed to the outer wall of the support bearing (12), the fixed shaft (11) passes through the flipping plates (131) through the support bearing (12), the two flipping plates (131) are located between the two retaining frames (4) and are arranged in an interlaced manner, and a supporting groove (132) is provided on one side of the flipping plate (131), the supporting groove (132) located in the right flipping plate (131) is in a horizontal state, and the supporting groove (132) located on the left flipping plate (131) is in a downwardly inclined state.
7. The visual inspection equipment for surface oxidation defects of aluminum alloy profiles according to claim 6, characterized in that: Two blocking rods (133) are fixed to the front and rear sides of the flipping plate (131), respectively. One end of the two flipping plates (131) intersecting each other is rotatably connected to a first connecting rod (134) and a second connecting rod (135) via a pin rod. The first connecting rod (134) and the second connecting rod (135) are parallel to each other and the other ends are rotatably connected to the driving assembly (14) via a pin rod.
8. The visual inspection equipment for surface oxidation defects of aluminum alloy profiles according to claim 7, characterized in that: The driving assembly (14) includes a second motor (141), the second motor (141) is fixedly connected to the bracket (10), a driving gear (142) is fixedly connected to the output shaft of the second motor (141), the driving gear (142) is externally meshed with a driven gear (143), a driving shaft (144) is fixed to the middle of the driven gear (143), one end of the driving shaft (144) is rotatably connected to the side of the retaining frame (4) through a rotating sleeve, the driving shaft (144) is outer-connected with a bearing seat (146), the bearing seat (146) is fixedly connected to the bracket (10), one end of the driving shaft (144) passes through the bearing seat (146) and is fixed with a deflection seat (145), and the protruding ends on both sides of the deflection seat (145) are rotatably connected to the ends of the first connecting rod (134) and the second connecting rod (135) through pins.
Citation Information
Patent Citations
Aluminum alloy profile surface defect detection device
CN117602343A
Conveyor cleaning device
CN219669315U
Turnover mechanism for belt line
CN220115576U
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CN221458995U
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