Shaft rod grinding equipment and grinding and polishing method for automobile axle

By designing the cleaning mechanism and collection assembly of the shaft grinding equipment, the problem of the debris inside the cover of the grinding machine equipment being unable to be cleaned when processing the shaft is solved. The cleaning inside the cover and the separation of the grinding fluid and the debris are achieved, thereby improving the processing quality and collection efficiency of the shaft.

CN120696850AActive Publication Date: 2025-09-26JIANGSU XINGHUO AUTOMOTIVE PARTS MFG CO LTD
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Patent Information

Application Number
CN202511120759.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-12
Publication Date
2025-09-26
Estimated Expiration
2045-08-12

AI Technical Summary

Technical Problem

When existing grinding machines are processing shafts, the debris and grinding fluid inside the housing cannot be effectively cleaned, causing the grinding wheel to bring out debris, causing damage to the shaft and reducing the processing quality.

Method used

A shaft grinding device is designed, which includes a cleaning mechanism and a collection assembly. The reciprocating swing of the driving rod and the driven rod drives the cleaning scraper to scrape the debris in the cover, and the grinding fluid and debris are separated through the sump and the collection box.

Benefits of technology

Effectively clean the debris inside the cover to prevent the grinding wheel from bringing out debris that may damage the shaft, improve processing quality, and increase the collection efficiency of grinding fluid and debris.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of grinding equipment, and discloses shaft lever grinding equipment and a grinding and polishing method for an automobile axle, through the arrangement of a cleaning mechanism, when a grinding assembly grinds a shaft lever through a grinding wheel, a driving assembly of the cleaning mechanism can drive a driving rod and a driven rod in a housing to swing back and forth, so that the shaft lever is ground; therefore, the cleaning scraper is driven to move back and forth at the bottom of the housing to scrape grinding fluid and chippings falling on the discharging slope of the housing back and forth, the grinding fluid and the chippings are discharged out of the housing, it is guaranteed that the housing is kept clean when a shaft rod is machined, the situation that the shaft rod is damaged due to the fact that the chippings are brought out by a grinding wheel is avoided, and the machining quality of the shaft rod is improved. And when the driving rod and the driven rod swing in a reciprocating mode, the main push rod and the auxiliary push rod can do telescopic motion along with the swing tracks of the driving rod and the driven rod, the cleaning scraper blade is pushed to abut against the discharging slope, the cleaning scraper blade can effectively scrape grinding fluid and chippings on the discharging slope, and therefore the cleaning effect of the cleaning scraper blade is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of grinding equipment, in particular to a shaft grinding equipment and a grinding method for automobile axles. Background Art

[0002] A grinding machine is a machine tool that uses abrasive tools to grind the surface of a workpiece. It can process materials with higher hardness, such as hardened steel and cemented carbide. It can perform high-precision grinding with very small surface roughness and high efficiency. With the rapid development of modern social economy, the increase in the number of high-precision and high-hardness mechanical parts, and the development of precision casting and precision forging technology, the application of grinding machines in production and processing is becoming more and more extensive. A grinding machine is generally composed of a cast iron bed as the basic part, a worktable, a head fixing frame that supports and drives the workpiece to rotate, a tail fixing frame, a mounting seat for mounting a grinding wheel, a lateral feed mechanism that controls the size of the grinding workpiece, and electrical and hydraulic devices that control the movement of the moving parts of the machine tool. In order to protect the grinding wheel and prevent the grinding wheel from throwing grinding fluid and grinding debris to the outside during grinding, a cover is also installed on the grinding wheel. When existing grinding machine equipment processes shafts, due to the setting of the cover, the high-speed rotating grinding wheel will throw some grinding fluid and debris ground from the shaft into the cover. When the grinding wheel is working, workers cannot manually clean the debris and grinding fluid in the cover. If the grinding fluid mixed with debris is not cleaned, as the debris accumulates more and more, the rotating grinding wheel will bring the debris in the cover out again, and it will fall on the shaft being ground, causing damage to the shaft under the action of the grinding wheel, thereby reducing the processing quality of the shaft. Summary of the Invention

[0003] In view of the deficiencies in the prior art, the present invention provides a shaft grinding device and a grinding method for automobile axles to overcome the above-mentioned technical problems existing in the prior art.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: a shaft grinding device, comprising a bed, a head fixing frame and a tail fixing frame are respectively installed on both ends of the bed, a grinding assembly, a cleaning mechanism and a collection assembly are provided on the bed, the grinding assembly comprises a mounting seat, a grinding wheel and a cover, the mounting seat is installed on one side of the bed, the cover is connected to the mounting seat, the grinding wheel is located in the cover, the bottom of the cover is a downwardly inclined discharge slope, the cleaning mechanism comprises a driving rod, a driven rod and a driving assembly, the driving rod and the driven rod are respectively installed on both sides of the cover The driving rod and the driven rod are respectively connected to a main push rod and a secondary push rod, a cleaning scraper is fixed between the main push rod and the secondary push rod, the driving assembly is installed on the cover, the driving assembly is connected to the driving rod, and the driving assembly is used to drive the driving rod to drive the driven rod to swing back and forth in the cover. During the swinging process, the main push rod synchronously drives the secondary push rod to drive the cleaning scraper to scrape the debris on the discharging slope. A water collecting trough is provided on the bed body, and the water collecting trough is connected to the collecting assembly. The grinding fluid and debris generated by the machining shaft are discharged into the collecting assembly through the water collecting trough.

[0005] Preferably, the cover shell is fixedly mounted on the mounting seat, a discharge port is opened in the cover shell, the discharge port is located at the upper end of the discharge slope, fixed shafts are fixedly mounted on both sides of the cover shell, and a fan-shaped gear ring is fixedly mounted on the side of the cover shell away from the mounting seat, and the fan-shaped gear ring is located below the fixed shaft.

[0006] Preferably, the driving rod is longer than the driven rod, the driving rod is rotatably mounted on the fixed shaft away from the mounting seat, the driven rod is rotatably mounted on the other fixed shaft, the grinding wheel is located between the driving rod and the driven rod, a guide slot is provided on the driving rod, the guide slot is located above the fixed shaft, a transmission shaft is rotatably mounted on the driving rod, the transmission shaft is located below the fixed shaft, one end of the transmission shaft passes through the driving rod, and a transmission gear and a driven gear are coaxially fixedly connected at both ends of the transmission shaft, the transmission gear is located on the outside of the driving rod, the transmission gear is meshed with the sector gear ring, and the driven gear is located inside the driving rod.

[0007] Preferably, the lower ends of the driving rod and the driven rod are fixedly installed with limit blocks, the main push rod and the auxiliary push rod are respectively slidably installed in the driving rod and the driven rod, the main push rod and the auxiliary push rod are both provided with sliding grooves, the two limit blocks are respectively located in the two sliding grooves, the side of the main push rod is fixedly installed with a driving rack, the driving rack is meshed with the driven gear, and both sides of the cleaning scraper are fixedly connected with fixed rods, and the two fixed rods are respectively fixedly installed on the lower ends of the main push rod and the auxiliary push rod.

[0008] Preferably, the driving assembly includes an electric motor and a driving disk, the electric motor is fixedly mounted on a side of the cover away from the mounting seat, the output shaft of the electric motor is coaxially and fixedly connected to the driving disk, the driving disk is rotatably mounted in the cover, an eccentric shaft is eccentrically provided on the side of the driving disk, the eccentric shaft is fixedly connected to the driving disk, and the eccentric shaft is slidably connected in the guide groove.

[0009] Preferably, the grinding assembly also includes a drive motor and a drive shaft, which are sequentially mounted on the mounting seat, the drive motor is fixedly connected to the mounting seat, the drive shaft is rotatably connected to the mounting seat, and the output shaft of the drive motor is connected to one end of the drive shaft through a belt, the other end of the drive shaft passes through the cover, and the grinding wheel is coaxially fixedly connected to this end of the drive shaft.

[0010] Preferably, a nozzle for spraying grinding fluid is fixedly mounted on the outside of the cover, and the nozzle is aligned with the grinding wheel.

[0011] Preferably, the collection assembly includes a collection box, which is placed on the side of the bed and on the side of the cover shell away from the mounting seat. A filter plate is fixedly installed on the box opening of the collection box, and the filter plate is used to filter out debris in the grinding fluid.

[0012] Preferably, a guide rail is fixedly installed on the main body, and the head fixing frame and the tail fixing frame are both slidably installed on the guide rail. The water collecting trough surrounds the outside of the guide rail and the mounting seat, and the cover shell is located above the water collecting trough. A drain outlet is provided on the side of the water collecting trough close to the collection box, and a drain pipe is fixedly connected to the drain outlet. The drain pipe corresponds to the box mouth above the collection box. A baffle is also fixedly connected at the processing position of the bed body, and the baffle is located on the outside of the water collecting trough.

[0013] The present invention also provides a grinding method for automobile wheel axles, using a shaft grinding device, and the specific steps are: First, use the head fixing frame and the tail fixing frame to clamp the shaft to be processed on the bed so that the shaft is in the processing position. Then the grinding wheel of the grinding assembly rotates to grind the shaft. During the grinding process, the driving assembly drives the driving rod and the driven rod to drive the cleaning scraper to swing back and forth in the cover. At the same time, the main push rod will push the cleaning scraper to always contact the discharge slope during the swinging of the driving rod, thereby effectively scraping off the grinding fluid and debris on the discharge slope, and discharge it into the collection assembly through the sump on the bed. After the shaft is processed, the equipment stops working.

[0014] Compared with the prior art, the present invention provides a shaft grinding device and a grinding method for automobile axles, which have the following beneficial effects: 1. The shaft grinding equipment and the grinding method for automobile wheel axles are provided with a cleaning mechanism. When the grinding assembly grinds the shaft through the grinding wheel, the driving assembly of the cleaning mechanism drives the driving rod and the driven rod in the cover to swing back and forth, thereby driving the cleaning scraper to move back and forth at the bottom of the cover, scraping back and forth the grinding fluid and debris that fall on the discharge slope of the cover, and discharging the grinding fluid and debris on the discharge slope out of the cover, ensuring that the cover remains clean during the processing of the shaft, avoiding damage to the shaft caused by debris brought out by the grinding wheel, thereby improving the processing quality of the shaft, and when the driving rod and the driven rod swing back and forth, the main push rod and the auxiliary push rod will telescope along the swing trajectory of the driving rod and the driven rod, pushing the cleaning scraper to always contact the discharge slope, so that the cleaning scraper can effectively scrape off the grinding fluid and debris on the discharge slope, thereby improving the cleaning effect of the cleaning scraper.

[0015] 2. The shaft grinding equipment and the grinding and polishing method for automobile wheel axles are provided with a collection component. When the sump discharges the grinding fluid mixed with debris into the collection box through the drain pipe, the filter plate on the box opening will filter out the debris mixed in the grinding fluid, so that the grinding fluid enters the collection box, while the debris remains on the filter plate. The grinding fluid and the debris are separated during the collection process, which facilitates the subsequent recovery of the grinding fluid and debris and improves the collection efficiency of the grinding fluid and debris. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the main structure of the present invention; Figure 2 It is a schematic diagram of the planar structure of the present invention; Figure 3 This is a schematic side view of the collecting assembly of the present invention; Figure 4 This is a schematic side view of the baffle structure of the present invention; Figure 5 It is a schematic diagram of the top view of the structure of the present invention; Figure 6A schematic diagram of the positional relationship between the cleaning mechanism and the cover shell of the present invention; Figure 7 for Figure 6 A local enlarged structural diagram of point A; Figure 8 Schematic diagram of the internal structure of the driving rod of the present invention; Figure 9 for Figure 8 A schematic diagram of the partially enlarged structure at point B; Figure 10 Schematic diagram of the internal structure of the driven rod of the present invention; Figure 11 for Figure 10 A schematic diagram of the partially enlarged structure at point C; Figure 12 It is a schematic side view of the grinding assembly of the present invention.

[0017] In the figure: 1. Bed; 11. Guide rail; 12. Head fixing frame; 13. Tail fixing frame; 14. Water collecting trough; 15. Drain outlet; 16. Drain pipe; 17. Baffle; 2. Grinding assembly; 21. Mounting seat; 22. Drive motor; 23. Drive shaft; 24. Grinding wheel; 25. Cover; 251. Discharge ramp; 252. Discharge outlet; 26. Fixed shaft; 27. Sector gear ring; 28. Nozzle; 3. Cleaning mechanism; 31. Driving rod; 311. Guide chute; 32. Transmission shaft; 321. Transmission gear; 322. Driven gear; 33. Main push rod; 331. Driving rack; 4. Driven rod; 41. Auxiliary push rod; 5. Limit block; 6. Sliding groove; 7. Cleaning scraper; 71. Fixed rod; 8. Driving assembly; 81. Motor; 82. Driving disk; 821. Eccentric shaft; 9. Collecting assembly; 91. Collecting box; 92. Filter plate. DETAILED DESCRIPTION

[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] See also Figures 1-12A shaft grinding device includes a bed 1, on both ends of which are respectively mounted a head fixing frame 12 and a tail fixing frame 13, a grinding assembly 2, a cleaning mechanism 3 and a collecting assembly 9 are provided on the bed 1, the grinding assembly 2 includes a mounting seat 21, a grinding wheel 24 and a cover 25, the mounting seat 21 is mounted on one side of the bed 1, the cover 25 is connected to the mounting seat 21, the grinding wheel 24 is located in the cover 25, and the bottom of the cover 25 is a downwardly inclined discharge slope 251, the cleaning mechanism 3 includes a driving rod 31, a driven rod 4 and a driving assembly 8, the driving rod 31 and the driven rod 4 are respectively mounted on both sides of the cover 25, the driving rod A main push rod 33 and a secondary push rod 41 are connected to the driven rod 31 and the driven rod 4 respectively, a cleaning scraper 7 is fixed between the main push rod 33 and the secondary push rod 41, a driving assembly 8 is installed on the cover 25, the driving assembly 8 is connected to the driving rod 31, the driving assembly 8 is used to drive the driving rod 31 to drive the driven rod 4 to swing back and forth in the cover 25, during the swinging process, the main push rod 33 synchronously drives the secondary push rod 41 to drive the cleaning scraper 7 to scrape off the debris on the discharge slope 251, a water collecting trough 14 is opened on the bed 1, the water collecting trough 14 is connected to the collecting assembly 9, and the grinding fluid and debris generated by the machining shaft are discharged into the collecting assembly 9 through the water collecting trough 14.

[0020] When in use, the shaft to be processed is placed between the head fixing frame 12 and the tail fixing frame 13, so that the head fixing frame 12 and the tail fixing frame 13 are clamped at both ends of the shaft, thereby clamping the shaft on the bed 1. When grinding starts, the head fixing frame 12 is driven by the motor to drive the shaft to rotate between the head fixing frame 12 and the tail fixing frame 13. At the same time, the grinding wheel 24 of the grinding assembly 2 rotates to grind the rotating shaft. At the same time, the grinding assembly 2 sprays grinding fluid onto the grinding wheel 24 and the shaft. During the grinding process, the grinding fluid will wash away the debris ground off the shaft. Part of the grinding fluid will fall into the sump 14 with the debris and flow to the collecting assembly 9, while the rotating grinding wheel 24 will throw another part of the grinding fluid mixed with the debris into the cover 25. This part of the grinding fluid and the debris will It falls on the discharge slope 251 of the cover 25. At this time, the cleaning mechanism 3 is started, and the driving assembly 8 drives the driving rod 31 and the driven rod 4 to swing back and forth synchronously at the bottom of the cover 25, so that the main push rod 33 and the auxiliary push rod 41 in the driving rod 31 and the driven rod 4 drive the cleaning scraper 7 to move back and forth on the discharge slope 251, scraping off the grinding fluid and debris on the discharge slope 251, thereby ensuring the cleanliness of the inside of the cover 25. During this process, the main push rod 33 will retract and contract with the swing of the driving rod 31, so that the cleaning tube plate always contacts the discharge slope 251, thereby improving the cleaning effect of the cleaning scraper 7. The grinding fluid and debris scraped off by the cleaning scraper 7 will fall into the sump 14 below, mix with the grinding fluid in the sump 14, and be discharged into the collecting assembly 9 together. After the shaft rod is processed, the equipment stops working.

[0021] Furthermore, the cover shell 25 is fixedly mounted on the mounting seat 21, and a discharge port 252 is opened in the cover shell 25, and the discharge port 252 is located at the upper end of the discharge slope 251. Fixed shafts 26 are fixedly mounted on both sides of the cover shell 25, and a fan-shaped gear ring 27 is fixedly mounted on the side of the cover shell 25 away from the mounting seat 21, and the fan-shaped gear ring 27 is located below the fixed shaft 26.

[0022] Furthermore, the driving rod 31 is longer than the driven rod 4. The driving rod 31 is rotatably mounted on the fixed shaft 26 away from the mounting seat 21. The driven rod 4 is rotatably mounted on another fixed shaft 26. The grinding wheel 24 is located between the driving rod 31 and the driven rod 4. A guide groove 311 is provided on the driving rod 31. The guide groove 311 is located above the fixed shaft 26. A transmission shaft 32 is rotatably mounted on the driving rod 31. The transmission shaft 32 is located below the fixed shaft 26. One end of the transmission shaft 32 passes through the driving rod 31. A transmission gear 321 and a driven gear 322 are coaxially fixedly connected at both ends of the transmission shaft 32. The transmission gear 321 is located on the outside of the driving rod 31. The transmission gear 321 is meshed with the sector gear ring 27. The driven gear 322 is located inside the driving rod 31.

[0023] Among them, when the driving component 8 drives the driving rod 31 to swing back and forth, the transmission gear 321 will roll along the fan-shaped gear ring 27, thereby driving the driven gear 322 to rotate in the driving rod 31. When the driving rod 31 swings toward the lower end of the discharge slope 251, the transmission gear 321 will drive the driven gear 322 to rotate forward. When the driving rod 31 swings toward the upper end of the discharge slope 251, the transmission gear 321 drives the driven gear 322 to rotate in the reverse direction.

[0024] Furthermore, the lower ends of the driving rod 31 and the driven rod 4 are fixedly installed with limit blocks 5, the main push rod 33 and the auxiliary push rod 41 are slidably installed in the driving rod 31 and the driven rod 4 respectively, and the main push rod 33 and the auxiliary push rod 41 are provided with sliding grooves 6, and the two limit blocks 5 are respectively located in the two sliding grooves 6. The side of the main push rod 33 is fixedly installed with a driving rack 331, and the driving rack 331 is engaged with the driven gear 322. The two sides of the cleaning scraper 7 are fixedly connected with fixed rods 71, and the two fixed rods 71 ​​are respectively fixedly installed on the lower ends of the main push rod 33 and the auxiliary push rod 41.

[0025] When the driven gear 322 rotates forward, the rotating driven gear 322 drives the main push rod 33 to extend from the driving rod 31 through the driving rack 331, so that the cleaning scraper 7 always conflicts with the discharge slope 251 during the process of moving from the upper end of the discharge slope 251 to the lower end of the discharge slope 251, so that the cleaning scraper 7 scrapes the grinding fluid and debris on the discharge slope 251 out of the housing 25. When the driven gear 322 rotates in the reverse direction, the rotating driven gear 322 drives the extended main push rod 33 to be stored back in the driving rod 31 through the driving rack 331, so that the cleaning scraper 7 In the process of moving from the lower end of the discharge slope 251 to the upper end of the discharge slope 251, it always conflicts with the discharge slope 251. When the main push rod 33 moves, the main push rod 33 drives the auxiliary push rod 41 to move synchronously through the cleaning scraper 7. When the main push rod 33 telescopes, the auxiliary push rod 41 will also move accordingly in the driven rod 4. When the main push rod 33 and the auxiliary push rod 41 telescope, the limit block 5 will slide a corresponding distance in the sliding groove 6. The setting of the limit block 5 prevents the main push rod 33 or the auxiliary push rod 41 from excessive movement, thereby ensuring the normal operation of the cleaning mechanism 3.

[0026] Furthermore, the drive assembly 8 includes an electric motor 81 and a drive disk 82. The electric motor 81 is fixedly mounted on a side of the cover 25 away from the mounting seat 21. The output shaft of the electric motor 81 is coaxially fixedly connected to the drive disk 82. The drive disk 82 is rotatably mounted in the cover 25. An eccentric shaft 821 is eccentrically provided on the side of the drive disk 82. The eccentric shaft 821 is fixedly connected to the drive disk 82, and the eccentric shaft 821 is slidably connected in the guide groove 311.

[0027] When the driving assembly 8 is started, the driving motor 22 drives the driving disc 82 to rotate, and the rotating driving disc 82 slides up and down in the guide slot 311 through the eccentric shaft 821, driving the driving rod 31 installed on the fixed shaft 26 to swing back and forth.

[0028] Furthermore, the grinding assembly 2 also includes a drive motor 22 and a drive shaft 23, which are installed on the mounting seat 21 in sequence. The drive motor 22 is fixedly connected to the mounting seat 21, and the drive shaft 23 is rotatably connected to the mounting seat 21. The output shaft of the drive motor 22 is connected to one end of the drive shaft 23 through a belt, and the other end of the drive shaft 23 passes through the cover 25, and the grinding wheel 24 is coaxially fixedly connected to this end of the drive shaft 23.

[0029] When grinding the shaft, the driving motor 22 drives the driving shaft 23 to rotate through the belt, so that the driving shaft 23 drives the grinding wheel 24 to rotate, thereby grinding the shaft.

[0030] Furthermore, a nozzle 28 for spraying grinding fluid is fixedly mounted on the outside of the cover 25 , and the nozzle 28 is aligned with the grinding wheel 24 .

[0031] When grinding the shaft, the nozzle 28 sprays the grinding fluid onto the grinding wheel 24 and the shaft to cool, lubricate, clean and prevent rust.

[0032] Furthermore, the collecting assembly 9 includes a collecting box 91, which is placed on the side of the bed 1, on the side of the cover 25 away from the mounting seat 21, and a filter plate 92 is fixedly mounted on the box opening of the collecting box 91, and the filter plate 92 is used to filter out debris in the grinding fluid.

[0033] Among them, the grinding fluid and debris discharged from the sump 14 will fall on the filter plate 92 in the box mouth of the collection box 91. The filter plate 92 will filter out the debris in the grinding fluid, so that the grinding fluid falls into the collection box 91, while the debris remains on the filter plate 92, thereby realizing the separation of the grinding fluid and debris, facilitating the recovery of the grinding fluid and debris, and improving the collection efficiency of the grinding fluid and debris.

[0034] Furthermore, a guide rail 11 is fixedly installed on the main body, and the head fixing frame 12 and the tail fixing frame 13 are both slidably installed on the guide rail 11. The water collecting trough 14 surrounds the outside of the guide rail 11 and the mounting seat 21. The cover shell 25 is located above the water collecting trough 14. A drain outlet 15 is provided on the side of the water collecting trough 14 close to the collection box 91. A drain pipe 16 is fixedly connected to the drain outlet 15. The drain pipe 16 corresponds to the top of the box mouth of the collection box 91. A baffle 17 is also fixedly connected to the processing position of the bed body 1. The baffle 17 is located on the outside of the water collecting trough 14.

[0035] Among them, when grinding the shaft, the head fixing frame 12 and the tail fixing frame 13 on the guide rail 11 are moved so that the head fixing frame 12 and the tail fixing frame 13 clamp the shaft. After clamping the shaft, the head fixing frame 12 and the tail fixing frame 13 drive the shaft to move on the guide rail 11 to the position of the grinding wheel 24, so that the shaft is in the processing position, and then processing is carried out. During the grinding process, the baffle 17 can block the splashing grinding fluid and debris, and prevent the grinding fluid and debris from scattering to the outside and polluting the environment. After the grinding fluid and debris fall into the sump 14, the grinding fluid will flow toward the drain port 15 with the debris, and discharge the grinding fluid and debris into the collection box 91 through the drain pipe 16.

[0036] The present invention also provides a grinding method for automobile wheel axles, using a shaft grinding device, and the specific steps are: First, use the head fixing frame 12 and the tail fixing frame 13 to clamp the shaft to be processed on the bed 1 so that the shaft is in the processing position. Then the grinding wheel 24 of the grinding assembly 2 rotates to grind the shaft. During the grinding process, the driving assembly 8 drives the driving rod 31 and the driven rod 4 to drive the cleaning scraper 7 to swing back and forth in the cover 25. At the same time, the main push rod 33 will push the cleaning scraper 7 to always contact the discharge slope 251 during the swinging of the driving rod 31, thereby effectively scraping off the grinding fluid and debris on the discharge slope 251, and discharge it into the collection assembly 9 through the sump 14 on the bed 1. After the shaft is processed, the equipment stops working.

[0037] Working principle: When in use, the shaft to be processed is placed between the head fixing frame 12 and the tail fixing frame 13, so that the head fixing frame 12 and the tail fixing frame 13 are clamped at both ends of the shaft, thereby clamping the shaft on the bed 1. When grinding begins, the head fixing frame 12 is driven by the motor to drive the shaft to rotate between the head fixing frame 12 and the tail fixing frame 13. At the same time, the grinding wheel 24 of the grinding assembly 2 rotates to grind the rotating shaft. At the same time, the nozzle 28 on the grinding assembly 2 sprays grinding fluid onto the grinding wheel 24 and the shaft. During the grinding process, the grinding fluid will wash away the debris ground off the shaft, among which part of the grinding fluid will fall into the sump 14 with the debris. The cleaning fluid flows to the collecting assembly 9, and the rotating grinding wheel 24 throws another part of the grinding fluid mixed with the debris into the cover 25. This part of the grinding fluid and the debris will fall on the discharge slope 251 of the cover 25. At this time, the cleaning mechanism 3 is started, and the driving motor 22 drives the driving disc 82 to rotate. The rotating driving disc 82 slides up and down in the guide chute 311 through the eccentric shaft 821, driving the driving rod 31 installed on the fixed shaft 26 to swing back and forth, so that the driving rod 31 and the main push rod 33 and the auxiliary push rod 41 in the driven rod 4 drive the cleaning scraper 7 to move back and forth on the discharge slope 251, scraping off the grinding fluid and debris on the discharge slope 251, thereby ensuring the cleanliness of the inside of the cover 25. During this process, the transmission gear 321 rolls along the sector gear ring 27, thereby driving the driven gear 322 to rotate in the driving rod 31. When the driving rod 31 swings toward the lower end of the discharge slope 251, the transmission gear 321 drives the driven gear 322 to rotate forward. The rotating driven gear 322 drives the main push rod 33 to extend from the driving rod 31 through the driving rack 331, so that the cleaning scraper 7 moves from the upper end of the discharge slope 251 to the lower end of the discharge slope 251, always keeping in contact with the discharge slope The cleaning scraper 7 scrapes the grinding fluid and debris on the discharge slope 251 out of the housing 25. When the driving rod 31 swings toward the upper end of the discharge slope 251, the transmission gear 321 drives the driven gear 322 to rotate in the opposite direction. When the driven gear 322 rotates in the opposite direction, the rotating driven gear 322 drives the extended main push rod 33 to be stored back in the driving rod 31 through the driving rack 331, so that the cleaning scraper 7 moves from the lower end of the discharge slope 251 to the upper end of the discharge slope 251. , and it always conflicts with the discharge slope 251. When the main push rod 33 moves, the main push rod 33 drives the auxiliary push rod 41 to move synchronously through the cleaning scraper 7. When the main push rod 33 telescopes, the auxiliary push rod 41 will also move accordingly in the driven rod 4. When the main push rod 33 and the auxiliary push rod 41 telescope, the limit block 5 will slide a corresponding distance in the sliding groove 6. The setting of the limit block 5 prevents the main push rod 33 or the auxiliary push rod 41 from moving excessively, thereby ensuring the normal operation of the cleaning mechanism 3 and the cleaned The grinding fluid and debris scraped off by the cleaning scraper 7 will fall into the water collection tank 14 below, mix with the grinding fluid in the water collection tank 14, and be discharged together into the filter plate 92 in the box mouth of the collection box 91. The filter plate 92 filters out the debris in the grinding fluid, so that the grinding fluid falls into the collection box 91, while the debris remains on the filter plate 92, thereby realizing the separation of the grinding fluid and debris, facilitating the recovery of the grinding fluid and debris, and improving the collection efficiency of the grinding fluid and debris. After the shaft is processed, the equipment stops working.

[0038] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A shaft grinding device comprising a bed, with a head fixing frame and a tail fixing frame mounted on both ends of the bed, characterized in that: The bed body is provided with a grinding assembly, a cleaning mechanism and a collecting assembly, the grinding assembly includes a mounting seat, a grinding wheel and a cover shell, the mounting seat is installed on one side of the bed body, the cover shell is connected to the mounting seat, the grinding wheel is located in the cover shell, and the bottom of the cover shell is a downwardly inclined discharge slope, the cleaning mechanism includes a driving rod, a driven rod and a driving assembly, the driving rod and the driven rod are respectively installed on both sides of the cover shell, the driving rod and the driven rod are respectively connected with a main push rod and an auxiliary push rod, a cleaning scraper is fixed between the main push rod and the auxiliary push rod, the driving assembly is installed on the cover shell, the driving assembly is connected to the driving rod, the driving assembly is used to drive the driving rod to drive the driven rod to swing back and forth in the cover shell, during the swinging process, the main push rod synchronously drives the auxiliary push rod to drive the cleaning scraper to scrape off the debris on the discharge slope, a water collecting trough is provided on the bed body, the water collecting trough is communicated with the collecting assembly, and the grinding fluid and debris generated by the machining shaft are discharged into the collecting assembly through the water collecting trough.

2. The shaft grinding device according to claim 1, characterized in that: The cover shell is fixedly mounted on the mounting seat, a discharge port is opened in the cover shell, the discharge port is located at the upper end of the discharge slope, fixed shafts are fixedly mounted on both sides of the cover shell, and a fan-shaped gear ring is fixedly mounted on the side of the cover shell away from the mounting seat, the fan-shaped gear ring is located below the fixed shaft.

3. The shaft grinding device according to claim 2, characterized in that: The driving rod is longer than the driven rod, and the driving rod is rotatably mounted on the fixed shaft away from the mounting seat, and the driven rod is rotatably mounted on the other fixed shaft. The grinding wheel is located between the driving rod and the driven rod, and a guide slot is provided on the driving rod, and the guide slot is located above the fixed shaft. A transmission shaft is rotatably mounted on the driving rod, and the transmission shaft is located below the fixed shaft. One end of the transmission shaft passes through the driving rod, and a transmission gear and a driven gear are coaxially fixedly connected at both ends of the transmission shaft. The transmission gear is located on the outside of the driving rod, the transmission gear is meshed with the sector gear ring, and the driven gear is located inside the driving rod.

4. The shaft grinding device according to claim 3, characterized in that: The lower ends of the driving rod and the driven rod are fixedly installed with limit blocks, the main push rod and the auxiliary push rod are respectively slidably installed in the driving rod and the driven rod, the main push rod and the auxiliary push rod are respectively provided with sliding grooves, the two limit blocks are respectively located in the two sliding grooves, the side of the main push rod is fixedly installed with a driving rack, the driving rack is meshed with the driven gear, and both sides of the cleaning scraper are fixedly connected with fixed rods, and the two fixed rods are respectively fixedly installed at the lower ends of the main push rod and the auxiliary push rod.

5. The shaft grinding device according to claim 4, characterized in that: The driving assembly includes a motor and a driving disk. The motor is fixedly mounted on a side of the cover away from the mounting seat. The output shaft of the motor is coaxially and fixedly connected to the driving disk. The driving disk is rotatably mounted in the cover. An eccentric shaft is eccentrically provided on the side of the driving disk. The eccentric shaft is fixedly connected to the driving disk and is slidably connected in the guide groove.

6. The shaft grinding device according to claim 1, characterized in that: The grinding assembly also includes a drive motor and a drive shaft, which are sequentially mounted on the mounting seat. The drive motor is fixedly connected to the mounting seat, and the drive shaft is rotatably connected to the mounting seat. The output shaft of the drive motor is connected to one end of the drive shaft via a belt, and the other end of the drive shaft passes through the cover housing, and the grinding wheel is coaxially fixedly connected to this end of the drive shaft.

7. The shaft grinding device according to claim 6, characterized in that: A nozzle for spraying grinding fluid is fixedly mounted on the outside of the cover shell, and the nozzle is aligned with the grinding wheel.

8. The shaft grinding device according to claim 1, characterized in that: The collecting assembly includes a collecting box, which is placed on the side of the bed and on the side of the cover shell away from the mounting seat. A filter plate is fixedly installed on the box opening of the collecting box, and the filter plate is used to filter out debris in the grinding fluid.

9. The shaft grinding device according to claim 8, characterized in that: A guide rail is fixedly installed on the main body, and the head fixing frame and the tail fixing frame are both slidably installed on the guide rail. The water collecting trough surrounds the outside of the guide rail and the mounting seat, and the cover shell is located above the water collecting trough. A drain outlet is provided on the side of the water collecting trough close to the collection box, and a drain pipe is fixedly connected to the drain outlet. The drain pipe corresponds to the box mouth of the collection box. A baffle is also fixedly connected to the processing position of the bed body, and the baffle is located on the outside of the water collecting trough.

10. A grinding method for automobile axles, characterized by: The shaft grinding device according to any one of claims 1 to 9 is used, and the specific steps are as follows: First, use the head fixing frame and the tail fixing frame to clamp the shaft to be processed on the bed so that the shaft is in the processing position. Then the grinding wheel of the grinding assembly rotates to grind the shaft. During the grinding process, the driving assembly drives the driving rod and the driven rod to drive the cleaning scraper to swing back and forth in the cover. At the same time, the main push rod will push the cleaning scraper to always contact the discharge slope during the swinging of the driving rod, thereby effectively scraping off the grinding fluid and debris on the discharge slope, and discharge it into the collection assembly through the sump on the bed. After the shaft is processed, the equipment stops working.

Citation Information

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