Polishing device for production and machining of automobile starting driving motor gear
By designing a manipulator-driven transmission wheel system and telescopic rod adjustment, the automated plane and tooth groove grinding of the automobile starting drive motor gear is achieved, solving the problem of frequent tool replacement in the existing technology and improving the scope of use and flexibility of the equipment.
Patent Information
- Application Number
- CN202510970094.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-15
- Publication Date
- 2025-09-26
AI Technical Summary
During the machining process of existing automobile starting drive motor gears, the tooth grooves and flat surfaces need to be polished separately, which requires operators to frequently change polishing tools, increasing the difficulty of operation.
A grinding device for the production and processing of automobile starting drive motor gears was designed. A manipulator was used to drive the rotation and movement of the side baffle. Combined with the design of the transmission wheel and grinding belt, automatic grinding of planes and tooth grooves was achieved. The tightness and position of the grinding belt were adjusted by the drive mechanism and telescopic rod to adapt to gears of different sizes.
The same equipment can be used for both surface grinding and tooth groove grinding, which improves the scope of use and flexibility of the equipment, simplifies the operation process, and adapts to the processing needs of gears of different sizes.
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Figure CN120696893A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gear grinding equipment, and in particular to a grinding device for producing and processing automobile starting drive motor gears. Background Art
[0002] The car starter drive motor gear is an important component of the drive motor. It mainly plays the role of transmitting power and changing speed. The drive motor gear is usually made of metal materials such as steel, copper, aluminum, etc., with high strength and wear resistance. There are many types of drive motor gears. According to their functions and structural characteristics, they can be divided into spur gears, helical gears, worm gears, planetary gears, etc.
[0003] In a Chinese patent (application number: CN202510303687.4), a powder metallurgy gear grinding device and grinding process are disclosed, which relate to the field of gear grinding technology. The powder metallurgy gear grinding device includes: a workbench, a mobile mechanical arm, a grinding disc, a dust collection box, a guide groove and a second motor. The mobile mechanical arm is arranged on the top of the workbench, the second motor is fixedly mounted on the mobile mechanical arm, and the grinding disc is rotatably mounted on the output shaft of the second motor. Openings are opened on one side and the top of the workbench, the guide groove is fixedly mounted on the top inner wall of the workbench, and a fixed seat is fixedly mounted on the top of the workbench. The powder metallurgy gear grinding device provided by the present invention has the advantages of being easy to use, being able to position multiple gears in the exact center of the shaft and in the ideal grinding position at the same time, facilitating the grinding device to grind multiple gears at the same time, and being able to automatically complete the toggle operation after the gears are added, so that the gears can quickly and accurately reach the designated position for subsequent processing such as grinding.
[0004] This patent and the prior art have the following technical problems in actual use: During the processing of existing automobile starting drive motor gears, not only the tooth grooves need to be ground, but also the gear plane needs to be ground. Since the two grinding positions are flat grinding and uneven grinding, the operator needs to disassemble and replace the grinding tool according to the gear grinding position, which brings trouble to the operator's grinding work, so it needs to be improved. Summary of the Invention
[0005] The purpose of the present invention is to solve the above problems and provide a grinding device for the production and processing of automobile starting drive motor gears.
[0006] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions: The transmission gear of claim 1, wherein the first gear is secured to the front of the drive shaft and the second gear is secured on a flat plate with respect to the support frame. The transmission gear is secured on the front of the drive shaft with respect to the support frame. The transmission gear is secured on the front of the drive shaft with respect to the support frame.
[0007] Furthermore, the driving mechanism includes a fixing frame fixed on the side baffle, a first driving motor is fixedly sleeved inside the fixing frame, the other end of the output shaft of the first driving motor is transmission-connected to a rotating shaft, the other end of the rotating shaft is fixedly connected to a square rod, the outer surface of the square rod is movably sleeved with a limiting circular rod, the other end of the limiting circular rod is fixedly connected to a second bevel gear, and the second bevel gear is meshed with the fine transmission wheel.
[0008] Furthermore, a fixing block is sleeved on the outer surface of the limiting round rod, and a side surface of the fixing block is fixedly connected to a side surface of the movable frame.
[0009] Furthermore, there are two fixed frames, a mounting block is fixedly installed on the upper end between the two fixed frames, an electric telescopic rod is fixedly installed on the top of the mounting block, and the upper end of the electric telescopic rod is fixedly connected to the bottom of the movable frame.
[0010] Furthermore, a second drive motor is fixedly mounted on the bottom of the mounting block, the other end of the output shaft of the second drive motor is transmission-connected to a rotating rod, and the lower end of the rotating rod is fixedly connected to a spur gear.
[0011] Furthermore, the outer surface of the spur gear is meshedly connected with a tooth groove block, the other end of the tooth groove block is movably sleeved with a connecting rod, and the other end of the connecting rod is fixedly connected to the side surface of the coarse transmission wheel.
[0012] Furthermore, there are two tooth groove blocks, and the two tooth groove blocks are symmetrical to each other with the spur gear as the axis.
[0013] Furthermore, a sleeve frame is movably sleeved on the outer surface of the tooth groove block, and a side surface of the sleeve frame is fixedly connected to a side surface of the fixed frame.
[0014] The beneficial effects of the present invention are as follows: 1. The present invention starts the manipulator to drive the side baffle to rotate and move as a whole until the grinding belt contacts the plane or tooth groove of the automobile starting drive motor gear and stops. Then, by starting the driving mechanism, the first bevel gear drives the fine transmission wheel to rotate, and then the fine transmission wheel drives the two coarse transmission wheels to rotate synchronously through the grinding belt, so that the grinding belt rotates to grind the plane or tooth groove of the automobile starting drive motor gear. Therefore, the device can be used for both plane grinding and tooth groove grinding, thereby improving the scope of use of the device.
[0015] 2. The present invention starts the second drive motor, so that the rotating rod drives the spur gear to rotate, and then the spur gear drives the two coarse transmission wheels to move toward each other along the inner wall of the slide groove through the tooth groove block and the connecting rod, so that the two coarse transmission wheels loosen the grinding belt, and the mobile frame is driven to move upward by the electric telescopic rod, so that the mobile frame drives the fine transmission wheel to move downward to tighten the grinding belt, so that the vertex angle of the isosceles triangle of the grinding belt gradually decreases until the vertex angle side of the isosceles triangle of the grinding belt is the same size as the tooth groove of the automobile starting drive motor gear, so that the equipment can grind the tooth grooves of the automobile starting drive motor gear of different sizes.
[0016] 3. The present invention starts the electric telescopic rod to drive the mobile frame to move upward, and then the mobile frame drives the fine transmission wheel to move upward, so that the fine transmission wheel slowly pulls the grinding belt to a suitable tightness and stops when it does not slip. At the same time, the mobile frame drives the limiting round rod to move along the outer surface of the square rod, so that the square rod can still drive the first bevel gear to rotate through the limiting round rod and the second bevel gear, so that the device can telescopically adjust the grinding belt to rotate and grind the car starting drive motor gear, thereby improving the use effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the present invention; Figure 2 is a schematic diagram of a side baffle of the present invention; Figure 3 is a side cross-sectional schematic diagram of the side baffle of the present invention; Figure 4 It is a partial enlarged schematic diagram of the side baffle of the present invention; Figure 5 is a schematic diagram of the drive mechanism of the present invention; Figure 6 This invention Figure 2 A partial enlarged schematic diagram in the middle; Figure 7 This invention Figure 2 A partial enlarged schematic diagram of point B in the middle.
[0018] Reference numerals: 1, fixed frame; 2, side baffle; 3, slideway opening; 4, coarse transmission wheel; 5, movable frame; 6, fine transmission wheel; 7, grinding belt; 8, first bevel gear; 9. Driving mechanism; 901. Fixed frame; 902. First driving motor; 903. Rotating shaft; 904. Square rod; 905. Fixed block; 906. Limiting rod; 907. Second bevel gear; 10. Manipulator; 11. Connecting rod; 12. Toothed block; 13. Socket frame; 14. Mounting block; 15. Second drive motor; 16. Rotating rod; 17. Spur gear; 18. Electric telescopic rod. DETAILED DESCRIPTION
[0019] To make the objectives, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
[0020] Example 1, as Figure 1-Figure 7 As shown, a grinding device for the production and processing of automobile starting drive motor gears includes a fixed frame 1 and a manipulator 10, the front and rear ends of the fixed frame 1 are respectively fixedly connected with side baffles 2, a sliding groove opening 3 is opened inside the lower end of the side baffle 2, and a coarse transmission wheel 4 is movably installed on the left and right ends inside the sliding groove opening 3, the upper end of the side baffle 2 is movably sleeved with a moving frame 5, and a fine transmission wheel 6 is movably installed on the upper end of the moving frame 5, and a grinding belt 7 is wrapped around the outer surface of the fine transmission wheel 6, and the fine transmission wheel 6 is transmission-connected to the coarse transmission wheel 4 through the grinding belt 7, and the upper and lower ends of the grinding belt 7 are respectively located outside the side baffle 2, and a first bevel gear 8 is fixedly installed on the side of the fine transmission wheel 6, and a driving mechanism 9 for driving the fine transmission wheel 6 is fixedly installed on the side of the side baffle 2, and the side baffle 2 is fixedly mounted on the upper end of the manipulator 10, and the grinding belt 7 is arranged to form an isosceles triangle through two coarse transmission wheels 4 and fine transmission wheels 6.
[0021] When it is necessary to grind the top or bottom surface of the car starting drive motor gear, the side baffle 2 is driven to rotate and move as a whole by starting the manipulator 10 until the bottom side of the isosceles triangle of the grinding belt 7 contacts the top or bottom surface of the car starting drive motor gear and stops, and then the driving mechanism 9 is started to make the first bevel gear 8 drive the fine transmission wheel 6 to rotate, and then the fine transmission wheel 6 drives the two coarse transmission wheels 4 to rotate synchronously through the grinding belt 7, so that the grinding belt 7 rotates to perform plane grinding on the top or bottom surface of the car starting drive motor gear. When the tooth groove of the starting drive motor gear is being polished, the side baffle 2 is driven by the manipulator 10 to rotate and move as a whole until the vertex angle side of the isosceles triangle of the polishing belt 7 contacts the tooth groove of the car starting drive motor gear and stops. Then the driving mechanism 9 drives the fine transmission wheel 6 to rotate through the first bevel gear 8, and then the fine transmission wheel 6 drives the coarse transmission wheel 4 to rotate through the polishing belt 7, and then the vertex angle side of the isosceles triangle of the polishing belt 7 rotates and polishes the tooth groove of the car starting drive motor gear. This design enables the equipment to perform both plane polishing and tooth groove polishing.
[0022] Example 2, as Figure 2-Figure 5 As shown, the driving mechanism 9 includes a fixed frame 901 fixed on the side baffle 2, and the interior of the fixed frame 901 is fixedly sleeved with a first driving motor 902, and the other end of the output shaft of the first driving motor 902 is transmission-connected to a rotating shaft 903, and the other end of the rotating shaft 903 is fixedly connected to a square rod 904, and the outer surface of the square rod 904 is movably sleeved with a limiting round rod 906, and the other end of the limiting round rod 906 is fixedly connected to a second bevel gear 907, which is meshed with the fine transmission wheel 6, and the outer surface of the limiting round rod 906 is limitedly sleeved with a fixed block 905, and the side of the fixed block 905 is fixedly connected to the side of the movable frame 5. There are two fixed frames 1, and a mounting block 14 is fixedly installed on the upper end between the two fixed frames 1, and an electric telescopic rod 18 is fixedly installed on the top of the mounting block 14, and the upper end of the electric telescopic rod 18 is fixedly connected to the bottom of the movable frame 5.
[0023] By starting the first drive motor 902, the rotating shaft 903 drives the square rod 904 to rotate, and then the square rod 904 drives the limiting round rod 906 to rotate along the inner wall of the fixed block 905, so that the limiting round rod 906 drives the first bevel gear 8 to rotate through the second bevel gear 907, and then the first bevel gear 8 drives the grinding belt 7 to rotate through the fine transmission wheel 6, and then the fine transmission wheel 6 drives the two coarse transmission wheels 4 to rotate through the grinding belt 7. At this time, if the tightness of the fine transmission wheel 6 and the coarse transmission wheel 4 to the grinding belt 7 is too low, the grinding belt 7 is easy to During the rotation process, it slips, and then the electric telescopic rod 18 is started to drive the moving frame 5 to move upward, thereby causing the moving frame 5 to drive the fine transmission wheel 6 to move upward, so that the fine transmission wheel 6 slowly pulls the grinding belt 7 to a suitable tightness and stops when it does not slip. At the same time, the moving frame 5 drives the limiting rod 906 to move along the outer surface of the square rod 904, so that the square rod 904 can still drive the first bevel gear 8 to rotate through the limiting rod 906 and the second bevel gear 907, so that the device can telescopically adjust the grinding belt 7 to rotate and grind the car starting drive motor gear; When the damaged grinding belt 7 needs to be replaced, the movable frame 5 is driven downward by the electric telescopic rod 18, and the movable frame 5 drives the fine transmission wheel 6 to move downward, and the fine transmission wheel 6 loosens the grinding belt 7. Then the operator can disassemble and replace the grinding belt 7, thereby achieving the purpose of facilitating the disassembly and replacement of the grinding belt 7.
[0024] Example 3, as Figure 3-Figure 7 As shown, a second drive motor 15 is fixedly installed at the bottom of the mounting block 14, and the other end of the output shaft of the second drive motor 15 is transmission-connected to a rotating rod 16, and the lower end of the rotating rod 16 is fixedly connected to a spur gear 17, and the outer surface of the spur gear 17 is meshedly connected to a toothed block 12, and the other end of the toothed block 12 is movably sleeved with a connecting rod 11, and the other end of the connecting rod 11 is fixedly connected to the side of the coarse transmission wheel 4. There are two toothed blocks 12, and the two toothed blocks 12 are symmetrical with each other around the spur gear 17 as the axis. The outer surface of the toothed block 12 is movably sleeved with a sleeve frame 13, and the side of the sleeve frame 13 is fixedly connected to the side of the fixed frame 1.
[0025] When it is necessary to grind the tooth grooves of the starting drive motor gears of different sizes, the second drive motor 15 is started, so that the rotating rod 16 drives the spur gear 17 to rotate, and then the spur gear 17 drives the two tooth groove blocks 12 to move along the inner wall of the sleeve frame 13. At this time, since the two tooth groove blocks 12 are symmetrical with each other around the spur gear 17, the tooth groove blocks 12 drive the two coarse transmission wheels 4 to move toward each other along the inner wall of the slide groove mouth 3 through the connecting rod 11, so that the two coarse transmission wheels 4 loosen the grinding belt 7, and at the same time, the electric telescopic rod is started. 18, so that the movable frame 5 drives the fine transmission wheel 6 to move downward to tighten the grinding belt 7. At this time, due to the movement of the two coarse transmission wheels 4, the base of the isosceles triangle of the grinding belt 7 gradually shrinks. At this time, if the fine transmission wheel 6 moves upward to tighten the grinding belt 7, the vertex angle of the isosceles triangle of the grinding belt 7 gradually decreases until the vertex angle of the isosceles triangle of the grinding belt 7 is the same size as the tooth groove of the automobile starting drive motor gear. Therefore, the equipment can grind the tooth grooves of the automobile starting drive motor gears of different sizes, thereby improving the use effect of the equipment; When it is necessary to grind the plane of the starting drive motor gear of different sizes of cars, the second drive motor 15 is started at this time, so that the rotating rod 16 drives the spur gear 17 to rotate, and then the spur gear 17 drives the two tooth groove blocks 12 to move along the inner wall of the sleeve frame 13, so that the tooth groove blocks 12 drive the two coarse transmission wheels 4 along the inner wall of the slide groove mouth 3 through the connecting rod 11 to move toward each other, so that the two coarse transmission wheels 4 loosen the grinding belt 7, and at the same time, by starting the electric telescopic rod 18, the mobile frame 5 drives the fine transmission wheel 6 to move downward to tighten the grinding belt 7. At this time, due to the movement of the two coarse transmission wheels 4, the grinding belt 7 is an isosceles triangle. The bottom side of the shape gradually shrinks until the bottom side of the isosceles triangle of the grinding belt 7 is the same size as the plane of the car starting drive motor gear, and then the side baffle 2 is driven to rotate and move as a whole by starting the manipulator 10 until the bottom side of the isosceles triangle of the grinding belt 7 contacts the plane of the car starting drive motor gear, and then the driving mechanism 9 is started, so that the first bevel gear 8 drives the fine transmission wheel 6 to rotate, and then the fine transmission wheel 6 drives the two coarse transmission wheels 4 to rotate synchronously through the grinding belt 7, so that the grinding belt 7 rotates to grind the plane of the car starting drive motor gear, thereby achieving the purpose of adjusting the grinding according to the size of the car starting drive motor gear plane.
[0026] The above description of the disclosed embodiments is intended to enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A grinding device for producing and processing automobile starting drive motor gears, comprising a fixing frame (1) and a manipulator (10), characterized in that: The front and rear ends of the fixed frame (1) are respectively fixedly connected to the side baffles (2); a sliding groove opening (3) is provided inside the lower end of the side baffle (2); the left and right ends inside the sliding groove opening (3) are respectively movably mounted with coarse transmission wheels (4); the upper end of the side baffle (2) is movably sleeved with a movable frame (5); the upper end of the movable frame (5) is movably mounted with a fine transmission wheel (6); the outer surface of the fine transmission wheel (6) is wound with a grinding belt (7); the fine transmission wheel (6) is polished by The belt (7) is connected to the coarse transmission wheel (4) in a transmission manner. The upper and lower ends of the grinding belt (7) are respectively located outside the side baffle (2). A first bevel gear (8) is fixedly installed on the side of the fine transmission wheel (6). A driving mechanism (9) for driving the fine transmission wheel (6) is fixedly installed on the side of the side baffle (2). The side baffle (2) is fixedly installed on the upper end of the manipulator (10). The grinding belt (7) is arranged to form an isosceles triangle through the two coarse transmission wheels (4) and the fine transmission wheel (6).
2. A grinding device for producing and processing automobile starting drive motor gears according to claim 1, characterized in that: The driving mechanism (9) comprises a fixing frame (901) fixed on the side baffle (2); a first driving motor (902) is fixedly sleeved inside the fixing frame (901); the other end of the output shaft of the first driving motor (902) is transmission-connected to a rotating shaft (903); the other end of the rotating shaft (903) is fixedly connected to a square rod (904); the outer surface of the square rod (904) is movably sleeved to a limiting circular rod (906); the other end of the limiting circular rod (906) is fixedly connected to a second bevel gear (907); and the second bevel gear (907) is meshedly connected to the fine transmission wheel (6).
3. A grinding device for producing and processing automobile starting drive motor gears according to claim 2, characterized in that: The outer surface of the limiting round rod (906) is sleeved with a fixing block (905), and the side surface of the fixing block (905) is fixedly connected to the side surface of the movable frame (5).
4. The grinding device for producing and processing automobile starting drive motor gears according to claim 1, characterized in that: There are two fixed frames (1), and a mounting block (14) is fixedly installed on the upper end between the two fixed frames (1). An electric telescopic rod (18) is fixedly installed on the top of the mounting block (14), and the upper end of the electric telescopic rod (18) is fixedly connected to the bottom of the movable frame (5).
5. A grinding device for producing and processing automobile starting drive motor gears according to claim 4, characterized in that: A second drive motor (15) is fixedly mounted on the bottom of the mounting block (14); the other end of the output shaft of the second drive motor (15) is transmission-connected to a rotating rod (16); and the lower end of the rotating rod (16) is fixedly connected to a spur gear (17).
6. A grinding device for producing and processing automobile starting drive motor gears according to claim 5, characterized in that: The outer surface of the spur gear (17) is meshedly connected with a tooth groove block (12), the other end of the tooth groove block (12) is movably sleeved with a connecting rod (11), and the other end of the connecting rod (11) is fixedly connected to the side of the coarse transmission wheel (4).
7. A grinding device for producing and processing automobile starting drive motor gears according to claim 6, characterized in that: There are two tooth groove blocks (12), and the two tooth groove blocks (12) are symmetrical with each other with the spur gear (17) as the axis.
8. The grinding device for producing and processing automobile starting drive motor gears according to claim 7, characterized in that: The outer surface of the tooth groove block (12) is movably sleeved with a sleeve frame (13), and the side surface of the sleeve frame (13) is fixedly connected to the side surface of the fixed frame (1).
Citation Information
Patent Citations
A powder metallurgy gear grinding device and grinding process
CN119794477B