Bamboo breaking machine for bamboo product processing

Abstract

The invention relates to the technical field of bamboo product processing, and discloses a bamboo breaking machine for bamboo product processing, which comprises a base, the top of the base is fixedly connected with a guide rail, the top of the guide rail is provided with a pushing mechanism, and the top of the base is also provided with an additional assembly for improving the original effect of the device. The additional assembly comprises an adjusting plate, a guide groove, an adjusting wheel, a lead screw, a sliding rail, a sliding block, a supporting frame, a connecting plate, a push rod, a rocker arm, a gear disc and a protective cage, the guide groove is fixedly connected to the top of the base, the adjusting plate is hinged to the top of the guide groove, the sliding rail is fixedly connected to the bottom of the adjusting plate, and the opening angle of the adjusting plate can be changed; and therefore, splitting of bamboo materials with different diameters is achieved, scattered bamboo materials can be better gathered and collected again, the workload of recollection of workers is reduced, the machining efficiency of the device is improved, and meanwhile the scattered bamboo materials are prevented from stabbing personnel.

Description

Technical Field

[0001] The invention relates to the technical field of bamboo product processing, in particular to a bamboo splitting machine for bamboo product processing. Background Art

[0002] A bamboo splitter is a mechanical device specifically designed to efficiently and quickly split and separate whole bamboo logs or other bamboo materials of similar diameter into strips of desired width. Traditional manual bamboo splitting with bamboo strips is not only inefficient and labor-intensive, but also requires high operator skill and makes it difficult to ensure highly consistent finished product dimensions. The bamboo splitter significantly improves production efficiency while reducing labor intensity and labor costs.

[0003] Patent publication number CN203391066U discloses an automatic bamboo splitting machine, comprising a base, a tool holder, and a linear guide rail. The linear guide rail is provided with a slide that slidably engages the guide rail. A push rod is fixed to the slide, its position matching that of the tool holder. The base is equipped with a drive mechanism that propels the slide back and forth. This patented machine boasts a rational structure, featuring a bamboo tube guide that adjusts to the inner diameter of the bamboo tube, a feature not found in conventional bamboo splitting machines. It also includes an automatic feeding mechanism, allowing continuous bamboo splitting with only manual feeding. The machine is simple to operate, highly efficient, reduces labor intensity, and lowers costs. It can effectively implement an automatically repeatable process from feeding to splitting, making it a promising option for widespread adoption.

[0004] However, it is difficult to quickly replace the cutter disc of this device to process bamboo materials of different diameters, and it is also difficult to effectively protect the split bamboo materials, resulting in a low scope of application. Therefore, a bamboo splitting machine for bamboo product processing is proposed to solve the above-mentioned problems. Summary of the Invention

[0005] The technical problem to be solved by the present invention is to provide a bamboo splitting machine for processing bamboo products in view of the deficiencies in the above-mentioned prior art.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is: a bamboo breaking machine for processing bamboo products, comprising a base, the top of the base is fixedly connected to a guide rail, the top of the guide rail is provided with a pushing mechanism, and the top of the base is also installed with an additional component for improving the original effect of the device, the additional component comprising: an adjusting plate, a guide groove, an adjusting wheel, a screw rod, a slide rail, a slider, a support frame, a connecting plate, a push rod, a rocker arm, a gear plate, and a guard cage, the guide groove is fixedly connected to the top of the base, the adjusting plate is hinged to the top of the guide groove, the slide rail is fixedly connected to the bottom of the adjusting plate, the slider is slidably connected to the surface of the slide rail, the screw rod is threadedly connected to the inner wall of the guide groove, the adjusting wheel is fixedly connected to one end of the screw rod, the other end of the screw rod is fixedly movably connected to the inner wall of the slider, and the support frame is fixedly connected to the base At the rear, the guard cage is slidably connected to the top of the support frame, the gear disk is the transmission structure in the pushing mechanism, the push rod is slidably connected to the inner wall of the base, one end of the rocker arm is rotatably connected to the surface of the gear disk, and the other end of the rocker arm is rotatably connected to the front end of the push rod, the connecting plate is fixedly connected to the rear end of the push rod, and the connecting plate is fixedly connected to the guard cage. A loader is installed on the right side of the guide groove, and a pressing mechanism is provided on the top of the guide groove to ensure that the linear feed of the bamboo will not be pressurized and the pop-up device is provided. A tool changing mechanism is provided at the rear end of the guide groove for quickly replacing different tool discs, which can change the opening angle of the adjustment plate to achieve splitting of bamboo materials of different diameters, and can better gather and collect the scattered bamboo materials again, reduce the workload of workers in re-collecting, improve the processing efficiency of the device, and also prevent the scattered bamboo materials from injuring people.

[0007] Preferably, the pressing mechanism includes: a mounting frame, a connecting rod 1, a connecting block, a pressing wheel, and an electric telescopic rod, the mounting frame is fixedly connected to the top of the base, the connecting block is fixedly connected to the front of the mounting frame, the connecting rod 1 is rotatably connected to the inner wall of the connecting block, the pressing wheel is rotatably connected to the middle part of the connecting rod 1, and the electric telescopic rod is rotatably connected to the front of the mounting frame, and the pressing mechanism also includes: a fixed block, a mounting shaft, and a scraper, the fixed block is fixedly connected to the top of the base, the mounting shaft is rotatably connected to the inner wall of the fixed block, the scraper is fixedly connected to the circumferential surface of the mounting shaft, the mounting shaft is driven by an external motor, and the protruding end of the electric telescopic rod is rotatably connected to the inner wall of the connecting rod 1, which can make the pressing wheel move down until it contacts and squeezes the bamboo material, so as to ensure the linear feeding of the bamboo material, improve the stability of the device, and also polish and clean to prevent the accumulation of bamboo chips from affecting the sharpness of the bamboo breaking knife disc, thereby reducing the cutting efficiency.

[0008] The driving mechanism comprises: a blade changing frame, a bamboo breaking blade disc, and a driving motor, the driving motor is fixedly connected to the top of the mounting frame, the blade changing frame is fixedly connected to the output end of the driving motor, and the bamboo breaking blade disc is fixedly connected to the inner wall of the blade changing frame, and the blade changing mechanism further comprises: a circular grinding disc, a spring, a second connecting rod, a roller frame, a roller, and a wire rope, the second connecting rod is slidably connected to the inner wall of the mounting frame, the circular grinding disc is fixedly connected to the second circumferential surface of the connecting rod, the spring is fixedly connected to a side of the circular grinding disc close to the mounting frame, the roller frame is fixedly connected to the front end of the mounting frame, the roller is rotatably connected to the inner wall of the mounting frame, one end of the wire rope is fixedly connected to the front end of the connecting rod, the wire rope contacts the circumferential surface of the roller, the other end of the wire rope is fixedly connected to the inner wall of the mounting frame, the back of the blade changing frame contacts with the scraper, the blade disc can be quickly replaced to improve the comprehensive operation efficiency of the device and reduce labor costs, and the scraper can also be driven to rotate along the axis of the mounting shaft to cut the bamboo fiber produced to prevent it from being entangled in the blade changing frame and affecting the normal operation of the device.

[0009] The present invention adopts the above technical solution, which can bring the following beneficial effects: 1. The bamboo splitting machine for processing bamboo products can change the opening angle of the adjusting plate through the coordinated operation of the adjusting plate, guide groove, adjusting wheel, screw rod, slide rail, slider, support frame, connecting plate, push rod, rocker arm, gear plate and protective cage, thereby splitting bamboo materials of different diameters. The protective cage can also better gather and collect the scattered bamboo materials, reduce the workload of workers in re-collecting, improve the processing efficiency of the device, and prevent the scattered bamboo materials from injuring people.

[0010] 2. The bamboo splitting machine for processing bamboo products cooperates with each other through the operation of the mounting frame, connecting rod 1, connecting block, fixed block, pressing wheel, mounting shaft, scraper, and electric telescopic rod. The pressing wheel can squeeze the bamboo material to ensure the linear feeding of the bamboo material, improve the stability of the device, and drive the scraper to rotate along the axis of the mounting shaft to cut the generated bamboo fiber and prevent it from being entangled in the tool change frame and affecting the normal operation of the device.

[0011] 3. The bamboo breaking machine for processing bamboo products can grind and clean the bamboo breaking blade disc through the coordinated operation of the blade changing frame, bamboo breaking blade disc, driving motor, circular grinding disc, spring, connecting rod 2, roller frame, roller and wire rope to prevent the accumulation of bamboo chips from affecting the sharpness of the bamboo breaking blade disc and thus reducing the cutting efficiency. It can also quickly replace the blade disc to improve the overall operating efficiency of the device and reduce labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of additional components of the present invention; Figure 3 A half-section view of an additional component of the present invention; Figure 4 For the present invention Figure 3 A magnified view of the structure at center A; Figure 5 This is an enlarged view of the adjustment plate structure of the present invention; Figure 6 This is a schematic diagram of the cage structure of the present invention; Figure 7 This is an enlarged view of the material pressing mechanism of the present invention; Figure 8 This is an enlarged view of the tool changing mechanism of the present invention; Figure 9 This is a schematic diagram of the tool changer structure of the present invention; Figure 10 For the present invention Figure 9 A magnified view of the structure at point C in the middle; Figure 11 This is an enlarged view of the circular grinding disc structure of the present invention.

[0013] Figure: 1. Base; 2. Additional components; 201. Adjustment plate; 202. Guide groove; 203. Adjustment wheel; 204. Screw; 205. Slide rail; 206. Slider; 207. Support frame; 208. Connecting plate; 209. Push rod; 210. Rocker arm; 211. Gear plate; 212. Cage; 3. Guide rail; 4. Loader; 5. Pressing mechanism; 501. Mounting frame; 502. Connector Rod; 503, connecting block; 504, fixing block; 505, pressing wheel; 506, mounting shaft; 507, scraper; 508, electric telescopic rod; 6, tool changing mechanism; 601, tool changing frame; 602, bamboo-breaking blade; 603, driving motor; 604, circular grinding disc; 605, spring; 606, connecting rod 2; 607, roller frame; 608, roller; 609, wire rope; 7, pushing mechanism. DETAILED DESCRIPTION

[0014] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0015] See also Figures 1-11, one embodiment of the present invention is: a bamboo breaking machine for processing bamboo products, including a base 1, a guide rail 3 is fixedly connected to the top of the base 1, a pushing mechanism 7 is set on the top of the guide rail 3, and an additional component 2 is installed on the top of the base 1 to improve the original effect of the device. The additional component 2 includes: an adjusting plate 201, a guide groove 202, an adjusting wheel 203, a screw rod 204, a slide rail 205, a slider 206, a support frame 207, a connecting plate 208, a push rod 209, a rocker arm 210, a gear plate 211, and a cage 212. The guide groove 202 is fixedly connected to the top of the base 1, the adjusting plate 201 is hinged at the top of the guide groove 202, the slide rail 205 is fixedly connected to the bottom of the adjusting plate 201, the slider 206 is slidably connected to the surface of the slide rail 205, the screw rod 204 is threadedly connected to the inner wall of the guide groove 202, and the adjusting wheel 2 03 is fixedly connected to one end of the screw rod 204, and the other end of the screw rod 204 is fixedly movably connected to the inner wall of the slider 206, the support frame 207 is fixedly connected to the rear part of the base 1, and the guard cage 212 is slidably connected to the top of the support frame 207. The gear plate 211 is the transmission structure in the pushing mechanism 7, the push rod 209 is slidably connected to the inner wall of the base 1, and one end of the rocker arm 210 is rotatably connected to the surface of the gear plate 211. The other end of the rocker arm 210 is rotatably connected to the front end of the push rod 209, and the connecting plate 208 is fixedly connected to the rear end of the push rod 209. The connecting plate 208 is fixedly connected to the guard cage 212. A loader 4 is installed on the right side of the guide groove 202, and a pressing mechanism 5 is provided on the top of the guide groove 202 to ensure that the linear feed of the bamboo will not be pressurized and the pop-up device is provided. A tool changing mechanism 6 is provided at the rear end of the guide groove 202 for quickly replacing different tool discs.

[0016] Working principle: When the device starts to operate, the feeder 4 starts to transport the bamboo material to the guide groove 202, and then the pushing mechanism 7 pushes the bamboo material into the bamboo breaking knife disc 602 to split it. In order to adapt to bamboo materials of different diameters, the adjusting wheel 203 is rotated. The adjusting wheel 203 rotates and drives the screw rod 204 to rotate out from the inside of the guide groove 202 in the direction of the slope. The screw rod 204 rotates out and pushes the slider 206 to move on the slide rail 205. As the slider 206 moves, it pushes the adjusting plate 201 to change the opening angle of the adjusting plate 201, thereby achieving the splitting of bamboo materials of different diameters. When the split bamboo material moves out of the bamboo breaking knife disc 602, it spreads out from the center and contacts the guard cage 21 2. The bamboo materials are gathered and discharged by the guard cage 212. At the same time, as the pushing mechanism 7 operates, the gear plate 211, which is the driven component of the pushing mechanism 7, also rotates at the same time. The rotation of the gear plate 211 drives the rocker arm 210 to move. The rocker arm 210 moves and pushes the push rod 209 to move back and forth. The reciprocating movement of the push rod 209 drives the connecting plate 208 to move back and forth. The reciprocating movement of the connecting plate 208 drives the guard cage 212 to move back and forth. The reciprocating movement of the guard cage 212 can better gather and collect the scattered bamboo materials, reduce the workload of workers in recollecting, improve the processing efficiency of the device, and prevent the scattered bamboo materials from stabbing people.

[0017] See also Figures 1-11 On the basis of the above embodiment, in another embodiment of the present invention, the pressing mechanism 5 includes: a mounting frame 501, a connecting rod 502, a connecting block 503, a pressing wheel 505, and an electric telescopic rod 508. The mounting frame 501 is fixedly connected to the top of the base 1, the connecting block 503 is fixedly connected to the front of the mounting frame 501, the connecting rod 502 is rotatably connected to the inner wall of the connecting block 503, the pressing wheel 505 is rotatably connected to the middle part of the connecting rod 502, and the electric telescopic rod 508 is fixedly connected to the front of the mounting frame 501. The material pressing mechanism 5 is rotatably connected to the front of the mounting frame 501. The material pressing mechanism 5 also includes: a fixed block 504, a mounting shaft 506, and a scraper 507. The fixed block 504 is fixedly connected to the top of the base 1. The mounting shaft 506 is rotatably connected to the inner wall of the fixed block 504. The scraper 507 is fixedly connected to the circumferential surface of the mounting shaft 506. The mounting shaft 506 is driven by an external motor. The extended end of the electric telescopic rod 508 is rotatably connected to the inner wall of the connecting rod 502. The tool changing mechanism 6 includes: a tool changing frame 601, a bamboo breaking knife disc 602, drive motor 603, drive motor 603 is fixedly connected to the top of the mounting frame 501, the tool changer 601 is fixedly connected to the output end of the drive motor 603, the bamboo cutter disc 602 is fixedly connected to the inner wall of the tool changer 601, and the tool changer mechanism 6 also includes: a circular grinding disc 604, a spring 605, a second connecting rod 606, a roller frame 607, a roller 608, and a wire rope 609. The second connecting rod 606 is slidably connected to the inner wall of the mounting frame 501, and the circular grinding disc 604 is fixedly connected to the connecting rod. The spring 605 is fixedly connected to the circumferential surface of the connecting rod 2 606 on one side of the circular grinding disc 604 close to the mounting frame 501, the roller frame 607 is fixedly connected to the front of the mounting frame 501, the roller 608 is rotatably connected to the inner wall of the mounting frame 501, one end of the wire rope 609 is fixedly connected to the front end of the connecting rod 2 606, the wire rope 609 is in contact with the circumferential surface of the roller 608, and the other end of the wire rope 609 is fixedly connected to the inner wall of the connecting rod 1 502, and the back of the tool changing frame 601 is in contact with the scraper 507.

[0018] Working principle: During the operation of the device, the natural bending of the bamboo material may cause the feed to deviate, resulting in uneven splitting or material jamming. At this time, the electric telescopic rod 508 extends to push the connecting rod 1 502 to rotate downward. The connecting rod 1 502 rotates downward to drive the pressing wheel 505 to move downward until it contacts and squeezes the bamboo material, so as to ensure the linear feeding of the bamboo material and improve the stability of the device. At the same time, as the connecting rod 1 502 rotates downward, the connecting rod 1 502 will also pull the wire rope 609, and the wire rope 609 drives the connecting rod 2 606 to move. The movement of the connecting rod 2 606 drives the circular grinding disc 604 to move and compress the spring 605. As the circular grinding disc 604 moves, it will grind the bamboo cutting disc 602 And clean to prevent bamboo chips from accumulating and affecting the sharpness of the bamboo breaking knife disc 602, which in turn leads to reduced cutting efficiency. The replacement cost of traditional integral knife discs is high and the time is long. The wear of a single knife disc requires the shutdown and disassembly of the entire knife group. According to different bamboo materials, the drive motor 603 rotates to drive the knife changing frame 601 to rotate and rotate different bamboo breaking knife discs 602 to the set position. The knife discs can be quickly replaced to improve the overall operation efficiency of the device and reduce labor costs. When the knife changing frame 601 rotates, the surface will contact the scraper 507. The rotation of the knife frame 601 also drives the scraper 507 to rotate along the axis of the installation shaft 506 to cut the generated bamboo fibers and prevent them from being entangled in the knife changing frame 601 and affecting the normal operation of the device.

[0019] The present invention provides a bamboo splitting machine for processing bamboo products. There are many methods and approaches for implementing this technical solution. The above is only a preferred embodiment of the present invention. It should be noted that those skilled in the art may make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications are also within the scope of protection of the present invention. Any components not specified in this embodiment may be implemented using existing technologies.

Claims

1. A bamboo splitting machine for processing bamboo products, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a guide rail (3), the top of the guide rail (3) is provided with a pushing mechanism (7), and the top of the base (1) is also provided with an additional component (2) for enhancing the original effect of the device; The additional component (2) includes: an adjustment plate (201), a guide groove (202), an adjustment wheel (203), a screw (204), a slide rail (205), a slider (206), a support frame (207), a connecting plate (208), a push rod (209), a rocker arm (210), a gear plate (211), and a cage (212), wherein the guide groove (202) is fixedly connected to the top of the base (1), the adjustment plate (201) is hinged to the top of the guide groove (202), the slide rail (205) is fixedly connected to the bottom of the adjustment plate (201), the slider (206) is slidably connected to the surface of the slide rail (205), and the screw (204) is threadedly connected to the guide groove (20 2) inner wall, the regulating wheel (203) is fixedly connected to one end of the screw rod (204), the other end of the screw rod (204) is fixedly and movably connected to the inner wall of the slider (206), the support frame (207) is fixedly connected to the rear of the base (1), the guard cage (212) is slidably connected to the top of the support frame (207), the gear plate (211) is a transmission structure in the pushing mechanism (7), the push rod (209) is slidably connected to the inner wall of the base (1), one end of the rocker arm (210) is rotatably connected to the surface of the gear plate (211), the other end of the rocker arm (210) is rotatably connected to the front end of the push rod (209), and the connecting plate (208) is fixedly connected to the rear end of the push rod (209).

2. The bamboo splitting machine for bamboo product processing according to claim 1, characterized in that: The connecting plate (208) is fixedly connected to the guard cage (212), and a loader (4) is installed on the right side of the guide groove (202).

3. A material pressing mechanism (5) is provided on the top of the guide groove (202) to ensure that the bamboo will not be pressed and pop out of the device during linear feeding; A tool changing mechanism (6) is provided at the rear end of the guide groove (202) for quickly replacing different tool discs.

4. The bamboo splitting machine for bamboo product processing according to claim 2, characterized in that: The pressing mechanism (5) comprises: a mounting frame (501), a connecting rod (502), a connecting block (503), a pressing wheel (505), and an electric telescopic rod (508), wherein the mounting frame (501) is fixedly connected to the top of the base (1), the connecting block (503) is fixedly connected to the front of the mounting frame (501), the connecting rod (502) is rotatably connected to the inner wall of the connecting block (503), the pressing wheel (505) is rotatably connected to the middle part of the connecting rod (502), and the electric telescopic rod (508) is rotatably connected to the front of the mounting frame (501).

5. The bamboo splitting machine for bamboo product processing according to claim 3, characterized in that: The pressing mechanism (5) further comprises: a fixed block (504), a mounting shaft (506), and a scraper (507); the fixed block (504) is fixedly connected to the top of the base (1); the mounting shaft (506) is rotatably connected to the inner wall of the fixed block (504); and the scraper (507) is fixedly connected to the circumferential surface of the mounting shaft (506).

6. The bamboo splitting machine for bamboo product processing according to claim 4, characterized in that: The mounting shaft (506) is driven by an external motor, and the extended end of the electric telescopic rod (508) is rotatably connected to the inner wall of the connecting rod (502).

7. The bamboo splitting machine for bamboo product processing according to claim 5, characterized in that: The tool changing mechanism (6) comprises: a tool changing frame (601), a bamboo-breaking knife disc (602), and a driving motor (603); the driving motor (603) is fixedly connected to the top of the mounting frame (501); the tool changing frame (601) is fixedly connected to the output end of the driving motor (603); and the bamboo-breaking knife disc (602) is fixedly connected to the inner wall of the tool changing frame (601).

8. The bamboo splitting machine for bamboo product processing according to claim 6, characterized in that: The tool changing mechanism (6) further comprises: a circular grinding disc (604), a spring (605), a second connecting rod (606), a roller frame (607), a roller (608), and a steel wire rope (609), wherein the second connecting rod (606) is slidably connected to the inner wall of the mounting frame (501), the circular grinding disc (604) is fixedly connected to the circumferential surface of the second connecting rod (606), the spring (605) is fixedly connected to a side of the circular grinding disc (604) close to the mounting frame (501), the roller frame (607) is fixedly connected to the front of the mounting frame (501), the roller (608) is rotatably connected to the inner wall of the mounting frame (501), and one end of the steel wire rope (609) is fixedly connected to the front end of the second connecting rod (606).

9. The bamboo splitting machine for bamboo product processing according to claim 7, characterized in that: The steel wire rope (609) contacts the circumferential surface of the roller (608), the other end of the steel wire rope (609) is fixedly connected to the inner wall of the connecting rod (502), and the back of the tool changing frame (601) contacts the scraper (507).

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