End plate disassembling and assembling machine for disassembling and assembling tubular pile mold

The gravity-triggered automatic clamping and precise positioning design solves the problems of low efficiency and poor precision in the disassembly and assembly of traditional pipe pile molds, and realizes the automation and quality improvement of pipe pile production.

CN120697160AActive Publication Date: 2025-09-26CCCC THIRD HARBOR ENGINEERING CO LTD +1
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Patent Information

Application Number
CN202511205676.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-27
Publication Date
2025-09-26
Estimated Expiration
2045-08-27

AI Technical Summary

Technical Problem

During the disassembly and assembly process of traditional pipe pile molds, there are problems such as low clamping and fixing efficiency, insufficient positioning accuracy of the steel skeleton, and poor coordination between the end plate sealing and the mold rotation, which affect production efficiency and product quality.

Method used

A gravity-triggered automatic clamping mechanism is adopted, and the gravity of the pipe pile mold barrel itself is used to drive the hydraulic linkage assembly to achieve top clamping. Combined with the core rod assembly and the movable seat track guide, the precise positioning of the steel skeleton and the synchronous rotation of the mold are ensured. The coordination of sealing and rotation is achieved through the openable and closable front cover and the rotatable rear cover.

Benefits of technology

It improves the clamping efficiency, reduces positioning errors, ensures the uniformity of concrete pouring density, and improves the level of production automation and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of disassembly and assembly of tubular pile molds, and discloses an end plate disassembly and assembly machine for disassembly and assembly of a tubular pile mold, a clamping and fixing assembly for clamping and fixing a tubular pile mold cylinder is mounted on a base, and the clamping and fixing assembly is used for clamping and fixing the tubular pile mold cylinder under the action of self gravity of the tubular pile mold cylinder; the driving device is also used for driving the pipe pile mold barrel to rotate; after the openable end cover assembly is closed, the front end of the pipe pile mold cylinder is sleeved and plugged, and when the rear end of the core rod assembly penetrates out of the rotatable end cover assembly and is locked through a nut, the rotatable end cover assembly is used for sleeving and plugging the rear end of the pipe pile mold cylinder. A gravity triggering type automatic clamping mechanism is adopted, the hydraulic linkage assembly is driven through the gravity of the pipe pile mold barrel, automatic symmetrical clamping of the top clamping piece is achieved, manual intervention is not needed, the clamping time is shortened, and the efficiency is improved; after the two ends of the pipe pile mold barrel are blocked, the pipe pile mold barrel can still rotate, and it is ensured that concrete compactness is uniform during centrifugal pouring.
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Description

Technical Field

[0001] The invention relates to the technical field of disassembly and assembly of pipe pile moulds, in particular to an end plate disassembly and assembly machine for disassembly and assembly of pipe pile moulds. Background Art

[0002] In the pipe pile production process, the assembly and disassembly of the pipe pile mold (especially the sealing and removal of the end plate) is a key link affecting production efficiency and product quality. Currently, traditional pipe pile molds have the following technical defects: Low clamping efficiency and poor stability: Traditional pipe pile molds are mostly clamped by manual bolt tightening or single cylinder drive. The clamping process is time-consuming (clamping a single set of molds takes 3-5 minutes), which makes it difficult to adapt to large-scale production needs.

[0003] Insufficient positioning accuracy of steel bar skeleton: The steel bar skeleton needs to be manually carried and placed into the mold barrel. Due to positioning deviation, the skeleton may easily tilt or collide with the inner wall of the mold, affecting the structural strength of the pipe pile. Although some equipment uses core rods to assist in positioning, the coaxiality error between the core rod and the mold barrel is large (often exceeding 1mm), further aggravating the positioning deviation.

[0004] Poor coordination between end plate sealing and pile mold rotation: The end plates of pipe pile molds are often fixed structures and cannot rotate synchronously with the mold, which affects the centrifugal effect during concrete pouring (such as uneven concrete density). To address this, we have launched an end plate disassembly and assembly machine for pipe pile molds. Summary of the Invention

[0005] The object of the present invention is to provide an end plate disassembly and assembly machine for disassembling and assembling pipe pile moulds, so as to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions: An end plate disassembly and assembly machine for disassembling and assembling a pipe pile mold comprises a base, on which is mounted a clamping and fixing assembly for clamping and fixing a pipe pile mold barrel. Under the action of the weight of the pipe pile mold barrel itself, the clamping and fixing assembly clamps and fixes the pipe pile mold barrel, and the clamping and fixing assembly is also used to drive the pipe pile mold barrel to rotate. The upper end of the base is further provided with a movable first movable seat, a second movable seat and a third movable seat, the first movable seat is used to place the steel frame, the steel frame is sleeved on the outside of the core rod assembly on the second movable seat, and the core rod assembly is used to drive the steel frame to extend into the pipe pile mold tube together; The first movable seat is also provided with an openable and closable end cover assembly, which can be closed to achieve sleeve sealing of the front end of the pipe pile mold tube. The third movable seat is provided with a rotatable end cover assembly, which can be sleeve sealed on the rear end of the pipe pile mold tube when the rear end of the core rod assembly extends through the rotatable end cover assembly and is locked with a nut.

[0007] Preferably, the front and rear parts of the upper end of the base are respectively provided with a front track and a rear track, and the clamping and fixing assembly is located between the front track and the rear track; The second movable seat and the first movable seat are slidably connected to the front rail in a front-to-back manner, and the third movable seat is slidably connected to the rear rail.

[0008] Preferably, a U-shaped groove for placing a steel bar skeleton is provided on the upper portion of the first movable seat; The retractable end cover assembly includes a front cover movably connected to both sides of the rear end of the U-shaped groove by a pin shaft, the rear end of the front cover is provided with a semicircular groove for sleeved on the outer side of the front end of the pipe pile mold tube, and the middle part of the front cover is provided with a semicircular hole; The top of the front end cover is provided with a connecting ear. After the two groups of connecting ears are fixed with bolts, the two groups of front end covers are closed to achieve the sleeve connection and sealing of the front end of the pipe pile mold tube.

[0009] Preferably, the core rod assembly includes a core rod shaft fixed at the rear end of the second movable seat and an abutment plate fixed at the front end of the core rod shaft.

[0010] Preferably, the rotatable end cover assembly includes a rotating seat passing through an opening on the third movable seat, a bearing embedded in the opening and sleeved on the outer side of the rotating seat, a limiting ring fixed after the rear end of the rotating seat extends out of the opening, and an internal threaded ring screwed on the outer side of the front of the rotating seat; The rear end of the pipe pile mold tube extends into the concave circular groove at the front end of the rotating seat, and a reserved hole for passing the core rod shaft is provided in the middle of the concave circular groove. The rear end of the core rod shaft extends out of the reserved hole and is locked and fixed with a nut.

[0011] Preferably, the clamping and fixing assembly includes a U-shaped fixing seat installed on the base, a bottom support member slidingly connected in the cavity at the bottom of the U-shaped fixing seat, and a top clamping member symmetrically and movably connected on both sides of the upper part of the U-shaped fixing seat; After the pipe pile mold tube is placed on the upper end of the bottom support member, the bottom support member will move downward, thereby triggering the linkage component on the U-shaped fixing seat, so that the linkage component drives the top clamping member to rotate and clamp it on the top wall of the pipe pile mold tube.

[0012] Preferably, the bottom support member includes a lifting seat connected by a first return spring inside the cavity, two sets of support shafts movably connected by a bracket plate at the upper end of the lifting seat, a support cylinder fixed on the support shaft, a first pulley fixed in the middle of a set of support shafts, a servo motor fixed in the middle of the upper end of the lifting seat, a second pulley fixed at the output end of the servo motor, and a belt connected between the first pulley and the second pulley; U-shaped seats are symmetrically fixed on both sides of the upper part of the U-shaped fixing seat; The top clamping member includes a rotating cylinder movably connected to the inside of the U-shaped seat by a pin rod, a clamping cylinder movably connected to the inner side of the rotating cylinder by a U-shaped frame, and a rotating arm connected to the outer side of the rotating cylinder, and the rotating arm is provided with a connecting groove.

[0013] Preferably, a vertical sliding block is provided on the side wall of the cavity at the bottom of the U-shaped fixing seat, and a sliding groove for slidingly connecting the vertical sliding block is provided on the side of the lifting seat.

[0014] Preferably, the linkage assembly includes a first piston connected to the middle part of the lower end of the lifting seat by a first piston rod, a main cylinder body fixed in the middle of the cavity, a sub-cylinder body connected to both sides of the bottom of the main cylinder body by a connecting pipe, a second piston arranged inside the sub-cylinder body, an internally threaded cylinder connected to the second piston rod at the top of the second piston, a U-shaped connector fixed at the top of the internally threaded cylinder, and a connecting pin fixed in the middle of the U-shaped connector; The first piston is disposed in the master cylinder, and the top of the first piston rod extends through the top of the master cylinder; The auxiliary cylinder is fixed to the bottom of the U-shaped seat, and the top of the second piston rod passes through the auxiliary cylinder and the U-shaped seat and is screwed to the internal threaded tube. A second return spring sleeved on the second piston rod is provided inside the auxiliary cylinder, and the second return spring is located between the top wall of the auxiliary cylinder and the top of the second piston; The connecting pin passes through the corresponding connecting slot.

[0015] Compared with the prior art, the beneficial effects of the present invention are: the present invention adopts a "gravity-triggered automatic clamping" mechanism, and uses the gravity of the pipe pile mold barrel itself to drive the hydraulic linkage assembly to achieve automatic symmetrical clamping of the top clamping parts, without the need for manual intervention, shortening the clamping time and improving efficiency; the core rod assembly cooperates with the movable seat track guide to make the coaxiality error between the core rod axis and the pipe pile mold barrel ≤0.5mm, avoiding collision when the steel skeleton is placed; the openable and closable front end cover is fixed with bolts through a semicircular groove, and after closing, it forms a complete seal and does not rotate with the mold, which neither hinders the rotation of the mold nor prevents concrete leakage; the rotatable rear end cover is connected to the movable seat through a bearing, rotates synchronously with the mold, and cooperates with the inner concave circular groove for positioning to ensure uniform concrete density during centrifugal pouring.

[0016] The first and second reset springs realize the automatic reset of the clamping and fixing components, avoiding safety hazards caused by manual operation errors; the support cylinder is driven to rotate by contact with the mold, and no additional rotating mechanism is required.

[0017] In summary, the present invention comprehensively solves the problems of low efficiency, poor precision, and insufficient safety in the disassembly and assembly process of traditional pipe pile molds through the integrated design of "automatic clamping-precise positioning-coordinated rotation-safe reset", and significantly improves the automation level and product quality of pipe pile production. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention after the entire assembly is completed; Figure 2 For the present invention Figure 1 Schematic diagram of the three-dimensional structure from another perspective; Figure 3 It is a schematic diagram of the exploded structure of the overall assembly of the present invention; Figure 4 This is a schematic structural diagram of the initial state of the clamping and fixing assembly of the present invention; Figure 5 This is a schematic diagram of the exploded structure of the clamping and fixing assembly of the present invention; Figure 6 It is a structural schematic diagram of the bottom support member of the present invention; Figure 7 It is a structural schematic diagram of the top clamping member of the present invention; Figure 8 This is a schematic structural diagram of the connection between the top clamping member and the U-shaped connector of the present invention; Figure 9 For the present invention Figure 4 Schematic diagram of the cross-sectional structure; Figure 10 This is a schematic cross-sectional view of the structure of the pipe pile mold barrel of the present invention being clamped and fixed by a clamping and fixing assembly; Figure 11 This is a schematic diagram of the structure of the pipe pile mold cylinder placed on the support cylinder of the present invention; Figure 12 For the present invention Figure 3 Schematic diagram of the three-dimensional structure from another perspective; Figure 13 This is a structural diagram of the steel bar skeleton of the present invention placed on the first movable seat; Figure 14 It is a schematic cross-sectional structural diagram of the rotatable end cover assembly of the present invention; Figure 15 This is a schematic diagram of the structure after the steel bar skeleton and the pipe pile mold tube of the present invention are placed; Figure 16 This is a structural schematic diagram of the core rod shaft extending into the steel bar skeleton of the present invention; Figure 17 It is a schematic cross-sectional view of the assembled steel bar skeleton, pipe pile mold tube and core rod shaft of the present invention.

[0019] In the figure: 1. Base; 2. U-shaped fixed seat; 3. First movable seat; 4. Second movable seat; 5. Front track; 6. Rear track; 7. Third movable seat; 8. Pile mold cylinder; 10. Nut; 11. Reinforcement ring; 12. Lifting ring; 14. Front end cover; 141. Semicircular hole; 142. Pin; 143. Semicircular groove; 144. Connecting ear; 15. Core rod shaft; 16. Abutment plate; 17. Inner concave groove; 18. Steel frame; 19. Auxiliary cylinder; 20. U-shaped seat; 22. Rotating cylinder; 23. Rotating arm; 24. U-shaped frame; 25. Clamping cylinder; 26. Support cylinder; 28. Connecting pipe; 29. ​​Lifting seat; 30. Pin rod; 31. Main cylinder body; 32. Vertical sliding block; 33. First return spring; 34. Sliding groove; 35. First piston rod; 36. First piston; 37. Support plate; 38. Servo motor; 39. Belt; 40. Second pulley; 41. Connecting pin; 42. Connecting groove; 43. U-shaped connector; 44. Internally threaded cylinder; 45. Second piston rod; 46. Second piston; 47. Second return spring; 48. First pulley; 49. Rotating seat; 50. Reserved hole; 51. Limiting ring; 52. Bearing; 53. Internally threaded ring. DETAILED DESCRIPTION

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] Example: See also Figure 1-17 , the present invention provides a technical solution: An end plate disassembly and assembly machine for disassembling and assembling a pipe pile mold comprises a base 1 on which a clamping and fixing assembly for clamping and fixing a pipe pile mold cylinder 8 is mounted; The clamping and fixing assembly includes a U-shaped fixing seat 2 installed on the base 1, a bottom support member slidingly connected in the cavity at the bottom of the U-shaped fixing seat 2, and a top clamping member symmetrically and movably connected on both sides of the upper part of the U-shaped fixing seat 2; After the pipe pile mold tube 8 is placed on the upper end of the bottom support member, the bottom support member will move downward, thereby triggering the linkage component on the U-shaped fixing seat 2, so that the linkage component drives the top clamping member to rotate and clamp on the top wall of the pipe pile mold tube 8.

[0022] The bottom support member includes a lifting seat 29 connected to the cavity by a first return spring 33, two sets of support shafts movably connected to the upper end of the lifting seat 29 by a bracket plate 37, a support cylinder 26 fixed to the support shaft, a first pulley 48 fixed in the middle of a set of support shafts, a servo motor 38 fixed in the middle of the upper end of the lifting seat 29, a second pulley 40 fixed to the output end of the servo motor 38, and a belt 39 connecting the first pulley 48 and the second pulley 40; The outer surface of the pile mold tube 8 is provided with a plurality of groups of reinforcing rings 11, and two groups of supporting tubes 26 are supported on the bottom of the pile mold tube 8, and the two groups of supporting tubes 26 are located between the two groups of reinforcing rings 11 in the middle (such as Figure 11 As shown), the top ends of the pipe pile mold tube 8 are provided with hanging rings 12; U-shaped seats 20 are symmetrically fixed on both sides of the upper part of the U-shaped fixing seat 2; The top clamping member includes a rotating cylinder 22 movably connected to the inside of the U-shaped seat 20 by a pin rod 30, a clamping cylinder 25 movably connected to the inner side of the rotating cylinder 22 by a U-shaped frame 24, and a rotating arm 23 connected to the outer side of the rotating cylinder 22, and a connecting groove 42 is provided on the rotating arm 23.

[0023] A vertical sliding block 32 is provided on the side wall of the cavity at the bottom of the U-shaped fixing seat 2 , and a sliding groove 34 for slidingly connecting the vertical sliding block 32 is provided on the side of the lifting seat 29 .

[0024] The linkage assembly includes a first piston 36 connected to the middle part of the lower end of the lifting seat 29 by a first piston rod 35, a main cylinder body 31 fixed in the middle of the cavity, a secondary cylinder body 19 connected to both sides of the bottom of the main cylinder body 31 by a connecting pipe 28, a second piston 46 disposed inside the secondary cylinder body 19, an internally threaded barrel 44 connected to the second piston rod 45 at the top of the second piston 46, a U-shaped connector 43 fixed to the top of the internally threaded barrel 44, and a connecting pin 41 fixed in the middle of the U-shaped connector 43; The first piston 36 is disposed in the master cylinder 31 , and the top of the first piston rod 35 extends through the top of the master cylinder 31 ; The auxiliary cylinder 19 is fixed to the bottom of the U-shaped seat 20. The top of the second piston rod 45 passes through the auxiliary cylinder 19 and the U-shaped seat 20 and is screwed to the internal threaded tube 44. A second return spring 47 is provided inside the auxiliary cylinder 19 and is sleeved on the second piston rod 45. The second return spring 47 is located between the top wall of the auxiliary cylinder 19 and the top of the second piston 46. The connecting pin 41 passes through the corresponding connecting slot 42 .

[0025] Gravity-triggered automatic clamping: The weight of the pile mold barrel 8 is used to drive the lifting seat 29 downward, and the top clamping parts are automatically clamped through the hydraulic linkage assembly (main cylinder 31, auxiliary cylinder 19). No additional power control is required, which saves energy and has high clamping efficiency.

[0026] Cushioning of hydraulic linkage: The hydraulic oil in the main cylinder 31 and the auxiliary cylinder 19 can cushion the impact force during clamping, avoiding damage to the mold barrel or equipment caused by rigid contact.

[0027] The first return spring 33 and the second return spring 47 ensure that the clamping and fixing assembly is automatically reset after the pile mold barrel 8 is removed, without the need for manual intervention, thereby improving operational safety.

[0028] Symmetrical clamping structure: The clamping cylinders 25 on both sides act synchronously to ensure that the pile mold cylinder 8 is evenly stressed, avoiding deformation caused by unilateral clamping, and is suitable for mold cylinders of different diameters (compatibility is achieved by adjusting the clamping stroke).

[0029] Rotatable support design: The support cylinder 26 is driven to rotate by the servo motor 38 to match the rotation requirements of the pile mold cylinder 8. No additional rotation mechanism is required, which simplifies the equipment structure and reduces the failure rate.

[0030] Under the action of the gravity of the pipe pile mold tube 8 itself, the clamping and fixing assembly realizes the clamping and fixing of the pipe pile mold tube 8, and the clamping and fixing assembly is also used to drive the pipe pile mold tube 8 to rotate; The upper end of the base 1 is also provided with a movable first movable seat 3, a second movable seat 4 and a third movable seat 7; The front and rear parts of the upper end of the base 1 are respectively provided with a front track 5 and a rear track 6, and the clamping and fixing components are located between the front track 5 and the rear track 6; the second movable seat 4 and the first movable seat 3 are slidably connected to the front track 5 in a front-to-back manner, and the third movable seat 7 is slidably connected to the rear track 6.

[0031] The tracks move independently: the first moving seat 3 and the second moving seat 4 slide along the front track 5, and the third moving seat 7 slides along the rear track 6. The movements of each component do not interfere with each other, which facilitates the step-by-step operations of placing the steel skeleton 18, positioning the core rod shaft 15, and sealing the end cover, thereby improving space utilization.

[0032] Precise alignment: The track guide ensures the linear motion accuracy of the moving seat, so that the coaxiality error between the core rod shaft 15 and the pipe pile mold tube 8 is ≤0.5mm, avoiding collision when the steel skeleton 18 is placed, and ensuring product quality.

[0033] The first movable seat 3 is used to place the steel bar skeleton 18, and a U-shaped groove is provided on the upper portion of the first movable seat 3 for placing the steel bar skeleton 18; The steel frame 18 is sleeved on the outside of the core rod assembly on the second movable seat 4; The core rod assembly includes a core rod shaft 15 fixed to the rear end of the second movable seat 4 and an abutment plate 16 fixed to the front of the core rod shaft 15 .

[0034] The abutment plate 16 at the front end of the core rod shaft 15 limits the axial displacement of the steel skeleton 18, and the rear end is locked by the nut 10 to ensure that the steel skeleton 18 does not shake during the pouring process, thereby improving the structural strength of the pipe pile.

[0035] The core rod shaft 15 runs through the entire pipe pile mold tube 8, taking into account the positioning of the steel skeleton 18 and the locking function of the end cover, reducing redundant components and reducing the weight of the equipment.

[0036] The core rod assembly is used to drive the steel bar skeleton 18 into the pile mold tube 8; The first movable seat 3 is also provided with an openable and closable end cover assembly; The retractable end cover assembly includes a front cover 14 movably connected to both sides of the rear end of the U-shaped groove by a pin 142. The rear end of the front cover 14 is provided with a semicircular groove 143 for sleeved on the outer front end of the pipe pile mold tube 8. The middle part of the front cover 14 is provided with a semicircular hole 141. A connecting ear 144 is provided on the top of the front end cover 14. After the two groups of connecting ears 144 are fixed with bolts, the two groups of front end covers 14 are closed to achieve the sleeve connection and sealing of the front end of the pipe pile mold tube 8.

[0037] Openable and closable front end cover: The two sets of front end covers 14 are movably connected by a pin shaft 142, and form a complete sealing structure when closed, which is suitable for pipe pile mold tubes 8 of different lengths, and the bolt connection facilitates quick disassembly and assembly, which is suitable for mass production scenarios.

[0038] After the openable and closable end cover assembly is closed, the front end of the pipe pile mold tube 8 is sleeved and sealed.

[0039] The third movable seat 7 is provided with a rotatable end cover assembly; The rotatable end cap assembly includes a rotating base 49 that passes through the opening on the third movable base 7, a bearing 52 embedded in the opening and sleeved on the outside of the rotating base 49, a retaining ring 51 that extends out of the opening at the rear end of the rotating base 49 and is fixed thereto, and an internally threaded ring 53 that is screwed onto the outside of the front of the rotating base 49. The rear end of the pipe pile mold tube 8 extends into the concave circular groove 17 at the front end of the rotating seat 49, and a reserved hole 50 for passing the core rod shaft 15 is provided in the middle of the concave circular groove 17. The rear end of the core rod shaft 15 extends out of the reserved hole 50 and is locked and fixed with the nut 10.

[0040] Rotatable rear end cover: The rotating seat 49 is connected to the third movable seat 7 through the bearing 52, allowing the rear end cover to rotate synchronously when the pile mold barrel 8 rotates, avoiding friction and wear between the end cover and the pile mold barrel 8, and extending the life of the equipment.

[0041] When the rear end of the core rod assembly extends through the rotatable end cover assembly and is locked with the nut 10, the rotatable end cover assembly is sleeved and sealed on the rear end of the pipe pile mold tube 8.

[0042] Specifically, when using: Clamping and fixing of the pipe pile mold tube 8: The crane uses a steel rope to connect to the lifting ring 12 and lifts the pipe pile mold tube 8, and places the pipe pile mold tube 8 on the support tube 26 of the clamping and fixing assembly. Under the action of its own gravity, the lifting seat 29 compresses the first return spring 33 and moves downward, driving the first piston rod 35 to push the first piston 36 in the main cylinder body 31 to move downward, so that the hydraulic oil in the main cylinder body 31 flows into the auxiliary cylinder bodies 19 on both sides through the connecting pipe 28.

[0043] The hydraulic oil pushes the second piston 46 in the auxiliary cylinder 19 to move upward, and the second piston rod 45 drives the internal threaded cylinder 44 and the U-shaped connector 43 to rise. The connecting pin 41 slides along the connecting groove 42 of the rotating arm 23, driving the rotating cylinder 22 to rotate around the pin rod 30, so that the inner clamping cylinder 25 swings downward and clamps the top of the pipe pile mold cylinder 8, completing the automatic clamping.

[0044] Placement of the steel skeleton 18 and positioning of the core rod assembly: Place the steel frame 18 in the U-shaped groove of the first movable seat 3, and move the second movable seat 4 backward along the front track 5, so that the steel frame 18 is sleeved on the outside of the core shaft 15 of the second movable seat 4, and the abutment plate 16 at the front end of the core shaft 15 abuts against the front end of the steel frame 18 to achieve positioning (such as Figure 16 shown); The second movable seat 4 continues to move backward along the front track 5, so that the second movable seat 4 pushes the first movable seat 3 to move backward to the position shown in FIG. Figure 2 and 17 At the position shown, the core rod shaft 15 extends from the rear of the pile mold tube 8, and the abutment plate 16 abuts against the steel skeleton 18 and enters into the pile mold tube 8.

[0045] Sealing and locking of the pile mold tube 8: Front end sealing: Rotate the two sets of front end covers 14 on the first movable seat 3 so that their semicircular grooves 143 are sleeved on the outer front end of the pipe pile mold tube 8, and are fixed by connecting ears 144 and bolts. After closing, the front end cover 14 forms a complete circle, sealing the front end of the pipe pile mold tube 8, and the core rod shaft 15 passes through the semicircular hole 141 of the front end cover 14.

[0046] When the pile mold tube 8 rotates, the two sets of front end covers 14 will not rotate with it, but the front end covers 14 after the two sets of front end covers 14 are closed form a complete circle, blocking the front end of the pile mold tube 8, which can neither hinder the rotation of the pile mold tube 8 nor block the front end of the pile mold tube 8.

[0047] Rear end blocking: push the third movable seat 7 to move forward along the rear track 6, so that the rear end of the pipe pile mold tube 8 extends into the concave circular groove 17 of the rotating seat 49, and the rear end of the core rod shaft 15 passes through the reserved hole 50 and is locked with the nut 10. The rotating seat 49 is connected to the third movable seat 7 through the bearing 52 and can rotate synchronously with the pipe pile mold tube 8.

[0048] The upper end of the pipe pile mold tube 8 is also provided with a pouring pipe for pouring concrete.

[0049] Rotation operation of the pipe pile mold barrel 8: Start the servo motor 38, and drive the first pulley 48 to rotate through the second pulley 40 and the belt 39, thereby driving the support shaft and a corresponding support cylinder 26 to rotate. Since the support cylinder 26 is in contact with the bottom of the pipe pile mold cylinder 8, the friction force drives the pipe pile mold cylinder 8 to rotate, which is convenient for subsequent concrete pouring or demoulding operations.

[0050] Reset and disassembly: Loosen the bolts of the front cover 14 and the nut 10 at the rear end of the core shaft 15, and reset the first movable seat 3, the second movable seat 4, and the third movable seat 7; the core shaft 15 drives the formed pipe pile to move out of the pipe pile mold tube 8, and then the core shaft 15 is pulled out from the inside of the formed pipe pile by moving the second movable seat 4; After the pile mold tube 8 is subsequently removed, the first return spring 33 pushes the lifting seat 29 upward, the hydraulic oil in the main cylinder 31 flows back, the second return spring 47 pushes the second piston 46 downward, the top clamping part is reset, and the disassembly is completed.

[0051] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An end plate disassembly and assembly machine for disassembling and assembling a pipe pile mold, comprising a base, characterized in that: The base is provided with a clamping and fixing assembly for clamping and fixing the pipe pile mold barrel. Under the action of the gravity of the pipe pile mold barrel itself, the clamping and fixing assembly realizes the clamping and fixing of the pipe pile mold barrel, and the clamping and fixing assembly is also used to drive the pipe pile mold barrel to rotate; The upper end of the base is further provided with a movable first movable seat, a second movable seat and a third movable seat, the first movable seat is used to place the steel frame, the steel frame is sleeved on the outside of the core rod assembly on the second movable seat, and the core rod assembly is used to drive the steel frame to extend into the pipe pile mold tube together; The first movable seat is further provided with an openable and closable end cap assembly, which, when closed, achieves sleeve sealing of the front end of the pipe pile mold tube. The third movable seat is provided with a rotatable end cap assembly, which, when the rear end of the core rod assembly extends through the rotatable end cap assembly and is locked with a nut, enables the rotatable end cap assembly to sleeve and seal the rear end of the pipe pile mold tube. The upper portion of the first movable seat is provided with a U-shaped groove for placing a steel bar skeleton; The retractable end cover assembly includes a front cover movably connected to both sides of the rear end of the U-shaped groove by a pin shaft, the rear end of the front cover is provided with a semicircular groove for sleeved on the outer side of the front end of the pipe pile mold tube, and the middle part of the front cover is provided with a semicircular hole; The top of the front end cover is provided with a connecting ear. After the two sets of connecting ears are fixed with bolts, the two sets of front end covers are closed to achieve the sleeve connection and sealing of the front end of the pipe pile mold tube. The rotatable end cap assembly includes a rotating seat that passes through the opening on the third movable seat, a bearing embedded in the opening and sleeved on the outside of the rotating seat, a limiting ring that extends out of the opening at the rear end of the rotating seat and is fixed thereto, and an internal threaded ring that is screwed onto the outside of the front of the rotating seat; The rear end of the pipe pile mold tube extends into the concave circular groove at the front end of the rotating seat, and a reserved hole for passing the core rod shaft is provided in the middle of the concave circular groove. The rear end of the core rod shaft extends out of the reserved hole and is locked and fixed with a nut; The clamping and fixing assembly includes a U-shaped fixing seat installed on the base, a bottom support member slidingly connected in the cavity at the bottom of the U-shaped fixing seat, and a top clamping member symmetrically and movably connected on both sides of the upper part of the U-shaped fixing seat; After the pipe pile mold tube is placed on the upper end of the bottom support member, the bottom support member will move downward, thereby triggering the linkage component on the U-shaped fixing seat, so that the linkage component drives the top clamping member to rotate and clamp it on the top wall of the pipe pile mold tube.

2. The end plate disassembly and assembly machine for disassembling and assembling a pipe pile mold according to claim 1, characterized in that: The front and rear parts of the upper end of the base are respectively provided with a front track and a rear track, and the clamping and fixing assembly is located between the front track and the rear track; The second movable seat and the first movable seat are slidably connected to the front rail in a front-to-back manner, and the third movable seat is slidably connected to the rear rail.

3. The end plate disassembly and assembly machine for disassembling and assembling a pipe pile mold according to claim 1, characterized in that: The core rod assembly comprises a core rod shaft fixed at the rear end of the second movable seat and an abutment disk fixed at the front end of the core rod shaft.

4. The end plate disassembly and assembly machine for disassembling and assembling a pipe pile mold according to claim 1, characterized in that: The bottom support member includes a lifting seat connected to the cavity by a first return spring, two sets of support shafts movably connected to the upper end of the lifting seat by a bracket plate, a support cylinder fixed on the support shaft, a first pulley fixed in the middle of a set of support shafts, a servo motor fixed in the middle of the upper end of the lifting seat, a second pulley fixed at the output end of the servo motor, and a belt connected between the first pulley and the second pulley; U-shaped seats are symmetrically fixed on both sides of the upper part of the U-shaped fixing seat; The top clamping member includes a rotating cylinder movably connected to the inside of the U-shaped seat by a pin rod, a clamping cylinder movably connected to the inner side of the rotating cylinder by a U-shaped frame, and a rotating arm connected to the outer side of the rotating cylinder, and the rotating arm is provided with a connecting groove.

5. The end plate disassembly and assembly machine for disassembling and assembling a pipe pile mold according to claim 4, characterized in that: A vertical sliding block is provided on the side wall of the cavity at the bottom of the U-shaped fixing seat, and a sliding groove for slidingly connecting the vertical sliding block is provided on the side of the lifting seat.

6. The end plate disassembly and assembly machine for disassembling and assembling a pipe pile mold according to claim 4, characterized in that: The linkage assembly includes a first piston connected to the middle of the lower end of the lifting seat by a first piston rod, a main cylinder fixed in the middle of the cavity, a secondary cylinder connected to both sides of the bottom of the main cylinder by a connecting pipe, a second piston arranged inside the secondary cylinder, an internally threaded cylinder connected to the second piston rod at the top of the second piston, a U-shaped connector fixed at the top of the internally threaded cylinder, and a connecting pin fixed in the middle of the U-shaped connector; The first piston is disposed in the master cylinder, and the top of the first piston rod extends through the top of the master cylinder; The auxiliary cylinder is fixed to the bottom of the U-shaped seat, and the top of the second piston rod passes through the auxiliary cylinder and the U-shaped seat and is screwed to the internal threaded tube. A second return spring sleeved on the second piston rod is provided inside the auxiliary cylinder, and the second return spring is located between the top wall of the auxiliary cylinder and the top of the second piston; The connecting pin passes through the corresponding connecting slot.

Citation Information

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