Planetary gear machining device for gear reducer production

By designing a planetary gear processing device with strong adaptability, the problem that the existing device cannot adapt to gear sets of different sizes is solved, efficient and accurate gear set testing is achieved, equipment costs and operation complexity are reduced, and production efficiency and automation level are improved.

CN120702341AActive Publication Date: 2025-09-26JIANGSU SHENGLITE MASCH CO LTD +1
View PDF 13 Cites 0 Cited by

Patent Information

Application Number
CN202511203742.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-27
Publication Date
2025-09-26
Estimated Expiration
2045-08-27

AI Technical Summary

Technical Problem

In the existing gear reducer production, the adaptability of the processing and testing equipment of the planetary gear set is limited and cannot be flexibly adjusted to adapt to gear sets of different sizes, resulting in high equipment costs, low production efficiency, complex operation and high labor intensity.

Method used

A planetary gear processing device consisting of a main structure and a test structure was designed. It adopts a dual adjustment structure and achieves all-round adaptation through the first and second pitch adjustment components. Combined with a detachable sleeve, it can adapt to gear sets with different inner ring diameters without replacing the entire tooling. A camera is used to monitor the meshing status in real time, simplifying the operation process and improving the degree of automation.

Benefits of technology

It achieves flexible adaptation of gear sets of various sizes, reduces equipment costs and changeover time, improves production efficiency and test accuracy, simplifies operating procedures, and ensures test reliability and data accuracy.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120702341A_ABST
    Figure CN120702341A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of speed reducer production testing, and particularly discloses a planetary gear machining device for gear speed reducer production, which comprises a main body structure and a testing structure, and the testing structure is fixedly arranged on the main body structure; omnibearing adaptation is achieved through a double-adjusting structure, in the first distance adjusting assembly, meshing transmission of three bevel gears drives a supporting plate to coaxially and reversely rotate, and the angle and the relative distance of planet gears are adjusted; in the second distance adjusting assembly, an electric sliding rail drives a shaft seat to move, and the linear distance between a second sleeve shaft and a first sleeve shaft is accurately adjusted and controlled; the gear set testing tool can be matched with detachable sleeves with different outer diameters, can be matched with sun gears, planet gears and gear rings with different inner ring diameters, can complete testing of gear sets of various specifications without replacing the whole set of tool, greatly reduces the equipment cost, greatly reduces the remodeling time, and can set sleeves with the same inner diameter and different outer diameters.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of speed reducer production and testing, and in particular to a planetary gear processing device for gear speed reducer production. Background Art

[0002] The driving motor of new energy vehicles has a high speed, while the wheel speed required for vehicle driving is relatively low, and a large torque output is required. The gear reducer can achieve deceleration and torque increase through gear transmission, thereby matching the motor characteristics with the vehicle driving requirements and ensuring the vehicle's power performance and driving efficiency. In the field of gear reducer production, the planetary gear set is the core transmission component, and its processing accuracy and assembly quality directly affect the transmission efficiency, noise level and service life of the reducer; At present, there are still many technical pain points in the processing and testing of planetary gear sets, which are mainly reflected in the following aspects, such as: Adaptability limitations, traditional testing equipment is mostly targeted at specific specifications, The standard design of sun gear, planet gear and ring gear cannot be flexibly adjusted to adapt to gear sets of different sizes; when producing different types of reducers, the entire set of test tooling needs to be replaced, which not only increases equipment costs, but also prolongs production switching time and reduces production efficiency; the testing process is cumbersome, and the existing equipment is used for production testing of planetary gear sets. The installation and positioning operations are complicated, and the meshing clearance between gears needs to be manually calibrated repeatedly. At the same time, unloading is difficult after the test is completed, and the ring gear, planet gear and sun gear need to be manually removed in turn. If the test planet gear is removed from the inside, the sun gear or ring gear needs to be removed first before the planet gear can be disassembled, which increases labor intensity. Summary of the Invention

[0003] In view of the deficiencies in the prior art, the present invention provides an automatic calculation system for measuring renal function using a dual plasma method, which solves the problems in the above-mentioned background technology.

[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a planetary gear processing device for gear reducer production, comprising a main structure and a test structure, wherein the test structure is fixedly arranged on the main structure; wherein the main structure is used for bearing and monitoring, and the test structure is used to simultaneously fit the sun gear, planetary gear and ring gear, and can drive the assembled gear set to rotate.

[0005] Preferably, the main structure includes a base, a controller group, a hanger, a camera, a test bench, three barrier arms and three first bolts; the controller group is fixedly arranged at the front end of the base, one end of the hanger is fixedly arranged at the left end of the base, the hanger is an F-shaped frame, the other two ends of the hanger are located above the base, the camera is fixedly arranged on one end of the hanger, and the camera is opposite to the base, the test bench is fixedly arranged on the other end of the hanger, and the test bench is located below the camera, a wheel exit is provided in the middle of the test bench, the three barrier arms are all concave, and a movable opening is opened in the middle of one end of the barrier arm, the three barrier arms are respectively arranged on the upper wall of the test bench and arranged in a triangle, the three first bolts respectively movably pass through the movable openings of the barrier arms, and the first bolts are screwed into the test bench.

[0006] Preferably, the test structure includes a driving assembly, a first distance adjusting assembly and three second distance adjusting assemblies; the driving assembly is fixedly arranged on the upper wall of the base and is located on the front side of the test bench, the first distance adjusting assembly is fixedly arranged on the driving assembly, and the first distance adjusting assembly is lifted and lowered by the driving assembly, the three second distance adjusting assemblies are respectively arranged on the first distance adjusting assembly, and the second distance adjusting assemblies are equidistantly arranged clockwise in three directions.

[0007] Preferably, the driving assembly includes a pair of hydraulic cylinder units, a driving frame, a frame, a first motor, and a first sleeve shaft; the pair of hydraulic cylinder units are symmetrically arranged on the upper wall of the front end of the base, the driving frame is fixedly arranged between the telescopic ends of the pair of hydraulic cylinder units, the frame is F-shaped, one end of the frame is fixedly arranged on the driving frame, the first motor is fixedly arranged on one end of the frame, one end of the first sleeve shaft movably passes through the other end of the frame, and one end of the first sleeve shaft is connected to the driving end of the first motor.

[0008] Preferably, the first distance adjusting assembly includes a distance adjusting frame, a second motor, three bevel gears and three supporting plates; the distance adjusting frame is fixedly arranged on the driving frame and is located at the rear side of the hydraulic cylinder unit, the distance adjusting frame is concave, the second motor is fixedly arranged on the driving frame, and the driving end of the second motor is opposite to the distance adjusting frame, the first bevel gear is movably arranged in the middle of the distance adjusting frame through the first wheel shaft, and the first wheel shaft movably passes through the driving frame, the first wheel shaft is connected to the driving end of the second motor, the second bevel gear is movably arranged at the top end of the distance adjusting frame through the second wheel shaft, and the second bevel gear The wheel is engaged with the first bevel gear, and the third bevel gear is movably set on the bottom end of the spacing frame through the third wheel axle, and the third bevel gear is symmetrical with the second bevel gear, the third bevel gear is engaged with the first bevel gear, and the third wheel axle of the third bevel gear movably passes through the second wheel axle, and the second wheel axle and the third wheel axle are both on the same vertical line with the first sleeve shaft, one end of a pair of the support plates are respectively fixedly sleeved on the second wheel axle and the third wheel axle, and a pair of the support plates are respectively symmetrically located on the left and right sides, and one end of the other support plate is fixedly set on the lower wall of one end of the frame.

[0009] Preferably, the three support plates are arranged at equal angles, and the other ends of the three support plates are all located below the test bench.

[0010] Preferably, the second distance adjustment assembly includes an electric slide rail, an axle seat, a second sleeve and several sleeves; the electric slide rail is fixedly arranged on the support plate, and the electric slide rail is parallel to the support plate, the axle seat is fixedly arranged on the electric slide rail, and the axle seat can move along the support plate, one end of the second sleeve shaft is movably inserted into the other end of the axle seat, and the second sleeve shaft is the same as the first sleeve shaft, several of the sleeves are detachably sleeved on the first sleeve shaft and the second sleeve shaft respectively, the inner diameters of several of the sleeves are the same, and fit with the first sleeve shaft, and several of the sleeves can be fixed to the first sleeve shaft by bolts.

[0011] Preferably, the outer diameters of the sleeves are different so as to fit gears with different inner ring diameters.

[0012] Preferably, the first sleeve shaft can pass through the wheel exit of the test bench.

[0013] Preferably, the barrier arm can be sleeved on the sleeve.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. Strong adaptability, compatible with multi-size gear sets: A dual adjustment structure achieves all-round adaptability. In the first pitch adjustment component, the meshing transmission of the three helical gears drives the support plate to rotate coaxially and in opposite directions to adjust the angle and relative distance of the planetary gears; in the second pitch adjustment component, the electric slide drives the shaft seat to move, accurately adjusting the linear spacing between the second set of shafts and the first set of shafts; with detachable sleeves of different outer diameters, it can adapt to sun gears, planetary gears and ring gears with different inner ring diameters. There is no need to replace the entire set of tooling to complete the testing of gear sets of various specifications, which greatly reduces equipment costs and changeover time. Only sleeves with the same inner diameter and different outer diameters are required.

[0015] 2. Precise adjustment ensures gear meshing stability: With the primary shaft as the center, two secondary shafts are arranged in a triangle with the primary shaft, with the other secondary shaft located in the middle. This ensures uniform meshing clearances between the planetary gears, sun gear, and ring gear, meeting transmission accuracy requirements. The position of the central sun gear can be flexibly adjusted using a pitch adjustment assembly to ensure it remains centered and precisely aligned with the planetary gears and ring gear, preventing test data distortion caused by positioning deviations.

[0016] 3. High degree of automation and simplified operation process: During the test, the installation and positioning of the gear set is quickly fixed through the cooperation of the stop arm and the sleeve, which reduces manual calibration steps and reduces operational errors. After the test is completed, the hydraulic cylinder unit of the drive assembly drives the first and second shafts to descend, and the gear set is automatically disengaged through the stop arm of the test bench, realizing rapid unloading and improving test efficiency.

[0017] 4. Real-time monitoring to ensure test reliability: The camera on the hanger is located directly above the test bench, which can capture the meshing status of the gear set (such as tooth surface contact, vibration offset, etc.) and rotation status in real time. Through visual inspection technology, it can achieve industrial-grade precise monitoring, providing an intuitive basis for quality assessment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the assembly structure of the present invention; Figure 2 It is a structural diagram of the present invention; Figure 3 It is a schematic diagram showing the main structure of the present invention; Figure 4 This is a schematic diagram of the test structure splitting structure of the present invention; Figure 5 This is a schematic diagram of the test structure assembly structure of the present invention; Figure 6 for Figure 4 A local enlarged structural diagram in FIG. Figure 7 for Figure 4 Schematic diagram of the local enlarged structure at point B in the figure.

[0019] In the figure: 1. Main structure, 11. Base, 12. Controller group, 13. Hanger, 14. Camera, 15. Test bench, 16. Stop arm, 17. First bolt, 2. Drive assembly, 21. Hydraulic cylinder unit, 22. Drive frame, 23. Frame, 24. First motor, 25. First sleeve shaft, 3. First pitch adjustment assembly, 31. Pitch adjustment frame, 32. Second motor, 33. Bevel gear, 34. Support plate, 4. Second pitch adjustment assembly, 41. Electric slide rail, 42. Axle seat, 43. Second sleeve shaft, 44. Casing, 5. Wheel exit, 6. Moving port, 71. First wheel axle, 72. Second wheel axle, 73. Third wheel axle. DETAILED DESCRIPTION

[0020] The following is a combination of the embodiments of the present invention Figure 1-Figure 7 Provide further detailed explanation.

[0021] The present invention provides a technical solution: a planetary gear processing device for gear reducer production, comprising a main structure 1 and a test structure, wherein the test structure is fixedly arranged on the main structure 1; wherein the main structure 1 is used for bearing and monitoring, and the test structure is used to simultaneously fit the sun gear, planetary gear and ring gear, and can drive the combined gear set to rotate.

[0022] As a preferred solution, further, the main structure 1 includes a base 11, a controller group 12, a hanger 13, a camera 14, a test bench 15, three blocking arms 16 and three first bolts 17; the controller group 12 is fixedly arranged at the front end of the base 11, one end of the hanger 13 is fixedly arranged at the left end of the base 11, the hanger 13 is an F-shaped frame, the other two ends of the hanger 13 are located above the base 11, the camera 14 is fixedly arranged on one end of the hanger 13, and the camera 14 is opposite to the base 11, the test bench 15 is fixedly arranged on the other end of the hanger 13, and the test bench 15 is located at the camera 14. Below the head 14, a wheel exit port 5 is provided in the middle of the test bench 15, the three blocking arms 16 are all concave, and a movable port 6 is provided in the middle of one end of the blocking arm 16, and the three blocking arms 16 are respectively provided on the upper wall of the test bench 15 and arranged in a triangle, and the three first bolts 17 are respectively movable through the movable ports 6 of the blocking arms 16, and the first bolts 17 are screwed into the test bench 15; the camera 14 is given a certain height by the hanger 13, and the blocking arm 16 is set through the test bench 15. The direction and position of the blocking arm 16 can be adjusted by the first bolt 17, and the blocking arm 16 is mounted on the sleeve 44 to carry the test gears and gears.

[0023] More specifically, through the cooperation between the movable mouth 6 and the first bolt 17, the barrier arm 16 can adapt to the positioning of gear rings of different diameters and the load-bearing of planetary wheels. The F-type hanger 13 ensures that the relative position of the camera 14 and the test bench 15 is fixed, and the vertical shooting angle avoids visual deviation, thereby improving the reliability of monitoring data.

[0024] As a preferred solution, further, the test structure includes a drive component 2, a first distance adjusting component 3 and three second distance adjusting components 4; the drive component 2 is fixedly arranged on the upper wall of the base 11 and is located in front of the test bench 15, the first distance adjusting component 3 is fixedly arranged on the drive component 2, and the first distance adjusting component 3 is lifted and lowered by the drive component 2, the three second distance adjusting components 4 are respectively arranged on the first distance adjusting component 3, and the second distance adjusting components 4 are equidistantly arranged clockwise in three directions; the height of the first distance adjusting component 3 and the second distance adjusting component 4 is controlled by the drive component 2 to test the rear unloading gear, the angle and distance of the three planetary gears are adjusted by the first distance adjusting component 3 to match gear sets of different sizes, and the equidistance of the three planetary gears is controlled by the second distance adjusting component 4.

[0025] More specifically, when the height of the test structure needs to be adjusted (such as loading and unloading the gear set), the controller group 12 controls the extension and retraction of the hydraulic cylinder unit 21, and the drive frame 22 drives the first distance adjustment component 3 and the second distance adjustment component 4 to rise and fall synchronously, thereby realizing the separation or docking of the sleeve shaft and the gear set. During the test, the first motor 24 is started, and the gear (planetary gear) mounted thereon is driven to rotate through the first sleeve shaft 25, thereby driving the entire gear set to engage and operate.

[0026] As a preferred solution, further, the drive assembly 2 includes a pair of hydraulic cylinder units 21, a drive frame 22, a frame 23, a first motor 24, and a first sleeve shaft 25; the pair of hydraulic cylinder units 21 are symmetrically arranged on the upper wall of the front end of the base 11, and the drive frame 22 is fixedly arranged between the telescopic ends of the pair of hydraulic cylinder units 21. The frame 23 is F-type, and one end of the frame 23 is fixedly arranged on the drive frame 22. The first motor 24 is fixedly arranged on one end of the frame 23. One end of the first sleeve shaft 25 is movable through the other end of the frame 23, and one end of the first sleeve shaft 25 is connected to the driving end of the first motor 24; hydraulic drive telescoping is achieved through the hydraulic cylinder unit 21, driving the drive frame 22 to adjust the height, and one of the planetary gears is driven to rotate on the first sleeve shaft 25 through the first motor 24, and the first sleeve shaft 25 can pass through the wheel exit 5 of the test bench 15.

[0027] More specifically, when the gear set needs to be installed or disassembled, the controller group 12 sends an instruction to the hydraulic cylinder unit 21, and the hydraulic system drives the telescopic end of the cylinder to extend or shorten, driving the drive frame 22 to rise and fall as a whole: during installation, the drive frame 22 rises, and the first sleeve shaft 25 moves up synchronously with the random frame 23, passes through the wheel exit 5 of the test bench 15, and then docks with the gear set to be tested (sun gear or planetary gear) through the sleeve 44 until the gear set engages with the gear ring positioned by the block arm 16; during disassembly, the drive frame 22 descends, and the first sleeve shaft 25 drives the gear set to move down synchronously, and detaches from the test bench 15 through the wheel exit 5 to complete unloading.

[0028] As a preferred solution, further, the first distance adjusting component 3 includes a distance adjusting frame 31, a second motor 32, three bevel gears 33 and three support plates 34; the distance adjusting frame 31 is fixedly arranged on the driving frame 22 and is located on the rear side of the hydraulic cylinder unit 21, the distance adjusting frame 31 is concave, the second motor 32 is fixedly arranged on the driving frame 22, and the driving end of the second motor 32 is opposite to the distance adjusting frame 31, the first bevel gear 33 is movably arranged in the middle of the distance adjusting frame 31 through the first wheel shaft 71, and the first wheel shaft 71 movably passes through the driving frame 22, the first wheel shaft 71 is connected to the driving end of the second motor 32, the second bevel gear 33 is movably arranged at the top end of the distance adjusting frame 31 through the second wheel shaft 72, and the second bevel gear 33 is meshed with the first bevel gear 33, and the third bevel gear 33 is movably arranged on the distance adjusting frame 31 through the third wheel shaft 73 On the bottom end, the third bevel gear 33 is symmetrical with the second bevel gear 33, the third bevel gear 33 is meshed with the first bevel gear 33, and the third wheel shaft 73 of the third bevel gear 33 moves through the second wheel shaft 72, the second wheel shaft 72 and the third wheel shaft 73 are both on the same vertical line with the first sleeve shaft 25, one end of a pair of the support plates 34 are respectively fixedly sleeved on the second wheel shaft 72 and the third wheel shaft 73, and a pair of the support plates 34 are respectively symmetrically located on the left and right sides, wherein one end of the other support plate 34 is fixedly set on the lower wall of one end of the frame 23, the three support plates 34 are arranged at equal angles, and the other ends of the three support plates 34 are all located below the test bench 15; the second motor 32 is started to drive the middle bevel gear 33 to rotate, so that the other two symmetrical bevel gears 33 rotate in the opposite direction, and the relative or opposite movement of the support plates 34 is realized.

[0029] More specifically, when it is necessary to adapt gear sets of different sizes, the controller group 12 sends instructions to the second motor 32, and the driving end of the second motor 32 drives the first wheel shaft 71 and the first bevel gear 33 to rotate clockwise or counterclockwise, driving the two symmetrical bevel gears 33 engaged with it to rotate under the reverse force, and the corresponding support plates 34 are driven to move through the second wheel shaft 72 and the third wheel shaft 73 respectively, thereby adjusting the distance between the second sleeve shaft 43 and the first sleeve shaft 25.

[0030] As a preferred solution, further, the second distance adjustment component 4 includes an electric slide rail 41, an axle seat 42, a second sleeve shaft 43 and a plurality of sleeves 44; the electric slide rail 41 is fixedly arranged on the support plate 34, and the electric slide rail 41 is parallel to the support plate 34, the axle seat 42 is fixedly arranged on the electric slide rail 41, and the axle seat 42 can move along the support plate 34, one end of the second sleeve shaft 43 is movably inserted into the other end of the axle seat 42, and the second sleeve shaft 43 is the same as the first sleeve shaft 25, Several of the sleeves 44 can be detachably mounted on the first sleeve shaft 25 and the second sleeve shaft 43 respectively. The inner diameters of several of the sleeves 44 are the same and fit with the first sleeve shaft 25. Several of the sleeves 44 can be fixed to the first sleeve shaft 25 by bolts, and the shaft seat 42 is driven to move by the electric slide rail 41 to adjust the relative distance between the first sleeve shaft 25 and the second sleeve shaft 43. The outer diameters of the sleeves 44 are different and are used to fit gears with different inner ring diameters. The retaining arm 16 can be mounted on the sleeve 44.

[0031] More specifically, after the first distance adjustment component 3 completes the coarse adjustment of the planetary gear angle and spacing, the controller group 12 sends an instruction to the electric slide rail 41, and the slide rail slider drives the shaft seat 42 to move along the length direction of the support plate 34, thereby adjusting the relative distance between the second sleeve shaft 43 and the first sleeve shaft 25: when the spacing needs to be increased, the slider moves away from the first sleeve shaft 25, and the second sleeve shaft 43 is displaced synchronously until the meshing clearance between the planetary gear and the sun gear and the gear ring reaches the preset value. No matter how the first sleeve shaft 25 and the second sleeve shaft 43 are adjusted, a triangular connecting line is formed and a second sleeve shaft 43 located in the middle supports the sun gear.

[0032] Working principle: Step 1: The device is placed stably on the base 11 in the main structure 1; Step 2: During the test, after the device is powered on, the controller group 12 is used to control the device according to the sizes of the sun gear, planetary gears, and ring gear in the gear set being tested. Step 3, i.e., by starting the second motor 32 on the driving frame 22, the first wheel shaft 71 is driven to rotate, thereby driving the bevel gear 33 located in the middle of the pitch adjusting frame 31 in the first pitch adjusting assembly 3 to rotate, and by engaging with the other two symmetrical bevel gears 33 located above and below, respectively driving the second wheel shaft 72 and the third wheel shaft 73 to rotate in opposite directions, and finally driving the two supporting plates 34 to move relative to or toward each other, thereby changing the relative distance between the second sleeve shaft 43 above and the distance relative to the first sleeve shaft 25 on the frame 23; Step 4: Simultaneously, the electric slide rail 41 in the second distance adjustment assembly 4 is activated to move the second sleeve shaft 43 on the shaft seat 42, adjust the linear distance of the second sleeve shaft 43 relative to the first sleeve shaft 25, and cause the second sleeve shaft 43 located below the frame 23 and on the support plate 34 to be located in the middle to support the sun gear; Step 5: After adjustment, the hydraulic cylinder unit 21 in the drive assembly 2 is activated to drive the drive frame 22 to rise, thereby driving the first sleeve shaft 25 and the second sleeve shaft 43 to rise, causing the first sleeve shaft 25 and the second sleeve shaft 43 to pass through the wheel exit 5 on the hanger 13 and the test bench 15, and the blocking arm 16, which is movably inserted through the moving opening 6 by the first bolt 17, is moved, causing one end of the blocking arm 16 to be clamped on the first sleeve shaft 25 and the second sleeve shaft 43 used to support the planetary gear; Step 6: The corresponding sun gear and planetary gears can be set on the first sleeve shaft 25 and the second sleeve shaft 43, and finally the combined gear ring is set, and the gears and gears are both supported and limited by the stop arm 16; according to the different gears and gear shaft hole diameters, the corresponding sleeve 44 can be set on the first sleeve shaft 25 and the second sleeve shaft 43, and then the gear assembly processing test is carried out; After the installation is completed, the first motor 24 on the frame 23 can be started to drive the first sleeve shaft 25 to rotate, that is, to drive one of the planetary gears to rotate, and ultimately achieve synchronous rotation of the planetary gears, the sun gear and the ring gear by means of relative meshing transmission, and imaging monitoring is performed through the camera 14 on the hanger 13; After the test, the hydraulic cylinder unit 21 can be activated to retract, driving the drive frame 22 to descend, driving the sun gear and the first sleeve shaft 25 and the second sleeve shaft 43 to descend, so that the planetary gear and the gear ring are blocked and located on the blocking arm 16 to achieve unloading; after rising again, the planetary gear and the gear ring can be installed again for testing; the sun gear can also be replaced.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention and are not limiting. Other modifications or functional replacements made to the technical solution of the present invention by ordinary technicians in this field should be included in the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.

Claims

1. A planetary gear processing device for gear reducer production, characterized in that: The invention comprises a main structure (1) and a test structure, wherein the test structure is fixedly arranged on the main structure (1); wherein the main structure (1) is used for bearing and monitoring, and the test structure is used for simultaneously fitting the sun gear, the planetary gear and the gear ring, and is capable of driving the assembled gear set to rotate; The main structure (1) includes a base (11), a controller group (12), a hanger (13), a camera (14), a test bench (15), three blocking arms (16) and three first bolts (17); The controller group (12) is fixedly arranged at the front end of the base (11), one end of the hanger (13) is fixedly arranged at the left end of the base (11), the hanger (13) is an F-shaped frame, and the other two ends of the hanger (13) are located above the base (11), the camera (14) is fixedly arranged on one end of the hanger (13), and the camera (14) is opposite to the base (11), the test bench (15) is fixedly arranged on the other end of the hanger (13), and the test bench (15) is fixedly arranged on the other end of the hanger (13). The platform (15) is located below the camera (14), and a wheel exit (5) is provided in the middle of the test platform (15). The three blocking arms (16) are all concave, and a movable opening (6) is provided in the middle of one end of the blocking arm (16). The three blocking arms (16) are respectively provided on the upper wall of the test platform (15) and arranged in a triangle. The three first bolts (17) are respectively movable through the movable openings (6) of the blocking arms (16), and the first bolts (17) are screwed into the test platform (15).

2. A planetary gear processing device for gear reducer production according to claim 1, characterized in that: The test structure comprises a driving component (2), a first distance adjustment component (3), and three second distance adjustment components (4); The driving assembly (2) is fixedly arranged on the upper wall of the base (11) and is located in front of the test bench (15); the first distance adjustment assembly (3) is fixedly arranged on the driving assembly (2), and the first distance adjustment assembly (3) is lifted and lowered by the driving assembly (2); the three second distance adjustment assemblies (4) are respectively arranged on the first distance adjustment assembly (3), and the second distance adjustment assemblies (4) are equidistantly arranged in a clockwise direction along three directions.

3. A planetary gear processing device for gear reducer production according to claim 2, characterized in that: The driving assembly (2) includes a pair of hydraulic cylinder units (21), a driving frame (22), a frame (23), a first motor (24), and a first sleeve shaft (25); A pair of hydraulic cylinder units (21) are symmetrically arranged on the upper wall of the front end of the base (11), and the driving frame (22) is fixedly arranged between the telescopic ends of the pair of hydraulic cylinder units (21). The frame (23) is F-shaped, and one end of the frame (23) is fixedly arranged on the driving frame (22). The first motor (24) is fixedly arranged on one end of the frame (23). One end of the first sleeve shaft (25) movably passes through the other end of the frame (23), and one end of the first sleeve shaft (25) is connected to the driving end of the first motor (24).

4. A planetary gear processing device for gear reducer production according to claim 3, characterized in that: The first distance adjustment component (3) comprises a distance adjustment frame (31), a second motor (32), three bevel gears (33) and three support plates (34); The distance adjustment frame (31) is fixedly arranged on the driving frame (22) and is located at the rear side of the hydraulic cylinder unit (21). The distance adjustment frame (31) is concave. The second motor (32) is fixedly arranged on the driving frame (22), and the driving end of the second motor (32) is opposite to the distance adjustment frame (31). The first helical gear (33) is movably arranged at the middle of the distance adjustment frame (31) through the first wheel shaft (71), and the first wheel shaft (71) movably passes through the driving frame (22). The first wheel shaft (71) is connected to the driving end of the second motor (32). The second helical gear (33) is movably arranged at the top of the distance adjustment frame (31) through the second wheel shaft (72), and the second helical gear (33) is meshed with the first helical gear (33). The third helical gear (33) is movably arranged at the top of the distance adjustment frame (31) through the second wheel shaft (72). The bevel gear (33) is movably arranged on the bottom end of the pitch adjustment frame (31) through the third wheel shaft (73), and the third bevel gear (33) is symmetrical with the second bevel gear (33). The third bevel gear (33) is meshed with the first bevel gear (33), and the third wheel shaft (73) of the third bevel gear (33) movably passes through the second wheel shaft (72). The second wheel shaft (72) and the third wheel shaft (73) are both on the same vertical line with the first sleeve shaft (25). One end of a pair of the support plates (34) is fixedly sleeved on the second wheel shaft (72) and the third wheel shaft (73), and the pair of the support plates (34) are respectively located on the left and right sides and are symmetrical, and one end of the other support plate (34) is fixedly arranged on the lower wall of one end of the frame (23).

5. The planetary gear processing device for gear reducer production according to claim 4, characterized in that: The three support plates (34) are arranged at equal angles, and the other ends of the three support plates (34) are all located below the test bench (15).

6. A planetary gear processing device for gear reducer production according to claim 5, characterized in that: The second distance adjustment component (4) includes an electric slide rail (41), an axle seat (42), a second sleeve shaft (43) and a plurality of sleeves (44); The electric slide rail (41) is fixedly arranged on the support plate (34), and the electric slide rail (41) is parallel to the support plate (34). The shaft seat (42) is fixedly arranged on the electric slide rail (41), and the shaft seat (42) can move along the support plate (34). One end of the second sleeve shaft (43) is movably inserted into the other end of the shaft seat (42), and the second sleeve shaft (43) is the same as the first sleeve shaft (25). Several sleeves (44) can be detachably sleeved on the first sleeve shaft (25) and the second sleeve shaft (43), respectively. The inner diameters of the several sleeves (44) are the same and fit with the first sleeve shaft (25).

7. A planetary gear processing device for gear reducer production according to claim 6, characterized in that: The sleeves (44) have different outer diameters and are used to fit gears with different inner ring diameters.

8. The planetary gear processing device for gear reducer production according to claim 7, characterized in that: The first sleeve shaft (25) is capable of passing through the wheel exit (5) of the test bench (15).

9. The planetary gear processing device for gear reducer production according to claim 8, characterized in that: The blocking arm (16) can be sleeved on the sleeve (44).

Citation Information

Patent Citations

  • Precision planetary reducer

    CN105134887A

  • Gear grinding device and gear grinding method for planetary gear assembly

    CN115958254A

  • Hobbing device and method for gearbox production

    CN118492512A

  • Machining device for gear structural part production

    CN119238130A

  • Tooth surface treatment device and method for planetary gear machining

    CN119410885A