Crusher for straw decomposition
By designing an auxiliary feeding mechanism for the straw decomposition crusher and utilizing the rotating assembly and driving assembly to realize automatic feeding and crushing of straw, the problems of low efficiency and potential safety hazards of the existing straw crusher are solved, and efficient straw crushing processing is achieved.
Patent Information
- Application Number
- CN202511096233.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-06
- Publication Date
- 2025-09-30
AI Technical Summary
The existing straw crusher requires manual labor to stand at a high place to feed straw, which is inefficient and poses a safety hazard. It is time-consuming and labor-intensive, and is not conducive to improving work efficiency.
A straw decomposition crusher is designed, which adopts an auxiliary feeding mechanism, including a support rod, a control column, a material control component and a drive component. The control column is driven by the rotating component to rotate to achieve the fixation and feeding of straw bales. The drive component is used to control the up and down movement of the straw, and cooperates with the crusher body to perform crushing processing.
It realizes the continuous operation of straw, improves the crushing efficiency, avoids the safety hazards and time-consuming and labor-intensive problems of manual high-altitude operation, and improves work efficiency.
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Figure CN120712993A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of straw crushing, in particular to a crusher for straw decomposition. Background Art
[0002] Against the backdrop of global advocacy for sustainable development, the resource utilization of agricultural waste has become an important part of achieving a green circular economy in agriculture. Crop straw, as a major by-product of agricultural production, comes from a wide range of sources and is produced in large quantities. According to statistics, my country produces hundreds of millions of tons of crop straw each year. However, due to the lack of efficient and reasonable treatment methods, a large amount of straw has long faced many problems, such as burning causing environmental pollution, arbitrary stacking occupying land, and breeding mosquitoes. Decomposing straw into organic fertilizer can not only reduce environmental pollution, but also effectively improve soil fertility and promote the sustainable development of agriculture. Therefore, straw decomposition technology has attracted much attention. The efficiency and quality of straw decomposition are closely related to straw pretreatment, and crushing is a key step in straw pretreatment.
[0003] Due to the long length of straw, most existing crushers require a person standing at a high position to feed the straw into the feed port for crushing. This is not only inefficient, but also poses certain safety hazards, is time-consuming and labor-intensive, and is not conducive to improving work efficiency. Therefore, in view of the above situation, there is an urgent need to provide a straw decomposition crusher to overcome the shortcomings of current practical applications. Summary of the Invention
[0004] The object of the present invention is to provide a crusher for decomposing straw, aiming to solve the problems in the above-mentioned background technology.
[0005] The present invention is achieved in that a straw decomposition crusher comprises:
[0006] A crusher body and a support block provided on the crusher body, wherein the support block is located at the feed inlet of the crusher body;
[0007] An auxiliary feeding mechanism includes a support rod fixedly mounted on a support block, a control column rotatably mounted on the support rod, and a rotating assembly for driving the control column to rotate is provided on the support block, and a material control assembly for fixing the straw and driving the straw to move into the crusher body is provided on the control column. Multiple groups of material control assemblies are arranged at equal intervals in the circumferential direction of the control column, and a driving assembly for controlling the working state of the material control assembly is provided on the support rod.
[0008] As a further solution of the present invention: the rotating assembly includes:
[0009] A drive tube rotatably mounted on the support rod, wherein the drive tube is fixedly connected to the control column;
[0010] A drive shaft is rotatably mounted on a support block, wherein a motor is provided in the support block for driving the drive shaft to rotate;
[0011] A driving gear is fixedly mounted on the driving shaft, and a driven gear meshing with the driving gear is provided on the driving tube.
[0012] As a further solution of the present invention: the material control component includes:
[0013] A strip-shaped hole is formed on the control column, wherein a one-way threaded rod is rotatably mounted in the strip-shaped hole, and the end of the one-way threaded rod passes through the top of the control column;
[0014] A driven block, the driven block being fixedly mounted on an end portion of the one-way threaded rod;
[0015] A lifting plate, the lifting plate being slidably mounted in the strip-shaped hole, and having an internal threaded hole for threaded connection with the one-way threaded rod;
[0016] and a fixing component for clamping the straw.
[0017] As a further solution of the present invention: the fixing assembly includes:
[0018] A clamping member slidably mounted on the lifting plate, wherein two groups of the clamping members are symmetrically arranged on the lifting plate;
[0019] and an adjusting member for driving the two groups of clamping members to move closer to or away from each other.
[0020] As a further solution of the present invention: the clamping member is an arc-shaped plate.
[0021] As a further solution of the present invention: the drive assembly includes:
[0022] A support plate fixedly mounted on the support rod, wherein a plurality of telescopic members are provided on the support plate;
[0023] A control box is slidably mounted on the support rod and connected to the telescopic end of the telescopic member;
[0024] Rotating shafts, two groups of which are rotatably mounted in the control box, and linkage modules for driving the driven blocks to rotate are provided at the ends of the two groups of rotating shafts, and a motor for driving one of the groups of rotating shafts to rotate is provided in the control box;
[0025] A linkage gear, wherein the linkage gear is fixedly mounted on the rotating shaft;
[0026] And a direction-changing gear for linkage between the two sets of linkage gears, wherein an even number of the direction-changing gears are rotatably installed in the control box.
[0027] As a further solution of the present invention: the telescopic member is an electric telescopic rod.
[0028] As a further solution of the present invention: the linkage module includes:
[0029] A driving block fixedly mounted on the end of the rotating shaft, wherein the end of the driving block away from the rotating shaft is provided with a recessed hole for accommodating the driven block;
[0030] A compression chamber 1 and a compression chamber 2 are provided in the driving block, wherein a plurality of compression chambers 2 are provided, and the compression chambers 2 and 1 are connected to each other through a conduit;
[0031] A second piston plate is slidably mounted in the second compression chamber, a second push rod is fixedly mounted on the second piston plate, and a hole for the second push rod to pass through is opened on the inner wall of the driving block;
[0032] A pressing plate for clamping the driven block, the pressing plate being located in the recessed hole of the driving block and fixedly connected to the end of the second push rod;
[0033] A second return spring for elastically supporting the second piston plate, wherein the second return spring is disposed in the second compression chamber;
[0034] A piston plate 1 is slidably mounted in the compression chamber 1, a push rod 1 is fixedly mounted on the piston plate 1, and a top block is fixedly mounted on the end of the push rod 1 away from the piston plate 1;
[0035] and a return spring 1 for elastically pressing the top block, wherein the return spring is set on the push rod 1.
[0036] Compared with the prior art, the present invention has the following beneficial effects: the rotating assembly can adjust the working position of the material control assembly by driving the control column to rotate, so that the staff can place the straw bale into the material control assembly, and the straw bale is fixed by the material control assembly. The driving assembly can control the working state of the material control assembly so that it can drive the clamped straw bale to move up or down, and cooperate with the rotation of the control column to send the straw bale into the crusher body, and the crusher body can realize the crushing of the straw, which is convenient and fast and can realize continuous operation.
[0037] The present invention provides an auxiliary feeding mechanism, thereby avoiding the problem that most existing crushers need to be used manually standing at a high place to feed the straw into the feed port for crushing, which is not only inefficient but also poses certain safety hazards, is time-consuming and labor-intensive, and is not conducive to improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0039] Figure 1 It is a structural schematic diagram of the present invention.
[0040] Figure 2 It is a structural schematic diagram of the auxiliary feeding mechanism in the present invention.
[0041] Figure 3 for Figure 2 Schematic diagram of the upward-looking structure.
[0042] Figure 4 for Figure 3 Schematic diagram of the enlarged structure at point A in the middle.
[0043] Figure 5 It is a structural schematic diagram of the material control component of the present invention.
[0044] Figure 6 It is a schematic diagram of the top cross-sectional structure of the control box in the present invention.
[0045] Figure 7 It is a schematic cross-sectional structural diagram of the driving block in the present invention.
[0046] In the accompanying drawings: 1-crusher body, 2-support block, 3-lifting plate, 4-control column, 5-support rod, 6-driving member, 7-clamping member, 8-bidirectional threaded rod, 9-driven block, 10-driving block, 11-support plate, 12-telescopic member, 13-control box, 14-drive shaft, 15-driving gear, 16-drive tube, 17-driven gear, 18-unidirectional threaded rod, 19-rotating shaft, 20-linkage gear, 21-changing gear, 22-compression chamber one, 23-piston plate one, 24-push rod one, 25-reset spring one, 26-conduit, 27-top block, 28-compression chamber two, 29-piston plate two, 30-push rod two, 31-pressing plate, 32-reset spring two. DETAILED DESCRIPTION
[0047] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0048] In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0049] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0050] The present invention will be further explained below with reference to specific embodiments.
[0051] See also Figure 1-Figure 7 The embodiment of the present invention provides a straw decomposition crusher, which comprises:
[0052] A crusher body 1 and a support block 2 provided on the crusher body 1, wherein the support block 2 is located at the feed inlet of the crusher body 1; wherein the crusher body 1 can be made of the existing public technology;
[0053] Auxiliary feeding mechanism, the auxiliary feeding mechanism includes a support rod 5 fixedly mounted on the support block 2, a control column 4 is rotatably mounted on the support rod 5, and a rotating component for driving the control column 4 to rotate is provided on the support block 2, and a material control component for fixing the straw and driving the straw to move into the crusher body 1 is provided on the control column 4. A plurality of material control components are arranged in equal intervals in the circumferential direction of the control column 4, and a driving component for controlling the working state of the material control component is provided on the support rod 5. The number of material control groups is N, and the rotation angle of the control column 4 each time is 360° / N.
[0054] In an embodiment of the present invention, when in use, the rotating component can adjust the working position of the material control component by driving the control column 4 to rotate, so as to facilitate the staff to place the straw bale into the material control component and fix the straw bale by the material control component. The driving component can be used to control the working state of the material control component so that it can drive the clamped straw bale to move up or down, and cooperate with the rotation of the control column 4 to feed the straw bale into the crusher body 1, and the crusher body 1 is used to realize the crushing of the straw, which is convenient and fast and can achieve continuous operation. Compared with the prior art, the present invention avoids the problem that most of the existing crushers need to be manually fed from a high place to feed the straw into the feed port for crushing when in use through the setting of the auxiliary feeding mechanism. This is not only inefficient, but also has certain safety hazards, is time-consuming and labor-intensive, and is not conducive to improving work efficiency.
[0055] In one embodiment of the present invention, see Figure 1-Figure 7 , the rotating assembly comprises:
[0056] The drive tube 16 is rotatably mounted on the support rod 5 , and the drive tube 16 is fixedly connected to the control column 4 ;
[0057] A drive shaft 14 is rotated and mounted on the support block 2. A motor is provided in the support block 2 to drive the drive shaft 14 to rotate.
[0058] A driving gear 15 is fixedly mounted on the driving shaft 14 , and a driven gear 17 meshing with the driving gear 15 is provided on the driving tube 16 .
[0059] In this embodiment, the motor is a stepper motor, and the model is not specifically limited. The motor uses the drive shaft 14 to drive the driving gear 15 to rotate, and cooperates with the driven gear 17 to drive the driving tube 16 to rotate, thereby driving the control column 4 to rotate, thereby realizing the adjustment of the working position of the material control component. In the initial state, one group of material control components is located directly above the feed port of the crusher body 1 to facilitate feeding.
[0060] In one embodiment of the present invention, see Figure 1-Figure 7 , the material control component includes:
[0061] A strip-shaped hole is provided on the control column 4, in which a one-way threaded rod 18 is rotatably mounted, and the end of the one-way threaded rod 18 passes through the top of the control column 4;
[0062] A driven block 9, the driven block 9 is fixedly mounted on the end of the one-way threaded rod 18;
[0063] The lifting plate 3 is slidably mounted in the strip-shaped hole, and an internal threaded hole is provided on the lifting plate 3 for threaded connection with the one-way threaded rod 18;
[0064] and a fixing assembly for clamping the straw;
[0065] The fixing assembly includes:
[0066] A clamping member 7 is slidably mounted on the lifting plate 3, wherein two groups of the clamping members 7 are symmetrically arranged on the lifting plate 3;
[0067] and an adjusting member for driving the two sets of clamping members 7 toward or away from each other;
[0068] The clamping member 7 is an arc-shaped plate, which is convenient for fixing the straw bale. The adjusting member includes a bidirectional threaded rod 8 rotatably mounted in the lifting plate 3. The clamping member 7 is provided with an internal threaded hole threadedly connected to the bidirectional threaded rod 8. The lifting plate 3 is provided with a lifting plate 3 for driving the bidirectional threaded rod 8 to rotate; the lifting plate 3 can be a motor or a knob, and the bidirectional threaded rod 8 is driven to rotate manually, which is not specifically limited here;
[0069] The drive assembly includes:
[0070] A support plate 11 fixedly mounted on the support rod 5, wherein a plurality of telescopic members 12 are provided on the support plate 11;
[0071] A control box 13 is slidably mounted on the support rod 5 and is connected to the telescopic end of the telescopic member 12;
[0072] Rotating shaft 19, two groups of rotating shaft 19 are rotatably installed in the control box 13, and the ends of the two groups of rotating shaft 19 are provided with linkage modules for driving the driven block 9 to rotate. The control box 13 is provided with a motor for driving one group of rotating shaft 19 to rotate;
[0073] A linkage gear 20, wherein the linkage gear 20 is fixedly mounted on the rotating shaft 19;
[0074] And a direction-changing gear 21 for linkage between the two sets of linkage gears 20. An even number of the direction-changing gears 21 are rotatably installed in the control box 13 to facilitate the two sets of rotating shafts 19 to rotate in opposite directions. When the distance between the two sets of rotating shafts 19 is close, the two sets of linkage gears 20 can also be directly engaged;
[0075] The telescopic member 12 is an electric telescopic rod;
[0076] The linkage module includes:
[0077] A driving block 10 is fixedly mounted on the end of the rotating shaft 19, and a recessed hole for accommodating the driven block 9 is formed at one end of the driving block 10 away from the rotating shaft 19;
[0078] A compression chamber 1 22 and a compression chamber 2 28 are provided in the drive block 10. A plurality of compression chambers 28 are provided, and the compression chambers 28 and 1 compression chamber 22 are connected via a conduit 26. The compression chamber 1 22 is pre-filled with gas or oil.
[0079] A second piston plate 29 is slidably mounted in the second compression chamber 28. A second push rod 30 is fixedly mounted on the second piston plate 29. A hole for the second push rod 30 to pass through is opened on the inner wall of the driving block 10.
[0080] A pressing plate 31 for clamping the driven block 9, the pressing plate 31 is located in the recessed hole of the driving block 10, and the pressing plate 31 is fixedly connected to the end of the push rod 30;
[0081] A second return spring 32 for elastically supporting the second piston plate 29, wherein the second return spring 32 is disposed in the second compression chamber 28;
[0082] A piston plate 23 is slidably mounted within a compression chamber 22. A push rod 24 is fixedly mounted on the piston plate 23, and a top block 27 is fixedly mounted on the end of the push rod 24 away from the piston plate 23. A hole is formed in the top of the driving block 10 for the push rod 24 to pass through.
[0083] And a return spring 25 for elastically pressing the top block 27, wherein the return spring 25 is sleeved on the push rod 24.
[0084] In this embodiment, the material control components are preferably three groups. The driving member 6 drives the bidirectional threaded rod 8 to rotate, so that the clamping member 7 can fix the straw bale or loosen the broken straw bale. After each rotation of the control column 4, two groups of driven blocks 9 will be located below the two groups of driving blocks 10 respectively. The motor drives the rotating shaft 19 to rotate, and cooperates with the linkage gear 20 and the changing gear 21 to make the two groups of rotating shafts 19 rotate in opposite directions, thereby driving the driving block 10 to rotate. The telescopic member 12 drives the control box 13 to move downward, so that the driving block 10 is pressed onto the driven block 9, and the driven block 9 will prevent the top block 27 from moving downward. , so that the top block 27 pushes the piston plate 1 23 upward in the opposite direction, pushing the gas or oil in the compression chamber 1 22 into the compression chamber 2 28, thereby pushing the piston plate 2 29 to move, and the push rod 2 30 can be used to push the pressing plate 31 to press on the side wall of the driven block 9, increasing the friction between the driven block 9 and the pressing plate 31, so that the driven block 9 can rotate with the driving block 10, thereby making the one-way threaded rod 18 rotate, and the one-way threaded rod 18 can drive the lifting plate 3 to move up and down, thereby realizing the up and down movement of the lifting plate 3 located above the crusher body 1 and the adjacent lifting plate 3, which is convenient for loading operations during the crushing process, thereby improving the crushing efficiency.
[0085] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A crusher for straw decomposition, comprising a crusher body and a support block arranged on the crusher body, wherein the support block is located at the feed inlet of the crusher body, characterized in that: Also includes: An auxiliary feeding mechanism includes a support rod fixedly mounted on a support block, a control column rotatably mounted on the support rod, and a rotating assembly for driving the control column to rotate is provided on the support block, and a material control assembly for fixing the straw and driving the straw to move into the crusher body is provided on the control column. Multiple groups of material control assemblies are arranged at equal intervals in the circumferential direction of the control column, and a driving assembly for controlling the working state of the material control assembly is provided on the support rod.
2. The straw decomposition crusher according to claim 1, characterized in that: The rotating assembly comprises: A drive tube rotatably mounted on the support rod, wherein the drive tube is fixedly connected to the control column; A drive shaft is rotatably mounted on a support block, wherein a motor is provided in the support block for driving the drive shaft to rotate; A driving gear is fixedly mounted on the driving shaft, and a driven gear meshing with the driving gear is provided on the driving tube.
3. The straw decomposition crusher according to claim 1, characterized in that: The material control component includes: A strip-shaped hole is formed on the control column, wherein a one-way threaded rod is rotatably mounted in the strip-shaped hole, and the end of the one-way threaded rod passes through the top of the control column; A driven block, the driven block being fixedly mounted on an end portion of the one-way threaded rod; A lifting plate, the lifting plate being slidably mounted in the strip-shaped hole, and having an internal threaded hole for threaded connection with the one-way threaded rod; and a fixing component for clamping the straw.
4. The straw decomposition crusher according to claim 3, characterized in that: The fixing assembly includes: A clamping member slidably mounted on the lifting plate, wherein two groups of the clamping members are symmetrically arranged on the lifting plate; and an adjusting member for driving the two groups of clamping members to move closer to or away from each other.
5. The straw decomposition crusher according to claim 4, characterized in that: The clamping piece is an arc-shaped plate.
6. The crusher for decomposing straw according to claim 3, characterized in that: The drive assembly includes: A support plate fixedly mounted on the support rod, wherein a plurality of telescopic members are provided on the support plate; A control box is slidably mounted on the support rod and connected to the telescopic end of the telescopic member; Rotating shafts, two groups of which are rotatably mounted in the control box, and linkage modules for driving the driven blocks to rotate are provided at the ends of the two groups of rotating shafts, and a motor for driving one of the groups of rotating shafts to rotate is provided in the control box; A linkage gear, wherein the linkage gear is fixedly mounted on the rotating shaft; And a direction-changing gear for linkage between the two sets of linkage gears, wherein an even number of the direction-changing gears are rotatably installed in the control box.
7. The crusher for decomposing straw according to claim 6, characterized in that: The telescopic member is an electric telescopic rod.
8. The straw decomposition crusher according to claim 6, characterized in that: The linkage module includes: A driving block fixedly mounted on the end of the rotating shaft, wherein the end of the driving block away from the rotating shaft is provided with a recessed hole for accommodating the driven block; A compression chamber 1 and a compression chamber 2 are provided in the driving block, wherein a plurality of compression chambers 2 are provided, and the compression chambers 2 and 1 are connected to each other through a conduit; A second piston plate is slidably mounted in the second compression chamber, a second push rod is fixedly mounted on the second piston plate, and a hole for the second push rod to pass through is opened on the inner wall of the driving block; A pressing plate for clamping the driven block, the pressing plate being located in the recessed hole of the driving block and fixedly connected to the end of the second push rod; A second return spring for elastically supporting the second piston plate, wherein the second return spring is disposed in the second compression chamber; A piston plate 1 is slidably mounted in the compression chamber 1, a push rod 1 is fixedly mounted on the piston plate 1, and a top block is fixedly mounted on the end of the push rod 1 away from the piston plate 1; and a return spring 1 for elastically pressing the top block, wherein the return spring is set on the push rod 1.