High-precision aluminum profile machining and cutting machine and cutting method

Abstract

The application discloses a high-precision aluminum profile machining cutting machine and a cutting method, relates to the technical field of aluminum profile cutting, and comprises a machining table, a supporting column is fixedly installed at the end of the machining table, a cutting assembly is fixedly installed at the middle position of the upper end of the machining table, and the cutting assembly is used for cutting aluminum profiles; the high-precision aluminum profile machining cutting machine and the cutting method are characterized in that, when the movable block moves, the limiting rods rotatably installed at the two ends of the movable block are synchronously driven to move; the end of the limiting rod is rotatably installed with a positioning block, so that, when the limiting rod moves, the positioning block rotatably installed at the end of the limiting rod is driven to rotate around the connecting position of the butt joint plate, the aluminum profile is fixed, the outer surface of the positioning block is provided with a component, such as rubber, having an antiskid effect, and the aluminum profile is kept stable when the positioning block fixes the aluminum profile.

Description

TECHNICAL FIELD

[0001] The application relates to an aluminum profile cutting technology, in particular to a high-precision aluminum profile machining cutting machine and a cutting method. BACKGROUND

[0002] The aluminum profile has good physical properties, is easy to process, and is strong in recyclability, and is widely used in various industries. With large-scale infrastructure investment and rapid industrialization in China, the production and consumption of the aluminum profile industry have rapidly increased. Cutting is an important process in the aluminum profile machining process.

[0003] In the Chinese patent with the publication number CN219169787U, an aluminum profile machining cutting device is disclosed, which comprises a box body, clamping mechanisms are arranged on both sides of the inside of the box body, a cutting mechanism is arranged on the upper surface of the box body, a water tank is arranged below the box body, an electromagnet is slidably connected to the inner wall of the upper portion of the water tank, a connecting pipe is fixedly connected to the lower portion of the outer wall of the water tank, a suction pipe is threadedly connected to one end of the connecting pipe, the other end of the suction pipe is fixedly connected to the input end of a water pump, and the output end of the water pump is fixedly connected with a water outlet pipe. In the utility model, when the aluminum pipe is cut, the water pump is started, the water in the water tank is sucked into the water outlet pipe through the suction pipe, and then sprayed through the spray head, so that the cuttings generated during cutting are washed away and fall into the water tank through the through groove and are collected under the action of the electromagnet, thereby solving the problem that the cuttings generated during cutting of the aluminum material cannot be directly collected, and increasing the difficulty of recycling in the later period.

[0004] The existing device needs to fix the aluminum profile before use to avoid position deviation of the aluminum profile during the machining process. However, when the aluminum profile is cut, the cutting position needs to be changed by moving the cutting mechanism to realize multi-angle cutting of the aluminum profile. However, this operation is easy for small parts to move manually, but it is difficult to move for large parts, wastes human resources, and the position accuracy after moving is not high, and the cut product has defects. Therefore, a high-precision aluminum profile machining cutting machine and a cutting method are developed. SUMMARY

[0005] The application aims to provide a high-precision aluminum profile machining cutting machine and a cutting method to solve the above problems in the prior art.

[0006] In order to achieve the above-mentioned purpose, the application provides the following technical scheme: a high-precision aluminum profile machining cutting machine, comprising a machining table, a support column is fixedly installed at the end of the machining table, a cutting assembly is fixedly installed at the middle position of the upper end of the machining table, and the aluminum profile is cut through the cutting assembly.

[0007] An adjusting assembly is assembled on the outer surface of the supporting column, and the aluminum profile during processing is adjusted in angle through the adjusting assembly;

[0008] A protection assembly is assembled on the end of the adjusting assembly, and the edge of the aluminum profile during cutting is protected through the protection assembly;

[0009] The protection assembly comprises a clamping plate, a protection rod is rotatably installed at the end of the clamping plate, a sleeve is rotatably installed at the end of the protection rod away from the clamping plate, and an extension rod is slidably installed on the inner wall of the sleeve.

[0010] A first sliding rod is rotatably installed on the outer surface of the end of the sleeve, a second sliding rod is rotatably installed at the end of the first sliding rod, and the end of the second sliding rod is rotatably connected with the outer surface of the extension rod.

[0011] A butt plate is fixedly installed at the end of the extension rod, a power member is fixedly installed at the end of the butt plate, and a movable block is fixedly installed at the output end of the power member.

[0012] Symmetrical positioning blocks are rotatably installed at the end of the butt plate, a limiting rod is rotatably installed at the middle position of the positioning blocks, the end of the limiting rod away from the positioning blocks is rotatably connected with the two ends of the movable block, and the end of the aluminum profile is locked through the positioning blocks.

[0013] As a further optimization scheme of the present application, a driving member is rotatably installed at the end of the clamping plate, a supporting rod is rotatably installed at the output end of the driving member, and the end of the supporting rod is rotatably connected with the end of the clamping plate.

[0014] As a further optimization scheme of the present application, the end of the supporting rod is rotatably connected with the end of the sleeve, and a contraction rod is rotatably installed at the end of the supporting rod and on one side of the sleeve.

[0015] As a further optimization scheme of the present application, a moving rod is rotatably installed at the end of the contraction rod, and the end of the moving rod away from the contraction rod is rotatably connected with the end of the clamping plate.

[0016] As a further optimization scheme of the present application, the adjusting assembly comprises a sleeve ring slidably connected with the supporting column, a fixed plate is fixedly installed at the end of the sleeve ring, and symmetrical supporting plates are fixedly installed at the end of the fixed plate.

[0017] As a further optimization scheme of the present application, a telescopic member is rotatably installed on one side of the supporting plate, a connecting block is fixedly installed at the output end of the telescopic member, and a clamping block is fixedly installed at the end of the connecting block.

[0018] As a further optimization scheme of the present application, one side of the support plate and above the telescopic part is rotatably installed with a rotating disc, the end of the rotating disc is connected with the end of the clamping block, and an arc-shaped slot is formed on one side of the rotating disc.

[0019] As a further optimization scheme of the present application, a guide block is slidably installed on the inner wall of the arc-shaped slot, and the end of the guide block is fixedly connected with the end of the support plate.

[0020] As a further optimization scheme of the present application, a rotating rod is fixedly installed on the end of the rotating disc, and a supporting plate is fixedly installed on the outer surface of the rotating rod.

[0021] As a further optimization scheme of the present application, the end of the supporting plate is connected with the end of the clamping plate.

[0022] A method for using a high-precision aluminum profile machining and cutting machine, comprising the following steps:

[0023] Step one, when the movable block moves, the limiting rod rotatably installed at both ends is synchronously driven to move, and the positioning block is driven to rotate to fix the aluminum profile.

[0024] Step two, the rotating disc is driven to rotate, the rotating rod is driven to rotate, and the angle of the supporting plate is adjusted to adjust the angle of the aluminum profile.

[0025] Compared with the prior art, the high-precision aluminum profile machining and cutting machine and the cutting method provided by the present application have the following beneficial effects: when the movable block moves, the limiting rod rotatably installed at both ends is synchronously driven to move, and since the end of the limiting rod is rotatably installed with the positioning block, when the limiting rod moves, the positioning block rotatably installed at the end is driven to rotate around the connecting part of the clamping plate, and the aluminum profile is fixed. The outer surface of the positioning block is provided with a rubber part or other parts having a non-slip effect, so that the whole is kept stable when the positioning block fixes the aluminum profile.

[0026] When the rotating disc rotates, the rotating rod fixedly installed at the end is synchronously driven to rotate, and the outer surface of the rotating rod is fixedly installed with the supporting plate, so that when the rotating rod rotates, the supporting plate is synchronously driven to move, and the angle of the supporting plate is adjusted to adapt to different scenes; by adjusting the angle of the clamping plate and synchronously adjusting the cutting angle of the aluminum profile, the aluminum profile can be cut in different directions and angles during cutting, improving its applicability. BRIEF DESCRIPTION OF DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed in the embodiments. Obviously, the drawings described below only show some embodiments of the present application, and other drawings can also be obtained by those skilled in the art based on these drawings.

[0028] Figure 1 The overall structural schematic diagram provided by the embodiment of the present application;

[0029] Figure 2 The adjusting assembly and the protection assembly structural schematic diagram provided by the embodiment of the present application;

[0030] Figure 3 The adjusting assembly structural schematic diagram provided by the embodiment of the present application;

[0031] Figure 4 The adjusting assembly internal structure sectional view provided by the embodiment of the present application;

[0032] Figure 5 The protection assembly structure first schematic diagram provided by the embodiment of the present application;

[0033] Figure 6 The protection assembly structure second schematic diagram provided by the embodiment of the present application;

[0034] Figure 7 The protection assembly internal structure first sectional view provided by the embodiment of the present application;

[0035] Figure 8 The protection assembly internal structure second sectional view provided by the embodiment of the present application.

[0036] Explanation of reference signs:

[0037] 1, processing table; 2, adjusting assembly; 3, protection assembly; 11, cutting assembly; 12, support column; 21, collar; 22, fixed plate; 23, support plate; 231, telescopic piece; 24, connecting block; 25, clamping block; 26, rotating disc; 27, arc-shaped groove; 271, guide block; 28, rotating rod; 29, supporting plate; 31, clamping plate; 32, driving piece; 33, support rod; 34, retracting rod; 35, moving rod; 36, sleeve; 361, first sliding rod; 362, extension rod; 363, second sliding rod; 37, protection rod; 38, butt joint plate; 381, power piece; 382, movable block; 39, positioning block; 391, limiting rod. DETAILED DESCRIPTION

[0038] With reference to the accompanying drawings, the technical solutions in the embodiments of the present application will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative effort belong to the scope of the present application.

[0039] In the description of the present application, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application; the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements inside. For a person of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0040] Embodiment: please refer to Figures 1-8 A high-precision aluminum profile machining cutting machine, comprising a machining table 1, the end of the machining table 1 is fixedly installed with a supporting column 12, and the middle position of the upper end of the machining table 1 is fixedly installed with a cutting assembly 11, which cuts the aluminum profile through the cutting assembly 11.

[0041] This description, the cutting assembly 11 is composed of electric sliding rails, electric telescopic rods, cutting blades and other structures, the cutting blades are driven to move through the electric sliding rails, realizing the cutting operation of the aluminum profile. The cutting assembly 11 adopts the existing technology, which is common knowledge for those skilled in the art, so it is not described here.

[0042] In this scheme, the inside of the supporting column 12 is provided with a device with telescopic function such as an electric telescopic rod, and is connected with an external control device, and at the same time, the supporting column 12 drives the fixedly installed adjusting assembly 2 to move until it stops at the best position.

[0043] Further, the protection assembly 3 is assembled at the end of the adjusting assembly 2, and the edge of the aluminum profile during cutting is protected by the protection assembly 3; wherein the protection assembly 3 comprises a clamping plate 31, and a protection rod 37 is rotatably installed at the end of the clamping plate 31, and a sleeve 36 is rotatably installed at the end of the protection rod 37 away from the clamping plate 31, and an extension rod 362 is slidably installed on the inner wall of the sleeve 36.

[0044] In the embodiment, the inner wall of the sleeve 36 is provided with a spring or other elastic component, and the outer surface of the sleeve 36 is supported by the protection rod 37, so that the sleeve 36 is in a stable state during operation.

[0045] Further, the outer surface of the end of the sleeve 36 is rotatably installed with a first sliding rod 361, and the end of the first sliding rod 361 is rotatably installed with a second sliding rod 363, and the end of the second sliding rod 363 is rotatably connected with the outer surface of the extension rod 362.

[0046] Specifically, the connection between the first sliding rod 361 and the second sliding rod 363 is provided with a torsion spring, and when the extension rod 362 moves, the second sliding rod 363 rotatably installed on the outer surface thereof is simultaneously driven to move, so as to cooperate with the torsion spring to support the first sliding rod 361 and the second sliding rod 363, so that the extension rod 362 is always in a stable state.

[0047] Further, the end of the extension rod 362 is fixedly installed with a butt plate 38, the end of the butt plate 38 is fixedly installed with a power piece 381, and the output end of the power piece 381 is fixedly installed with a movable block 382.

[0048] Specifically, the power piece 381 is an electric telescopic rod or other equipment with telescopic function, and is connected with an external control device, and when the power piece 381 is started, the movable block 382 fixedly installed at the end thereof is simultaneously driven to move.

[0049] Further, the end of the butt plate 38 is rotatably installed with a positioning block 39, and the middle position of the positioning block 39 is rotatably installed with a limiting rod 391, and the end of the limiting rod 391 away from the positioning block 39 is rotatably connected with the two ends of the movable block 382, and the end of the aluminum profile is locked by the positioning block 39.

[0050] Specifically, when the movable block 382 moves, the limiting rod 391 rotatably installed at the two ends thereof is simultaneously driven to move, and since the end of the limiting rod 391 is rotatably installed with the positioning block 39, when the limiting rod 391 moves, the positioning block 39 rotatably installed at the end thereof is driven to rotate around the connection with the butt plate 38, and the aluminum profile is fixed.

[0051] The outer surface of the positioning block 39 is provided with rubber or other anti-skid components, so that the aluminum profile is fixed by the positioning block 39, and the whole is stable, and when the aluminum profile is bent under stress, the two ends of the aluminum profile are synchronized to move towards the middle, and the first sliding rod 361 and the second sliding rod 363 are cooperated to support the aluminum profile, so that the positioning block 39 moves synchronously with the aluminum profile.

[0052] Further, the end of the clamping plate 31 is rotatably installed with a driving member 32, the output end of the driving member 32 is rotatably installed with a supporting rod 33, and the end of the supporting rod 33 is rotatably connected with the end of the clamping plate 31.

[0053] Specifically, the driving member 32 is an electric telescopic rod or other equipment with telescopic function, and is connected with an external control device, and when the driving member 32 is started, the supporting rod 33 provided on the output end thereof is driven to move synchronously, and since the supporting rod 33 is rotatably installed on the clamping plate 31, the supporting rod 33 rotates on the clamping plate 31.

[0054] Further, the end of the supporting rod 33 is rotatably connected with the end of the sleeve 36, and the end of the supporting rod 33 and located on one side of the sleeve 36 is rotatably installed with a retractable rod 34.

[0055] Specifically, when the supporting rod 33 rotates, the sleeve 36 rotatably installed on the end thereof is driven to move synchronously, so as to adjust the components provided on the sleeve 36, so that the sleeve 36 is tightly attached to the outer surface of the aluminum profile, and the aluminum profile is kept stable during processing.

[0056] Further, the end of the retractable rod 34 is rotatably installed with a moving rod 35, and the end of the moving rod 35 away from the retractable rod 34 is rotatably connected with the end of the clamping plate 31.

[0057] Specifically, when the retractable rod 34 moves with the supporting rod 33, the moving rod 35 rotatably installed on the end thereof is driven to rotate, and since the end of the moving rod 35 is rotatably connected with the end of the clamping plate 31, the supporting rod 33 rotatably installed on the end of the retractable rod 34 is limited.

[0058] Further, the adjusting assembly 2 is assembled on the outer surface of the supporting column 12, and the aluminum profile during processing is angle-adjusted by the adjusting assembly 2; the adjusting assembly 2 comprises a sleeve ring 21 slidably connected with the supporting column 12, the end of the sleeve ring 21 is fixedly installed with a fixed plate 22, and the end of the fixed plate 22 is symmetrically fixedly installed with a supporting plate 23.

[0059] In this embodiment, the end of the sleeve ring 21 is provided with a clamp or other components having a fixing function, and the adjusting assembly 2 is fixedly installed on the outer surface of the supporting column 12 by the clamp, and is moved up and down with the supporting column 12 until it stops at the best position.

[0060] Further, one side of the support plate 23 is rotatably installed with a telescopic piece 231, and the output end of the telescopic piece 231 is fixedly installed with a connecting block 24, and the end of the connecting block 24 is fixedly installed with a clamping block 25.

[0061] Specifically, the telescopic piece 231 is an electric telescopic rod or the like having a telescopic function, and is connected with an external control device. When the telescopic piece 231 is started, the connecting block 24 fixedly installed at the output end thereof is synchronously driven to move. Since the end of the connecting block 24 is fixedly installed with the clamping block 25, the clamping block 25 is synchronously moved with the connecting block 24.

[0062] Further, one side of the support plate 23 and above the telescopic piece 231 is rotatably installed with a rotating disc 26, the end of the rotating disc 26 is clamped with the end of the clamping block 25, and one side of the rotating disc 26 is provided with an arc-shaped slot 27.

[0063] Specifically, when the clamping block 25 moves, the rotating disc 26 clamped at the end thereof is synchronously driven to rotate. The end of the rotating disc 26 is provided with a plurality of through holes. According to actual conditions, the clamping block 25 is adjusted to butt joint with different positions of the through holes, so as to be suitable for different scenes.

[0064] The end of the clamping block 25 is a screw or the like having a fixing function. The screw is butt jointed with the through hole, so as to ensure the stability of the clamping block 25 and the rotating disc 26.

[0065] Further, the inner wall of the arc-shaped slot 27 is slidably installed with a guide block 271, and the end of the guide block 271 is fixedly connected with the end of the support plate 23.

[0066] Specifically, the arc-shaped slot 27 provided on the rotating disc 26 is combined with the outer surface of the guide block 271, so as to ensure that the arc-shaped slot 27 moves along the outer surface of the guide block 271 when the rotating disc 26 rotates, and the whole is kept stable when the rotating disc 26 is forced to rotate.

[0067] Further, the end of the rotating disc 26 is fixedly installed with a rotating rod 28, and the outer surface of the rotating rod 28 is fixedly installed with a supporting plate 29. The end of the supporting plate 29 is clamped with the end of a clamping plate 31.

[0068] Specifically, when the rotating disc 26 rotates, the rotating rod 28 fixedly installed at the end thereof is synchronously driven to rotate. The outer surface of the rotating rod 28 is fixedly installed with the supporting plate 29, so as to drive the supporting plate 29 to synchronously move when the rotating rod 28 rotates, and further adjust the angle of the supporting plate 29, so as to be suitable for different scenes.

[0069] The end of the supporting plate 29 is provided with a plurality of screws, and the supporting plate 29 is limited by the screws, so as to ensure that the clamping plate 31 is stably arranged on the supporting plate 29.

[0070] At the same time by adjusting the angle of the clamping plate 31, and synchronous adjustment aluminum profile, so that in cutting, can be different direction and angle cutting.

[0071] The control device can select a single-chip microcomputer as the control end, which is a typical embedded microcontroller (Micro controller Unit) in the embodiment, which is composed of an arithmetic unit, a controller, a memory, an input / output device and the like, and is equivalent to a microcomputer. Compared with the general microprocessor applied in personal computers, it emphasizes self-supply (without external hardware) and cost saving. Its greatest advantage is small size, which can be placed in the instrument, but the storage capacity is small, the input / output interface is simple, and the function consumption is low.

[0072] The above only describes some exemplary embodiments of the present application by way of illustration, and it is needless to say that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present application. Therefore, the above drawings and descriptions are illustrative in nature and should not be understood as limiting the scope of protection of the claims of the present application.

Claims

1. A high-precision aluminum profile processing and cutting machine, characterized in that, The equipment includes a processing table (1), with a support column (12) fixedly installed at the end of the processing table (1), and a cutting assembly (11) fixedly installed at the middle position of the upper end of the processing table (1), through which aluminum profiles are cut. An adjustment component (2) is mounted on the outer surface of the support column (12) to adjust the angle of the aluminum profile during processing. The protective component (3) is assembled at the end of the adjustment component (2) and the protective component (3) protects the edge of the aluminum profile during cutting. The protective component (3) includes a snap-fit ​​plate (31), a protective rod (37) is rotatably mounted on the end of the snap-fit ​​plate (31), and a sleeve (36) is rotatably mounted on the end of the protective rod (37) away from the snap-fit ​​plate (31), and an extension rod (362) is slidably mounted on the inner wall of the sleeve (36). A first sliding rod (361) is rotatably mounted on the outer surface of the sleeve (36) end, and a second sliding rod (363) is rotatably mounted on the end of the first sliding rod (361), and the end of the second sliding rod (363) is rotatably connected to the outer surface of the extension rod (362). The end of the extension rod (362) is fixedly installed with a docking plate (38), the end of the docking plate (38) is fixedly installed with a power component (381), and the output end of the power component (381) is fixedly installed with a movable block (382). The end of the docking plate (38) is symmetrically and rotatably equipped with a positioning block (39), and a limit rod (391) is rotatably installed in the middle position of the positioning block (39). The end of the limit rod (391) away from the positioning block (39) is rotatably connected to both ends of the movable block (382), and the end of the aluminum profile is locked by the positioning block (39). A drive member (32) is rotatably mounted on the end of the snap-fit ​​plate (31), and a support rod (33) is rotatably mounted on the output end of the drive member (32). The end of the support rod (33) is rotatably connected to the end of the snap-fit ​​plate (31). The end of the support rod (33) is rotatably connected to the end of the sleeve (36), and a retractable rod (34) is rotatably installed at the end of the support rod (33) and on one side of the sleeve (36). A movable rod (35) is rotatably mounted on the end of the retractable rod (34), and the end of the movable rod (35) away from the retractable rod (34) is rotatably connected to the end of the snap-fit ​​plate (31).

2. The high-precision aluminum profile processing and cutting machine according to claim 1, characterized in that, The adjustment component (2) includes a collar (21) that is slidably connected to the support column (12). A fixing plate (22) is fixedly installed at the end of the collar (21), and a support plate (23) is symmetrically fixedly installed at the end of the fixing plate (22).

3. The high-precision aluminum profile processing and cutting machine according to claim 2, characterized in that, A telescopic component (231) is rotatably mounted on one side of the support plate (23), and a connecting block (24) is fixedly mounted on the output end of the telescopic component (231), and a snap-fit ​​block (25) is fixedly mounted on the end of the connecting block (24).

4. A high-precision aluminum profile processing and cutting machine according to claim 3, characterized in that, A turntable (26) is rotatably mounted on one side of the support plate (23) and above the telescopic member (231). The end of the turntable (26) is engaged with the end of the snap-fit ​​block (25). An arc groove (27) is provided on one side of the turntable (26).

5. A high-precision aluminum profile processing and cutting machine according to claim 4, characterized in that, The inner wall of the arc groove (27) is slidably fitted with a guide block (271), and the end of the guide block (271) is fixedly connected to the end of the support plate (23).

6. A high-precision aluminum profile processing and cutting machine according to claim 5, characterized in that, A rotating rod (28) is fixedly installed at the end of the turntable (26), and a support plate (29) is fixedly installed on the outer surface of the rotating rod (28). The end of the support plate (29) is engaged with the end of the snap-fit ​​plate (31).

7. A method of using the high-precision aluminum profile processing and cutting machine according to claim 6, characterized in that, Includes the following steps: Step 1: When the movable block (382) moves, the limiting rods (391) installed at both ends of it are moved synchronously, causing the positioning block (39) to rotate and fix the aluminum profile. Step 2: Drive the turntable (26) to rotate, which in turn drives the rotating rod (28) to rotate, and drives the support plate (29) to adjust the angle of the clamping plate (31), thereby adjusting the angle of the aluminum profile.

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