Mechatronics rapid installation structure

Abstract

The invention discloses a mechanical and electrical integration rapid installation structure which comprises a guide rail and a movable carrier plate, the movable carrier plate slides on the guide rail through movable pulleys installed at the bottom of the movable carrier plate, a lifting carrier plate is arranged above the movable carrier plate, and the movable carrier plate and the lifting carrier plate are supported through two hydraulic rod sets. The two hydraulic rod sets are installed on the front side and the rear side of the movable carrying plate correspondingly, each hydraulic rod set comprises two hydraulic rods, one end of each hydraulic rod is connected with the movable carrying plate through a first hinge base, the other end of each hydraulic rod is connected with the lifting carrying plate through a second hinge base, and the second hinge bases are slidably connected with the lifting carrying plate through rollers. According to the mounting structure, the spliced guide rails and the movable lifting structure on the guide rails are adopted, module assemblies on a transport vehicle can be transported to designated positions of a workshop, the movable lifting structure can descend to a very low position due to the improved design, and the spliced guide rails can be located below a frame of electromechanical equipment.

Description

Technical Field

[0001] The present invention relates to the technical field of electromechanical equipment installation, in particular to a mechatronic quick installation structure. Background Art

[0002] Mechatronic equipment is a comprehensive product that organically combines mechanical technology, electronic technology, computer technology, automatic control technology, and sensor technology. It is widely used in industry, medical care, transportation, home furnishing and other fields. At present, for some large electromechanical equipment, its drive modules, transmission modules, etc. are also large. They are generally disassembled before leaving the factory and modularly assembled after arriving at the workshop. However, many workshops do not have a lifting system, and these modules are difficult to reach the designated location in the workshop smoothly. They are generally transported by forklifts or small forklifts. During installation, multiple workers are needed to support the modules. For those that need to be installed in the middle of the electromechanical equipment, the installation is even more troublesome.

[0003] Therefore, in order to correct the above-mentioned defects, we propose a mechatronic quick installation structure. Summary of the Invention

[0004] The technical problem solved by the present invention is to provide a mechatronic quick installation structure.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an electromechanical integrated quick installation structure, comprising a guide rail and a movable carrier, the movable carrier sliding on the guide rail through a movable pulley installed at the bottom thereof, a lifting carrier being provided above the movable carrier, the movable carrier and the lifting carrier being supported by two groups of hydraulic rod groups, the two groups of hydraulic rod groups being respectively installed on the front and rear sides of the movable carrier, the two groups of hydraulic rod groups each comprising two hydraulic rods, one end of the hydraulic rod being connected to the movable carrier through a hinge seat 1, the other end being connected to the lifting carrier through a hinge seat 2, and the hinge seat 2 and the lifting carrier being slidably connected through a roller.

[0006] Furthermore, the two hydraulic rods of the hydraulic rod group located on the front side are distributed in an X-shape between the movable carrier and the lifting carrier, and the two hydraulic rods do not touch each other. The two hydraulic rods of the hydraulic rod group located on the rear side are distributed in an eight-shape between the movable carrier and the lifting carrier. Each of the articulated seats is equipped with a drive motor, which is used to drive the hydraulic rod to rotate.

[0007] Furthermore, a hinge block 1 is installed on the hinge shaft in the hinge seat 1, and a hinge block 2 is installed on the hinge shaft in the hinge seat 2. The outside of each hydraulic rod is covered with a supporting steel pipe, and the two ends of the supporting steel pipe are respectively welded to the hinge block 1 and the hinge block 2. The bottom end of the hydraulic rod is fixed to the hinge block 1, and the driving end of the hydraulic rod movably passes through the hinge block 2.

[0008] The bottom of the lifting carrier plate is provided with four sliding grooves, and the four hinged seats 2 slide in the four sliding grooves respectively through the rollers thereon.

[0009] Furthermore, a positioning groove is provided on the top of the slide, and a positioning block is installed after the driving end of the hydraulic rod passes through the second hinge block. When the hydraulic rod is in a vertical state, the positioning block fits into the positioning groove.

[0010] Furthermore, the lifting carrier plate is equipped with a turntable.

[0011] Furthermore, a low-amplitude movable plate is provided above the turntable, and two running grooves are opened on the upper end surface of the turntable. The low-amplitude movable plate moves horizontally on the turntable through a running wheel installed at its bottom, and the running wheel is located in the running groove.

[0012] Furthermore, a support rod is installed on the periphery between the movable carrier plate and the lifting carrier plate, the bottom of the support rod is welded to the movable carrier plate, and the top of the support rod is in movably contact with the lifting carrier plate.

[0013] Furthermore, the guide rail is spliced ​​together by several sub-module guide rails, a locking plate is installed at one end of the outer wall of the sub-module guide rail, and a locking sink hole is opened on the locking plate from top to bottom, and a positioning rod is installed at the other end of the outer wall of the sub-module guide rail. After the front and rear sub-module guide rails are docked, the positioning rod of the rear sub-module guide rail is in the locking sink hole of the front sub-module guide rail.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the installation structure of the present invention adopts a spliced ​​guide rail and a movable lifting structure on the guide rail, which can transport the module assembly on the transport vehicle to the designated position of the workshop, and because the movable lifting structure can be lowered to a very low position through improved design, the spliced ​​guide rail can be under the frame of the electromechanical equipment, and the movable lifting structure can also be moved to the bottom of the frame, which facilitates the installation of the module assembly to the internal position of the equipment. After the module assembly is installed, the movable lifting structure is retracted to the lowest position and moved out from the bottom of the equipment frame. The spliced ​​guide rail and the movable lifting structure retracted to a lower position can form a storage space that occupies a small space, which can be carried on the vehicle for unloading and transporting goods at any time; when the movable lifting structure supports the module assembly for installation, it can meet the requirements of fine-tuning the front, back, left and right positions of the module assembly during installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of the present invention;

[0016] Figure 2 This is a schematic side view of the low-amplitude movable plate structure of the present invention;

[0017] Figure 3 Schematic diagram of the guide rail splicing structure of the present invention;

[0018] Figure 4 This is a schematic diagram of the top view of the lifting carrier plate in the present invention;

[0019] Figure 5 This is a schematic diagram of the layout structure of the two front hydraulic rods in the present invention;

[0020] Figure 6 This is a schematic diagram of the layout structure of the two rear hydraulic rods in the present invention;

[0021] Figure 7 Schematic diagram of the supporting steel pipe structure in the present invention;

[0022] Figure 8 It is a schematic diagram of the support steel pipe installation and connection structure in the present invention.

[0023] Numbers in the figure:

[0024] 1. Guide rail; 2. Moving pulley; 3. Moving carrier; 4. Lifting carrier; 5. Hydraulic rod; 6. Articulated seat 1; 61. Articulated block 1; 7. Support rod; 8. Turntable; 9. Low-amplitude movable plate; 10. Running wheel; 11. Running groove; 12. Support steel pipe; 13. Slide; 14. Articulated seat 2; 141. Articulated block 2; 15. Roller; 16. Positioning groove; 17. Positioning block; 18. Locking plate; 19. Positioning rod; 20. External mobile carrier. DETAILED DESCRIPTION

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] The present invention provides a technical solution:

[0027] See also Figure 1-8The lifting platform 4 is a kind of mechatronic quick installation structure, comprising a guide rail 1 and a movable carrier 3. The movable carrier 3 slides on the guide rail 1 through the movable pulley 2 installed at the bottom thereof. A lifting platform 4 is provided above the movable carrier 3. The movable carrier 3 and the lifting platform 4 are supported by two sets of hydraulic rod groups. The two sets of hydraulic rod groups are respectively installed on the front and rear sides of the movable carrier 3. The two sets of hydraulic rod groups include two hydraulic rods 5. One end of the hydraulic rod 5 is connected to the movable carrier 3 through a hinge seat 1 6, and the other end is connected to the lifting platform 4 through a hinge seat 2 14, and the hinge seat 2 14 is connected to the lifting platform 4 through a roller 15 for sliding connection. The lifting platform 4 is installed with a turntable 8, and a low-amplitude movable plate 9 is provided above the turntable 8. The upper end surface of the turntable 8 is provided with two running grooves 11. The low-amplitude movable plate 9 is translated on the turntable 8 through the running wheel 10 installed at its bottom, and the running wheel 10 is in the running groove 11;

[0028] Among them, the guide rail 1 adopts a splicing type, that is, the guide rail 1 is spliced ​​by several sub-module guide rails, and a locking plate 18 is installed at one end of the outer wall of the sub-module guide rail. The locking plate 18 is provided with a locking sinking hole from top to bottom, and a positioning rod 19 is installed at the other end of the outer wall of the sub-module guide rail. After the front and rear sub-module guide rails are docked, the positioning rod 19 of the rear sub-module guide rail is in the locking sinking hole of the front sub-module guide rail. This splicing method is simple and fast.

[0029] After the guide rail 1 is spliced, the guide rail 1 can be extended to the bottom of the frame of the larger integrated electromechanical equipment, and the other end of the guide rail 1 can be extended to the outside of the workshop of the factory or under the transport vehicle. For the need to turn, the sub-module guide rail can be selected with a curvature. When unloading, under the action of the two sets of hydraulic rods, the turntable 8 and the low-amplitude movable plate 9 can be raised to a certain height, allowing the module assembly to move to the low-amplitude movable plate 9, and then the moving pulley 2 is controlled to drive the turntable 8, the low-amplitude movable plate 9 and the module assembly on the low-amplitude movable plate 9 to move along the guide rail 1 until the module assembly is moved to the required installation position in the frame of the integrated electromechanical equipment, and then the module assembly is installed;

[0030] The pulley 2 can be driven by manually pushing the device or by equipping it with a drive system.

[0031] A positioning groove 16 is provided at the top of the slide 13. A positioning block 17 is installed after the driving end of the hydraulic rod 5 passes through the hinge block 2 141. When the hydraulic rod 5 is in a vertical state, the positioning block 17 fits into the positioning groove 16. That is, when the hydraulic rod 5 rotates to a vertical state, the positioning block 17 at the top of the hydraulic rod 5 extends into the positioning block 17 at the lower end of the lifting plate 4, for connecting the hydraulic rod 5 to the lifting plate 4.

[0032] The two groups of hydraulic rods control the height of the lifting plate 4 through their passive rotation and their own forces. The passive rotation of the two groups of hydraulic rods relies on the drive motor and the reduction mechanism. The two hydraulic rods 5 of the hydraulic rod group on the front side are distributed in an X-shape between the moving carrier 3 and the lifting carrier 4, and the two hydraulic rods 5 do not touch each other. The two hydraulic rods 5 of the hydraulic rod group on the rear side are distributed in an eight-shaped shape between the moving carrier 3 and the lifting carrier 4, that is, the two hydraulic rods 5 in each group of hydraulic rods are arranged front and back, and a certain gap is maintained between the two hydraulic rods 5 arranged front and back of each hydraulic rod group, so as not to interfere with each other. Among them, the front length of the moving carrier 3 and the lifting carrier 4 is smaller than the rear length to meet the installation requirements of the two groups of hydraulic rods.

[0033] When the lifting platform 4 is lifted up, the lifting plate 4 is lifted up to a certain height. Then the hydraulic rod 5 is started, and the hydraulic rod 5 continues to drive the lifting platform 4 to rise further. The layout of the hydraulic rods 5 in the two groups of hydraulic rods can allow the hydraulic rods 5 to rotate to a horizontal position and close to the upper end surface of the moving platform 3 when the lifting platform 4 is reset and lowered, so that the lifting platform 4 can be lowered to a greater extent.

[0034] In order to prevent the two hydraulic rods 5 in each hydraulic rod group from bearing the upper pressure during the passive rotation, an upper pressure bearing structure is added to the outside of each hydraulic rod 5, specifically:

[0035] A hinge block 1 61 is installed on the hinge shaft in the hinge seat 1 6 , and a hinge block 2 141 is installed on the hinge shaft in the hinge seat 2 14 . A support steel pipe 12 is sleeved on the outside of each hydraulic rod 5 , and the two ends of the support steel pipe 12 are welded to the hinge block 1 61 and the hinge block 2 141 respectively. The bottom end of the hydraulic rod 5 is fixed to the hinge block 1 61 , and the driving end of the hydraulic rod 5 movably passes through the hinge block 2 141 ;

[0036] That is, when the hydraulic rod 5 is not working, it is in the supporting steel pipe 12. Under the action of the driving motor, the supporting steel pipe 12 rotates together with the hydraulic rod 5. In the process of the supporting steel pipe 12 and the hydraulic rod 5 running from a horizontal state to a vertical state, the pressure from above is borne by the supporting steel pipe 12. After the supporting steel pipe 12 and the hydraulic rod 5 are in a vertical state, the front end of the driving end of the hydraulic rod 5 passes through the hinge block 2 141, and the hydraulic rod 5 bears the pressure from above and drives the upper lifting plate 4 to rise.

[0037] Among them, a hydraulic oil pipe through hole is opened on the supporting steel pipe 12, and the hydraulic oil pipe of the hydraulic rod 5 is inserted into the supporting steel pipe 12 and connected to the hydraulic rod 5. The driving motor, hydraulic cylinder, etc. are respectively installed at the bottom and side of the mobile carrier 3, and the driving motor is connected to the driving part of the deceleration structure and the articulated seat through a gear transmission structure. The driving motor, hydraulic cylinder and gear transmission structure all belong to the existing technology and will not be described in detail in this case; of course, the driving motor, hydraulic cylinder, etc. can also be installed externally, that is, the driving motor, hydraulic cylinder, etc. are installed on the external mobile carrier 20, and the external mobile carrier 20 follows the mobile carrier 3 to move on the guide rail 1.

[0038] Similarly, a pad is installed on the supporting steel pipe 12. When the supporting steel pipe 12 and the hydraulic rod 5 are in a horizontal state, the pad is located between the supporting steel pipe 12 and the movable carrier plate 3, and the pad plays a role in supporting the supporting steel pipe 12.

[0039] In addition, a support rod 7 is installed on the periphery between the movable carrier 3 and the lifting carrier 4. The bottom of the support rod 7 is welded to the movable carrier 3, and the top of the support rod 7 is in movable contact with the lifting carrier 4. That is, when the support steel pipe 12 and the hydraulic rod 5 are in a horizontal state, the lifting carrier 4 is supported by the support rod 7.

[0040] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A mechatronic quick installation structure, characterized by: The invention comprises a guide rail (1) and a movable carrier (3), wherein the movable carrier (3) slides on the guide rail (1) via a movable pulley (2) installed at the bottom thereof, and a lifting carrier (4) is provided above the movable carrier (3). The movable carrier (3) and the lifting carrier (4) are supported by two groups of hydraulic rods, which are respectively installed on the front and rear sides of the movable carrier (3). The two groups of hydraulic rods each comprise two hydraulic rods (5), one end of the hydraulic rod (5) is connected to the movable carrier (3) via a hinge seat 1 (6), and the other end is connected to the lifting carrier (4) via a hinge seat 2 (14), and the hinge seat 2 (14) and the lifting carrier (4) are slidably connected via a roller (15).

2. The mechatronic quick installation structure according to claim 1, characterized in that: The two hydraulic rods (5) of the hydraulic rod group located on the front side are distributed in an X-shaped cross between the movable carrier (3) and the lifting carrier (4), and the two hydraulic rods (5) do not touch each other. The two hydraulic rods (5) of the hydraulic rod group located on the rear side are distributed in an eight-shaped shape between the movable carrier (3) and the lifting carrier (4). Each of the articulated seats (6) is equipped with a drive motor, and the drive motor is used to drive the hydraulic rod (5) to rotate.

3. The mechatronic quick installation structure according to claim 1, characterized in that: The hinge block 1 (61) is installed on the hinge shaft in the hinge seat 1 (6), and the hinge block 2 (141) is installed on the hinge shaft in the hinge seat 2 (14). The outside of each hydraulic rod (5) is covered with a support steel pipe (12), and the two ends of the support steel pipe (12) are respectively welded to the hinge block 1 (61) and the hinge block 2 (141). The bottom end of the hydraulic rod (5) is fixed to the hinge block 1 (61), and the driving end of the hydraulic rod (5) movably passes through the hinge block 2 (141); The bottom of the lifting carrier plate (4) is provided with four slide grooves (13), and the four hinged seats (14) slide in the four slide grooves (13) respectively through the rollers (15) thereon.

4. The mechatronic quick installation structure according to claim 3, characterized in that: A positioning groove (16) is provided at the top of the slide groove (13), and a positioning block (17) is installed after the driving end of the hydraulic rod (5) passes through the second hinge block (141). When the hydraulic rod (5) is in a vertical state, the positioning block (17) fits into the positioning groove (16).

5. The mechatronic quick installation structure according to claim 4, characterized in that: The lifting carrier plate (4) is equipped with a turntable (8).

6. The mechatronic quick installation structure according to claim 5, characterized in that: A low-amplitude movable plate (9) is provided above the turntable (8), and two running grooves (11) are provided on the upper end surface of the turntable (8). The low-amplitude movable plate (9) moves horizontally on the turntable (8) through a running wheel (10) installed at the bottom thereof, and the running wheel (10) is located in the running grooves (11).

7. The mechatronic quick installation structure according to claim 1, characterized in that: A support rod (7) is installed on the periphery between the movable carrier plate (3) and the lifting carrier plate (4); the bottom of the support rod (7) is welded to the movable carrier plate (3), and the top of the support rod (7) is in movable contact with the lifting carrier plate (4).

8. The mechatronic quick installation structure according to claim 1, characterized in that: The guide rail (1) is formed by splicing a plurality of submodule guide rails. A locking plate (18) is installed at one end of the outer wall of the submodule guide rail. The locking plate (18) is provided with a locking sink hole from top to bottom. A positioning rod (19) is installed at the other end of the outer wall of the submodule guide rail. After the front and rear submodule guide rails are docked, the positioning rod (19) of the rear submodule guide rail is located in the locking sink hole of the front submodule guide rail.

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