Special binding equipment for laying cable in cable trench of transformer station
By designing special bundling equipment, the cables are automatically fixed and bundled in suspended parts, which solves the problems of long cable bundling time and poor stability in the existing technology, and realizes efficient and stable cable fixing and transmission.
Patent Information
- Application Number
- CN202410601983.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-09-30
AI Technical Summary
In the prior art, bundling cables in transformer substation cable trenches is time-consuming and inefficient. Manual bundling is difficult to correct the cable posture, and cable ties cannot effectively fix the suspended portion of the cable.
A special bundling equipment for laying cables in cable trenches of transformer substations is designed. It includes a hanger, a support assembly, an adjustment assembly, a pressing assembly and a feeding assembly. The bundling parts are fixed to the cable rack through automated operation, and the bundling is performed in the suspended parts to achieve fast and stable fixation of the cables.
It improves the efficiency and stability of cable bundling, reduces the need for manual operation, has a wide range of applications, the equipment is detachable, easy to maintain, occupies little space, is easy to carry, and ensures the smoothness of the cable and transmission stability.
Smart Images

Figure CN120728451A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cable bundling and positioning in transformer stations, and in particular to special bundling equipment for laying cables in cable trenches in transformer stations. Background Art
[0002] Transformer station: usually refers to the centralized installation location of power transformers, which are used to transform voltage to meet different distance and power requirements; cable trench is the place where power cables are installed to facilitate cable laying and maintenance; cable trench cables: refers to the wires and cables laid in the cable trench for transmitting current. These cables may include high-voltage, low-voltage, control cables and other types, which are selected according to the specific needs of the transformer station. High-voltage cable: used for high-voltage power transmission, such as 110kV, 220kV, etc., with high insulation performance requirements, and safety is also very important. Control cable: used to transmit control signals or protection signals inside the transformer, parallel to the main cable;
[0003] After the cables are laid in the cable trench, they need to be bundled together with the cable rack. For the suspended part of the cables, multiple cables also need to be bundled together. The current bundling methods are mainly as follows: wrap the cable tie around the cable, starting from the outside of the cable, to ensure that the cable tie does not press on the insulation layer of the cable; follow the "cross bundling" principle, that is, one cable tie passes from the top of the cable, and the next cable tie passes from the bottom. This can better disperse the pressure and avoid single-point force.
[0004] The current manual bundling method is time-consuming and inefficient. At the same time, changing the cable posture requires applying a large force, which is difficult to apply manually. The cable tie can only play a simple restraining effect and cannot correct the cable posture. Summary of the Invention
[0005] In view of the deficiencies of the prior art, the present invention provides a special bundling device for laying cables in a cable trench of a transformer station, which solves the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0007] Special bundling equipment for laying cables in the cable trench of a transformer station includes a hanger with a support assembly mounted vertically and slidingly on its top surface. The hanger is assembled and mounted on the ends of two sets of cable racks. The cable rack includes a bracket and a fixing plate. The fixing plate is mounted on the inner wall of the cable trench. The bracket is vertically welded to the side wall of the fixing plate. The bracket has a cavity groove inside, and a reserved groove for linear array layout is opened above the cavity groove. The outer end of the bracket has an end hole that cooperates with the hanger and is connected to the cavity groove.
[0008] The supporting assembly includes a main rail, a vertical frame body and a driving wheel. The driving wheel is embedded in the interior of the hanging bracket, and the driving wheel is installed at the bottom end of the vertical frame body. The top end of the vertical frame body is vertically provided with a main rail, and the main rail is placed parallel to and directly above the cable rack; a handle is provided on the surface of the main rail, and an adjustment assembly is slidably installed on the bottom surface of the main rail. The output end of the adjustment assembly is connected to the pressing assembly, and a side guide rail is installed on the side of the main rail. A feeding assembly is slidably installed inside the side guide rail, and multiple groups of bundles are stored inside the feeding assembly; the outer end of the adjustment assembly is rotatably connected to the cable posture trimming assembly;
[0009] Special strapping equipment includes the following states:
[0010] In the first state, the bracket is clamped on the ends of the two sets of brackets, the main rail is placed directly above the brackets, and the pressing assembly and the cable posture correction assembly are both retracted;
[0011] In the second state, the cable posture trimming assembly is adjusted to the front of the pressing assembly, and the cable posture correction assembly adjusts the cable in front of the bracket to a horizontal and non-tilted state, making the cable posture above the bracket smoother;
[0012] In the third state, the pressing assembly automatically clamps the bundle onto the bracket to fix the single cable at a designated position on the bracket;
[0013] In the fourth state, the loading assembly automatically adds the bundled parts to the pressing assembly;
[0014] In the fifth state, the support assembly translates along the hanger, and the pressing assembly bends the binding piece to clamp it on the suspended part of a single cable. The binding pieces of adjacent bent clamps can be snapped together to connect the suspended parts of multiple cables.
[0015] Furthermore, the binding piece includes a U-shaped splint, and both protruding ends of the U-shaped splint are vertically provided with protruding teeth, and the side walls of the protruding teeth are provided with a first locking groove, and the top surface of the U-shaped splint is symmetrically provided with a limiting groove, one side of the U-shaped splint is provided with an L-shaped connecting plate, and the other side is provided with a U-shaped connecting sleeve, the bottom of the connecting sleeve is provided with a locking plate, and the inner wall of the locking plate is provided with a third spring rod, and the side wall of the U-shaped splint is provided with an accommodating groove, the third spring rod is provided in the accommodating groove, the connecting plate is embedded in the connecting sleeve, and the locking plate is inserted into the first locking groove.
[0016] Furthermore, the convex teeth extend into the cavity groove, the U-shaped clamping plate is stopped on the bracket, and a clamping plate is symmetrically and slidingly installed inside the cavity groove. Multiple groups of first spring rods are installed between the two groups of clamping plates. The clamping plates are used to clamp the convex teeth extending into the accommodating groove. A second locking groove is provided on the side wall of the convex teeth. A clamping block is provided at the relative position of the clamping plate and the reserved groove, and the clamping block is engaged with the second locking groove.
[0017] Furthermore, the adjustment component includes a translation slider, which is slidably embedded in the main rail, and a first motor for driving the translation slider to translate is installed on the surface of the main rail. The bottom surface of the translation slider is rotatably connected to a rotating plate and a first locking bolt is installed at the rotating connection. A first driving rod is vertically installed on the bottom surface of the rotating plate, and the bottom end of the first driving rod is connected to the positioning frame. A horizontally arranged second driving rod is installed inside the positioning frame, and the output end of the second driving rod is connected to the pressing assembly; the side wall of the rotating plate is provided with a first extending plate, and the outer end of the first extending plate is rotatably connected to the cable posture correction assembly.
[0018] Furthermore, the pressing assembly includes an assembly base, which is in an inverted T-shape, with a fifth driving rod symmetrically provided on the top of the assembly base, and a side clamping plate vertically provided on the output end of each fifth driving rod, with a bending assembly vertically slidably installed on the outer wall of the side clamping plate, and a limit block symmetrically provided on the bottom surface of the assembly base, which is inserted into the limit groove on the top surface of the strapping piece, and a back rod for stopping the strapping piece is provided on the back of the assembly base; the side clamping plates are used to clamp and position the strapping piece from both sides;
[0019] In the third state, the first driving rod drives the pressing assembly to descend to insert the binding piece into the reserved slot of the bracket. After the insertion is completed, the second driving rod drives the pressing assembly to retreat;
[0020] In the fifth state, the first driving rod drives the pressing assembly to descend to clamp the bundling piece in the suspended part of the cable, and the bending assembly bends the convex plate of the bundling piece so that the convex plate stops at the bottom of the cable; after the insertion is completed, the second driving rod drives the pressing assembly to retreat.
[0021] Furthermore, the bending assembly includes a sixth driving rod, a linkage rod, a cam body and a bending rod; the sixth driving rod is vertically arranged at the top end of the side splint, the bottom of the side splint is symmetrically provided with a receiving groove, the inner wall of the receiving groove is provided with a vertically arranged inner slide groove, the cam body is U-shaped, and a group of bending plates are vertically provided at the two outward-extending ends of the cam body, the cam body and the bending plates are an integrated structure in the shape of 7, the opening of the cam body faces the side splint, and the connection between the cam body and the bending plate is slidably embedded in the inner slide groove; the top end of the linkage rod is rotatably connected to the output end of the sixth driving rod, and the bottom end is rotatably connected to the cam body;
[0022] In the third state, the bending rod is stored in the storage slot;
[0023] In the fifth state, the sixth driving rod drives the bending rod to move vertically downward first and then to bend.
[0024] Furthermore, the feeding assembly includes a feeding box and a storage box, the feeding box and the storage box are connected in an L-shape as a whole, a plurality of bundles are stored vertically inside the storage box, a pushing plate is slidably installed on the inner outer end of the feeding box, and an avoidance groove is provided on the side of the feeding box close to the main guide rail; an inner side wall of the storage box is provided with a resistance rod and a movable arm, the movable arm is slidably installed in the side guide rail, and the resistance rod cooperates with the first overhanging plate to interfere;
[0025] In the fourth state, the storage box moves horizontally to the front of the assembly base, the second driving rod drives the empty assembly base to the loading position of the storage box, the strapping piece at the loading position is assembled on the assembly base, and the opened side clamps enter the avoidance groove; the first driving rod drives the assembly base to lift up, and the side clamps close to clamp the strapping piece.
[0026] Furthermore, the cable posture trimming assembly includes a second extending plate, one end of the second extending plate is rotatably connected to the first extending plate and a second locking bolt is installed at the rotating connection, a third driving rod is vertically provided on the bottom surface of the other end of the second extending plate, the bottom end of the third driving rod is rotatably connected to the hanger and an angle adjustment motor is installed at the rotating connection, the hanger is in a 7 shape, a horizontally arranged second extrusion wheel is installed on the inner top surface of the hanger, a vertically arranged first extrusion wheel is installed on the inner side wall of the hanger, a third extrusion wheel is horizontally provided directly below the second extrusion wheel, the third extrusion wheel is connected to the fourth driving rod through the third extending plate, and the third extending plate passes through a movable groove opened at the bottom of the hanger; the first extrusion wheel, the second extrusion wheel and the third extrusion wheel are used to adjust the cable from three directions.
[0027] Furthermore, the inner wall of the hanger is symmetrically provided with plug blocks, and a group of constraint plates are provided at the bottom of each plug block. A movable baffle is vertically slidably installed inside the constraint plate, and a second spring rod is installed between the movable baffle and the constraint plate; when the hanger is docked with the bracket, the plug blocks are inserted into the end holes, and the movable baffle stops are inserted into the cavity groove.
[0028] Furthermore, when the special bundling device is folded and collected, the hanger rotates to be directly below the main rail, the first and second extension plates rotate to be parallel to and fit in with the main rail, and the cable posture correction component is set in fit with the main rail, so that the special bundling device is transformed into a rectangular box structure.
[0029] The present invention provides a special bundling device for laying cables in transformer substation cable trenches. Compared with the existing technology, it has the following advantages:
[0030] 1. The new cable rack makes it easier to install the bundled parts and also facilitates the docking and assembly of the rack, so that the dedicated bundled equipment can be quickly docked and switched.
[0031] 2. The design of the strapping has the following effects:
[0032] 2.1. The bundle can be used in conjunction with the cable rack to fix the cables one by one on the cable rack, so as to achieve quick bundling and fixing of the cables on the cable rack;
[0033] 2.2. The bottom of the bundle is designed to be a deformable structure. When the cable is fixed to the cable rack, it does not need to be deformed. When fixing the suspended part of the cable, the bundle can be bent and deformed to support the cable from the bottom to achieve locking and positioning;
[0034] 2.3. Multiple bundles can be assembled. When fixing the suspended part of the cable, after a single bundle is fixed to the cable, the adjacent bundles can be connected as one, thereby connecting multiple cables in the suspended part as one. In this way, it is not limited to the number of cables that need to be positioned, and has a wider range of applications;
[0035] 2.4. Whether it is the bundle installed on the cable rack or the bundle fixed on the suspended part, it can be removed, which is convenient for subsequent disassembly maintenance or cable installation.
[0036] 3. The support assembly is the main supporting structure of the entire equipment. Other components can be deployed when in use and can be stored above and below the support assembly when not in use. In this way, the equipment is transformed into a rectangular structure, which takes up little space and is easy for workers to carry by handles.
[0037] 4. The design of the bracket can ensure the stability of the supporting assembly during operation, and can also serve as a moving track for the supporting assembly, making it easier to press down the assembly to bundle the suspended part of the cable;
[0038] 5. The design of the pressing component can automatically press down the bundle, so that the bundle is automatically stuck into the cable rack or clamped on the suspended part of the cable, meeting the positioning requirements of large-size cables;
[0039] 6. The adjustment component can change the position of the pressing component, so that the pressing component can move up and down, forward and backward, and the pressing component can complete actions in different states.
[0040] 7. The loading component can be moved horizontally to automatically add the bundled parts to the pressing component. The pressing component can automatically take out and add materials without manual feeding.
[0041] 8. The cable posture trimming component can pre-adjust the cables in front of the cable rack to a horizontal state before the bundling parts are positioned, without shifting up and down or left and right. In this way, the downward pressure resistance of the downward pressure component is smaller. At the same time, the cable positioning angle is more appropriate, and the distortion of the cable when it is pressed down is minimized, ensuring the smoothness of the entire extension of the cable, higher cable transmission stability and longer service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0043] Figure 1 It shows a schematic structural diagram of a special bundling device for laying cables in a transformer station cable trench according to the present invention;
[0044] Figure 2 A schematic diagram of the side structure of a binding member of the present invention is shown;
[0045] Figure 3 Another side structural diagram of the binding member of the present invention is shown;
[0046] Figure 4 It shows a schematic structural diagram of the special strapping device of the present invention in an installed state;
[0047] Figure 5 Shows a schematic structural diagram of the feeding assembly of the present invention;
[0048] Figure 6 A schematic diagram of the internal structure of the feeding assembly of the present invention is shown;
[0049] Figure 7 Shows a schematic diagram of the structure of the hanger and bracket of the present invention;
[0050] Figure 8 A schematic diagram of the internal structure of the bracket of the present invention is shown;
[0051] Figure 9 It shows a structural schematic diagram of the connection state of the bracket and the hanger of the present invention;
[0052] Figure 10 A schematic diagram showing the connection between the pressing assembly and the adjusting assembly of the present invention is shown;
[0053] Figure 11 It shows a schematic structural diagram of the bending assembly of the present invention in a stored state;
[0054] Figure 12 It shows a schematic structural diagram of the bending assembly of the present invention in an extended bending state;
[0055] Figure 13 Shows a schematic structural diagram of the cable posture trimming assembly of the present invention;
[0056] As shown in the figure:
[0057] 1. Cable rack, 11. Bracket, 111. Reserved slot, 112. End hole, 12. Fixed plate, 13. Clamping plate, 131. Block, 14. First spring rod, 2. Support assembly, 21. Main rail, 22. Handle, 23. Vertical frame, 24. Driving wheel, 25. Side guide rail, 26. First motor, 3. Adjustment assembly, 31. Translation slider, 311. First locking bolt, 32. First overhanging plate, 321. Turn plate, 33. First driving rod, 331. Positioning frame, 34. Second driving rod, 4. Cable posture correction assembly, 41. Second overhanging plate, 411. Second locking bolt, 42. Third driving rod, 43. Hanger, 431. Moving slot, 44. Fourth driving rod, 45. First extrusion wheel, 46. Second extrusion wheel, 47. Third extrusion wheel, 471. Third overhanging plate, 48. Angle adjustment Energy-saving motor, 5, feeding assembly, 51, feeding box, 511, avoidance groove, 52, storage box, 53, moving arm, 54, resistance rod, 55, push plate, 6, hanging rack, 61, plug block, 62, constraint plate, 63, movable baffle, 631, second spring rod, 7, strapping piece, 71, U-shaped splint, 711, limit groove, 712, receiving groove, 72, convex tooth, 721, first locking groove, 73, connecting Connecting plate, 731, second locking groove, 74, connecting sleeve, 75, locking plate, 751, third spring rod, 8, pressing assembly, 81, assembly base, 811, back rod, 812, limit block, 82, fifth driving rod, 83, side splint, 831, storage groove, 832, inner slide groove, 84, bending assembly, 841, sixth driving rod, 842, linkage rod, 843, protruding frame, 844, bending rod. DETAILED DESCRIPTION
[0058] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0059] Example
[0060] In order to solve the technical problems in the background technology, the following embodiments are provided:
[0061] Combine Figures 1-13As shown, the present invention provides a special bundling device for laying cables in a transformer substation cable trench, including a hanger 6, a support assembly 2 being vertically slidably mounted on the top surface of the hanger 6, and the hanger 6 being assembled and matched with the ends of two sets of cable racks 1; the cable rack 1 includes a bracket 11 and a fixing plate 12, the fixing plate 12 being mounted on the inner wall of the cable trench, the bracket 11 being vertically welded to the side wall of the fixing plate 12, the interior of the bracket 11 being provided with a cavity groove, the upper portion of the cavity groove being provided with a reserved groove 111 arranged in a linear array, the outer end of the bracket 11 being provided with an end hole 112 that cooperates with the hanger 6, and the end hole 112 being connected to the cavity groove;
[0062] The support assembly 2 includes a main rail 21, a vertical frame body 23 and a driving wheel 24. The driving wheel 24 is embedded in the interior of the hanger 6 and is installed at the bottom end of the vertical frame body 23. The top of the vertical frame body 23 is vertically provided with a main rail 21, and the main rail 21 is placed parallel to and directly above the cable rack 1; a handle 22 is provided on the surface of the main rail 21, and an adjustment assembly 3 is slidably installed on the bottom surface of the main rail 21. The output end of the adjustment assembly 3 is connected to the pressing assembly 8. A side guide rail 25 is installed on the side of the main rail 21, and a feeding assembly 5 is slidably installed inside the side guide rail 25. The feeding assembly 5 stores multiple groups of bundles 7 inside; the outer end of the adjustment assembly 3 is rotatably connected to the cable posture trimming assembly 4;
[0063] Special strapping equipment includes the following states:
[0064] In the first state, the hanger 6 is clamped on the ends of the two sets of brackets 11, the main rail 21 is placed directly above the brackets 11, and the pressing assembly 8 and the cable posture correction assembly 4 are both retracted;
[0065] In the second state, the cable posture trimming assembly 4 is adjusted to the front of the pressing assembly 8, and the cable posture trimming assembly 4 adjusts the cable in front of the bracket 11 to a horizontal state without tilting, so that the cable posture above the bracket 11 is smoother;
[0066] In the third state, the pressing assembly 8 automatically clamps the binding member 7 onto the bracket 11 to fix the single cable at a specified position on the bracket 11;
[0067] In the fourth state, the loading assembly 5 automatically replenishes the strapping pieces 7 into the pressing assembly 8;
[0068] In the fifth state, the support assembly 2 translates along the hanger 6, and the pressing assembly 8 bends the binding piece 7 to clamp it on the suspended part of a single cable. The binding pieces 7 of adjacent bent clamps can be clamped together to connect the suspended parts of multiple cables.
[0069] In the above scheme,
[0070] 1. The new cable rack makes it easier to install the bundled parts and also facilitates the docking and assembly of the rack, so that the dedicated bundled equipment can be quickly docked and switched.
[0071] 2. The design of the strapping has the following effects:
[0072] 2.1. The bundle can be used in conjunction with the cable rack to fix the cables one by one on the cable rack, so as to achieve quick bundling and fixing of the cables on the cable rack;
[0073] 2.2. The bottom of the bundle is designed to be a deformable structure. When the cable is fixed to the cable rack, it does not need to be deformed. When fixing the suspended part of the cable, the bundle can be bent and deformed to support the cable from the bottom to achieve locking and positioning;
[0074] 2.3. Multiple bundles can be assembled. When fixing the suspended part of the cable, after a single bundle is fixed to the cable, the adjacent bundles can be connected as one, thereby connecting multiple cables in the suspended part as one. In this way, it is not limited to the number of cables that need to be positioned, and has a wider range of applications;
[0075] 2.4. Whether it is the bundle installed on the cable rack or the bundle fixed on the suspended part, it can be removed, which is convenient for subsequent disassembly maintenance or cable installation.
[0076] 3. The support assembly is the main supporting structure of the entire equipment. Other components can be deployed when in use and can be stored above and below the support assembly when not in use. In this way, the equipment is transformed into a rectangular structure, which takes up little space and is easy for workers to carry by handles.
[0077] 4. The design of the bracket can ensure the stability of the supporting assembly during operation, and can also serve as a moving track for the supporting assembly, making it easier to press down the assembly to bundle the suspended part of the cable;
[0078] 5. The design of the pressing component can automatically press down the bundle, so that the bundle is automatically stuck into the cable rack or clamped on the suspended part of the cable, meeting the positioning requirements of large-size cables;
[0079] 6. The adjustment component can change the position of the pressing component, so that the pressing component can move up and down, forward and backward, and the pressing component can complete actions in different states.
[0080] 7. The loading component can be moved horizontally to automatically add the bundled parts to the pressing component. The pressing component can automatically take out and add materials without manual feeding.
[0081] 8. The cable posture trimming component can pre-adjust the cables in front of the cable rack to a horizontal state before the bundling parts are positioned, without shifting up and down or left and right. In this way, the downward pressure resistance of the downward pressure component is smaller. At the same time, the cable positioning angle is more appropriate, and the distortion of the cable when it is pressed down is minimized, ensuring the smoothness of the entire extension of the cable, higher cable transmission stability and longer service life.
[0082] In this embodiment, the binding member 7 includes a U-shaped splint 71, and the two protruding ends of the U-shaped splint 71 are vertically provided with protruding teeth 72, and the side walls of the protruding teeth 72 are provided with a first locking groove 721. The top surface of the U-shaped splint 71 is symmetrically provided with a limiting groove 711, and one side of the U-shaped splint 71 is provided with an L-shaped connecting plate 73, and the other side is provided with a U-shaped connecting sleeve 74. The bottom of the connecting sleeve 74 is provided with a locking plate 75, and the inner wall of the locking plate 75 is provided with a third spring rod 751. The side wall of the U-shaped splint 71 is provided with a receiving groove 712, and the third spring rod 751 is provided in the receiving groove 712. The connecting plate 73 is embedded in the connecting sleeve 74, and the locking plate 75 is inserted into the first locking groove 721.
[0083] In the above scheme,
[0084] The U-shaped clamp can position the cable from three sides. The convex teeth are designed to engage with the cable rack and can bend when the cable is suspended. The bent convex teeth support the cable from the bottom.
[0085] The design of connecting plates and connecting sleeves can realize the assembly positioning between adjacent bundles, and facilitate the positioning between multiple bundles;
[0086] When the connecting plate is engaged with the connecting sleeve, the third spring rod can drive the locking plate to reset, and the locking plate can be inserted into the first locking groove, thereby achieving lateral extrusion positioning and vertical stopping to prevent the connecting plate from being separated from the connecting sleeve.
[0087] In this embodiment, the convex tooth 72 extends into the cavity groove, the U-shaped clamping plate 71 is stopped on the bracket 11, and the clamping plate 13 is symmetrically and slidably installed inside the cavity groove. Multiple groups of first spring rods 14 are installed between the two groups of clamping plates 13. The clamping plate 13 is used to clamp the convex tooth 72 extending into the accommodating groove 712. The side wall of the convex tooth 72 is provided with a second locking groove 731. A clamping block 131 is provided at the relative position of the clamping plate 13 and the reserved groove 111, and the clamping block 131 is engaged with the second locking groove 731.
[0088] In the above scheme,
[0089] When the convex tooth is inserted into the cavity groove, it will first resist the two sets of clamping plates to expand outward and lengthen the first spring rod. When the engagement is in place, the clamping block is locked into the second locking groove, thereby positioning the convex tooth and the cable rack. When separation is required, the clamping plate is pushed outward to unlock.
[0090] In this embodiment, the adjustment component 3 includes a translation slider 31, which is slidably embedded in the main rail 21. The surface of the main rail 21 is installed with a first motor 26 that drives the translation slider 31 to translate. The bottom surface of the translation slider 31 is rotatably connected to the rotating plate 321 and a first locking bolt 311 is installed at the rotating connection. The bottom surface of the rotating plate 321 is vertically installed with a first driving rod 33, and the bottom end of the first driving rod 33 is connected to the positioning frame 331. The interior of the positioning frame 331 is installed with a horizontally arranged second driving rod 34, and the output end of the second driving rod 34 is connected to the pressing component 8; the side wall of the rotating plate 321 is provided with a first extending plate 32, and the outer end of the first extending plate 32 is rotatably connected to the cable posture correction component 4.
[0091] In the above scheme,
[0092] The first motor can drive the screw to rotate, thereby driving the translation slider to move horizontally, so as to adjust the appropriate position of the pressing assembly. The first driving rod can drive the pressing assembly to move vertically, thereby storing and extending the pressing strapping piece.
[0093] The second driving rod can drive the strapping piece to move horizontally to complete the automatic replenishment of the strapping piece;
[0094] The cable posture correction component is rotatably connected to the first extension plate, so that when not in use, it rotates close to the main rail and rotates out when in use. The rotating connection can be positioned by a locking bolt or by damping self-locking.
[0095] In this embodiment, the pressing component 8 includes an assembly base 81, which is in an inverted T shape. A fifth driving rod 82 is symmetrically provided on the top of the assembly base 81. A side clamp 83 is vertically provided on the output end of each fifth driving rod 82. A bending component 84 is vertically slidably installed on the outer wall of the side clamp 83. A limit block 812 is symmetrically provided on the bottom surface of the assembly base 81. The limit block 812 is inserted into the limit groove 711 on the top surface of the strapping piece 7. A back rod 811 for stopping the strapping piece 7 is provided on the back of the assembly base 81. The clamping plate 83 is used to clamp and position the bundling piece 7 from both sides; in the third state, the first driving rod 33 drives the pressing assembly 8 to descend to insert the bundling piece 7 into the reserved groove 111 of the bracket 11. After the insertion is completed, the second driving rod 34 drives the pressing assembly 8 to retreat; in the fifth state, the first driving rod 33 drives the pressing assembly 8 to descend to clamp the bundling piece 7 in the suspended part of the cable, and the bending assembly 84 bends the convex plate of the bundling piece 7 so that the convex plate stops at the bottom of the cable; after the insertion is completed, the second driving rod 34 drives the pressing assembly 8 to retreat.
[0096] In the above scheme,
[0097] The fifth driving rod can drive the two sets of side clamps to open and close. When opened, the bundle can be inserted into the bottom of the assembly base, and the limit block is inserted into the limit groove. The back rod can stop and position the loaded bundle to achieve accurate loading. After loading is completed, the left and right sets of side clamps close to clamp and position the bundle.
[0098] When the bending assembly is not working, the bending assembly is stored in the side clamping plate and will not affect the connection between the binding piece and the cable rack. When bending is required, the bending assembly is extended and can be bent when needed, so that the convex teeth can be bent.
[0099] In this embodiment, the bending assembly 84 includes a sixth driving rod 841, a linkage rod 842, a protruding frame 843 and a bending rod 844; the sixth driving rod 841 is vertically arranged at the top of the side clamping plate 83, and the bottom of the side clamping plate 83 is symmetrically provided with a receiving groove 831, and the inner wall of the receiving groove 831 is provided with a vertically arranged inner sliding groove 832, the protruding frame 843 is U-shaped, and a group of bending plates are vertically provided at the two outwardly extending ends of the protruding frame 843, and the protruding frame 843 is connected to the side clamping plate 831. The bending plate has a 7-shaped integrated structure, the opening of the protrusion body 843 faces the side clamping plate 83, and the connection between the protrusion body 843 and the bending plate is slidably embedded in the inner slide groove 832; the top end of the linkage rod 842 is rotationally connected to the output end of the sixth drive rod 841, and the bottom end is rotationally connected to the protrusion body 843; in the third state, the bending rod 844 is received in the storage groove 831; in the fifth state, the sixth drive rod 841 drives the bending rod 844 to move vertically downward first and then bend.
[0100] In the above scheme,
[0101] The bending assembly adopts a multi-stage bending structure, which can first move vertically downward stably, so that the bending rod moves to the side of the convex tooth. Then, as the sixth driving rod continues to contract, the bending rod bends in a linked manner to achieve the resistance deformation of the convex tooth.
[0102] In this embodiment, the loading assembly 5 includes a feeding box 51 and a storage box 52. The feeding box 51 and the storage box 52 are connected to each other in an L-shape. A plurality of bundles 7 are vertically stored inside the storage box 52. A pushing plate 55 is slidably installed on the inner outer end of the feeding box 51. A side of the feeding box 51 close to the main guide rail 21 is provided with an avoidance groove 511; an inner side wall of the storage box 52 is provided with a resistance rod 54 and a movable arm 53. The movable arm 53 is slidably installed in the side guide rail 25, and the resistance rod 54 cooperates with the first overhanging plate 32 to interfere;
[0103] In the fourth state, the storage box 52 moves horizontally to the front of the assembly base 81, and the second driving rod 34 drives the empty assembly base 81 to the loading position of the storage box 52. The strapping piece 7 at the loading position is assembled on the assembly base 81, and the opened side clamp 83 enters the avoidance groove 511; the first driving rod 33 drives the assembly base 81 to lift up, and the side clamp 83 closes to clamp the strapping piece 7.
[0104] In the above solution, the bundling parts can be automatically added to the pressing component through the loading component without manual addition; the design of the avoidance groove can facilitate the entry of the opened side splint.
[0105] In this embodiment, the cable posture trimming assembly 4 includes a second extending plate 41, one end of the second extending plate 41 is rotatably connected to the first extending plate 32 and a second locking bolt 411 is installed at the rotating connection, and a third driving rod 42 is vertically provided on the bottom surface of the other end of the second extending plate 41, and the bottom end of the third driving rod 42 is rotatably connected to the hanger 43 and an angle adjustment motor 48 is installed at the rotating connection, and the hanger 43 is in a 7 shape, and a horizontally arranged second extrusion wheel 46 is installed on the inner top surface of the hanger 43, and a vertically arranged first extrusion wheel 45 is installed on the inner side wall of the hanger 43, and a third extrusion wheel 47 is horizontally provided directly below the second extrusion wheel 46, and the third extrusion wheel 47 is connected to the fourth driving rod 44 through the third extending plate 471, and the third extending plate 471 passes through the movable groove 431 opened at the bottom of the hanger 43; the first extrusion wheel 45, the second extrusion wheel 46 and the third extrusion wheel 47 are used to adjust the cable from three directions.
[0106] In the above scheme,
[0107] 1. The first extrusion wheel can be used to horizontally contact the cable from the side;
[0108] 2. The second and third squeezing wheels can be used to vertically support and adjust the cable. The fourth driving rod can drive the third squeezing wheel to move vertically up and down, so that the falling cable in front can be lifted to the horizontal position.
[0109] 3. The angle adjustment motor can drive the lower hanger to rotate, which can change the offset angle of the front cable and keep the cable in a straight extension state.
[0110] In this embodiment, the inner wall of the hanger 6 is symmetrically provided with plug blocks 61, and a group of constraint plates 62 are provided at the bottom of each plug block 61. A movable baffle 63 is vertically slidably installed inside the constraint plate 62, and a second spring rod 631 is installed between the movable baffle 63 and the constraint plate 62; when the hanger 6 is docked with the bracket 11, the plug block 61 is inserted into the end hole 112, and the movable baffle 63 is stopped and inserted into the cavity groove.
[0111] In the above scheme, when docking, it is only necessary to insert the plug of the hanger into the end hole. At the same time, the constraint plate elastically enters the cavity groove, and the constraint plate can stop the hanger from the inside to realize the constraint positioning of the hanger; the hanger can be quickly plugged in and positioned, and it is also convenient for subsequent transfer.
[0112] In this embodiment, when the special bundling device is folded and retracted, the hanger 6 rotates to the bottom of the main rail 21, the first and second extension plates 41 rotate to be parallel to the main rail 21, and the cable posture correction component 4 is set in contact with the main rail 21, so that the special bundling device is transformed into a rectangular box structure.
[0113] In the above solution, the special strapping equipment is folded up when not in use, which is convenient for people to store and transport, making it faster and more convenient to use.
[0114] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0115] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. Special bundling equipment for laying cables in transformer station cable trenches, characterized by: The cable rack comprises a bracket, the top surface of which is vertically slidably mounted with a support assembly, and the bracket is assembled at the ends of two sets of cable racks; the cable rack comprises a bracket and a fixing plate, the fixing plate being mounted on the inner wall of the cable trench, the side wall of the fixing plate being vertically welded with the bracket, the interior of the bracket being provided with a cavity slot, the upper portion of the cavity slot being provided with a reserved slot for linear array arrangement, the outer end of the bracket being provided with an end hole that cooperates with the bracket, the end hole being connected to the cavity slot; The supporting assembly includes a main rail, a vertical frame body and a driving wheel. The driving wheel is embedded in the interior of the hanging bracket, and the driving wheel is installed at the bottom end of the vertical frame body. The top end of the vertical frame body is vertically provided with a main rail, and the main rail is placed parallel to and directly above the cable rack; a handle is provided on the surface of the main rail, and an adjustment assembly is slidably installed on the bottom surface of the main rail. The output end of the adjustment assembly is connected to the pressing assembly, and a side guide rail is installed on the side of the main rail. A feeding assembly is slidably installed inside the side guide rail, and multiple groups of bundles are stored inside the feeding assembly; the outer end of the adjustment assembly is rotatably connected to the cable posture trimming assembly; Special strapping equipment includes the following states: In the first state, the bracket is clamped on the ends of the two sets of brackets, the main rail is placed directly above the brackets, and the pressing assembly and the cable posture correction assembly are both retracted; In the second state, the cable posture trimming assembly is adjusted to the front of the pressing assembly, and the cable posture correction assembly adjusts the cable in front of the bracket to a horizontal and non-tilted state, making the cable posture above the bracket smoother; In the third state, the pressing assembly automatically clamps the bundle onto the bracket to fix the single cable at a designated position on the bracket; In the fourth state, the loading assembly automatically adds the bundled parts to the pressing assembly; In the fifth state, the support assembly translates along the hanger, and the pressing assembly bends the binding piece to clamp it on the suspended part of a single cable. The binding pieces of adjacent bent clamps can be snapped together to connect the suspended parts of multiple cables.
2. The special bundling equipment for laying cables in the transformer substation cable trench according to claim 1 is characterized by: The binding piece includes a U-shaped splint, and both protruding ends of the U-shaped splint are vertically provided with protruding teeth, and the side walls of the protruding teeth are provided with a first locking groove. The top surface of the U-shaped splint is symmetrically provided with a limiting groove, one side of the U-shaped splint is provided with an L-shaped connecting plate, and the other side is provided with a U-shaped connecting sleeve. The bottom of the connecting sleeve is provided with a locking plate, and the inner wall of the locking plate is provided with a third spring rod. The side wall of the U-shaped splint is provided with an accommodating groove, and the third spring rod is provided in the accommodating groove. The connecting plate is embedded in the connecting sleeve, and the locking plate is inserted into the first locking groove.
3. The special bundling equipment for laying cables in the transformer substation cable trench according to claim 2, characterized in that: The convex teeth extend into the cavity groove, the U-shaped clamping plate is stopped on the bracket, and a clamping plate is symmetrically and slidably installed inside the cavity groove. Multiple groups of first spring rods are installed between the two groups of clamping plates. The clamping plates are used to clamp the convex teeth extending into the accommodating groove. A second locking groove is provided on the side wall of the convex teeth. A clamping block is provided at the relative position of the clamping plate and the reserved groove, and the clamping block is engaged with the second locking groove.
4. The special bundling equipment for laying cables in the transformer substation cable trench according to claim 3 is characterized by: The adjustment component includes a translation slider, which is slidably embedded in the main rail. A first motor that drives the translation slider to translate is installed on the surface of the main rail. The bottom surface of the translation slider is rotatably connected to a rotating plate and a first locking bolt is installed at the rotating connection. A first driving rod is vertically installed on the bottom surface of the rotating plate. The bottom end of the first driving rod is connected to the positioning frame. A horizontally arranged second driving rod is installed inside the positioning frame, and the output end of the second driving rod is connected to the pressing assembly; the side wall of the rotating plate is provided with a first extending plate, and the outer end of the first extending plate is rotatably connected to the cable posture correction assembly.
5. The special bundling equipment for laying cables in the transformer substation cable trench according to claim 4 is characterized by: The pressing assembly includes an assembly base, which is in an inverted T shape. A fifth driving rod is symmetrically provided on the top of the assembly base. A side clamp is vertically provided on the output end of each fifth driving rod. A bending assembly is vertically slidably installed on the outer wall of the side clamp. A limit block is symmetrically provided on the bottom surface of the assembly base. The limit block is inserted into the limit groove on the top surface of the strapping piece. A back rod for stopping the strapping piece is provided on the back of the assembly base. The side clamp is used to clamp and position the strapping piece from both sides. In the third state, the first driving rod drives the pressing assembly to descend to insert the binding piece into the reserved slot of the bracket. After the insertion is completed, the second driving rod drives the pressing assembly to retreat; In the fifth state, the first driving rod drives the pressing assembly to descend, so as to clamp the binding piece at the suspended portion of the cable, and the bending assembly bends the convex plate of the binding piece so that the convex plate stops at the bottom of the cable; After the insertion is completed, the second driving rod drives the pressing assembly to retreat.
6. The special bundling equipment for laying cables in the transformer substation cable trench according to claim 5, characterized in that: The bending assembly includes a sixth driving rod, a linkage rod, a cam body and a bending rod; the sixth driving rod is vertically arranged at the top end of the side splint, and a receiving groove is symmetrically opened at the bottom of the side splint, and a vertically arranged inner slide groove is opened on the inner wall of the receiving groove; the cam body is U-shaped, and a group of bending plates are vertically provided at the two outward-extending ends of the cam body, and the cam body and the bending plates are an integrated structure in the shape of 7, with the opening of the cam body facing the side splint, and the connection between the cam body and the bending plate is slidably embedded in the inner slide groove; the top end of the linkage rod is rotatably connected to the output end of the sixth driving rod, and the bottom end is rotatably connected to the cam body; In the third state, the bending rod is stored in the storage slot; In the fifth state, the sixth driving rod drives the bending rod to move vertically downward first and then to bend.
7. The special bundling equipment for laying cables in the transformer substation cable trench according to claim 6, characterized in that: The feeding assembly includes a feeding box and a storage box, the feeding box and the storage box are connected in an L-shape as a whole, a plurality of bundles are stored vertically inside the storage box, a pushing plate is slidably installed on the inner outer end of the feeding box, and an avoidance groove is provided on the side of the feeding box close to the main guide rail; an inner side wall of the storage box is provided with a resistance rod and a movable arm, the movable arm is slidably installed in the side guide rail, and the resistance rod cooperates with the first overhanging plate to interfere; In the fourth state, the storage box moves horizontally to the front of the assembly base, the second driving rod drives the empty assembly base to the loading position of the storage box, the strapping piece at the loading position is assembled on the assembly base, and the opened side clamps enter the avoidance groove; the first driving rod drives the assembly base to lift up, and the side clamps close to clamp the strapping piece.
8. The special bundling equipment for laying cables in the cable trench of a transformer substation according to claim 7, characterized in that: The cable posture trimming assembly includes a second extending plate, one end of the second extending plate is rotatably connected to the first extending plate and a second locking bolt is installed at the rotating connection, a third driving rod is vertically provided on the bottom surface of the other end of the second extending plate, the bottom end of the third driving rod is rotatably connected to the hanger and an angle adjustment motor is installed at the rotating connection, the hanger is in a 7 shape, a horizontally arranged second extrusion wheel is installed on the inner top surface of the hanger, a vertically arranged first extrusion wheel is installed on the inner side wall of the hanger, a third extrusion wheel is horizontally provided directly below the second extrusion wheel, the third extrusion wheel is connected to the fourth driving rod through the third extending plate, and the third extending plate passes through a movable groove opened at the bottom of the hanger; the first extrusion wheel, the second extrusion wheel and the third extrusion wheel are used to adjust the cable from three directions.
9. The special bundling equipment for laying cables in the transformer substation cable trench according to claim 8, characterized in that: The inner wall of the hanger is symmetrically provided with plug blocks, and a group of constraint plates are provided at the bottom of each plug block. A movable baffle is vertically slidably installed inside the constraint plate, and a second spring rod is installed between the movable baffle and the constraint plate; when the hanger is docked with the bracket, the plug blocks are inserted into the end holes, and the movable baffle stops are inserted into the cavity groove.
10. The special bundling equipment for laying cables in the cable trench of a transformer substation according to claim 9, characterized in that: When the special bundling equipment is folded and closed, the hanger rotates to the bottom of the main rail, the first and second extension plates rotate to be parallel to the main rail, and the cable posture trimming assembly is set to fit the main rail, so that the special bundling equipment is transformed into a rectangular box structure.