Multifunctional wet dust removal device

By adjusting the inner diameter of the elastic inner tube and the control mechanism, combined with ultrasonic and heating elements, the energy consumption and blockage problems caused by the fixed throat size of the Venturi dust collector are solved, and efficient dust removal and stable operation under different airflow conditions are achieved.

CN120733489APending Publication Date: 2025-10-03SUZHOU ZHONGJUN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202510743121.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-05
Publication Date
2025-10-03

AI Technical Summary

Technical Problem

The throat size of the existing Venturi dust collector is fixed and cannot be flexibly adjusted, resulting in excessive energy consumption under low flow conditions and reduced dust removal efficiency under high flow conditions. It is also prone to scaling and clogging. The liquid atomization effect is greatly affected by gas flow fluctuations, making it difficult to ensure a stable dust removal effect.

Method used

It uses an elastic inner tube with adjustable inner diameter and a control mechanism, combined with an ultrasonic transducer and a heating element, to adjust the inner diameter of the throat to adapt to different airflow conditions, enhance the gas-liquid mixing effect, and improve the separation efficiency through a deflection device and a filtering device. Magnet blocks and scrapers are used to clean impurities and prevent blockage.

Benefits of technology

It achieves stable energy consumption under different airflow conditions, high dust removal efficiency, prevents blockage, ensures stable operation of the equipment, and improves the dust removal effect and convenience of cleaning and maintenance.

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Abstract

The embodiment of the invention provides a multifunctional wet-type dust removal device, and relates to the technical field of dust removal, the multifunctional wet-type dust removal device comprises a separator and a Venturi tube connected to a feed port of the separator, the Venturi tube sequentially comprises a shrinkage tube, a throat tube and a diffusion tube, the shrinkage tube is connected with a water inlet tube, the throat tube comprises an inner tube and connecting discs connected to the two ends of the inner tube, and the diffusion tube is connected with the inner tube. The connecting disc is detachably connected with the shrinkage pipe and the diffusion pipe, the inner pipe is made of elastic materials, a plurality of strip-shaped through holes are formed in the inner pipe, the throat pipe further comprises adjusting sliding blocks arranged at the positions of the strip-shaped through holes, the inner pipe is fixedly connected to the adjusting sliding blocks in a sealed mode, and the adjusting sliding blocks are connected with the connecting disc. The connecting disc is provided with a control mechanism which controls the adjusting sliding block to move in the radial direction of the inner pipe so as to control the inner diameter of the inner pipe. The Venturi tube has the effect that the size of the throat tube of the Venturi tube can be conveniently adjusted.
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Description

Technical Field

[0001] The present invention relates to the technical field of dust removal equipment, in particular to a multifunctional wet dust removal device. Background Art

[0002] A wet dust collector is a device that brings dust-laden gas into close contact with a liquid (usually water), and utilizes the inertial collision of water droplets and particles, or the full mixing of water and dust, and other effects to capture particles or enlarge them or retain them in a fixed container to achieve the effect of separating water and dust.

[0003] Wet dust collectors include spray dust collectors, Venturi dust collectors, cyclone water film dust collectors and self-excited dust collectors. Among them, the working principle of the Venturi dust collector is that after the dust-laden gas enters the Venturi tube, it first passes through the contraction tube, and the air flow velocity gradually increases; it reaches the highest velocity at the throat, forming a negative pressure, sucking in the liquid and atomizing it into extremely small droplets, which fully contact the dust particles in the high-speed airflow, and combine the dust particles and droplets through inertial collision, interception, diffusion and other effects; then the gas enters the diffusion tube, the velocity decreases, and the pressure rises. The combined dust droplets are separated and captured under the action of gravity, centrifugal force, etc.

[0004] However, existing Venturi dust collectors suffer from numerous problems. First, the throat size is fixed, making it difficult to flexibly adjust when handling dust-laden gases of varying flow rates and concentrations. This results in excessive energy consumption at low flow rates and reduced dust removal efficiency at high flow rates. Second, the intense mixing of gas and liquid in the throat easily leads to scaling and clogging, impacting normal operation and making cleaning and maintenance difficult. Third, the liquid atomization effect is significantly affected by fluctuations in gas flow, making it difficult to ensure stable dust removal. Summary of the Invention

[0005] In order to solve the above technical problems, the present application provides a multifunctional wet dust removal device.

[0006] The present application provides a multifunctional wet dust removal device that adopts the following technical solutions:

[0007] A multifunctional wet dust removal device includes a separator and a venturi tube connected to the separator feed port, the venturi tube includes a contraction tube, a throat tube, and a diffuser in sequence, the contraction tube is connected to a water inlet pipe, the throat tube includes an inner tube and connecting plates connected to both ends of the inner tube, the connecting plates are detachably connected to the contraction tube and the diffuser, respectively, the inner tube is made of elastic material, a plurality of strip-shaped through holes are opened on the inner tube, the throat tube also includes an adjusting slider arranged at the position of the strip-shaped through holes, the inner tube is fixed and sealingly connected to the adjusting slider, and the connecting plate is provided with a control mechanism for controlling the adjusting slider to move along the radial direction of the inner tube, thereby controlling the inner diameter of the inner tube.

[0008] Furthermore, sliding grooves are provided on the opposite end faces of the connecting disk along the radial direction of the inner tube, and the two ends of the adjusting slider are slidably arranged in the sliding grooves. The control mechanism includes an abutment block fixed on the adjusting slider, a control ring is threadedly connected to the connecting disk, and an abutment ring is fixed on the end face of the control ring. Guide surfaces that abut each other are provided on the inner wall of the abutment ring and the abutment block. When the control ring drives the abutment ring to move toward the direction of approaching the inner tube, the adjusting slider moves toward the direction of extruding the inner tube.

[0009] Furthermore, the adjustment slider includes a mounting block slidably set on two connecting plates and a movable block slidably set on the mounting block. A control spring is fixed on the mounting block to push the movable block to move toward the direction of pressing against the inner tube. The first ultrasonic transducer is embedded in the movable block.

[0010] Furthermore, a heating groove is provided on the end surface of the movable block close to the axis of the inner tube, and a heating element is fixedly installed in the heating groove.

[0011] Furthermore, the separator includes a cylinder connected to a venturi tube, the bottom and top of the cylinder are conical structures, which facilitate the outflow of impurities and the discharge of filtered gas, the bottom of the cylinder is equipped with filtered water, a deflection device for increasing the resistance to upward movement of exhaust gas is installed in the cylinder, a filtering device is provided in the cylinder above the deflection device, and a number of spray heads are installed between the filtering device and the deflection device and in the cylinder above the filtering device, and the spray heads are connected to an external water pump through a water pipe.

[0012] Furthermore, the deflection device includes a horizontally arranged mounting net, on which are fixed several inclined and parallel fixed plates, a sliding frame is provided on the outer sleeve of the fixed plate, a first magnet block is fixed on the mounting net, and a second magnet block adsorbed on the first magnet block is fixed on the sliding frame. When too many impurities accumulate on the surface of the sliding frame, the first magnet block and the second magnet block are separated.

[0013] Furthermore, the sliding frame is provided with several groups of sliding grooves along the sliding direction, the fixed plate is fixed with sliding blocks inserted into the corresponding sliding grooves, and the sliding blocks are provided with scrapers connected to the same group of sliding blocks and serving as scrapers for the surface of the sliding frame.

[0014] Furthermore, a spiral guide vane is provided on the inner wall of the cylinder above the filtering device, a discharge electrode is arranged on the central axis, and a plurality of second ultrasonic transducers are provided in the cylinder above the spiral guide vane.

[0015] Furthermore, the side wall of the cylinder is provided with a box cover for facilitating the opening of the cylinder, internal maintenance and equipment replacement.

[0016] To sum up, the present application includes at least one of the following beneficial technical effects: according to the size of the airflow and the impurities contained therein, the staff rotates the control ring so that the control ring drives the abutment ring to move axially along the connecting disk, and under the action of the guide surface, pushes the adjustment slider to slide in the direction of convergence, thereby reducing the inner diameter of the inner tube. When the control ring drives the abutment ring to rotate in the opposite direction, since the inner tube is made of elastic material, the adjustment slider moves in the opposite direction, and the inner diameter of the inner tube becomes larger, meeting the needs of different situations. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0018] Figure 2 This is a cross-sectional view of the throat.

[0019] Figure 3 It is a schematic diagram of the connection structure of the adjusting slider on the connecting plate.

[0020] Figure 4 It is a schematic diagram of the internal structure of the separator.

[0021] Figure 5 It is a schematic diagram of the connection structure of the fixed plate on the sliding frame.

[0022] Figure 6 It is a schematic diagram of the connection structure of the upper and lower scrapers on the same fixed plate.

[0023] Explanation of the accompanying reference numerals: 1. Cylinder; 2. Box cover; 3. Contraction tube; 4. Throat; 5. Diffuser; 6. Water inlet pipe; 7. Inner tube; 8. Connecting plate; 9. Adjusting slider; 10. Sliding groove; 11. Abutment block; 12. Control ring; 13. Abutment ring; 14. Mounting block; 15. Movable block; 16. Control spring; 17. First ultrasonic transducer; 18. Heating element; 19. Filter device; 20. Sprinkler head; 21. Mounting net; 22. Fixed plate; 23. Sliding frame; 24. First magnet block; 25. Second magnet block; 26. Sliding block; 27. Scraper; 28. Spiral guide blade; 29. ​​Second ultrasonic transducer. DETAILED DESCRIPTION

[0024] The terms used in the following embodiments are only for the purpose of describing specific embodiments and are not intended to limit the present application. As used in the specification of this application and the appended claims, the singular expressions "a", "an", "said", "above", "the" and "this" are intended to also include expressions such as "one or more", unless there is a clear contrary indication in the context. It should also be understood that in the following embodiments of the present application, "at least one", "one or more" refer to one, two or more. The term "and / or" is used to describe the association relationship of associated objects, indicating that three relationships can exist; for example, A and / or B can mean: A exists alone, A and B exist at the same time, and B exists alone, where A and B can be singular or plural. The character " / " generally indicates that the previous and subsequent associated objects are in an "or" relationship.

[0025] References to "one embodiment" or "some embodiments" in this specification mean that a particular feature, structure, or characteristic described in conjunction with that embodiment is included in one or more embodiments of the present application. Thus, phrases such as "in one embodiment," "in some embodiments," "in other embodiments," and "in yet other embodiments" appearing in various places in this specification do not necessarily refer to the same embodiment, but rather mean "one or more but not all embodiments," unless otherwise specifically emphasized. The terms "including," "comprising," "having," and variations thereof mean "including but not limited to," unless otherwise specifically emphasized.

[0026] The following is combined with Figure 1-6 This application is described in further detail.

[0027] The present application discloses a multifunctional wet dust removal device, referring to Figure 1 , including a separator and a venturi tube connected to the separator inlet, the separator includes a cylinder 1 connected to the venturi tube and a box cover 2 connected to the side wall of the cylinder 1, one end of the box cover 2 is rotatably connected to the cylinder 1 through a vertically arranged rotating shaft, and the other end is fixed by a snap-fit ​​structure, which facilitates internal maintenance and equipment replacement after the box cover 2 is opened.

[0028] Reference Figure 1 The bottom and top of the cylinder 1 are conical structures, which facilitate the outflow of impurities and the discharge of filtered gas. The bottom of the cylinder 1 is equipped with filtered water, which is used for dust removal on the one hand and acts as a water seal on the other hand to prevent gas from overflowing from the bottom of the cylinder 1.

[0029] Reference Figure 1 and Figure 2The venturi tube includes a contraction tube 3, a throat tube 4 and a diffusion tube 5 from the feed end to the discharge end. The contraction tube 3 is connected to a water inlet pipe 6. When the gas enters the separator through the venturi tube, the Bernoulli principle is used to make the water in the water inlet pipe 6 enter the venturi tube.

[0030] Reference Figure 1 and Figure 2 The throat pipe 4 includes an inner tube 7 and connecting plates 8 connected to both ends of the inner tube 7. The connecting plates 8 are respectively threadedly connected to the contraction tube 3 and the diffusion tube 5 to facilitate the disassembly of the throat pipe 4. The inner tube 7 is made of elastic material, and can be made of latex. A plurality of strip through holes are opened axially on the inner tube 7, and the plurality of strip through holes are evenly distributed circumferentially along the inner tube 7. The throat pipe 4 also includes an adjusting slider 9 arranged at the position of the strip through hole. The adjusting slider 9 is inserted into the corresponding strip through hole, and the inner tube 7 is fixed and sealed on the adjusting slider 9.

[0031] Reference Figure 2 、 Figure 3 and Figure 4 A control mechanism is provided on the connecting disk 8 to control the radial movement of the adjusting slider 9 along the inner tube 7. By making the adjusting slider 9 move along the radial direction of the inner tube 7, the inner tube 7 connected to the adjusting slider 9 is driven to retract or expand, thereby changing the diameter of the inner tube 7 and controlling the flow of the gas. The cam 13 is fixed to the cam 11 and the cam 12 is fixed to the cam 11, and the cam 13 is fixed to the cam 11, and the cam 13 is fixed to the cam 11.

[0032] Reference Figure 2 and Figure 3The adjustment slider 9 includes a mounting block 14 slidably mounted on two connecting plates 8. Mounting blocks 14 have mounting slots defined in the sidewalls of the inner tube 7. A movable block 15 is slidably mounted within the mounting slots. A control spring 16 is secured within the mounting slots, pushing the movable block 15 toward the inner tube 7. When airflow laden with impurities impacts the inner tube 7 and the movable block 15, the control spring 16 allows for fine adjustment of the movable block 15. A first ultrasonic transducer 17 is embedded within the movable block 15. The first ultrasonic transducer 17 generates ultrasonic waves with a frequency of 20-40 kHz. When the device is in operation, these waves are emitted into the throat 4, promoting more uniform mixing of the gas and liquid within the throat 4 and enhancing the collision and agglomeration of dust particles and liquid droplets. Under the influence of ultrasonic waves, smaller dust particles are more likely to combine with liquid droplets, forming larger particles that facilitate subsequent separation and further improve dust removal efficiency. Ultrasonic waves also provide a certain degree of anti-scaling effect, reducing dust adhesion to the inner wall of the throat 4.

[0033] Reference Figure 3 and Figure 4 A heating groove is provided on the end face of the movable block 15 near the axis of the inner tube 7, in which a heating element 18 is fixedly installed. The heating element 18 is a ceramic heating plate. When processing dust-laden gas containing easily condensable components or high humidity, the heating element 18 is activated to keep the surface temperature of the regulating slider 9 within a suitable range, preventing dust from condensing on the inner wall of the throat 4 due to temperature drop, avoiding blockage and ensuring the continuous and stable operation of the dust collector.

[0034] Reference Figure 4 and Figure 5 A deflection device for increasing the resistance of the exhaust gas to upward movement is installed in the cylinder 1. A filter device 19 is provided in the cylinder 1 above the deflection device. The filter device 19 includes a coarse filter, a medium filter and a fine filter installed from bottom to top. The apertures of the coarse filter, the medium filter and the fine filter increase in sequence. A number of spray heads 20 are installed in the cylinder 1 above the filter device 19. The spray heads 20 are connected to an external water pump through a water pipe. The corresponding reagents or water are sprayed into the cylinder 1 through the spray heads 20 to fully react with the gas, and the internal cleaning is facilitated by spraying water.

[0035] Reference Figure 4 and Figure 5 The deflection device includes a horizontally arranged mounting net 21, on which are fixed several inclined and parallel fixed plates 22, and a sliding frame 23 is provided on the outer cover of the fixed plate 22. A first magnet block 24 is fixed on the mounting net 21, and a second magnet block 25 adsorbed on the first magnet block 24 is fixed on the sliding frame 23. When too many impurities accumulate on the surface of the sliding frame 23, the first magnet block 24 and the second magnet block 25 separate, and the sliding frame 23 slides obliquely downward along the direction of the fixed plate 22.

[0036] Reference Figure 4 and Figure 5 Several groups of sliding grooves 10 are opened on the sliding frame 23 along the sliding direction, and sliding blocks 26 are fixed on the fixed plate 22 and penetrate into the corresponding sliding grooves 10. A scraper 27 connected to the same group of sliding blocks 26 is fixed on the sliding block 26. When the sliding frame 23 slides downward, the scraper 27 cleans the impurities on the surface of the sliding frame 23.

[0037] Reference Figure 3 A spiral guide blade 28 is provided on the inner wall of the cylinder 1, and a discharge electrode is arranged on the central axis of the spiral guide blade 28 to form a centrifugal and electrostatic coupling separation zone; a plurality of second ultrasonic transducers 29 are installed in the cylinder 1 above the spiral guide blade 28, and the plurality of second ultrasonic transducers 29 are distributed in an array to form an acoustic wave agglomeration and enhancement zone.

[0038] The dust-laden gas forms a high-speed vortex under the action of the spiral guide blades 28. The discharge electrode applies negative high voltage to form a corona discharge zone. The dust is charged and migrates to the wall. The airflow enters the acoustic agglomeration and strengthening zone. The ultrasonic wave causes the fine particles to agglomerate and grow. The droplets are intercepted and agglomerated and then flow downward.

[0039] The above are only preferred embodiments of the present invention. The protection scope of the present invention is not limited to the above embodiments. Any equivalent modifications or changes made by ordinary technicians in this field based on the contents disclosed in the present invention should be included in the protection scope recorded in the claims.

Claims

1. A multifunctional wet dust removal device, comprising a separator and a venturi tube connected to the separator inlet, wherein the venturi tube comprises a contraction tube (3), a throat tube (4), and a diffusion tube (5) in sequence, and the contraction tube (3) is connected to a water inlet pipe (6), characterized in that: The throat pipe (4) comprises an inner pipe (7) and connecting plates (8) connected to both ends of the inner pipe (7), the connecting plates (8) being detachably connected to the contraction pipe (3) and the diffusion pipe (5), respectively. The inner pipe (7) is made of elastic material and is provided with a plurality of strip-shaped through holes. The throat pipe (4) further comprises an adjusting slider (9) arranged at the position of the strip-shaped through holes. The inner pipe (7) is fixedly and sealingly connected to the adjusting slider (9). The connecting plate (8) is provided with a control mechanism for controlling the adjusting slider (9) to move radially along the inner pipe (7) so as to control the inner diameter of the inner pipe (7).

2. A multifunctional wet dust removal device according to claim 1, characterized in that: The end faces opposite to the connecting disk (8) are provided with sliding grooves (10) along the radial direction of the inner tube (7). The two ends of the adjusting slider (9) are slidably arranged in the sliding grooves (10). The control mechanism comprises an abutting block (11) fixed on the adjusting slider (9). The connecting disk (8) is threadedly connected with a control ring (12). An abutting ring (13) is fixed on the end face of the control ring (12). The inner wall of the abutting ring (13) and the abutting block (11) are provided with guide surfaces abutting against each other. When the control ring (12) drives the abutting ring (13) to move toward the direction of approaching the inner tube (7), the adjusting slider (9) moves toward the direction of squeezing the inner tube (7).

3. A multifunctional wet dust removal device according to claim 2, characterized in that: The regulating slider (9) comprises a mounting block (14) slidably mounted on two connecting plates (8) and a movable block (15) slidably mounted on the mounting block (14); a control spring (16) is fixed on the mounting block (14) for pushing the movable block (15) toward the direction of pressing against the inner tube (7); and a first ultrasonic transducer (17) is embedded in the movable block (15).

4. A multifunctional wet dust removal device according to claim 3, characterized in that: A heating groove is provided on the end surface of the movable block (15) close to the axis of the inner tube (7), and a heating element (18) is fixedly installed in the heating groove.

5. The multifunctional wet dust removal device according to claim 1, characterized in that: The separator comprises a cylinder (1) connected to a venturi tube, the bottom and top of the cylinder (1) are conical structures, which facilitate the outflow of impurities and the discharge of filtered gas, the bottom of the cylinder (1) is filled with filtered water, a baffle device for increasing the upward movement resistance of exhaust gas is installed in the cylinder (1), a filter device (19) is arranged in the cylinder (1) above the baffle device, and a plurality of spray heads (20) are installed between the filter device (19) and the baffle device and in the cylinder (1) above the filter device (19), and the spray heads (20) are connected to an external water pump through a water pipe.

6. The multifunctional wet dust removal device according to claim 5, characterized in that: The deflection device comprises a horizontally arranged mounting net (21), a plurality of inclined and mutually parallel fixed plates (22) are fixed on the mounting net (21), a sliding frame (23) is provided on the outer cover of the fixed plate (22), a first magnet block (24) is fixed on the mounting net (21), and a second magnet block (25) adsorbed on the first magnet block (24) is fixed on the sliding frame (23); when too many impurities gather on the surface of the sliding frame (23), the first magnet block (24) and the second magnet block (25) are separated.

7. The multifunctional wet dust removal device according to claim 6, characterized in that: The sliding frame (23) is provided with a plurality of groups of sliding grooves (10) along the sliding direction. The fixed plate (22) is fixed with sliding blocks (26) which are inserted into the corresponding sliding grooves (10). The sliding blocks (26) are provided with scrapers (27) which are connected to the same group of sliding blocks (26) and have a scraping effect on the surface of the sliding frame (23).

8. The multifunctional wet dust removal device according to claim 5, characterized in that: The inner wall of the cylinder (1) above the filtering device (19) is provided with a spiral guide vane (28), a discharge electrode is arranged on the central axis, and a plurality of second ultrasonic transducers (29) are provided in the cylinder (1) above the spiral guide vane (28).

9. The multifunctional wet dust removal device according to claim 5, characterized in that: The side wall of the cylinder (1) is provided with a box cover (2) which facilitates opening of the cylinder (1), internal maintenance and equipment replacement.

Citation Information

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