Magnet product testing packaging machine
By designing an automated product testing and packaging machine with magnets, integrating a magnetic field rotation module and a flipping mechanism, the problems of low efficiency, inaccurate testing, and easy damage during flipping in existing technologies have been solved, achieving efficient and accurate electrical testing and packaging processes.
Patent Information
- Application Number
- CN202511261076.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2045-09-05
AI Technical Summary
In the existing technology, the electrical testing and packaging process of semiconductor devices or electronic components with magnets relies on manual operation, which is inefficient and prone to contamination. Furthermore, the lack of stable testing equipment in a magnetic field environment leads to inaccurate test results, and the flipping operation is time-consuming and can easily damage the product.
Design a product testing and packaging machine with magnets, integrating feeding, loading and unloading, flipping, testing and packaging mechanisms to achieve automated operation. Equipped with a magnetic field rotation module to simulate the actual magnetic environment, it uses clamping testing equipment and flipping mechanism to ensure accurate positioning and flipping, reducing manual intervention.
It has enabled unmanned production of products with magnets, improved testing accuracy and production efficiency, reduced labor costs and product contamination risks, and ensured operational precision and product integrity.
Smart Images

Figure CN120736048B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of testing and packaging of electronic components with magnets, and particularly relates to a magnet-equipped product testing and packaging machine. BACKGROUND
[0002] In the production of semiconductor devices or electronic components with magnets, two key processes need to be completed: one is to detect the electrical properties of the products in a magnetic environment to ensure that their performance meets the standard in the actual working magnetic field; the other is to package (such as ribbon packaging) the products that pass the detection, so as to facilitate subsequent storage and transportation.
[0003] When using the above-mentioned technology, it is found that the existing technology has the following technical problems: on the one hand, the existing TRAY box feeding, empty tray recycling, product packaging and other links rely on manual operation, which not only is low in efficiency, but also is easy to cause product pollution or positioning deviation due to manual contact;
[0004] On the other hand, the existing technology lacks a special device that can stably perform electrical detection in a magnetic field environment, and cannot simulate the magnetic environment in which the product actually works, resulting in insufficient accuracy of the detection results;
[0005] Finally, the product detection and packaging of the existing technology need different orientations (i.e., the detection and packaging of incoming materials need to be turned over), and the existing equipment relies on manual turning over, which not only is time-consuming, but also is easy to cause product damage or positioning error due to improper operation. Therefore, we designed a magnet-equipped product testing and packaging machine to provide another technical solution to the above technical problems. SUMMARY
[0006] The purpose of the present application is to provide a magnet-equipped product testing and packaging machine to solve the problems raised in the background art.
[0007] In order to solve the above technical problems, the present application adopts the following technical solutions:
[0008] The utility model provides a kind of magnet product test packaging machine, including operation platform, one end of the top side of the operation platform is equipped with A limit voltage rod and packaging mechanism, another end of the top side of the operation platform is equipped with material conveying mechanism and feeding taking and placing mechanism, one end of the other side of the top of the operation platform is equipped with temporary storage mechanism and turnover mechanism, another end of the other side of the top of the operation platform is equipped with transfer mechanism and detection mechanism, and the detection mechanism includes magnetic field rotation module, electric drive block, pre-pressing insulating rod, clamping measurement device, detection column and detection base, the detection base is fixed on the other side of the other end of the top of the operation platform, detection column is fixed on the both sides of the top of the detection base, and one end of the two detection columns is equipped with rotary motor, the output of the rotary motor is fixed with magnetic field rotation module for simulating actual working magnetic environment, clamping measurement device is fixed on the bottom of the outer side of the detection column, electric drive block is slidably connected on the top of the outer side of the detection column, pre-pressing insulating rod is equipped on one end of the electric drive block and above clamping measurement device, BIN box is equipped on one end of the detection base, and electrical detection is carried out on magnet product under simulating actual working magnetic environment.
[0009] Wherein, the material conveying mechanism includes rotary motor, load tape, empty tray plate, empty tray base, full tray base, full tray plate, A servo motor, feeding slide plate, A lifting pneumatic cylinder and B lifting pneumatic cylinder, the guide rail base is fixed on the other end of the top side of the operation platform, the feeding slide plate is slidably connected on the top of the guide rail base, the ball screw A is rotatably connected on the inner side of the guide rail base, the outer side of the ball screw A is threadedly connected with the feeding slide plate, the A servo motor is equipped on one end of the guide rail base, and the output of the A servo motor is fixedly connected with the ball screw A through the guide rail base.
[0010] Wherein, the guide rail base is equipped with empty tray plate and full tray plate on both ends of the top, and the empty tray base and the full tray base are respectively fixed on both ends of the top of the operation platform and on one side of the guide rail base by bolts, the top of the empty tray base is slidably connected with the empty tray plate, the A lifting pneumatic cylinder is equipped on the top of the inner side of the empty tray base, the output of the A lifting pneumatic cylinder is fixed with the empty tray plate through the empty tray base, the top of the full tray base is slidably connected with the full tray plate, the B lifting pneumatic cylinder is equipped on the top of the inner side of the full tray base, and the output of the B lifting pneumatic cylinder is fixed with the full tray plate through the full tray base.
[0011] Wherein, the top of the empty tray plate is equipped with A limit voltage rod on four ends, and the top of the full tray plate is equipped with B limit voltage rod on four ends.
[0012] The upper feeding taking and placing mechanism comprises a U-shaped frame, an adjusting sliding seat, an A lifting cylinder and a vacuum suction plate, the other end of the other side of the top end of the operation table is fixed with the U-shaped frame, the U-shaped frame is above the guide rail base, the top end of the outer side of the U-shaped frame is slidingly connected with the adjusting sliding seat, the adjusting sliding seat is provided with the A lifting cylinder on one side, the bottom end of one side of the adjusting sliding seat is slidingly connected with the vacuum suction plate, and the output end of the A lifting cylinder is fixed with the vacuum suction plate.
[0013] The transfer mechanism comprises a positioning base, a B servo motor, a positioning table and a B longitudinal screw rod, the other end of the other side of the top end of the operation table is fixed with the positioning base, the inner side of the positioning base is rotationally connected with the B longitudinal screw rod, one side of the positioning base is provided with the B servo motor, the output end of the B servo motor is fixed with the B longitudinal screw rod through the positioning base, and the top end of the positioning base is slidingly connected with the positioning table.
[0014] The other side of the top end of the operation table is fixed with a portal frame, the outer side of the portal frame is slidingly connected with an A electric guide block, a B electric guide block and a C electric guide block, the bottom end of one side of the B electric guide block is slidingly connected with an A double-nozzle module, one side of the A electric guide block is provided with an A air cylinder, the output end of the A air cylinder is fixed with the A double-nozzle module, the bottom end of one side of the B electric guide block is slidingly connected with a B double-nozzle module, one side of the B electric guide block is provided with a B air cylinder, the output end of the B air cylinder is fixed with the B double-nozzle module, the bottom end of one side of the C electric guide block is slidingly connected with a C double-nozzle module, one side of the C electric guide block is provided with a C air cylinder, and the output end of the C air cylinder is fixed with the C double-nozzle module.
[0015] The temporary storage mechanism comprises a transfer table, a C servo motor, an A longitudinal screw rod and a transfer base, one end of the other side of the top end of the operation table is fixed with the transfer base, the top end of the transfer base is slidingly connected with the transfer table, one side of the transfer base is provided with the C servo motor, the inner side of the transfer base is rotationally connected with the A longitudinal screw rod, and the outer side of the A longitudinal screw rod is in threaded connection with the transfer table.
[0016] The overturning mechanism comprises a longitudinal electric guide rail, a transverse electric guide rail, a Z-shaped frame, an adsorption panel, an overturning motor and a transmission chain, one end of the other side of the top end of the operation table is fixed with the longitudinal electric guide rail, the top end of the longitudinal electric guide rail is longitudinally slidingly connected with the transverse electric guide rail, the top end of the transverse electric guide rail is transversely slidingly connected with the Z-shaped frame, one side of the inner side of the Z-shaped frame is rotationally connected with the adsorption panel, one side of the inner side of the Z-shaped frame is provided with the overturning motor, and the output end of the overturning motor is rotationally connected with the adsorption panel through the transmission chain.
[0017] The packaging mechanism includes a carrier tape, a film supply disc, a carrier tape supply disc, a carrier tape winding disc, a hot-pressing module, a feeding port and a packaging rack, one end of the top of the operation table is equipped with the packaging rack, the inner side of the packaging rack is slidably connected with the carrier tape, the outer side of the packaging rack is equipped with the film supply disc and the carrier tape supply disc, one end of the operation table is electrically and rotationally connected with the carrier tape winding disc, the top of the packaging rack is equipped with the hot-pressing module, and the top of the packaging rack is provided with the feeding port.
[0018] It can be seen without doubt that the above technical solutions of the present application can certainly solve the technical problems to be solved by the present application.
[0019] Compared with the prior art, the present application has the following beneficial effects: the automatic feeding, the automatic transfer of the feeding and taking mechanism, and the automatic collection of the packaging mechanism realize unmanned operation from the feeding of the workpiece with a magnet to the packaging, reduce manual intervention, greatly improve production efficiency, and reduce labor cost and product pollution risk.
[0020] The magnetic field rotating module for simulating the actual working magnetic environment is integrated in the detection mechanism, so that electrical detection can be performed in the simulated actual working magnetic environment, the detection result is consistent with the actual use scene of the product, and the detection accuracy is improved.
[0021] The turning mechanism cooperates with the adsorption panel through the turning motor to realize automatic turning during the detection and packaging stages, solves the problems of time-consuming and product damage caused by manual turning, and adapts to the process requirement of "turning during incoming material detection and packaging".
[0022] The positioning table of the transfer mechanism and the transfer table of the temporary storage mechanism realize accurate positioning through the servo motor driven screw, cooperate with the electric guide block and the precise transfer of the double suction nozzle module, effectively correct the shaking deviation of the products in the TRAY box, and ensure the operation accuracy of each link. DETAILED DESCRIPTION
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0024] Figure 1 It is a schematic diagram of the overall structure of the present application.
[0025] Figure 2 It is a schematic diagram of the structure between the feeding mechanism and the packaging mechanism of the present application.
[0026] Figure 3Structure schematic view between material feeding mechanism and upper material feeding and taking mechanism and A limiting voltage rod of the application;
[0027] Figure 4 Structure schematic view between guide rail base and empty tray plate and full tray plate of the application;
[0028] Figure 5 Structure schematic view between A lifting cylinder and U-shaped frame of the application;
[0029] Figure 6 Structure schematic view between gantry and A electric guide block, B electric guide block and C electric guide block of the application;
[0030] Figure 7 Structure schematic view between positioning table and transfer table of the application;
[0031] Figure 8 Structure schematic view between detection base and clamping detection equipment of the application;
[0032] Figure 9 Structure schematic view between A double suction nozzle module, B double suction nozzle module and C double suction nozzle module of the application;
[0033] Figure 10 Structure schematic view between adsorption panel and longitudinal electric guide rail of the application.
[0034] Figure 11 Structure schematic view between packaging rack and loaded tape of the application.
[0035] In the figure: 1, operation table; 2, feeding mechanism; 3, feeding taking and placing mechanism; 4, A limiting voltage rod; 5, transfer mechanism; 6, detection mechanism; 7, temporary storage mechanism; 8, overturning mechanism; 9, packaging mechanism; 10, guide rail base; 11, rotating motor; 12, carrier tape; 13, empty tray plate; 14, empty tray base; 15, full tray base; 16, full tray plate; 17, A servo motor; 18, feeding slide plate; 19, A lifting pneumatic cylinder; 20, B lifting pneumatic cylinder; 21, U-shaped frame; 22, adjusting slide; 23, A lifting cylinder; 24, vacuum chuck plate; 25, gantry frame; 26, A electric guide block; 27, B electric guide block; 28, C electric guide block; 29, positioning base; 30, B servo motor; 31, positioning table; 32, B limiting voltage rod; 33, packaging frame; 34, magnetic field rotating module; 35, electric driving block; 36, pre-pressing insulating rod; 37, clamping and detecting equipment; 38, detection stand; 39, BIN box; 40, transfer table; 41, C servo motor; 42, A longitudinal screw rod; 43, B longitudinal screw rod; 44, detection base; 45, A pneumatic cylinder; 46, A double suction nozzle module; 47, B pneumatic cylinder; 48, C pneumatic cylinder; 49, B double suction nozzle module; 50, C double suction nozzle module; 51, longitudinal electric guide rail; 52, transverse electric guide rail; 53, Z-shaped frame; 54, adsorption panel; 55, overturning motor; 56, transfer base; 57, transmission chain; 58, film feeding tray; 59, carrier tape feeding tray; 60, carrier tape winding tray; 61, hot-pressing module; 62, feeding inlet. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all embodiments of the present application.
[0037] Please refer to Figures 1-8The application provides a technical scheme: a magnet product test packaging machine, which comprises an operation table 1, one end of the top side of the operation table 1 is provided with an A limiting voltage rod 4 and a packaging mechanism 9, the other end of the top side of the operation table 1 is provided with a feeding mechanism 2 and a feeding and taking mechanism 3, one end of the other side of the top of the operation table 1 is provided with a temporary storage mechanism 7 and a turnover mechanism 8, the other end of the other side of the top of the operation table 1 is provided with a transfer mechanism 5 and a detection mechanism 6, the detection mechanism 6 comprises a magnetic field rotating module 34, an electric drive block 35, a pre-pressing insulating rod 36, a clamping and measuring device 37, a detection stand column 38 and a detection base 44, the detection base 44 is fixed to the other end of the other side of the top of the operation table 1, the detection stand column 38 is fixed to the two sides of the top of the detection base 44, one end of the two detection stand columns 38 is provided with a rotating motor 11, the output end of the rotating motor 11 is fixed with the magnetic field rotating module 34 for simulating the actual working magnetic environment, the magnetic field rotating module 34 is used for simulating the actual working magnetic environment, so that the magnetized workpiece after simulation can be effectively detected, the clamping and measuring device 37 is fixed to the bottom of the outer side of the detection stand column 38, the electric drive block 35 is slidably connected to the top of the outer side of the detection stand column 38, the pre-pressing insulating rod 36 is arranged at one end of the electric drive block 35 and above the clamping and measuring device 37, and the detection base 44 is provided with a BIN box 39;
[0038] When the magnetized workpiece needs to be tested, the TRAY box filled with magnetized workpieces is stacked on the full tray plate 16, then the TRAY box filled with magnetized workpieces is effectively conveyed from the full tray plate 16 to the position directly below the feeding and taking mechanism 3 through the cooperation between the feeding mechanism 2 and the feeding and taking mechanism 3, a large number of magnetized workpieces are effectively conveyed to the transfer mechanism 5 in turn through the feeding and taking mechanism 3, then the magnetized workpieces are grabbed in turn and inserted into the clamping and measuring device 37, then the electric drive block 35 is started to drive the pre-pressing insulating rod 36 to press the magnetized workpiece along the guide of the detection stand column 38, so that the magnetized workpiece in the clamping and measuring device 37 is positioned and tested, at the same time, the rotating motor 11 is started to drive the magnetic field rotating module 34 to rotate at a constant speed, so that the test effect of the magnetized workpiece is effectively improved;
[0039] When the detection is completed, the magnetized workpiece is moved to the BIN box 39 through grabbing, BIN classification is carried out, the magnetized workpieces that are not good are classified in turn, finally, the suitable magnetized workpieces are grabbed to the temporary storage mechanism 7 for transfer and temporary storage, finally, the magnetized workpiece is turned over through the turnover mechanism 8, the magnet after testing is adjusted, and then the magnet is grabbed and packaged through the packaging mechanism 9;
[0040] The feeding mechanism 2 comprises a rotating motor 11, a carrier tape 12, an empty tray plate 13, an empty tray base 14, a full tray base 15, a full tray plate 16, an A servo motor 17, a feeding slide plate 18, an A lifting pneumatic cylinder 19 and a B lifting pneumatic cylinder 20, the other end of the top end of the operation table 1 is fixed with a guide rail base 10, the top end of the guide rail base 10 is slidably connected with the feeding slide plate 18, the inner side of the guide rail base 10 is rotatably connected with a ball screw A, the outer side of the ball screw A is threadedly connected with the feeding slide plate 18, one end of the guide rail base 10 is provided with the A servo motor 17, and the output end of the A servo motor 17 is fixedly connected with the ball screw A through the guide rail base 10;
[0041] By starting the A servo motor 17 to drive the ball screw A to rotate, the feeding slide plate 18 is conveyed to the position directly below the full tray plate 16, and the TRAY box filled with magnet workpieces is conveyed to the position directly below the feeding taking and placing mechanism 3 for grabbing and conveying, and then the empty TRAY box is stacked in the empty tray plate 13;
[0042] Both ends of the top end of the guide rail base 10 are provided with the empty tray plate 13 and the full tray plate 16, the top end of the operation table 1 and the two ends of the guide rail base 10 are fixed with the empty tray base 14 and the full tray base 15 respectively, the top end of the empty tray base 14 is slidably connected with the empty tray plate 13, the top end of the inner side of the empty tray base 14 is provided with the A lifting pneumatic cylinder 19, the output end of the A lifting pneumatic cylinder 19 is fixed with the empty tray plate 13 through the empty tray base 14, the top end of the full tray base 15 is slidably connected with the full tray plate 16, the top end of the inner side of the full tray base 15 is provided with the B lifting pneumatic cylinder 20, and the output end of the B lifting pneumatic cylinder 20 is fixed with the full tray plate 16 through the full tray base 15.
[0043] The four ends of the top end of the empty tray plate 13 are provided with A limiting voltage rods 4, and the four ends of the top end of the full tray plate 16 are provided with B limiting voltage rods 32, the empty TRAY box lifted by the A lifting pneumatic cylinder 19 is sequentially limited by the A limiting voltage rods 4, and the falling TRAY box is separated by the B limiting voltage rods 32, and the TRAY box to be conveyed is limited;
[0044] Specifically, the TRAY box filled with magnet workpieces is stacked on the full tray plate 16, and then the stacked TRAY box is separated by the B limiting voltage rods 32, so that the stacked TRAY box falls along the gravity to the position below the full tray plate 16, so that the feeding slide plate 18 moves to the position below the full tray plate 16 to catch the TRAY box, and the height between the feeding slide plate 18 and the full tray plate 16 is the height of the TRAY box, so that the B limiting voltage rods 32 limit the last TRAY box to be conveyed, so as to effectively convey the lowest TRAY box in the stack;
[0045] When the feeding slide plate 18 feeds the TRAY box filled with the workpiece with a magnet to the position directly below the feeding taking and placing mechanism 3 for grabbing and feeding, the TRAY box filled with the workpiece with a magnet is fed to the position directly below the empty tray plate 13, so as to start the A lifting pneumatic cylinder 19 to lift and press the empty TRAY box, sequentially press the empty TRAY box upward, effectively limit each lifted empty TRAY box by the A limiting voltage rod 4, so that the feeding slide plate 18 lifts the empty TRAY box sequentially and lifts and lowers the stacked TRAY box, and then the A limiting voltage rod 4 positions the bottommost empty TRAY box in the stacked empty TRAY box.
[0046] The feeding taking and placing mechanism 3 comprises a U-shaped frame 21, an adjusting slide 22, an A lifting cylinder 23 and a vacuum suction plate 24. The other end of the top end of the operation table 1 is fixed with the U-shaped frame 21, the U-shaped frame 21 is located above the guide rail base 10, the top end of the outer side of the U-shaped frame 21 is slidingly connected with the adjusting slide 22, the adjusting slide 22 is provided with the A lifting cylinder 23 on one side, and the bottom end of the one side of the adjusting slide 22 is slidingly connected with the vacuum suction plate 24. The output end of the A lifting cylinder 23 is fixed with the vacuum suction plate 24.
[0047] Specifically, the A lifting cylinder 23 drives the adjusting slide 22 and the vacuum suction plate 24 to move upward to the TRAY box filled with the workpiece with a magnet on the feeding slide plate 18 accurately, and the A lifting cylinder 23 drives the vacuum suction plate 24 to adsorb and take out the TRAY box filled with the workpiece with a magnet on the feeding slide plate 18 and move to the positioning table 31 for accurate placement.
[0048] The transfer mechanism 5 comprises a positioning base 29, a B servo motor 30, a positioning table 31 and a B longitudinal screw rod 43. The other end of the other side of the top end of the operation table 1 is fixed with the positioning base 29, the inner side of the positioning base 29 is rotationally connected with the B longitudinal screw rod 43, the positioning base 29 is provided with the B servo motor 30 on one side, the output end of the B servo motor 30 penetrates through the positioning base 29 and is fixed with the B longitudinal screw rod 43, and the top end of the positioning base 29 is slidingly connected with the positioning table 31. The outer side of the B longitudinal screw rod 43 is threadedly connected with the positioning table 31.
[0049] Specifically, the vacuum suction plate 24 driven by the A lifting cylinder 23 feeds the workpiece with a magnet to the positioning table 31, so as to drive the B longitudinal screw rod 43 by the B servo motor 30 to effectively sequentially longitudinally sort and place the workpiece with a magnet adsorbed by the vacuum suction plate 24, so as to improve the flatness of the workpiece with a magnet on the positioning table 31.
[0050] Embodiment two
[0051] Reference Figures 1-11The other side of the top end of the operation table 1 is fixed with a gantry 25, the outer side of the gantry 25 is slidably connected with an A electric guide block 26, a B electric guide block 27 and a C electric guide block 28, the bottom end of one side of the B electric guide block 27 is slidably connected with an A double suction nozzle module 46, one side of the A electric guide block 26 is assembled with an A air cylinder 45, the output end of the A air cylinder 45 is fixed with the A double suction nozzle module 46, the bottom end of one side of the B electric guide block 27 is slidably connected with a B double suction nozzle module 49, one side of the B electric guide block 27 is assembled with a B air cylinder 47, the output end of the B air cylinder 47 is fixed with the B double suction nozzle module 49, the bottom end of one side of the C electric guide block 28 is slidably connected with a C double suction nozzle module 50, one side of the C electric guide block 28 is assembled with a C air cylinder 48, the output end of the C air cylinder 48 is fixed with the C double suction nozzle module 50;
[0052] The temporary storage mechanism 7 comprises a transfer table 40, a C servo motor 41, an A longitudinal screw rod 42 and a transfer base 56, one end of the other side of the top end of the operation table 1 is fixed with the transfer base 56, the top end of the transfer base 56 is slidably connected with the transfer table 40, one side of the transfer base 56 is assembled with the C servo motor 41, the inner side of the transfer base 56 is rotatably connected with the A longitudinal screw rod 42, and the outer side of the A longitudinal screw rod 42 is threadedly connected with the transfer table 40;
[0053] Specifically, the C electric guide block 28 drives the C air cylinder 48 and the C double suction nozzle module 50 to effectively grasp the workpiece with a magnet on the positioning table 31 into the clamping and measuring device 37 for detection, when the workpiece with a magnet is detected, the B electric guide block 27 drives the B air cylinder 47 and the B double suction nozzle module 49 to transport the workpiece with a magnet in the clamping and measuring device 37 to the transfer table 40 for temporary storage;
[0054] Then the C servo motor 41 drives the A longitudinal screw rod 42 to rotate, and the A longitudinal screw rod 42 drives the transfer table 40 to move longitudinally, and cooperates with the B electric guide block 27 and the B double suction nozzle module 49, so as to effectively place the workpiece with a magnet after detection in order on the transfer table 40;
[0055] The turnover mechanism 8 comprises a longitudinal electric guide rail 51, a transverse electric guide rail 52, a Z-shaped frame 53, an adsorption panel 54, a turnover motor 55 and a transmission chain 57, one end of the other side of the top end of the operation table 1 is fixed with the longitudinal electric guide rail 51, the top end of the longitudinal electric guide rail 51 is slidably connected with the transverse electric guide rail 52, the top end of the transverse electric guide rail 52 is slidably connected with the Z-shaped frame 53, one side of the inner side of the Z-shaped frame 53 is rotatably connected with the adsorption panel 54, one side of the inner side of the Z-shaped frame 53 is assembled with the turnover motor 55, and the output end of the turnover motor 55 is rotatably connected with the adsorption panel 54 through the transmission chain 57 passing through the Z-shaped frame 53;
[0056] When the workpiece with magnet after detection needs to be packaged, the workpiece with magnet needs to be turned over at this time, so as to effectively package the workpiece with magnet, at this time, the transverse electric guide rail 52 moves the Z-shaped frame body 53 and the longitudinal electric guide rail 51 upwards to the transfer station 40, at this time, the turnover motor 55 is started to drive the adsorption panel 54 to rotate, so that the adsorption panel 54 takes out the workpiece with magnet orderly arranged on the transfer station 40, and then the transverse electric guide rail 52 drives the Z-shaped frame body 53 and the adsorption panel 54 to reset, and then the turnover motor 55 is started to turn over the adsorption panel 54, and then the A electric guide block 26 drives the A air cylinder 45 and the A double suction nozzle module 46 to sequentially transport the workpiece with magnet adsorbed by the adsorption panel 54 into the feeding port 62 and package;
[0057] And the longitudinal electric guide rail 51 drives the Z-shaped frame body 53 and the adsorption panel 54 to move longitudinally, so as to sequentially transport the adjusted workpiece with magnet on the adsorption panel 54 to the feeding port 62 for packaging;
[0058] The packaging mechanism 9 comprises a carrier tape 12, a film feeding disc 58, a carrier tape feeding disc 59, a carrier tape winding disc 60, a hot-pressing module 61, a feeding port 62 and a packaging rack 33. One end of the top of the operation table 1 is provided with the packaging rack 33. The inner side of the packaging rack 33 is slidably connected with the carrier tape 12. The outer side of the packaging rack 33 is provided with the film feeding disc 58 and the carrier tape feeding disc 59. One end of the operation table 1 is electrically rotatably connected with the carrier tape winding disc 60. The top of the packaging rack 33 is provided with the hot-pressing module 61. One side of the top of the packaging rack 33 is provided with the feeding port 62.
[0059] Further, the carrier tape feeding disc 59 is gradually transported to the carrier tape winding disc 60 for winding by starting the packaging rack 33. The A air cylinder 45 and the A double suction nozzle module 46 are effectively sequentially transported to the feeding port 62 for packaging by the A electric guide block 26. The film feeding disc 58 is wound with a film, and the film cooperates with the carrier tape 12. The film and the carrier tape 12 are sealed into a belt with the workpiece with magnet by the hot-pressing module 61. Finally, the film and the carrier tape 12 are wound and stored by the carrier tape winding disc 60.
[0060] The use process of the magnet product test packaging machine provided by the application is as follows:
[0061] The TRAY box filled with workpieces with magnets is stacked on the full tray plate 16 of the feeding mechanism 2, and the TRAY box is dropped to the full tray base 15 one by one by controlling the B limiting voltage rod 32. The A servo motor 17 drives the ball screw A to drive the feeding slide plate 18 to move the TRAY box to the upper side of the feeding taking and placing mechanism 3.
[0062] The A lifting cylinder 23 of the feeding taking and placing mechanism 3 drives the vacuum chuck plate 24 to adsorb the workpiece with magnet in the TRAY box, and moves to the positioning table 31 of the transfer mechanism 5; the B servo motor 30 drives the B longitudinal screw rod 43, so that the positioning table 31 sorts the workpiece with magnet longitudinally, and ensures that the workpiece with magnet is placed flat;
[0063] The empty TRAY box is moved to the empty tray plate 13 by the feeding slide plate 18, the empty tray plate 13 is driven to rise by the A lifting pneumatic cylinder 19, and the empty tray is automatically stacked by the A limiting voltage rod 4;
[0064] Then the C electric guide block 28 on the gantry 25 drives the C double suction nozzle module 50 to grab the workpiece with magnet on the positioning table 31 into the clamping and measuring equipment 37 of the detection mechanism 6, the electric drive block 35 drives the pre-pressing insulating rod 36 to descend and press the workpiece with magnet to be positioned;
[0065] Meanwhile, the magnetic field rotating module 34 is uniformly rotated by the rotating motor 11, the magnetic environment of actual work is simulated, the detection electrode completes electrical detection through the clamping and measuring equipment 37, after the detection is completed, the B electric guide block 27 drives the B double suction nozzle module 49 to move the defective product to the BIN box 39 of the detection mechanism 6 for classified storage, and the good product is moved to the transfer table 40 of the temporary storage mechanism 7 for temporary storage;
[0066] The C servo motor 41 of the temporary storage mechanism 7 drives the A longitudinal screw rod 42, and drives the transfer table 40 to move longitudinally, and the B double suction nozzle module 49 is sequentially arranged to temporarily store the good product;
[0067] The longitudinal electric guide rail 51 and the transverse electric guide rail 52 of the turnover mechanism 8 drive the Z-shaped frame body 53 to move above the transfer table 40, after the adsorption panel 54 adsorbs the workpiece with magnet, the turnover motor 55 drives the adsorption panel 54 to turn over 180° through the transmission chain 57, and the orientation conversion of detection and packaging is completed;
[0068] Finally, the A double suction nozzle module 46 is driven by the A electric guide block 26 to move the workpiece with magnet after turnover from the adsorption panel 54 to the feeding port 62 of the packaging mechanism 9 in the packaging rack 33, the carrier tape feeding disc 59 provides a carrier tape, and the film feeding disc 58 provides a packaging film; the workpiece with magnet, the carrier tape and the film are heat-sealed by the hot-pressing module 61, and finally the carrier tape winding disc 60 completes the carrier tape winding.
[0069] Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the application.
Claims
1. A belt magnet product testing packaging machine characterized by, The utility model provides an automatic detection and packaging device for magnetized workpiece, including operation platform (1), one end of operation platform (1) top one side is equipped with A limit voltage pole (4) and encapsulation mechanism (9), another end of operation platform (1) top one side is equipped with feed mechanism (2) and loading and taking mechanism (3), one end of operation platform (1) top other side is equipped with temporary storage mechanism (7) and turnover mechanism (8), another end of operation platform (1) top other side is equipped with transfer mechanism (5) and detection mechanism (6), detection mechanism (6) includes magnetic field rotation module (34), electric drive block (35), pre -pressing insulating stick (36), clamping measuring equipment (37), detection stand (38) and detection base (44), detection base (44) is fixed on another end of operation platform (1) top other side, both sides of detection base (44) top are all fixed with detection stand (38), one end of two detection stand (38) is equipped with rotary motor (11), the output of rotary motor (11) is fixed with magnetic field rotation module (34) for simulating actual work magnetic environment, the bottom of detection stand (38) outside is fixed with clamping measuring equipment (37), the top of detection stand (38) outside is slidably connected electric drive block (35), one end of electric drive block (35) and located clamping measuring equipment (37) above is equipped with pre -pressing insulating stick (36), one end of detection base (44) is equipped with BIN box (39); Full tray plate (16) of feed mechanism (2) is stacked with TRAY box filled with magnetized workpiece, through B limit voltage pole (32) control TRAY box falls one by one to full tray base (15), A servo motor (17) drives ball screw A, and drives loading slide plate (18) to remove TRAY box to be just below loading and taking mechanism (3), loading and taking mechanism (3) absorbs magnetized workpiece in TRAY box, removes to the positioning table (31) of transfer mechanism (5), and the magnetized workpiece on positioning table (31) is grabbed to the clamping measuring equipment (37) in detection mechanism (6), and electric drive block (35) drives pre -pressing insulating stick (36) to descend, and the magnetized workpiece is pressed tightly to be positioned; Rotary motor (11) drives magnetic field rotation module (34) to rotate at a constant speed, simulates actual work magnetic environment, and detection electrode completes electrical detection through clamping measuring equipment (37), after detection is completed, the defective product is removed to the BIN box (39) of detection mechanism (6) and is classified and stored, and the good product is removed to the transfer table (40) of temporary storage mechanism (7); Longitudinal electric guide rail (51) and transverse electric guide rail (52) of turnover mechanism (8) drive Z type frame (53) to move to the above of transfer table (40), after adsorbing panel (54) adsorbs magnetized workpiece, turnover motor (55) drives adsorbing panel (54) to overturn 180 DEG through transmission chain (57), and the orientation conversion of detection and packaging is completed, and the magnetized workpiece after overturning is removed to encapsulation mechanism (9) from adsorbing panel (54).
2. A product testing packaging machine with magnets according to claim 1, characterized in that, The feeding mechanism (2) includes a rotary motor (11), a carrier tape (12), an empty tray plate (13), an empty tray base (14), a full tray base (15), a full tray plate (16), an A servo motor (17), a feeding slide plate (18), an A lifting pneumatic cylinder (19) and a B lifting pneumatic cylinder (20), the other end of the top end of the operation table (1) is fixed with a guide rail base (10), the top end of the guide rail base (10) is slidably connected with the feeding slide plate (18), the inner side of the guide rail base (10) is rotatably connected with a ball screw A, the outer side of the ball screw A is threadedly connected with the feeding slide plate (18), one end of the guide rail base (10) is provided with the A servo motor (17), and the output end of the A servo motor (17) is fixedly connected with the ball screw A through the guide rail base (10).
3. A product testing packaging machine with magnets according to claim 2, characterized in that, Both ends of the top end of the guide rail base (10) are provided with the empty tray plate (13) and the full tray plate (16), the top end of the operation table (1) and the two ends of the guide rail base (10) are fixed with the empty tray base (14) and the full tray base (15) by bolts respectively, the top end of the empty tray base (14) is slidably connected with the empty tray plate (13), the top end of the inner side of the empty tray base (14) is provided with the A lifting pneumatic cylinder (19), the output end of the A lifting pneumatic cylinder (19) is fixedly connected with the empty tray plate (13) through the empty tray base (14), the top end of the full tray base (15) is slidably connected with the full tray plate (16), the top end of the inner side of the full tray base (15) is provided with the B lifting pneumatic cylinder (20), and the output end of the B lifting pneumatic cylinder (20) is fixedly connected with the full tray plate (16) through the full tray base (15).
4. A product testing packaging machine with magnets according to claim 3, characterized in that The top end of the empty tray plate (13) is provided with four A limiting voltage rods (4), and the top end of the full tray plate (16) is provided with four B limiting voltage rods (32).
5. The magnet product test packaging machine of claim 2, wherein, The feeding taking and placing mechanism (3) includes a U-shaped frame (21), an adjusting slide (22), an A lifting cylinder (23) and a vacuum suction plate (24), the other end of the top end of the operation table (1) is fixed with the U-shaped frame (21), the U-shaped frame (21) is located above the guide rail base (10), the top end of the outer side of the U-shaped frame (21) is slidably connected with the adjusting slide (22), the adjusting slide (22) is provided with the A lifting cylinder (23) on one side, and the bottom end of the one side of the adjusting slide (22) is slidably connected with the vacuum suction plate (24), and the output end of the A lifting cylinder (23) is fixed with the vacuum suction plate (24).
6. A product testing packaging machine with magnets according to claim 5, characterized in that The transfer mechanism (5) includes a positioning base (29), a B servo motor (30), a positioning table (31) and a B longitudinal screw rod (43), one end of the other side of the top of the operating table (1) is fixedly connected with the positioning base (29), the inner side of the positioning base (29) is rotatably connected with the B longitudinal screw rod (43), one side of the positioning base (29) is provided with the B servo motor (30), the output end of the B servo motor (30) is fixedly connected with the B longitudinal screw rod (43) through the positioning base (29), and the top of the positioning base (29) is slidably connected with the positioning table (31). The outer side of the B longitudinal screw rod (43) is threadedly connected with the positioning table (31).
7. A product testing packaging machine with magnets according to claim 4, characterized in that, The other side of the top of the operating table (1) is fixedly connected with a gantry (25), the outer side of the gantry (25) is slidably connected with an A electric guide block (26), a B electric guide block (27) and a C electric guide block (28), the bottom end of one side of the B electric guide block (27) is slidably connected with an A double-nozzle module (46), one side of the A electric guide block (26) is provided with an A cylinder (45), the output end of the A cylinder (45) is fixedly connected with the A double-nozzle module (46), the bottom end of one side of the B electric guide block (27) is slidably connected with a B double-nozzle module (49), one side of the B electric guide block (27) is provided with a B cylinder (47), the output end of the B cylinder (47) is fixedly connected with the B double-nozzle module (49), and the bottom end of one side of the C electric guide block (28) is slidably connected with a C double-nozzle module (50). One side of the C electric guide block (28) is provided with a C cylinder (48), and the output end of the C cylinder (48) is fixedly connected with the C double-nozzle module (50).
8. The magnet product test packaging machine of claim 4, wherein, The temporary storage mechanism (7) includes a transfer table (40), a C servo motor (41), an A longitudinal screw rod (42) and a transfer base (56), one end of the other side of the top of the operating table (1) is fixedly connected with the transfer base (56), the top of the transfer base (56) is slidably connected with the transfer table (40), one side of the transfer base (56) is provided with the C servo motor (41), and the inner side of the transfer base (56) is rotatably connected with the A longitudinal screw rod (42). The outer side of the A longitudinal screw rod (42) is threadedly connected with the transfer table (40).
9. A product testing packaging machine with magnets according to claim 8, characterized in that Said turnover mechanism (8) includes longitudinal electric guide rail (51), transverse electric guide rail (52), Z type frame (53), adsorption panel (54), turnover motor (55) and transmission chain (57), one end of the other side of the top of the operating platform (1) is fixed with longitudinal electric guide rail (51), the top of the longitudinal electric guide rail (51) is connected with transverse electric guide rail (52) longitudinally sliding, the top of the transverse electric guide rail (52) is connected with Z type frame (53) transversely sliding, one side of the inner side of the Z type frame (53) is rotatably connected with adsorption panel (54), one side of the inner side of the Z type frame (53) is equipped with turnover motor (55), the output end of the turnover motor (55) is rotatably connected with adsorption panel (54) through transmission chain (57) through Z type frame (53).
10. The magnet product test packaging machine of claim 8, wherein, Said packaging mechanism (9) includes carrier tape (12), film feed tray (58), carrier tape feed tray (59), carrier tape winding tray (60), hot-pressing module (61), material inlet (62) and packaging rack (33), one end of the top of the operating platform (1) is equipped with packaging rack (33), the inner side of the packaging rack (33) is slidably connected with carrier tape (12), the outer side of the packaging rack (33) is equipped with film feed tray (58) and carrier tape feed tray (59), one end of the operating platform (1) is rotatably connected with carrier tape winding tray (60), the top of the packaging rack (33) is equipped with hot-pressing module (61), one side of the top of the packaging rack (33) is provided with material inlet (62).
Citation Information
Patent Citations
Packaging chip testing equipment and application method thereof
CN112845184A
Electronic component detecting and packaging integrated machine
CN112918739A