Packaging method, device and equipment for shell and cover plate of battery and medium

By calculating the dimensional deviation parameters and historical matching success rate of battery assemblies, the matching relationship of the target assembly is determined, which solves the problem of dimensional deviation in the battery upper cover and lower shell packaging, and improves the packaging yield and battery quality.

CN120736060APending Publication Date: 2025-10-03LUXCASE PRECISION TECH (YANCHENG) CO LTD
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Patent Information

Application Number
CN202510814939.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-18
Publication Date
2025-10-03

AI Technical Summary

Technical Problem

In the prior art, during the packaging process of the battery upper cover and lower shell, the dimensional deviation is large, resulting in a decrease in the packaging yield.

Method used

By calculating the size deviation parameters, position parameters and historical matching success rate of the battery assembly, the matching relationship of the target assembly is determined to ensure that the upper cover and lower shell are more matched during packaging.

Benefits of technology

It improves the yield rate in the battery packaging stage, ensures that the actual size of the assembly is more closely matched, and improves the quality of battery products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the invention discloses a packaging method and device for a shell and a cover plate of a battery, equipment and a medium, and relates to the technical field of battery packaging. The method comprises the following steps: calculating a dimensional deviation parameter of a second assembly part according to a deviation between an actual measurement size and a standard size of the second assembly part of the battery and a semi-tolerance of the second assembly part; determining the size matching degree of the first assembly part and the second assembly part according to the first position parameter of the first assembly part on the first tolerance zone and the second position parameter of the second assembly part on the second tolerance zone; determining a target second assembly matched with the target first assembly according to the size deviation parameter, the size matching degree and the historical matching success rate; and when the first assembly part and the second assembly part are packaged, the target first assembly part and the target second assembly part are correspondingly placed, so that the two assembly parts can be packaged on the same battery. According to the technical scheme, the yield of the battery packaging stage is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of battery packaging, and in particular to a method, device, equipment and medium for packaging a battery shell and a cover. Background Art

[0002] With the rapid development of new energy vehicles and energy storage industries, the demand for batteries as core components has increased significantly.

[0003] The upper cover and lower shell are important components of the battery. Currently, when packaging the upper cover and lower shell, they mostly rely on manual sorting or fixed-specification packaging machines. In this case, the upper cover and lower shell are packaged arbitrarily. In the downstream of the industrial chain, an upper cover close to the lower limit of tolerance may be packaged together with a lower shell close to the upper limit of tolerance. In this case, the deviation between the two is large, affecting the battery packaging yield. Summary of the Invention

[0004] The present invention provides a method, device, equipment and medium for packaging a battery shell and a cover plate, which can package the upper cover plate and the lower shell of the battery with more matching size parameters in a corresponding manner.

[0005] According to one aspect of the present invention, a method for packaging a battery housing and a cover is provided, the method comprising:

[0006] Calculating a dimensional deviation parameter of the second assembly of the battery according to a deviation between an actual measured dimension of the second assembly and a standard dimension, and a half tolerance of the second assembly;

[0007] determining a dimensional matching degree between the first assembly and the second assembly based on a first position parameter of the first assembly on a first tolerance zone and a second position parameter of the second assembly on a second tolerance zone; the closer the first position parameter is to the second position parameter, the greater the dimensional matching degree;

[0008] A target second assembly that matches the target first assembly is determined based on the size deviation parameter, the size matching degree, and the historical matching success rate of the first assembly and the second assembly; when packaging the first assembly and the second assembly, the target first assembly and the target second assembly are placed correspondingly so that the two assemblies are packaged on the same battery.

[0009] According to another aspect of the present invention, a packaging device for a battery housing and a cover is provided, comprising:

[0010] a size deviation parameter determination module, configured to calculate the size deviation parameter of the second assembly of the battery according to a deviation between an actual measured size of the second assembly and a standard size, and a half tolerance of the second assembly;

[0011] a dimensional matching degree determining module, configured to determine a dimensional matching degree between the first assembly and the second assembly based on a first position parameter of the first assembly in a first tolerance zone and a second position parameter of the second assembly in a second tolerance zone; the closer the first position parameter is to the second position parameter, the greater the dimensional matching degree;

[0012] A matching relationship determination module is used to determine a target second assembly that matches the target first assembly based on the size deviation parameter, the size matching degree, and the historical matching success rate of the first assembly and the second assembly; so that when packaging the first assembly and the second assembly, the target first assembly and the target second assembly are placed correspondingly so that the two assemblies are packaged on the same battery.

[0013] According to another aspect of the present invention, an electronic device is provided, comprising:

[0014] at least one processor; and

[0015] a memory communicatively connected to the at least one processor; wherein,

[0016] The memory stores a computer program that can be executed by the at least one processor, and the computer program is executed by the at least one processor so that the at least one processor can execute the method for packaging the battery shell and cover according to any embodiment of the present invention.

[0017] According to another aspect of the present invention, a computer-readable storage medium is provided, wherein the computer-readable storage medium stores computer instructions, and the computer instructions are used to enable a processor to implement the method for packaging a battery shell and cover according to any embodiment of the present invention when executed.

[0018] The technical solution of an embodiment of the present application includes: calculating a dimensional deviation parameter of a second assembly of a battery based on a deviation between the actual measured dimension and the standard dimension, and a half-tolerance of the second assembly; determining a dimensional matching degree between the first assembly and the second assembly based on a first position parameter of the first assembly within a first tolerance zone and a second position parameter of the second assembly within a second tolerance zone; the closer the first position parameter and the second position parameter, the greater the dimensional matching degree; determining a target second assembly that matches the target first assembly based on the dimensional deviation parameter, the dimensional matching degree, and a historical matching success rate between the first and second assemblies; and placing the target first assembly and the target second assembly in correspondence with each other when packaging the first and second assemblies so that the two assemblies are packaged on the same battery. This technical solution calculates a target second assembly that matches the target first assembly based on the dimensional deviation parameter, the dimensional matching degree, and the historical matching success rate. When packaging the first and second assemblies, the target first assembly and the target second assembly with a closer actual dimension match are packaged in correspondence, thereby improving the yield rate of the battery packaging stage.

[0019] It should be understood that the content described in this section is not intended to identify the key or important features of the embodiments of the present invention, nor is it intended to limit the scope of the present invention. Other features of the present invention will become readily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 This is a flow chart of a method for packaging a battery shell and a cover according to the first embodiment of the present application;

[0022] Figure 2 This is a flow chart of a method for packaging a battery shell and a cover according to the second embodiment of the present application;

[0023] Figure 3 This is a schematic diagram of a packaging box provided according to Example 2 of the present application;

[0024] Figure 4 This is a schematic diagram of a contoured foam provided according to Example 2 of the present application;

[0025] Figure 5 This is a schematic diagram of the placement of a lower shell and an upper cover according to the second embodiment of the present application;

[0026] Figure 6 This is a structural schematic diagram of a battery housing and cover packaging device provided in accordance with the third embodiment of the present application;

[0027] Figure 7 It is a structural schematic diagram of an electronic device that implements a packaging method for a battery shell and a cover plate according to an embodiment of the present application. DETAILED DESCRIPTION

[0028] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0029] It should be noted that the terms "first", "second", "target", etc. in the description and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0030] Example 1

[0031] Figure 1 A flowchart of a method for packaging a battery shell and cover is provided for the first embodiment of the present application. The embodiment of the present application is applicable to the case of packaging the upper cover and lower shell of a battery. The method can be performed by a packaging device for a battery shell and cover. The packaging device for a battery shell and cover can be implemented in the form of hardware and / or software. The packaging device for a battery shell and cover can be configured in an electronic device with data processing capabilities. Figure 1 As shown, the method includes:

[0032] S110 , calculating a size deviation parameter of the second assembly component according to a deviation between an actual measured size of the second assembly component of the battery and a standard size, and a half tolerance of the second assembly component.

[0033] In the embodiments of the present application, the assembly is a component of the battery, and each assembly needs to be packaged together, for example, each assembly needs to be packaged in a packaging box. The assembly includes but is not limited to: an upper cover and a lower shell. The battery in the embodiments of the present application includes a first assembly and a second assembly. It should be noted that, taking the assembly as the upper cover and the lower shell as an example, if the first assembly is the upper cover, then the second assembly is the lower shell; if the first assembly is the lower shell, then the second assembly is the upper cover. The actual measured dimensions are the results obtained by actual testing of the second assembly, which may include the actual measured dimensions of the length and the actual measured dimensions of the width. Standard dimensions and tolerances limit the qualified size range of the second assembly, which are usually the production standards and quality inspection standards of the second assembly. It should be noted that if the actual measured dimensions are within the tolerance range of the standard dimensions, the product is qualified; if the actual measured dimensions are not within the tolerance range of the standard dimensions, the product is unqualified, that is, the product is NG.

[0034] Specifically, on the packaging production line, the actual measured dimensions of multiple second assemblies can be obtained. The actual measured dimensions may include parameters such as length and width. For each second assembly, the difference between the actual measured dimension and the standard dimension is calculated to obtain a deviation calculation result. In this case, the closer the calculated deviation is to 0, the closer the dimension of the second assembly is to the standard dimension, and the further the deviation is from 0, the further the dimension of the second assembly is from the standard dimension. Combined with the deviation and the semi-tolerance of the second assembly, a dimensional deviation parameter reflecting the degree of deviation of the dimension of the second assembly from the standard dimension can be obtained. The larger the dimensional deviation parameter, the closer the second assembly is to the standard dimension.

[0035] S120 , determining a dimensional matching degree between the first assembly and the second assembly based on a first position parameter of the first assembly in the first tolerance zone and a second position parameter of the second assembly in the second tolerance zone.

[0036] The tolerance range of the first assembly constitutes a first tolerance zone, i.e., the upper limit of the first tolerance zone is the upper tolerance limit of the first assembly, and the lower limit of the first tolerance zone is the lower tolerance limit of the first assembly. Similarly, the tolerance range of the second assembly constitutes a second tolerance zone. The first position parameter can reflect whether the actual measured dimension of the first assembly is closer to the upper tolerance limit, the median value of the tolerance, or the lower tolerance limit; similarly, the second position parameter can reflect whether the actual measured dimension of the second assembly is closer to the upper tolerance limit, the median value of the tolerance, or the lower tolerance limit. In this case, if the first position parameter reflects that the actual measured dimension of the first assembly is close to the upper tolerance limit, and the second position parameter reflects that the actual measured dimension of the second assembly is close to the upper tolerance limit, then the two assemblies are more closely matched, and the degree of dimensional matching is greater.

[0037] If the first position parameter reflects the actual measured dimension of the first assembly close to the upper tolerance limit, and the second position parameter reflects the actual measured dimension of the second assembly close to the lower tolerance limit, then one of the two assemblies is larger than the other. In this case, the two assemblies do not fully match, and the determined dimensional match is low. Therefore, the closer the first position parameter is to the second position parameter, the greater the dimensional match.

[0038] S130, determining a target second assembly that matches the target first assembly based on the size deviation parameter, the size matching degree, and the historical matching success rate of the first assembly and the second assembly; when packaging the first assembly and the second assembly, placing the target first assembly and the target second assembly correspondingly so that the two assemblies are packaged on the same battery.

[0039] Among them, the historical matching success rate of the first assembly and the second assembly reflects the probability of successful matching between the two assemblies in the past. For example, if the first assembly determines that the second assembly matches it, then the current matching is recorded as successful. If the first assembly is not within the tolerance range or the second assembly is not within the tolerance range, then the current matching failure is recorded. The historical matching success rate of the first assembly and the second assembly can be obtained by dividing the number of previous successful matches by the total number of matches.

[0040] Specifically, after obtaining the size deviation parameter, size matching degree and historical matching success rate of the first assembly and the second assembly, the target first assembly is taken as the first assembly to be matched, and each second assembly is traversed, and a target second assembly that matches the target first assembly is determined from each second assembly. Then, when packaging the target first assembly and the target second assembly, the two are placed correspondingly. In this case, the actual sizes of the target first assembly and the target second assembly are relatively matched, so that in the subsequent process stages such as battery packaging, the target first assembly and the target second assembly can be packaged together, thereby ensuring the size yield of the battery product and improving the quality of the battery product.

[0041] The technical solution of an embodiment of the present application includes: calculating a dimensional deviation parameter of a second assembly of a battery based on a deviation between the actual measured dimension and the standard dimension, and a half-tolerance of the second assembly; determining a dimensional matching degree between the first assembly and the second assembly based on a first position parameter of the first assembly within a first tolerance zone and a second position parameter of the second assembly within a second tolerance zone; the closer the first position parameter and the second position parameter, the greater the dimensional matching degree; determining a target second assembly that matches the target first assembly based on the dimensional deviation parameter, the dimensional matching degree, and a historical matching success rate between the first and second assemblies; and placing the target first assembly and the target second assembly in correspondence with each other when packaging the first and second assemblies so that the two assemblies are packaged on the same battery. This technical solution calculates a target second assembly that matches the target first assembly based on the dimensional deviation parameter, the dimensional matching degree, and the historical matching success rate. When packaging the first and second assemblies, the target first assembly and the target second assembly with a closer actual dimension match are packaged in correspondence, thereby improving the yield rate of the battery packaging stage.

[0042] Example 2

[0043] Figure 2 This is a flow chart of a method for packaging a battery shell and cover provided in Example 2 of the present application. This embodiment of the present application is optimized based on the above embodiment.

[0044] like Figure 2 As shown, the method of the embodiment of the present application specifically includes the following steps:

[0045] S210 , calculating a size deviation parameter of the second assembly component according to a deviation between an actual measured size of the second assembly component of the battery and a standard size, and a half tolerance of the second assembly component.

[0046] In an embodiment of the present application, optionally, calculating a size deviation parameter of the second assembly of the battery according to a deviation between an actual measured size of the second assembly and a standard size, and a half tolerance of the second assembly, includes determining the size deviation parameter according to the following formula:

[0047]

[0048] Wherein, SMS is the dimensional deviation parameter, Δd is the deviation between the actual measured size of the second assembly and the standard size. It should be noted that |Δd| is the absolute value of Δd; T / 2 is the half tolerance of the second assembly.

[0049] For example, if the second assembly is a top cover, its actual measured length is 12.2, the standard length is 12.0, and the length tolerance is 12.0 ± 0.5. In this case, the tolerance is 1.0 and the half tolerance is 0.5. Subtract the standard length from the actual measured length of the second assembly to obtain the deviation between the actual measured length and the standard length of the second assembly, that is, 12.2 - 12.0 = 0.2. The SMS of the length is then calculated to be 5 / 7. It should be noted that the calculation method for width is similar. In this case, the length and width dimensional deviation parameters can be obtained. The superposition of the two can be normalized to the range of 0-1 to obtain the final dimensional deviation parameter.

[0050] This solution is configured such that the greater the deviation between the actual measured size of the second assembly and the standard size, the smaller the calculated size deviation parameter, and the smaller the deviation between the actual measured size of the second assembly and the standard size, the larger the calculated size deviation parameter. The degree of standardization of the size of the second assembly can be judged based on the size of the size deviation parameter.

[0051] S220: Subtract the second position parameter from the first position parameter to obtain a third difference.

[0052] In an embodiment of the present application, optionally, the calculation process of the first position parameter includes: subtracting the first tolerance lower limit from the actual measured size of the first assembly to obtain a first difference; and determining the ratio of the first difference to the first tolerance bandwidth as the first position parameter.

[0053] For example, taking length as an example, if the actual measured length is 14.2, the standard length is 14.0, and the tolerance range of the length is 14.0±0.5, in this case, the actual measured length of the first assembly is subtracted from the first tolerance lower limit, and the first difference is 0.7; the ratio of the first difference to the first tolerance bandwidth (1.0) is determined as the first position parameter, and the first position parameter is 0.7.

[0054] The calculation process of the second position parameter includes: subtracting the second tolerance lower limit from the actual measured size of the second assembly to obtain a second difference; and determining the ratio of the second difference to the second tolerance bandwidth as the second position parameter.

[0055] For example, if the second assembly is an upper cover plate, the actual measured length is 12.2, the standard length is 12.0, and the length tolerance range is 12.0±0.4. In this case, the actual measured length of the second assembly is subtracted from the second tolerance lower limit to obtain the second difference: 12.2-11.6=0.6; and the ratio of the second difference to the second tolerance bandwidth is determined as the second position parameter: 06 / 0.8=0.75.

[0056] Obviously, the closer the actual measured dimension is to the lower tolerance limit, the closer the calculated position parameter is to 0; the closer the actual measured dimension is to the upper tolerance limit, the closer the position parameter is to 1; and the closer the actual measured dimension is to the standard dimension, the closer the position parameter is to 0.5. In this case, the first position parameter reflects the position of the actual measured dimension of the first assembly within the first tolerance zone, and the second position parameter reflects the position of the actual measured dimension of the second assembly within the second tolerance zone. The closer the first and second position parameters are, the more closely the dimensions of the first and second assemblies match. For example, if the first position parameter is 0.12 and the second position parameter is 0.1, the dimensions of the first and second assemblies are both close to the lower tolerance limit, and the yield rate of batteries packaged with the first and second assemblies is higher.

[0057] S230 , determining a size matching degree according to an absolute value of the third difference; the absolute value of the third difference is inversely proportional to the size matching degree.

[0058] In the embodiment of the present application, optionally, determining the size matching degree according to the absolute value of the third difference includes: subtracting the absolute value of the third difference from a constant 1 to obtain the size matching degree.

[0059] Exemplarily, after calculating the third difference, the absolute value of the third difference is calculated, and the absolute value is subtracted from a constant 1, that is, 1-|third difference|, to obtain the size matching degree.

[0060] It should be noted that since the size matching degree may be the size matching degree of length, the size matching degree of width, etc., these size matching degrees of length and width can be superimposed and then normalized to obtain the final size matching degree between the calculation result positions 0-1.

[0061] This solution is configured such that the greater the calculated size matching degree, the more closely the sizes of the first assembly and the second assembly are matched.

[0062] S240 , determining a target second assembly that matches the target first assembly according to the size deviation parameter, the size matching degree, and the historical matching success rate of the first assembly and the second assembly.

[0063] In an embodiment of the present application, optionally, determining a target second assembly that matches the target first assembly based on the size deviation parameter, the size matching degree, and the historical matching success rate of the first assembly and the second assembly includes: calculating a comprehensive evaluation score of the target first assembly and each second assembly based on the size deviation parameter, the size matching degree, and the historical matching success rate of the first assembly and the second assembly; and determining the second assembly corresponding to the largest comprehensive evaluation score among the comprehensive evaluation scores as the target second assembly.

[0064] The process of determining the comprehensive evaluation scores of the first assembly and the second assembly includes: determining a first weight corresponding to the size deviation parameter, a second weight corresponding to the size matching degree, and a third weight corresponding to the historical matching success rate; and superimposing the product of the first weight and the size deviation parameter, the product of the second weight and the size matching degree, and the product of the third weight and the historical matching success rate to obtain a comprehensive evaluation score.

[0065] For example, the sum of the first, second, and third weights is 1. The first weight can be represented by α, the second weight can be represented by γ, and the third weight can be represented by β, i.e., α + β + γ = 1. The specific values ​​of the first, second, and third weights can be set according to actual circumstances. For example, when there is less historical data, the third weight corresponding to the historical matching success rate can be smaller than the first or second weight. As the historical data increases, the third weight corresponding to the historical matching success rate can be appropriately increased.

[0066] This solution is configured such that the weights of the size deviation parameter, size matching degree, and historical matching success rate of the first assembly and the second assembly when calculating the comprehensive evaluation score can be flexibly adjusted, so that the calculation result of the comprehensive evaluation score is more in line with the actual situation.

[0067] In this technical solution, the more consistent the positions of the first assembly and the second assembly on their respective tolerance zones, the greater the dimensional matching degree. For example, if the first assembly is close to the upper tolerance limit and the second assembly is also close to the upper tolerance limit, the dimensional matching degree is greater; if the first assembly is close to the lower tolerance limit and the second assembly is close to the upper tolerance limit, the dimensional matching degree is smaller. The larger the dimensional deviation parameter, the closer the second assembly is to the standard size. The greater the historical matching success rate, the easier it is for the first assembly and the second assembly of this model to be successfully matched. Obviously, the larger the three data calculated for the first assembly and the second assembly, the more matched the two assemblies are. In this case, when determining the target second assembly that matches the target first assembly, the comprehensive evaluation score of the target first assembly and each second assembly can be calculated, and the second assembly corresponding to the largest comprehensive evaluation score can be determined as the target second assembly.

[0068] S250 , sending a signal to the robot arm to package the target first assembly component and the target second assembly component accordingly, and sending the storage coordinates of the target first assembly component and the target second assembly component to the robot arm.

[0069] Specifically, the storage coordinates of the target first assembly and the target second assembly: (x_h, y_h) and (x_t, y_t) can be converted into the robot coordinate system (x_robot, y_robot), so that the robot moves to a safe upper height of the target first assembly and the target second assembly, vertically grasps the target first assembly and the target second assembly and places them in the corresponding packaging positions of the target first assembly and the target second assembly.

[0070] In a specific example, the first assembly part is the upper cover plate, and the second assembly part is the lower shell. When packaging the upper cover plate and the lower shell, the matching lower shell H and upper cover plate T determined through the above steps can be used: (H1-T1, H2-T2...) to indicate that each pair of lower shell H and upper cover plate T are arranged side by side and placed in the contoured foam. In the packaging box, multiple layers of contoured foam are arranged, and each contoured foam is isolated by a partition with concave and convex limiting features.

[0071] Figure 3 A schematic diagram of a packing box. Figure 4 This is a schematic diagram of a contoured foam. A corresponding lower shell placement position and an upper cover placement position are set in the contoured foam so that the lower shell and the upper cover can be placed correspondingly. Figure 5 A schematic diagram of the placement of the lower shell and the upper cover is shown in FIG. Figure 5 In the embodiment, the lower shell can be placed in the lower shell placement position of the contoured foam. Next to each lower shell placement position, a corresponding upper cover placement position is provided for placing an upper cover matching the lower shell.

[0072] In the embodiments of the present application, the integrated contoured foam can be arranged in any arrangement, front-to-back, and left-to-right, between the lower shell and upper cover, with spacing provided between them to accommodate size differences and allow for repeated side-by-side placement. When placing the lower shell and upper cover, after the first layer (bottom layer) is placed, a concave and convex spacer is placed on top (between the first and second layers) to secure the first layer and allow the second layer of products to be placed. After the first layer is placed, the second layer is arranged in the same manner, and N layers (N is determined by the height of the box) are placed in sequence.

[0073] The technical solution of the embodiment of the present application calculates the comprehensive evaluation scores of the target first assembly and each second assembly using three dimensions: dimensional deviation parameter, dimensional matching degree, and historical matching success rate. The second assembly with the highest comprehensive evaluation score is then determined as the target second assembly, resulting in a matching target first assembly and target second assembly. When packaging the first and second assemblies, the target first and second assemblies are then placed in correspondence, allowing them to be packaged into the same battery. Because the first and second assemblies of the battery are closely matched, the battery packaging yield is improved.

[0074] In a specific example, α, β, and γ are assigned according to business requirements (for example, α = 0.5, β = 0.3, and γ = 0.2). For each candidate product (taking the lower shell corresponding to a target upper cover as an example, each lower shell is a candidate product), a comprehensive evaluation score TS of each candidate product and the target upper cover is calculated:

[0075] TS = α*size deviation parameter + β*historical matching success rate + γ*size matching degree.

[0076] Select the candidate product with the highest TS.

[0077] Example: Assume there are two candidate products (the candidate products may be upper cover or lower shell):

[0078]

[0079] Weight distribution: α: 0.5, β: 0.3, γ: 0.2.

[0080] Calculation: TS of Product A:

[0081] TS=0.5*0.8+0.3*0.9+0.2*0.7=0.4;

[0082] TS of Product B:

[0083] TS=0.5*0.9+0.3*0.8+0.2*0.6=0.45;

[0084] If the TS values ​​are the same, one of the products can be selected for matching packaging, or the scoring details can be optimized or the weights can be adjusted. If the TS values ​​are different, the product with the highest TS value can be selected for matching packaging.

[0085] Example 3

[0086] Figure 6This is a schematic diagram of the structure of a battery shell and cover packaging device provided in Example 3 of this application. The device can execute the battery shell and cover packaging method provided in any embodiment of the present invention, and has the corresponding functional modules and beneficial effects of the execution method. Figure 6 As shown, the device includes:

[0087] a size deviation parameter determination module 310 for calculating a size deviation parameter of the second assembly of the battery according to a deviation between an actual measured size of the second assembly and a standard size, and a half tolerance of the second assembly;

[0088] The dimensional matching degree determination module 320 is configured to determine the dimensional matching degree between the first assembly and the second assembly based on a first position parameter of the first assembly in the first tolerance zone and a second position parameter of the second assembly in the second tolerance zone; the closer the first position parameter is to the second position parameter, the greater the dimensional matching degree;

[0089] The matching relationship determination module 330 is used to determine the target second assembly that matches the target first assembly based on the size deviation parameter, the size matching degree, and the historical matching success rate of the first assembly and the second assembly; so that when packaging the first assembly and the second assembly, the target first assembly and the target second assembly are placed correspondingly so that the two assemblies are packaged on the same battery.

[0090] The technical solution of the embodiment of the present application includes: a size deviation parameter determination module 310, which is used to calculate the size deviation parameter of the second assembly of the battery based on the deviation between the actual measured size and the standard size, and the half tolerance of the second assembly; a size matching degree determination module 320, which is used to determine the size matching degree between the first assembly and the second assembly based on the first position parameter of the first assembly on the first tolerance zone and the second position parameter of the second assembly on the second tolerance zone; the closer the first position parameter is to the second position parameter, the greater the size matching degree; a matching relationship determination module 330, which is used to determine the target second assembly that matches the target first assembly based on the size deviation parameter, the size matching degree and the historical matching success rate of the first assembly and the second assembly; so that when packaging the first assembly and the second assembly, the target first assembly and the target second assembly are placed correspondingly so that the two assemblies are packaged on the same battery. This technical solution calculates the target second assembly that matches the target first assembly through three parameters: size deviation parameter, size matching degree, and historical matching success rate. When packaging the first assembly and the second assembly, the target first assembly and the target second assembly with a closer actual size match are packaged correspondingly, thereby improving the yield rate in the battery packaging stage.

[0091] In the embodiment of the present application, optionally, the size matching determination module 320 includes:

[0092] a third difference calculation unit, configured to subtract the second position parameter from the first position parameter to obtain a third difference;

[0093] A size matching degree determining unit is configured to determine the size matching degree according to an absolute value of the third difference; the absolute value of the third difference is inversely proportional to the size matching degree.

[0094] In an embodiment of the present application, optionally, the size matching degree determining unit includes:

[0095] The size matching degree determining subunit is configured to obtain the size matching degree by subtracting the absolute value of the third difference from a constant 1.

[0096] In the embodiment of the present application, optionally, the apparatus further includes: a first position parameter calculation module, including:

[0097] a first difference calculation unit, configured to subtract a first tolerance lower limit from an actual measured size of the first assembly part to obtain a first difference;

[0098] a first position parameter calculation unit, configured to determine a ratio of the first difference value to the first tolerance bandwidth as a first position parameter;

[0099] The device further includes: a second position parameter calculation module, including:

[0100] a second difference calculation unit, configured to subtract a second lower tolerance limit from an actual measured size of the second assembly part to obtain a second difference;

[0101] The second position parameter calculation unit is configured to determine a ratio of the second difference value to the second tolerance bandwidth as a second position parameter.

[0102] In the embodiment of the present application, optionally, the size deviation parameter determination module 310 is specifically configured to:

[0103] Determine the dimensional deviation parameters according to the following formula:

[0104]

[0105] Wherein, SMS is the dimensional deviation parameter, Δd is the deviation between the actual measured size of the second assembly and the standard size, and T / 2 is the half tolerance of the second assembly.

[0106] In the embodiment of the present application, optionally, the matching relationship determination module 330 includes:

[0107] a comprehensive evaluation score calculation unit, configured to calculate a comprehensive evaluation score of the target first assembly and each second assembly based on the size deviation parameter, the size matching degree, and a historical matching success rate of the first assembly and the second assembly;

[0108] The target second assembly determining unit is configured to determine the second assembly corresponding to the largest comprehensive evaluation score among the comprehensive evaluation scores as the target second assembly.

[0109] In the embodiment of the present application, optionally, the comprehensive evaluation score calculation unit is specifically used to:

[0110] Determine a first weight corresponding to the size deviation parameter, a second weight corresponding to the size matching degree, and a third weight corresponding to the historical matching success rate;

[0111] The product of the first weight and the size deviation parameter, the product of the second weight and the size matching degree, and the product of the third weight and the historical matching success rate are superimposed to obtain a comprehensive evaluation score.

[0112] The battery shell and cover packaging device provided in the embodiment of the present application can execute the battery shell and cover packaging method provided in any embodiment of the present invention, and has the corresponding functional modules and beneficial effects of the execution method.

[0113] Example 4

[0114] Figure 7 A schematic diagram of the structure of an electronic device 10 that can be used to implement an embodiment of the present invention is shown. The electronic device is intended to represent various forms of digital computers, such as laptop computers, desktop computers, workstations, personal digital assistants, servers, blade servers, mainframe computers, and other suitable computers. The electronic device can also represent various forms of mobile devices, such as personal digital processing, cellular phones, smart phones, wearable devices (such as helmets, glasses, watches, etc.) and other similar computing devices. The components shown herein, their connections and relationships, and their functions are merely examples and are not intended to limit the implementation of the present invention described and / or claimed herein.

[0115] like Figure 7As shown, the electronic device 10 includes at least one processor 11 and a memory, such as a read-only memory (ROM) 12, a random access memory (RAM) 13, etc., which is communicatively connected to the at least one processor 11. The memory stores a computer program that can be executed by the at least one processor. The processor 11 can perform various appropriate actions and processes according to the computer program stored in the read-only memory (ROM) 12 or the computer program loaded from the storage unit 18 into the random access memory (RAM) 13. Various programs and data required for the operation of the electronic device 10 can also be stored in the RAM 13. The processor 11, ROM 12, and RAM 13 are connected to each other via a bus 14. An input / output (I / O) interface 15 is also connected to the bus 14.

[0116] Multiple components in the electronic device 10 are connected to the I / O interface 15, including an input unit 16, such as a keyboard, a mouse, etc.; an output unit 17, such as various types of displays, speakers, etc.; a storage unit 18, such as a magnetic disk, an optical disk, etc.; and a communication unit 19, such as a network card, a modem, a wireless communication transceiver, etc. The communication unit 19 allows the electronic device 10 to exchange information / data with other devices via a computer network such as the Internet and / or various telecommunication networks.

[0117] The processor 11 can be any general-purpose and / or specialized processing component with processing and computing capabilities. Some examples of the processor 11 include, but are not limited to, a central processing unit (CPU), a graphics processing unit (GPU), various specialized artificial intelligence (AI) computing chips, various processors running machine learning model algorithms, a digital signal processor (DSP), and any suitable processor, controller, microcontroller, etc. The processor 11 executes the various methods and processes described above, such as the method for packaging the battery housing and cover.

[0118] In some embodiments, the method for packaging the battery housing and cover can be implemented as a computer program, which is tangibly contained in a computer-readable storage medium, such as a storage unit 18. In some embodiments, part or all of the computer program can be loaded and / or installed on the electronic device 10 via the ROM 12 and / or the communication unit 19. When the computer program is loaded into the RAM 13 and executed by the processor 11, one or more steps of the method for packaging the battery housing and cover described above can be performed. Alternatively, in other embodiments, the processor 11 can be configured to execute the method for packaging the battery housing and cover by any other appropriate means (e.g., by means of firmware).

[0119] Various embodiments of the systems and techniques described above can be implemented in digital electronic circuit systems, integrated circuit systems, field programmable gate arrays (FPGAs), application specific integrated circuits (ASICs), application specific standard products (ASSPs), systems on a chip (SOCs), complex programmable logic devices (CPLDs), computer hardware, firmware, software, and / or combinations thereof. These various embodiments can include being implemented in one or more computer programs that are executable and / or interpreted on a programmable system that includes at least one programmable processor, which can be a special purpose or general purpose programmable processor that can receive data and instructions from a storage system, at least one input device, and at least one output device, and transmit data and instructions to the storage system, the at least one input device, and the at least one output device.

[0120] Computer programs for implementing the methods of the present invention may be written in any combination of one or more programming languages. These computer programs may be provided to a processor of a general-purpose computer, a special-purpose computer, or other programmable data processing device, such that when the computer program is executed by the processor, the functions / operations specified in the flowcharts and / or block diagrams are implemented. The computer program may be executed entirely on the machine, partially on the machine, as a stand-alone software package, partially on the machine and partially on a remote machine, or entirely on a remote machine or server.

[0121] In the context of the present invention, computer-readable storage media can be tangible media that can contain or store a computer program for use with an instruction execution system, device or equipment or used in combination with an instruction execution system, device or equipment. Computer-readable storage media can include but are not limited to electronic, magnetic, optical, electromagnetic, infrared or semiconductor systems, devices or equipment, or any suitable combination of the foregoing. Alternatively, computer-readable storage media can be machine-readable signal media. More specific examples of machine-readable storage media can include electrical connections based on one or more lines, portable computer disks, hard disks, random access memories (RAM), read-only memories (ROM), erasable programmable read-only memories (EPROM or flash memory), optical fibers, portable compact disk read-only memories (CD-ROM), optical storage devices, magnetic storage devices, or any suitable combination of the foregoing.

[0122] To provide interaction with a user, the systems and techniques described herein can be implemented on an electronic device having: a display device (e.g., a CRT (cathode ray tube) or LCD (liquid crystal display) monitor) for displaying information to the user; and a keyboard and pointing device (e.g., a mouse or trackball) through which the user can provide input to the electronic device. Other types of devices can also be used to provide interaction with the user; for example, the feedback provided to the user can be any form of sensory feedback (e.g., visual feedback, auditory feedback, or tactile feedback); and input from the user can be received in any form (including acoustic input, voice input, or tactile input).

[0123] The systems and techniques described herein can be implemented in a computing system that includes back-end components (e.g., as a data server), or a computing system that includes middleware components (e.g., an application server), or a computing system that includes front-end components (e.g., a user computer with a graphical user interface or web browser through which a user can interact with implementations of the systems and techniques described herein), or a computing system that includes any combination of such back-end components, middleware components, or front-end components. The components of the system can be interconnected by any form or medium of digital data communication (e.g., a communication network). Examples of communication networks include: a local area network (LAN), a wide area network (WAN), a blockchain network, and the Internet.

[0124] A computing system may include clients and servers. The clients and servers are typically remote from each other and typically interact via a communication network. This client-server relationship arises through computer programs running on the respective computers, creating a client-server relationship. The server may be a cloud server, also known as a cloud computing server or cloud host. This server is a hosting product within the cloud computing service ecosystem that addresses the management difficulties and limited scalability of traditional physical hosting and VPS services.

[0125] It should be understood that the various forms of the processes shown above can be used to reorder, add, or delete steps. For example, the steps described in the present invention can be performed in parallel, sequentially, or in a different order, as long as the desired results of the technical solution of the present invention can be achieved. This is not limited herein.

[0126] The above specific embodiments do not limit the scope of protection of the present invention. Those skilled in the art will appreciate that various modifications, combinations, sub-combinations, and substitutions may be made based on design requirements and other factors. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention are intended to be included within the scope of protection of the present invention.

Claims

1. A method for packaging a battery shell and a cover, characterized in that: include: Calculating a dimensional deviation parameter of the second assembly of the battery according to a deviation between an actual measured dimension of the second assembly and a standard dimension, and a half tolerance of the second assembly; determining a dimensional matching degree between the first assembly and the second assembly based on a first position parameter of the first assembly on a first tolerance zone and a second position parameter of the second assembly on a second tolerance zone; the closer the first position parameter is to the second position parameter, the greater the dimensional matching degree; Determining a target second assembly that matches the target first assembly based on the size deviation parameter, the size matching degree, and a historical matching success rate between the first assembly and the second assembly; When packaging the first assembly and the second assembly, the target first assembly and the target second assembly are placed correspondingly so that the two assemblies are packaged on the same battery.

2. The method according to claim 1, characterized in that Determining dimensional matching between the first assembly and the second assembly based on a first position parameter of the first assembly in a first tolerance zone and a second position parameter of the second assembly in a second tolerance zone includes: Subtracting the second position parameter from the first position parameter to obtain a third difference; The size matching degree is determined according to the absolute value of the third difference; the absolute value of the third difference is inversely proportional to the size matching degree.

3. The method according to claim 2, characterized in that Determining the size matching degree according to the absolute value of the third difference includes: The size matching degree is obtained by subtracting the absolute value of the third difference from a constant 1.

4. The method according to claim 1, wherein The calculation process of the first position parameter includes: Subtracting a first lower tolerance limit from an actual measured size of the first assembly part to obtain a first difference; determining a ratio of the first difference value to the first tolerance bandwidth as a first position parameter; The calculation process of the second position parameter includes: subtracting the second lower tolerance limit from the actual measured size of the second assembly part to obtain a second difference; A ratio of the second difference value to the second tolerance bandwidth is determined as a second position parameter.

5. The method according to claim 1, wherein Calculating a dimension deviation parameter of the second assembly according to a deviation between an actual measured dimension of the second assembly of the battery and a standard dimension, and a half tolerance of the second assembly, includes: Determine the dimensional deviation parameters according to the following formula: Wherein, SMS is the dimensional deviation parameter, Δd is the deviation between the actual measured size of the second assembly and the standard size, and T / 2 is the half tolerance of the second assembly.

6. The method according to claim 1, characterized in that Determining a target second assembly that matches the target first assembly according to the size deviation parameter, the size matching degree, and a historical matching success rate between the first assembly and the second assembly includes: Calculating a comprehensive evaluation score of the target first assembly and each second assembly based on the size deviation parameter, the size matching degree, and the historical matching success rate of the first assembly and the second assembly; The second assembly corresponding to the largest comprehensive evaluation score among the comprehensive evaluation scores is determined as the target second assembly.

7. The method according to claim 6, characterized in that The process of determining the comprehensive evaluation scores of the first assembly and the second assembly includes: Determine a first weight corresponding to the size deviation parameter, a second weight corresponding to the size matching degree, and a third weight corresponding to the historical matching success rate; The product of the first weight and the size deviation parameter, the product of the second weight and the size matching degree, and the product of the third weight and the historical matching success rate are superimposed to obtain a comprehensive evaluation score.

8. A packaging device for a battery shell and a cover, characterized in that: include: a size deviation parameter determination module, configured to calculate the size deviation parameter of the second assembly of the battery according to a deviation between an actual measured size of the second assembly and a standard size, and a half tolerance of the second assembly; a dimensional matching degree determining module, configured to determine a dimensional matching degree between the first assembly and the second assembly based on a first position parameter of the first assembly in a first tolerance zone and a second position parameter of the second assembly in a second tolerance zone; the closer the first position parameter is to the second position parameter, the greater the dimensional matching degree; a matching relationship determination module, configured to determine a target second assembly that matches the target first assembly based on the size deviation parameter, the size matching degree, and a historical matching success rate between the first assembly and the second assembly; When packaging the first assembly and the second assembly, the target first assembly and the target second assembly are placed correspondingly so that the two assemblies are packaged on the same battery.

9. An electronic device, characterized in that: The electronic device comprises: at least one processor; and a memory communicatively connected to the at least one processor; wherein, The memory stores a computer program executable by the at least one processor, and the computer program is executed by the at least one processor so that the at least one processor can execute the method for packaging a battery shell and a cover according to any one of claims 1 to 7.

10. A computer-readable storage medium, characterized in that The computer-readable storage medium stores computer instructions, and the computer instructions are used to enable a processor to implement the method for packaging a battery shell and a cover according to any one of claims 1 to 7 when executed.