Automatic system for packaging adhesive tape roll

Abstract

The invention relates to the technical field of adhesive tape roll packaging, in particular to an automatic system for adhesive tape roll packaging, which comprises an adhesive tape roll feeding and conveying system, an adhesive tape roll packaging system and an adhesive tape roll discharging system which are arranged in sequence, the adhesive tape roll packaging system comprises an adhesive tape roll circumference packaging mechanism and an adhesive tape roll end part packaging mechanism which are arranged in sequence; a paperboard feeding mechanism and / or an air bubble film feeding mechanism are / is arranged on the side portion of the adhesive tape roll circumference packaging mechanism. A sealing head feeding and conveying mechanism is arranged on the side portion of the adhesive tape roll end packaging mechanism. And the feeding robot is arranged between the adhesive tape roll feeding and conveying system and the adhesive tape roll discharging system. According to the automatic system for packaging the adhesive tape roll, automatic operation of packaging the adhesive tape roll can be achieved, the operation intensity of packaging the adhesive tape roll is greatly reduced, the operation efficiency is improved, and the production cost is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of adhesive tape roll packaging, and in particular to an automated system for adhesive tape roll packaging. Background Art

[0002] Adhesive tapes are divided into many types according to their functions, such as BOPP sealing tape and masking tape. They are indispensable items for light industrial enterprises, companies, and personal lives. During the production of adhesive tapes, the original film is treated with high-voltage corona to form a rough surface on one side, and glue is applied on it to form a mother roll. The mother roll is then cut into small rolls of varying specifications by a slitting machine to obtain the adhesive tape for daily use.

[0003] The packaging process of tape rolls is to cover the surface of the roll with a layer of bubble film or corrugated cardboard and use tape to wrap and fix it. The two ends of the roll are wrapped with foam pads and paper covers and also wrapped and fixed with tape. The current packaging method mostly uses manual packaging, and the uncut tape rolls are heavy and bulky. Manual packaging is labor-intensive, with low efficiency and high production costs.

[0004] In summary, there is an urgent need to provide an automated system for tape roll packaging to solve the technical problems existing in the prior art. Summary of the Invention

[0005] The present invention aims to provide an automated system for tape roll packaging to solve the technical problems existing in the prior art. The specific technical solutions are as follows: An automated system for tape roll packaging, comprising a tape roll feeding and conveying system, a tape roll packaging system, and a tape roll unloading system which are sequentially arranged; The tape roll packaging system includes a tape roll circumference packaging mechanism and a tape roll end packaging mechanism which are arranged in sequence; A cardboard feeding mechanism and / or an air bubble film feeding mechanism is provided on the side of the tape roll circumferential packaging mechanism; The side of the tape roll end packaging mechanism is provided with a head loading and feeding mechanism; It also includes a feeding robot, which is arranged between the tape roll feeding and conveying system and the tape roll unloading system.

[0006] Furthermore, the tape roll feeding and conveying system includes a roller chain conveying line, and a plurality of conveying platforms are arranged at intervals on the roller chain conveying line; The roller chain conveyor line is provided with a tape roll diameter detection device, a tape roll width detection device and a tape roll weighing platform.

[0007] Furthermore, the feeding robot includes a frame and a moving component arranged on the frame; The mobile assembly includes a robot and an X-axis drive mechanism, the robot includes a connecting arm, a Y-axis drive mechanism and a lifting mechanism, the connecting arm is movably arranged on the frame along the X-axis direction through the X-axis drive mechanism; the lifting mechanism is movably arranged on the connecting arm along the Y-axis direction through the Y-axis drive mechanism; The lifting mechanism includes two sets of lifting arms and a Z-axis drive mechanism. The two sets of lifting arms cooperate to clamp the tape roll. The lifting arms are arranged on the connecting arm in a liftable manner along the Z-axis direction through the Z-axis drive mechanism. The robots are arranged in one or more groups, and the multiple groups of robots are arranged on the frame in an interval and movably; the X-axis driving mechanisms are arranged corresponding to the robots.

[0008] Furthermore, the lifting mechanism further includes a rotation drive mechanism and an inflatable shaft provided at the free end of the lifting arm, the rotation drive mechanism being connected to the inflatable shaft for driving the inflatable shaft to rotate; Alternatively, the lifting mechanism in the robot located at the starting end of the frame also includes a rotary drive mechanism and an inflatable shaft arranged at the free end of the lifting arm, and the rotary drive mechanism is connected to the inflatable shaft to drive the inflatable shaft to rotate; the lifting mechanism in the robot located at other positions of the frame also includes a core shaft arranged at the free end of the lifting arm.

[0009] Furthermore, the tape roll circumferential packaging mechanism includes a packaging platform, a pressing mechanism, and a tape applicator; the packaging platform is used to place cardboard or bubble film; the pressing mechanism is provided at the end of the packaging platform and is used to press the cardboard or bubble film onto the tape roll; the tape applicator cooperates with the pressing mechanism to adhere the cardboard or bubble film to the circumferential surface of the tape roll; A clamping mechanism is slidably provided on the outer side of the packaging platform, and the moving direction of the clamping mechanism is toward the cardboard feeding mechanism and / or the bubble film feeding mechanism.

[0010] Furthermore, the cardboard loading mechanism includes a transport trolley, a mounting frame, a material taking mechanism and a material conveying mechanism; The mounting frame is arranged on the side of the packaging platform; the transport trolley is arranged on a running track, and the running track is arranged on the side of the mounting frame away from the packaging platform; The material taking mechanism includes a transverse moving assembly, a lifting assembly and a suction cup assembly, and the suction cup assembly is movably mounted on the mounting frame through the transverse moving assembly and the lifting assembly; The material transfer mechanism is arranged on the mounting frame and docked with the packaging platform.

[0011] Furthermore, the bubble film feeding mechanism includes a roll rack, a film guiding assembly, a film pressing assembly and a film cutting assembly arranged in sequence; the bubble film roll is arranged on the roll rack, and the bubble film is connected to the clamping mechanism after passing through the film guiding assembly. When the clamping mechanism pulls the bubble film to the specified position, the film pressing assembly presses the bubble film, and the bubble film is cut through the film cutting assembly.

[0012] Furthermore, the tape roll end packaging mechanism includes a mounting base and an end packaging assembly, wherein the end packaging assembly is slidably arranged on the mounting base; the end packaging assembly includes two sets of oppositely arranged clamping parts, wherein the clamping parts are arranged corresponding to the ends of the tape roll; The clamping portion is provided with folding plate components distributed in a circular shape; The end packaging assembly further comprises a tape mechanism, which is arranged on the mounting base via a rotating arm.

[0013] Furthermore, the head loading and feeding mechanism includes a bottom plate, a sliding frame and a suction component; The sliding frame is arranged on the bottom plate, and the sliding frame includes an X-axis guide rail and a Y-axis guide rail, and the X-axis guide rail is arranged corresponding to the tape roll end packaging mechanism; The suction assembly includes a first suction assembly and a second suction assembly; the first suction assembly is movably disposed on the Y-axis guide rail via a Y-axis movable driver; the first suction assembly includes a first suction cup and a Z-axis guide rail, the first suction cup is movably disposed on the Z-axis guide rail via a Z-axis movable driver; The first suction assembly further includes a rotation driving member, and the rotation driving member is used to drive the first suction cup to rotate; The second suction assembly includes a second suction cup, which is movably arranged on the X-axis guide rail through an X-axis movable driver; the second suction assembly also includes a telescopic driver, which is used to adjust the height of the second suction cup.

[0014] Furthermore, the tape roll unloading system adopts a chain plate conveyor line, and the starting section of the chain plate conveyor line is connected to the tape roll end packaging mechanism.

[0015] The application of the technical solution of the present invention has the following beneficial effects: (1) The present invention provides an automated system for tape roll packaging, comprising a tape roll feeding and conveying system, a tape roll packaging system, and a tape roll unloading system, which are sequentially arranged; the tape roll packaging system comprises a tape roll circumferential packaging mechanism and a tape roll end packaging mechanism, which are sequentially arranged; a cardboard feeding mechanism and / or a bubble film feeding mechanism are provided on the side of the tape roll circumferential packaging mechanism; a head feeding and feeding mechanism are provided on the side of the tape roll end packaging mechanism; and a feeding robot is further provided, wherein the feeding robot is provided between the tape roll feeding and conveying system and the tape roll unloading system. The automated system for tape roll packaging provided by the present invention can realize automated tape roll packaging operations, greatly reduce the intensity of tape roll packaging operations, improve operation efficiency, and reduce production costs.

[0016] (2) In the present invention, the tape roll feeding and conveying system includes a roller chain conveyor line, on which a tape roll diameter detection device, a tape roll width detection device, and a tape roll weighing platform are provided. The tape roll feeding and conveying system provided by the present invention can realize automatic feeding of tape rolls, reduce labor costs and work intensity; by providing a tape roll diameter detection device, a tape roll width detection device, and a tape roll weighing platform, it is possible to realize online weighing of tape rolls and detection of tape roll dimensions, without the need to set up an additional independent weighing device and dimension detection device offline for weighing and dimension detection of the tape rolls, thereby reducing the number of times the tape rolls are handled and improving production efficiency.

[0017] (3) In the present invention, a feeding robot is provided to realize the transfer of the tape roll in the entire packaging process, thereby reducing the intensity of manual labor and improving work efficiency; at the same time, the centering position and height adjustment of the tape roll can be realized to meet the requirements of each packaging process; the feeding robot can realize the rotation of the tape roll around its axial direction through the cooperation of the rotary drive mechanism and the pneumatic shaft, and the feeding robot cooperates with the tape roll circumferential packaging mechanism to realize the packaging of the circumferential surface of the tape roll.

[0018] (4) In the present invention, the cardboard loading mechanism includes a transport trolley, a mounting frame, a pick-up mechanism, and a conveying mechanism. The transport trolley transports cardboard stacks of corresponding specifications to the mounting frame loading position. The pick-up mechanism and the conveying mechanism automatically load the cardboard, and the cardboard is transported to the designated packaging position in conjunction with the clamping mechanism. The cardboard loading mechanism provided by the present invention realizes automatic cardboard loading, has a high degree of automation, improves operating efficiency, and reduces manual labor intensity.

[0019] (5) In the present invention, the bubble film feeding mechanism includes a roll-up rack, a film guide assembly, a film pressing assembly, and a film cutting assembly, which are arranged in sequence. The bubble film roll is arranged on the roll-up rack, and the bubble film passes around the film guide assembly and is connected to the clamping mechanism. When the clamping mechanism pulls the bubble film to a specified position, the film pressing assembly presses the bubble film, and the film cutting assembly cuts the bubble film. The bubble film feeding mechanism provided by the present invention can automatically pull the bubble film to a specified position through the clamping mechanism, automatically perform film pressing and film cutting, and meet the requirements of tape roll circumferential surface packaging. Compared with fully manual operation, it improves production efficiency.

[0020] (6) In the present invention, the paper cover plate and the foam plate are automatically loaded by the head loading and feeding mechanism, and the paper cover plate and the foam plate are transferred to the tape roll end packaging mechanism station. The tape roll end packaging mechanism realizes automatic packaging of the tape roll end. Compared with manual packaging operations, the operation intensity is reduced, the production efficiency is improved, and the production cost is reduced.

[0021] In addition to the above-described objects, features and advantages, the present invention has other objects, features and advantages. The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The accompanying drawings, which constitute part of the present invention, are provided to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are provided to explain the present invention and do not constitute an undue limitation of the present invention. In the accompanying drawings: Figure 1 This is a schematic diagram of the overall structure of the automated system for tape roll packaging in the present invention; Figure 2 It is a structural diagram of the tape roll feeding and conveying system; Figure 3 It is a structural diagram of the feeding robot; Figure 4 It is a structural diagram of the tape roll circumferential packaging mechanism; Figure 5 It is a structural diagram of the cardboard feeding mechanism; Figure 6 It is a structural diagram of the bubble film feeding mechanism; Figure 7 It is a structural diagram of the tape roll end packaging mechanism; Figure 8 It is a structural diagram of the head loading and feeding mechanism; Among them, 1. Tape roll feeding and conveying system, 1.1. Roller chain conveyor line, 1.2. Conveyor platform, 1.3. Tape roll weighing platform, 2. Tape roll packaging system, 3. Tape roll unloading system, 4. Tape roll circumferential packaging mechanism, 4.1. Packaging platform, 4.2. Pressing mechanism, 4.3. Taping machine, 4.3.1. Taping machine head, 4.3.2. Tape machine base, 4.4. Clamping mechanism, 5. Tape roll end packaging mechanism, 5.1. Mounting base, 5.2. Clamping part, 5.3. Folding plate assembly, 5.4. Tape mechanism, 5.5. Rotating arm, 6. Cardboard feeding mechanism, 6.1. Transport trolley, 6.2. Mounting frame, 6.3. Material transmission mechanism, 6.4. Running track, 6.5. Horizontal Shift assembly, 6.6, lifting assembly, 6.7, suction cup assembly, 7, bubble film feeding mechanism, 7.1, roll rack, 7.2, film guiding assembly, 8, head loading and feeding mechanism, 8.1, bottom plate, 8.2, X-axis guide rail, 8.3, Y-axis guide rail, 8.4, first suction assembly, 8.4.1, first suction cup, 8.4.2, Z-axis guide rail, 8.5, second suction assembly, 8.5.1, second suction cup, 9, feeding robot, 9.1, frame, 9.2, X-axis drive mechanism, 9.3, first group of robots, 9.4, second group of robots, 9.5, connecting arm, 9.6, lifting arm, 9.7, Z-axis drive mechanism, 9.8, rotation drive mechanism, 9.9, inflatable shaft, 9.10, core shaft. DETAILED DESCRIPTION

[0023] The embodiments of the present invention will be described in detail below with reference to the accompanying drawings. However, the present invention can be implemented in many different ways as defined and covered.

[0024] In the description of the present invention, it should be noted that the terms "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", "front", "back", "lateral", "longitudinal", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the present invention.

[0025] Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature identified with "first," "second," etc., may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0026] Example: See also Figure 1This embodiment provides an automated system for tape roll packaging, comprising a tape roll feeding and conveying system 1, a tape roll packaging system 2, and a tape roll unloading system 3, which are arranged in sequence; the tape roll packaging system 2 comprises a tape roll circumferential packaging mechanism 4 and a tape roll end packaging mechanism 5, which are arranged in sequence; a cardboard feeding mechanism 6 and / or a bubble film feeding mechanism 7 are provided on the side of the tape roll circumferential packaging mechanism 4; a head feeding and feeding mechanism 8 are provided on the side of the tape roll end packaging mechanism 5; and a feeding robot 9 is also provided, which is arranged between the tape roll feeding and conveying system 1 and the tape roll unloading system 3.

[0027] See also Figure 2 The tape roll feeding and conveying system 1 includes a roller chain conveyor line 1.1, on which a plurality of conveying platforms 1.2 are arranged at intervals; the roller chain conveyor line 1.1 is provided with a tape roll diameter detection device, a tape roll width detection device and a tape roll weighing platform 1.3.

[0028] Preferably, the distances between two adjacent conveying platforms 1.2 are equal; multiple conveying platforms 1.2 are provided to meet the requirements of tape roll caching, size detection and tape roll conveying, thereby improving the applicability of the system.

[0029] In this embodiment, the conveyor platform 1.2 comprises a supporting portion and a connecting portion, arranged sequentially from top to bottom. The connecting portion is detachably connected to the roller chain conveyor line 1.1, and the supporting portion is used to support the material. The detachable connection between the conveyor platform 1.2 and the roller chain conveyor line 1.1 facilitates replacement of the conveyor platform 1.2 with different sizes of tape rolls, thereby improving the system's adaptability.

[0030] Preferably, the supporting portion is provided with a groove, and the groove is preferably V-shaped. The groove is used to limit the tape roll placed on the supporting portion to prevent the tape roll from rolling off.

[0031] The tape roll diameter detection device and the tape roll width detection device both use distance detection components, which are arranged on the roller chain conveyor line 1.1 at intervals along the tape roll transmission path to measure the diameter and width of the tape roll.

[0032] Preferably, the distance detection component includes a mounting frame and a laser displacement sensor, and the laser displacement sensor is arranged on the roller chain conveyor line 1.1 through the mounting frame; in this embodiment, when the diameter of the tape roll needs to be measured, the laser displacement sensor is arranged radially toward the tape roll; when the width of the tape roll needs to be measured, the laser displacement sensor is arranged axially toward the tape roll.

[0033] The tape roll weighing platform 1.3 comprises two sets of lifting and weighing assemblies, symmetrically positioned on either side of the roller chain conveyor line 1.1 along the tape roll transmission path. These assemblies include a lifting mechanism and a weighing platform. The lifting mechanism is connected to the weighing platform and is used to drive the weighing platform up and down. When material is delivered to the weighing station, the two lifting mechanisms operate synchronously, driving the two weighing platforms to rise synchronously to weigh the tape roll delivered to that station. In this embodiment, the lifting mechanism utilizes a hydraulic cylinder.

[0034] The tape roll feeding and conveying system 1 provided in this embodiment can realize automatic loading of tape rolls, reduce labor costs and work intensity; by setting a tape roll diameter detection device, a tape roll width detection device and a tape roll weighing platform 1.3, online weighing and tape roll size detection can be realized, and there is no need to set up additional independent weighing devices and size detection devices offline to weigh and detect the size of the tape roll, thereby reducing the number of handling times and improving production efficiency.

[0035] See also Figure 3 The feeding robot 9 includes a frame 9.1 and a moving component arranged on the frame 9.1; in this embodiment, the frame 9.1 adopts a truss structure, including two beams arranged parallel to the X-axis direction, a connecting beam connected between the two beams, and a plurality of columns supporting the beams. The frame 9.1 is erected above the tape roll circumferential packaging mechanism 4 and the tape roll end packaging mechanism 5, and the end of the frame 9.1 extends to the tape roll feeding and conveying system 1 and the tape roll unloading system 3.

[0036] The mobile assembly includes a robot and an X-axis drive mechanism 9.2. The robots are arranged in one or more groups, and the multiple groups of robots are spaced and movably arranged on the frame 9.2; the X-axis drive mechanism 9.2 is arranged corresponding to the robots; in this embodiment, the robots are arranged in two groups, namely the first group of robots 9.3 and the second group of robots 9.4. The first group of robots 9.3 includes one robot and is arranged at the starting end of the frame 9.1; the second group of robots 9.4 includes two robots, which are respectively arranged in the middle and rear of the frame 9.1.

[0037] The robot includes a connecting arm 9.5, a Y-axis drive mechanism, and a lifting mechanism. The connecting arm 9.5 is movably arranged on the frame 9.1 along the X-axis direction via the X-axis drive mechanism 9.2; the lifting mechanism is movably arranged on the connecting arm along the Y-axis direction via the Y-axis drive mechanism. The lifting mechanism includes two sets of lifting arms 9.6 and a Z-axis drive mechanism 9.7. The two sets of lifting arms 9.6 cooperate to clamp the tape roll. The lifting arms are arranged on the connecting arm 9.5 in a manner that they can be raised and lowered along the Z-axis direction through the Z-axis drive mechanism 9.7. The lifting mechanism further includes a rotary drive mechanism 9.8 and an inflatable shaft 9.9 provided at the free end of the lifting arm, the rotary drive mechanism 9.8 being connected to the inflatable shaft 9.9 for driving the inflatable shaft 9.9 to rotate; Alternatively, the lifting mechanism in the robot located at the starting end of the frame 9.1 also includes a rotary drive mechanism 9.8 and an inflatable shaft 9.9 arranged at the free end of the lifting arm, and the rotary drive mechanism 9.8 is connected to the inflatable shaft 9.9 to drive the inflatable shaft 9.9 to rotate; the lifting mechanism in the robot located at other positions of the frame 9.1 also includes a core shaft 9.10 arranged at the free end of the lifting arm.

[0038] In this embodiment, the tape roll is gripped by the pneumatic shaft 9.9 at the free end of the lifting arm; the mechanism for gripping the tape roll provided here is not limited to the pneumatic shaft, and other mechanisms capable of gripping may also be used, such as an electric expansion shaft.

[0039] In this embodiment, the rotary drive mechanism 9.8 adopts a rotary motor.

[0040] In this embodiment, the X-axis drive mechanism 9.2 includes a servo motor, an X-axis gear and an X-axis rack. The X-axis rack is arranged on the beam along the X-axis direction. The servo motor is installed on the connecting arm 9.5. The output end of the servo motor is fixedly connected to the X-axis gear, and the X-axis gear is meshed with the X-axis rack.

[0041] In the first group of robots 9.3, the Y-axis drive mechanism includes a Y-axis rack, two servo motors, and two Y-axis gears. The Y-axis rack is fixed to the connecting arm 9.5, with the two Y-axis gears meshing with it. The two servo motors are connected to the two Y-axis gears, respectively. The two servo motors are mounted on two lifting arms 9.6. The Y-axis drive mechanism controls the movement of the two lifting arms 9.6 on the connecting arm 9.5, allowing them to synchronously center the tape roll. They can also move different distances based on the tape roll's width deviation to realign the tape roll's centerline with the overall conveyor centerline.

[0042] In the second group of robots 9.4, a centering frame is fixed to the middle of the connecting arm 9.5, located at the centerline of the entire conveyor line. The Y-axis drive mechanism includes a servo motor, a synchronous belt, a master synchronous pulley, and two slave synchronous pulleys. The servo motor is mounted on the centering frame and connected to the master synchronous pulley. The two slave synchronous pulleys are rotatably mounted at each end of the connecting arm 9.5. The synchronous belt is connected between the master synchronous pulley and the two slave synchronous pulleys, and the lifting arm 9.6 is connected to the synchronous belt. In this embodiment, the servo motor drives the master synchronous pulley to rotate, which in turn drives the synchronous belt and the slave synchronous pulleys, thereby driving the two lifting arms 9.6 to move synchronously toward or away from each other, thereby clamping the tape roll.

[0043] When the feeding robot 9 is in use, the X-axis drive mechanism 9.2 controls the first group of robots 9.3 to move in the X-axis direction, so that the lifting arm 9.6 moves to above the tape roll feeding conveying system 1, and the Z-axis drive mechanism 9.7 controls the height of the lifting arm 9.6. The Y-axis drive mechanism controls the movement of the two lifting arms 9.6 in the Y-axis direction, so that the lifting arms 9.6 are synchronously centered, and the pneumatic shaft 9.9 extends into the interior of the tape roll, clamps the tape roll and moves it to the workstation of the tape roll circumferential packaging mechanism 4; when the circumferential surface of the tape roll is packaged, the pneumatic shaft 9.9 supports the tape roll, and the rotary drive mechanism 9.8 drives the pneumatic shaft 9.9 to rotate, thereby rotating the entire tape roll, realizing the packaging of the circumferential surface of the tape roll, and then readjusting the center line of the tape roll to a position aligned with the entire conveying center line. Since the first group of robots 9.3 have centered the tape roll, the robot in the middle is directly centered through the Y-axis drive mechanism and the centering frame. After extending into the interior of the tape roll through the core shaft 9.10, it lifts the tape roll and moves it to the tape roll end packaging mechanism 5 station for tape roll end packaging. After the tape roll end packaging is completed, the rear robot lifts the tape roll to the tape roll unloading system 3 station.

[0044] See also Figure 4 The tape roll circumferential packaging mechanism 4 includes a packaging platform 4.1, a pressing mechanism 4.2 and a tape applicator 4.3; the packaging platform 4.1 is used to place cardboard or bubble film; the pressing mechanism 4.2 is arranged at the end of the packaging platform 4.1, and is used to press the cardboard or bubble film onto the tape roll; the tape applicator 4.3 cooperates with the pressing mechanism 4.2 to stick the cardboard or bubble film to the circumferential surface of the tape roll.

[0045] In this embodiment, the packaging platform 4.1 is a vacuum adsorption platform, and the cardboard or bubble film is fixed to the upper surface of the packaging platform 4.1 by vacuum adsorption. A clamping mechanism 4.4 is slidingly provided on the outer side of the packaging platform 4.1, and the movement direction of the clamping mechanism 4.4 is toward the cardboard feeding mechanism 6 and / or the bubble film feeding mechanism 7; specifically, two slide rails are provided on both sides of the packaging platform 4.1 in parallel, and the clamping mechanism 4.4 is slidingly provided on the slide rails; the clamping mechanism 4.4 includes a sliding base and a clamping claw, the sliding base is slidingly provided on the slide rails, and the clamping claw is provided on the sliding base; in this embodiment, see Figure 6 There are four groups of clamps, two of which are arranged toward the cardboard feeding mechanism for clamping cardboard, and the other two groups are arranged toward the bubble film feeding mechanism for clamping bubble film.

[0046] The pressing mechanism 4.2 includes a lifting roller and a pressing roller. The lifting roller is used to lift the cardboard or bubble film and press it against the circumference of the tape roll. The pressing roller presses the front end of the cardboard or bubble film to increase the friction between the cardboard or bubble film and the circumference of the tape roll.

[0047] The tape machine 4.3 includes multiple groups of tape machine heads 4.3.1 and a tape machine base 4.3.2. The tape machine base 4.3.2 is arranged along the axial direction of the tape roll, and multiple groups of tape machine heads 4.3.1 are slidably arranged on the tape machine base 4.3.2 along the axial direction of the tape roll; in this embodiment, four groups of tape machine heads 4.3.1 are provided, and the four groups of tape machine heads 4.3.1 can all be used to apply tape in an annular direction along the circumferential surface of the tape roll, or the two groups of tape machine heads 4.3.1 located in the middle can move axially along the tape roll to achieve axial tape application on the tape roll, and the two groups of tape machine heads 4.3.1 at both ends are used to apply tape in an annular direction along the circumferential surface of the tape roll.

[0048] When the tape roll circumferential packaging mechanism 4 is in operation, the first robotic arm 9.3 hoists the tape roll from the roller chain conveyor line 1.1 to the packaging position, presses the cardboard or bubble film to the circumferential surface of the tape roll through the pressing mechanism 4.2, and the tape applicator 4.3 sticks the end of the tape to the circumferential surface of the tape roll and closes it to the cardboard or bubble film; the tape roll rotates in a specified direction under the action of the rotary drive mechanism 9.8 of the first robotic arm 9.3, and the cardboard or bubble film is fed under the tape along with the rotation of the tape roll under the restraint of the pressing roller, and is close to the circumferential surface of the tape roll together with the tape to achieve packaging of the circumferential surface of the tape roll.

[0049] See also Figure 5The cardboard loading mechanism 6 includes a transport trolley 6.1, a mounting frame 6.2, a material taking mechanism, and a material conveying mechanism 6.3; the mounting frame 6.2 is arranged on the side of the packaging platform 4.1 and is a hollow cubic frame; the transport trolley 6.1 is arranged on a running track 6.4, and the running track 6.4 is arranged on the side of the mounting frame 6.2 away from the packaging platform 4.1; The material-retrieving mechanism includes a transverse shift assembly 6.5, a lifting assembly 6.6, and a suction cup assembly 6.7. The suction cup assembly 6.7 is movably mounted on the mounting frame 6.2 via the transverse shift assembly 6.5 and the lifting assembly 6.6. The material-transferring mechanism 6.3 is mounted on the mounting frame 6.2 and docked with the packaging platform 4.1. Specifically, a vertically sliding lift is mounted within the mounting frame 6.2. The lifting assembly 6.6 is mounted on the mounting frame 6.2 and connected to the lift, driving the lift upward and downward. The material-transferring mechanism 6.3 is mounted on the lift to transport the cardboard to the next process location. The transverse shift assembly 6.5 is horizontally movably mounted on the lift and positioned above the material-transferring mechanism 6.3. The suction cup assembly 6.7 is connected to the transverse shift assembly 6 to absorb the packaging cardboard.

[0050] In this embodiment, the transverse movement assembly 6.5 comprises a transverse movement drive, a gear, a rack, and a travel rod. The travel rod is mounted horizontally on the lifting frame, the rack is fixed to the travel rod, and the transverse movement drive is fixed to the lifting frame. The output end of the transverse movement drive is connected to the gear, which meshes with the rack. The suction cup assembly 6.7 is mounted on the travel rod 604. In this embodiment, the transverse movement drive is a motor. The lifting frame is U-shaped, with slide rails for the travel rod to move horizontally provided on the opposing inner sides of the flange plates on both sides of the lifting frame. The transverse movement assembly 6.5 enables the horizontal movement of the suction cup assembly 6.7.

[0051] In this embodiment, the lifting assembly 6 includes a lifting drive, a first sprocket, a second sprocket, and a chain. The lifting drive is fixed to the upper portion of the mounting frame 6.2 and is connected to the first sprocket. The second sprocket is rotatably mounted on the lifting frame. The chain is meshed with the first and second sprockets. The lifting assembly 6 is used to raise and lower the lifting frame, thereby adjusting the height of the suction cup assembly 6.7. In this embodiment, the lifting drive is a motor.

[0052] The suction cup assembly 6.7 includes a connecting pipe, a suction cup, and a vacuum generator. The connecting pipe is mounted on the moving rod and connected between the suction cup and the vacuum generator. The negative pressure provided by the vacuum generator allows the suction cup to absorb the cardboard, thereby achieving the operation of removing a single piece of cardboard.

[0053] The material conveying mechanism 6.3 adopts a belt conveyor, and the conveying direction of the belt conveyor is toward the packaging platform 4.1; the belt conveyor conveys the cardboard to a designated position, and the clamping mechanism 4.4 clamps the cardboard and delivers it to the packaging position.

[0054] During the loading operation, the transport trolley 6.1 transports the cardboard stack of the corresponding specifications along the running track 6.4 to the loading position of the mounting frame 6.2. The lifting frame is raised to its highest point by the lifting assembly 6.6 (the height of the lifting frame can also be adjusted according to the height of the cardboard stack). The suction cup assembly 6.7 is driven by the transverse movement assembly 6.5 to move above the cardboard stack. The height of the suction cup assembly 6.7 is adjusted to suck up the cardboard and transfer it to the belt conveyor. The height of the lifting frame is adjusted by the lifting assembly 6.6 to dock the belt conveyor with the packaging platform 4.1. The belt conveyor transports the cardboard to the designated position, and the clamping mechanism 4.4 clamps the cardboard and places it at the packaging position.

[0055] See also Figure 6 The bubble film feeding mechanism 7 includes a roll-up rack 7.1, a film-guiding assembly 7.2, a film-pressing assembly and a film-cutting assembly arranged in sequence; the bubble film roll is arranged on the roll-up rack 7.1, and the bubble film passes around the film-guiding assembly 7.2 and is connected to the clamping mechanism 4.4. When the clamping mechanism 4.4 pulls the bubble film to the specified position, the film-pressing assembly presses the bubble film, and the bubble film is cut by the film-cutting assembly.

[0056] The film guiding assembly 7.2 includes a film feed bracket and a film guide roller. The film feed bracket is arranged close to the roll-up rack 7.1, and the film guide roller is rotatably arranged on the film feed bracket. The film pressing assembly includes a lifting bracket and a film pressing roller. The film pressing roller is arranged on the lifting bracket, and the lifting bracket is arranged on the film feed bracket. The film feed bracket is provided with a lifting cylinder. The lifting cylinder is connected to the lifting bracket and is used to drive the lifting bracket to lift and lower, drive the film pressing roller to rise and fall, and thereby enable the film pressing roller to press and release the bubble film.

[0057] The film cutting assembly includes a film cutting knife, which is arranged between the film guiding assembly 7.2 and the packaging platform 4.1. After the clamping mechanism 4.4 pulls the bubble film to the specified position, the bubble film is cut by the film cutting knife.

[0058] The bubble film roll is placed on the roll rack 7.1. After the bubble film passes around the film guide roller, it is pulled to a designated position by the clamping mechanism 4.4. The film pressing assembly presses the bubble film and the film cutting assembly cuts the bubble film.

[0059] See also Figure 7The tape roll end packaging mechanism 5 includes a mounting base 5.1 and an end packaging assembly, and the end packaging assembly is slidably arranged on the mounting base 5.1; a tape roll placement platform is arranged in the middle of the mounting base 5.1, and the tape roll placement platform is a height-adjustable lifting platform.

[0060] The end packaging assembly includes two sets of oppositely arranged clamping parts 5.2, which are arranged corresponding to the ends of the tape roll; the clamping parts 5.2 are provided with circularly distributed folding plate assemblies 5.3; in this embodiment, the clamping parts 5.2 are circular, and a central axis is provided at the center of the clamping parts 5.2; the folding plate assembly 5.3 includes a plurality of folding plates, which are distributed in a circular shape; the folding plates are arranged radially movably along the clamping parts 5.2 to meet the bending requirements of cardboard heads of different specifications.

[0061] The end packaging assembly also includes a tape mechanism 5.4, which is arranged on the mounting base 5.1 through a rotating arm 5.5; a rotating motor is provided on the mounting base 5.1, and the rotating motor is connected to the rotating arm 5.5 through a rotating shaft; the tape mechanism 5.4 is arranged on the rotating arm 5.5 in a telescopic and slidable manner.

[0062] When performing end packaging, the head loading and feeding mechanism 8 puts the paper cover and the foam board onto the central axis of the clamping part 5.2 in turn, and moves the two sets of clamping parts 5.2 synchronously so that the central axis is inserted into the central hole of the tape roll. At the same time, the folding plate assembly 5.3 presses the edge of the paper cover so that the pressed edge of the paper cover fits the circumferential surface of the tape roll; the rotating arm 5.5 rotates to drive the tape mechanism 5.4 to rotate and wind the paper cover and the tape roll to fix them.

[0063] See also Figure 8 , the head feeding and feeding mechanism 8 includes a bottom plate 8.1, a sliding frame and a suction component; Paper cover boards and foam boards of various specifications are stacked on the bottom plate 8.1 to meet the needs of end packaging of tape rolls of different specifications.

[0064] The sliding frame is arranged on the bottom plate 8.1, and the sliding frame includes an X-axis guide rail 8.2 and a Y-axis guide rail 8.3. The X-axis guide rail 8.2 is arranged corresponding to the tape roll end packaging mechanism 5; The suction component includes a first suction component 8.4 and a second suction component 8.5; the first suction component 8.4 is movably set on the Y-axis guide rail 8.3 through a Y-axis movable driver; in this embodiment, the first suction component 8.4 is provided with two groups, and the two groups of first suction components 8.4 are symmetrically arranged on both sides of the Y-axis guide rail 8.3; the first suction component 8.4 includes a first suction cup 8.4.1 and a Z-axis guide rail 8.4.2, and the first suction cup 8.4.1 is movably set on the Z-axis guide rail 8.4.2 through a Z-axis movable driver; the first suction component 8.4 also includes a rotating driver, which is used to drive the first suction cup 8.4.1 to rotate, and the rotating driver adopts a rotating motor.

[0065] In this embodiment, the Y-axis moving driver and the Z-axis moving driver both adopt a driving structure in which a driving motor cooperates with a gear rack.

[0066] The second suction component 8.5 includes a second suction cup 8.5.1, which is movably arranged on the X-axis guide rail 8.2 through an X-axis movable drive member; the second suction component 8.5 also includes a telescopic drive member, which is used to adjust the height of the second suction cup 8.5.1.

[0067] In this embodiment, the telescopic driving member adopts a telescopic oil cylinder, and the X-axis moving driving member adopts a driving structure in which a driving motor cooperates with a sprocket chain.

[0068] When the head feeding and feeding mechanism 8 is in operation, the Y-axis moving drive member drives the first suction component 8.4 to move along the Y-axis guide rail 8.3 to above the paper cover board stack or foam board stack, and the Z-axis moving drive member drives the first suction cup to move down to the paper cover board or foam board and pick up the paper cover board or foam board; after the first suction cup picks up the paper cover board or foam board, the Z-axis moving drive member drives the first suction cup to rise to an appropriate height, the Y-axis moving drive member drives the first suction component 8.4 to move along the Y-axis guide rail 8.3 to the X-axis guide rail 8.2, and the rotary drive member drives the first suction cup to rotate so that the round surface of the paper cover board or foam board faces the second suction cup 8.5.1. After the second suction cup 8.5.1 picks up the paper cover board or foam board from the first suction cup, under the action of the X-axis moving drive member, the second suction cup 8.5.1 drives the paper cover board or foam board to move along the X-axis guide rail 8.2, so as to feed the head feeding and feeding mechanism 8 for the tape roll end packaging operation.

[0069] In this embodiment, the tape roll unloading system 3 adopts a chain plate conveyor line, and the starting section of the chain plate conveyor line is connected to the tape roll end packaging mechanism 5. After the tape roll end is packaged, the tape roll is lifted to the chain plate conveyor line for transmission and unloading through the second robotic arm 9.4 at the rear.

[0070] In this embodiment, a main control system is also included, and the main control system is used to control the devices or mechanisms in each system and the feeding robot 9 to perform corresponding operations.

[0071] When the automated system of the present invention is used for tape roll packaging, the tape roll is placed on the roller chain conveyor line 1.1 by a forklift, and the tape roll is transported by the roller chain conveyor line 1.1. At the same time, the cardboard feeding mechanism 6 transports the cardboard to the packaging platform 4.1, or the bubble film feeding mechanism 7 feeds the bubble film to the packaging platform 4.1, and the packaging platform 4.1 fixes the cardboard or bubble film by vacuum adsorption; after the tape roll is transported to the designated position, the tape roll is lifted by the first robotic arm 9.3 and moved to the packaging position, and then The tape roll circumferential packaging mechanism 4 packages the circumferential surface of the tape roll; after the circumferential surface of the tape roll is packaged, the second robotic arm 9.4 located in the middle lifts the tape roll with the packaged circumferential surface to the tape roll placement table. At the same time, the head loading and feeding mechanism 8 transports the paper cover plate and foam board to the tape roll end packaging mechanism 5 position, and the end packaging of the tape roll is realized by the tape roll end packaging mechanism 5 position. After the end packaging of the tape roll is completed, the tape roll is lifted to the chain plate conveyor line for transmission and unloading by the second robotic arm 9.4 located at the rear.

[0072] The automated system for tape roll packaging provided by the present invention can realize automated operations for tape roll packaging, greatly reduce packaging operation intensity, improve operation efficiency, and reduce production costs.

[0073] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.

Claims

1. An automated system for tape roll packaging, characterized in that: It comprises a tape roll feeding and conveying system (1), a tape roll packaging system (2) and a tape roll unloading system (3) which are arranged in sequence; The tape roll packaging system (2) comprises a tape roll circumferential packaging mechanism (4) and a tape roll end packaging mechanism (5) which are arranged in sequence; A cardboard feeding mechanism (6) and / or an air bubble film feeding mechanism (7) is provided on the side of the tape roll circumferential packaging mechanism (4); The side of the tape roll end packaging mechanism (5) is provided with a head loading and feeding mechanism (8); It also includes a feeding robot (9), which is arranged between the tape roll feeding and conveying system (1) and the tape roll unloading system (3).

2. The automated system for tape roll packaging according to claim 1, characterized in that: The tape roll feeding and conveying system (1) comprises a roller chain conveying line (1.1), wherein a plurality of conveying platforms (1.2) are arranged at intervals on the roller chain conveying line (1.1); The roller chain conveyor line (1.1) is provided with a tape roll diameter detection device, a tape roll width detection device and a tape roll weighing platform (1.3).

3. The automated system for tape roll packaging according to claim 1, characterized in that: The feeding robot (9) comprises a frame (9.1) and a moving component arranged on the frame (9.1); The mobile assembly includes a robot and an X-axis drive mechanism (9.2); the robot includes a connecting arm (9.5), a Y-axis drive mechanism, and a lifting mechanism; the connecting arm (9.5) is movably arranged on the frame (9.1) along the X-axis direction via the X-axis drive mechanism (9.2); The lifting mechanism is movably arranged on the connecting arm (9.5) along the Y-axis direction via a Y-axis driving mechanism; The lifting mechanism includes two sets of lifting arms (9.6) and a Z-axis drive mechanism. The two sets of lifting arms (9.6) cooperate to clamp the tape roll. The lifting arms (9.6) are arranged on the connecting arm (9.5) in a liftable manner along the Z-axis direction via the Z-axis drive mechanism (9.7). The robots are arranged in one or more groups, and the groups of robots are arranged at intervals and movably on the frame (9.1); the X-axis drive mechanisms are arranged corresponding to the robots.

4. An automated system for tape roll packaging according to claim 3, characterized in that: The lifting mechanism further comprises a rotation drive mechanism (9.8) and an inflatable shaft (9.9) arranged at the free end of the lifting arm, wherein the rotation drive mechanism (9.8) is connected to the inflatable shaft (9.9) and is used to drive the inflatable shaft (9.9) to rotate; Alternatively, the lifting mechanism in the robot located at the starting end of the frame (9.1) further includes a rotation drive mechanism (9.8) and an inflatable shaft (9.9) arranged at the free end of the lifting arm, and the rotation drive mechanism (9.8) is connected to the inflatable shaft (9.9) to drive the inflatable shaft (9.9) to rotate; the lifting mechanism in the robot located at other positions of the frame (9.1) further includes a core shaft (9.10) arranged at the free end of the lifting arm.

5. The automated system for tape roll packaging according to claim 1, characterized in that: The tape roll circumferential packaging mechanism (4) comprises a packaging platform (4.1), a pressing mechanism (4.2) and a tape applying machine (4.3); the packaging platform (4.1) is used to place cardboard or bubble film; the pressing mechanism (4.2) is arranged at the end of the packaging platform (4.1) and is used to press the cardboard or bubble film onto the tape roll; the tape applying machine (4.3) cooperates with the pressing mechanism (4.2) and is used to apply the cardboard or bubble film to the circumferential surface of the tape roll; A clamping mechanism (4.4) is slidingly provided on the outer side of the packaging platform (4.1), and the moving direction of the clamping mechanism (4.4) is toward the cardboard feeding mechanism (6) and / or the bubble film feeding mechanism (7).

6. The automated system for tape roll packaging according to claim 5, characterized in that: The cardboard feeding mechanism (6) comprises a transport trolley (6.1), a mounting frame (6.2), a material taking mechanism and a material conveying mechanism (6.3); The mounting frame (6.2) is arranged on the side of the packaging platform (4.1); the transport trolley (6.1) is arranged on a running track (6.4), and the running track (6.4) is arranged on a side of the mounting frame (6.2) away from the packaging platform (4.1); The material-retrieving mechanism comprises a transverse movement component (6.5), a lifting component (6.6), and a suction cup component (6.7); the suction cup component (6.7) is movably mounted on the mounting frame (6.2) via the transverse movement component (6.5) and the lifting component (6.6); The material transfer mechanism (6.3) is arranged on the mounting frame (6.2) and docked with the packaging platform (4.1).

7. The automated system for tape roll packaging according to claim 5, characterized in that: The bubble film feeding mechanism (7) comprises a roll-up rack (7.1), a film guiding assembly (7.2), a film pressing assembly, and a film cutting assembly, which are arranged in sequence. The bubble film roll is arranged on the roll-up rack (7.1), and the bubble film passes through the film guiding assembly (7.2) and is connected to the clamping mechanism (4.4). When the clamping mechanism (4.4) pulls the bubble film to a specified position, the film pressing assembly presses the bubble film, and the film cutting assembly cuts the bubble film.

8. The automated system for tape roll packaging according to claim 1, characterized in that: The tape roll end packaging mechanism (5) comprises a mounting base (5.1) and an end packaging assembly, wherein the end packaging assembly is slidably arranged on the mounting base (5.1); the end packaging assembly comprises two sets of clamping parts (5.2) arranged opposite to each other, wherein the clamping parts (5.2) are arranged corresponding to the ends of the tape roll; The clamping portion (5.2) is provided with folding plate components (5.3) distributed in a circular shape; The end packaging assembly further comprises an adhesive tape mechanism (5.4), and the adhesive tape mechanism (5.4) is arranged on the mounting base (5.1) via a rotating arm (5.5).

9. The automated system for tape roll packaging according to claim 8, characterized in that: The head loading and feeding mechanism (8) comprises a bottom plate (8.1), a sliding frame and a suction assembly; The sliding frame is arranged on the bottom plate (8.1), and the sliding frame includes an X-axis guide rail (8.2) and a Y-axis guide rail (8.3). The X-axis guide rail (8.2) is arranged corresponding to the tape roll end packaging mechanism (5); The suction assembly includes a first suction assembly (8.4) and a second suction assembly (8.5); the first suction assembly (8.4) is movably arranged on the Y-axis guide rail (8.3) via a Y-axis movable drive member; the first suction assembly (8.4) includes a first suction cup (8.4.1) and a Z-axis guide rail (8.4.2); the first suction cup (8.4.1) is movably arranged on the Z-axis guide rail (8.4.2) via a Z-axis movable drive member; The first suction assembly (8.4) further comprises a rotation driving member, the rotation driving member being used to drive the first suction cup to rotate; The second suction component (8.5) includes a second suction cup (8.5.1), which is movably arranged on the X-axis guide rail (8.2) via an X-axis movable drive member; the second suction component (8.5) also includes a telescopic drive member, which is used to adjust the height of the second suction cup (8.5.1).

10. An automated system for tape roll packaging according to any one of claims 1 to 9, characterized in that: The tape roll unloading system (3) adopts a chain plate type conveyor line, and the starting section of the chain plate type conveyor line is connected to the tape roll end packaging mechanism (5).

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