Power cable first-aid repair construction take-up device

By designing a winding device for power cable emergency repair construction and adopting a combination of brush sweeping, water pump spraying, absorbent cotton adsorption and scraper scraping, the problem of impurity entanglement in cable emergency repair construction is solved, efficient cleaning and uniform winding are achieved, and the degree of automation of power cable emergency repair construction is improved.

CN120736346AActive Publication Date: 2025-10-03HEBI HE YUAN POWER GRP CO LTD
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Patent Information

Application Number
CN202510920564.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-04
Publication Date
2025-10-03
Estimated Expiration
2045-07-04

AI Technical Summary

Technical Problem

During the emergency repair of power cables, a large amount of dirt, dust and other impurities adhere to the cables, causing the impurities to become entangled after they are reeled up, affecting the cables' subsequent use, and manual cleaning is inefficient.

Method used

A cable winding device for emergency repair construction of power cables is designed, which includes a cable reel, a cable management mechanism, a cleaning box, a cleaning component, a spray component and a scraping component. The cable is automatically cleaned and evenly wound through brush sweeping, water pump spraying, absorbent cotton adsorption and scraping by a scraper.

Benefits of technology

It significantly improves the cable winding quality and cleaning efficiency, ensures the cable surface is clean, reduces manual labor intensity, and improves winding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the field of power construction equipment, and particularly relates to a power cable first-aid repair construction take-up device which comprises a vehicle body and a winding roll, a first support is installed on the left side of the upper portion of the vehicle body, and the winding roll and a take-up motor are installed on the first support; a wire arranging mechanism is mounted on the right side of the winding roll; a cleaning box is installed on the right side of the wire arranging mechanism, and wire penetrating holes are horizontally and correspondingly formed in the left side and the right side of the cleaning box; a cleaning assembly is mounted outside the threading hole in the right side; a water storage tank is arranged at the bottom in the cleaning box; a water absorption assembly, a spraying assembly and a scraping assembly are arranged on the inner top of the cleaning box, and the water absorption assembly is installed on the left side of the spraying assembly. According to the cable winding device, a cable can be quickly wound, and impurities such as soil and dust adhering to the cable can be effectively cleaned, so that the winding quality of the cable is effectively improved.
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Description

Technical Field

[0001] The invention belongs to the field of electric power construction equipment, and in particular relates to a power cable rush repair construction take-up device. Background Art

[0002] Power cables are typically composed of multiple insulated wires or conductors twisted together in a certain pattern. They are primarily used to transmit telegrams, telephone calls, images, data, and television programs. During power cable repair work, a reeling device is often required. Power repair sites are complex environments, and during cable recovery and reeling, large amounts of dirt, dust, and other impurities adhere to the cables. This entanglement of impurities makes the reeling difficult. To keep the cable surface clean, manual scrubbing and reeling are typically performed, which is labor-intensive and inefficient. Summary of the Invention

[0003] In order to address the deficiencies of the prior art, the present invention aims to provide a power cable emergency repair construction winding device, which can quickly wind up the power cable and effectively clean impurities such as dirt and dust adhering to the cable, thereby effectively improving the cable winding quality.

[0004] In order to achieve the above object, the technical solution adopted by the present invention is: A wire-winding device for emergency repair construction of electric cables comprises a vehicle body and a wire reel, wherein a first bracket is mounted on the left side above the vehicle body, the wire reel is mounted on the first bracket for horizontal rotation and is connected to the wire-winding motor power on the first bracket; a wire-management mechanism that can reciprocate back and forth is mounted on the right side of the wire reel; a cleaning box is mounted on the right side of the wire-management mechanism, and wire-threading holes are correspondingly opened on the left and right sides of the cleaning box; a cleaning component is mounted outside the wire-threading hole on the right side; a water storage tank is provided at the bottom of the cleaning box; a water absorption component and a spraying component are provided on the top of the cleaning box The shower assembly and the scraping assembly, the water absorption assembly is installed on the left side of the spray assembly; the water absorption assembly includes upper water-absorbing cotton and lower water-absorbing cotton installed on the top of the cleaning box, and the cable passes through the middle of the two water-washing cottons; the spray assembly includes a water distribution box and a water pump, the water pump is arranged in the water storage tank, and the water outlet of the water pump is connected to the water inlet of the water distribution box; the water distribution box is fixedly installed on the top of the cleaning box, and a spray port is provided at the bottom of the water distribution box; the scraping assembly is installed in the lower middle part of the water distribution box, and is used to scrape impurities adhering to the cable.

[0005] Preferably, the wire management mechanism includes a wire management motor, a roller, a sleeve, a guide plate and a limit block. A second bracket is installed on the vehicle body on the right side of the wire reel, and the roller is horizontally installed above the second bracket. The roller is connected to the wire management motor on the second bracket; a bidirectional thread groove is provided on the outer circumference of the roller, and the sleeve is slidably mounted on the roller, and a guide block matching the bidirectional thread groove is fixed inside the sleeve. A limit groove parallel to the roller is provided at the bottom of the vehicle body, and the limit block is fixed at the bottom of the sleeve, and the lower end of the limit block is slidably clamped in the limit groove; the guide plate is fixed at the top of the sleeve, and guide holes are opened on the left and right sides of the guide plate. The cable passes through the guide hole and is wound around the wire reel.

[0006] Preferably, an upper splint is fixed to the top of the upper absorbent cotton, and a lower splint is fixed to the bottom of the lower absorbent cotton. The upper splint is fixed to the inner top surface of the cleaning box, and the lower splint and the lower absorbent cotton are movably arranged. Two first tension springs are vertically provided on the left and right sides of the two splints, and the two ends of the first tension spring are respectively fixed to the two splints.

[0007] Preferably, semicircular through grooves matching the shape of the cable are provided on upper and lower opposite sides of the upper absorbent cotton and the lower absorbent cotton.

[0008] Preferably, a plurality of spray ports are provided below the water distribution box along the length direction of the cable.

[0009] Preferably, the spray port is a strip-shaped hole arranged perpendicular to the length direction of the cable.

[0010] Preferably, the cleaning assembly includes a cleaning cylinder and a brush. The cleaning cylinder is fixed concentrically and horizontally at the threading hole on the right side, and the brush is fixed inside the cleaning cylinder along the radial direction thereof.

[0011] Preferably, the scraping assembly includes a fixed disk, a scraper plate, a second tension spring and a turntable. The fixed disk is vertically fixed under the water distribution box, and the turntable is concentrically connected to one side of the fixed disk. Circular holes are concentrically opened in the middle of the turntable and the fixed disk. The scraper plate is arranged between the turntable and the fixed disk. There are multiple scraper plates and they are staggered and stacked with the circular hole as the center; the middle part of the scraper plate is surrounded to form a wire opening concentric with the circular hole; one end of the scraper plate is rotatably connected to the fixed disk, and the other end is rotatably connected to the turntable; the edge of the turntable protrudes outward with a connecting portion, and the second tension spring is obliquely fixed between the connecting portion and the outer edge of the fixed disk.

[0012] Preferably, the turntable is rotatably connected to the edge of the fixed disk via an annular bearing.

[0013] Preferably, a filter screen is horizontally installed at the upper opening of the water storage tank.

[0014] The beneficial effects of the present invention are: 1. The cable of the present application passes through the guide hole on the guide plate and is wound on the cable reel. When the cable management motor drives the roller to rotate, the guide block on the sliding sleeve slides with the bidirectional threaded groove of the roller, and the sliding sleeve is limited by the sliding block and the limit groove, so that the sliding sleeve can move back and forth on the roller, and then the guide block is used to move the cable back and forth, and the cable is evenly wound on the cable reel in coordination with the rotation of the cable reel, which significantly improves the cable winding quality.

[0015] 2. Before the cables are passed through the cleaning box, they are first passed through the cleaning drum. When the cables are reeled in and transported, the brushes in the cleaning drum will first clean the debris and dust attached to the cables, thereby improving the surface cleaning efficiency of the cables.

[0016] 3. The water pump of this application sends the water in the water storage tank into the water distribution box above, and multiple water curtains are sprayed downward from the strip holes below the water distribution box, thereby effectively flushing the cable when the cable is transported from right to left, and effectively cleaning the dust, dirt, etc. adhering to the cable.

[0017] 4. After the cable of this application is rinsed by the spray assembly, it is transferred to the left to the water absorption assembly. Under the elastic force of the first tension spring, the upper water-absorbing cotton and the lower water-absorbing cotton can be driven by two splints to cover the outer surface of the cable, which can effectively absorb the water stains on the cable, thereby significantly improving the cleaning efficiency of the cable.

[0018] 5. Under the elastic force of the second tension spring, the present application can provide a reset rotation force to the turntable through the connecting part, thereby driving the scraper plate to rotate about the first rotation axis, so that the wire passing opening formed by the scraper plate is kept at the minimum state and effectively abuts against the outer wall of the cable. As the cable is pulled and wound, the stubborn impurities adhering to the cable can be effectively scraped off, thereby significantly improving the cleaning efficiency of the cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a structural diagram of the wire management group mechanism of the present invention; Figure 3 Schematic diagram of the internal structure of the cleaning box of the present invention; Figure 4 This is a schematic diagram of the right side structure of the scraping assembly of the present invention; Figure 5 It is a schematic diagram of the left side structure of the scraping assembly of the present invention; Figure 6 It is a structural schematic diagram of the cleaning component of the present invention. DETAILED DESCRIPTION

[0020] The principles and features of the present invention are described below with reference to the accompanying drawings. The examples given are only used to explain the present invention and are not intended to limit the scope of application of the present invention.

[0021] like Figure 1-6 As shown, the present invention provides a wire-winding device for emergency repair construction of power cables, comprising a vehicle body 1 and a wire reel 2. A first bracket 11 is mounted on the upper left side of the vehicle body 1. The wire reel 2 is horizontally rotatably mounted on the first bracket 11 and is power-connected to a wire-winding motor 21 mounted on the first bracket 11. Controlling the operation of the wire-winding motor 21 drives the wire reel 2 to rotate, thereby winding the cable 9 onto the wire reel 2, significantly improving the efficiency of winding the cable 9.

[0022] A cable management mechanism that can move back and forth is installed on the right side of the cable reel 2. The wire management mechanism includes a wire management motor 55, a roller 51, a sleeve 52, a guide plate 53 and a limit block 54. A second bracket 12 is installed on the car body 1 on the right side of the wire reel 2. The roller 51 is horizontally installed above the second bracket 12. The roller 51 is power-connected to the wire management motor 55 on the second bracket 12; a bidirectional thread groove 510 is provided on the outer circumference of the roller 51, and the sleeve 52 is slidably mounted on the roller 51. A guide block matching the bidirectional thread groove 510 is fixed inside the sleeve 52. A limit groove 13 parallel to the roller 51 is provided at the bottom of the car body 1, and the limit block 54 is fixed at the bottom of the sleeve 52. The lower end of the limit block 54 is slidably clamped in the limit groove 13; the guide plate 53 is fixed at the top of the sleeve 52, and guide holes 530 are opened on the left and right sides of the guide plate 53. The cable 9 passes through the guide hole 530 and is wound around the wire reel 2.

[0023] The cable 9 of the present application passes through the guide hole 530 on the guide plate 53 and is wound on the cable reel 2. When the cable management motor 55 drives the roller 51 to rotate, the guide block on the sleeve 52 slides with the bidirectional threaded groove 510 on the roller 51, and the sleeve 52 is limited by the sliding block 54 and the limiting groove 13, so that the sleeve 52 can move back and forth on the roller 51, and then the cable 9 is moved back and forth by the guide block, and the cable 9 is evenly wound on the cable reel 2 in conjunction with the rotation of the cable reel 2, thereby significantly improving the winding quality of the cable 9.

[0024] A cleaning box 3 is mounted to the right side of the cable management mechanism. Threading holes 30 are formed horizontally on either side of the cleaning box 3. Cables 9 pass horizontally through these holes 30. A cleaning assembly 4 is mounted outside the right threading hole 30. This cleaning assembly 4 comprises a cleaning cylinder 41 and a brush 42. The cleaning cylinder 41 is fixed concentrically and horizontally to the right threading hole 30, while the brush 42 is fixed radially inside the cleaning cylinder 41.

[0025] Before the cable 9 of the present application passes through the cleaning box 3, it first passes through the cleaning drum 41. When the cable 9 is wound and transported, the brush 42 in the cleaning drum 41 will first perform a preliminary cleaning of debris, dust, etc. attached to the cable 9, thereby improving the surface cleaning efficiency of the cable 9.

[0026] A water tank is located at the bottom of the cleaning box 3. A filter screen 31 is installed horizontally above the opening of the water tank to effectively filter the clean water used to rinse the cable 9. The top of the cleaning box 3 is equipped with a water suction assembly, a spray assembly, and a scraper assembly 7. The suction assembly is installed to the left of the spray assembly. The spray assembly includes a water distribution box 6 and a water pump 62. The water pump 62 is located in the water tank, and the water outlet of the water pump 62 is connected to the water inlet 60 of the water distribution box 6. The water distribution box 6 is fixedly installed at the top of the cleaning box 3. The bottom of the water distribution box 6 has a spray port. Multiple spray ports are provided below the water distribution box 6 along the length of the cable 9. The spray ports are strip-shaped holes 61 arranged perpendicular to the length of the cable 9.

[0027] The water pump 62 of the present application sends water in the water storage tank into the water distribution box 6 above, and multiple water curtains are sprayed downward from the strip holes 61 below the water distribution box 6, so that the cable 9 can be effectively flushed when it is transported from right to left, and the dust, dirt, etc. adhered to the cable 9 can be effectively cleaned.

[0028] The water-absorbing assembly includes an upper absorbent cotton 81 and a lower absorbent cotton 82 mounted on the top of the cleaning box 3, with the cable 9 passing through the middle of the two absorbent cottons. Specifically, an upper clamping plate 83 is fixed to the top of the upper absorbent cotton 81, and a lower clamping plate 84 is fixed to the bottom of the lower absorbent cotton 82. The upper clamping plate 83 is fixed to the inner top surface of the cleaning box 3, and the lower clamping plate 84 and the lower absorbent cotton 82 are movable. Two first tension springs 85 are vertically mounted on the left and right sides of the two clamping plates, and the ends of the first tension springs 85 are respectively connected to the two clamping plates. Semicircular grooves that match the shape of the cable 9 are opened on the upper and lower opposing sides of the upper and lower absorbent cotton 81 and the lower absorbent cotton 82.

[0029] After the cable 9 of the present application is rinsed by the spray assembly, it is transferred to the left to the water absorption assembly. Under the elastic force of the first tension spring 85, the upper absorbent cotton 81 and the lower absorbent cotton 82 can be driven by two splints to cover the outer surface of the cable 9, which can effectively absorb the water stains on the cable 9, thereby significantly improving the cleaning efficiency of the cable 9.

[0030] The scraper assembly 7 is installed in the lower middle part of the water distribution box 6 and is used to scrape impurities adhering to the cable 9. The scraper assembly 7 includes a fixed disk 71, a scraper plate 74, a second tension spring 75 and a rotating disk 72. The fixed disk 71 is vertically fixed below the water distribution box 6, and the rotating disk 72 is connected to one side of the fixed disk 71 for concentric rotation. The rotating disk 72 is connected to the edge of the fixed disk 71 for rotation via an annular bearing 76. A circular hole is concentrically opened in the middle of the rotating disk 72 and the fixed disk 71. The scraper plate 74 is arranged between the rotating disk 72 and the fixed disk 71. There are multiple scraper plates 74, which are staggered and stacked with the circular hole as the center; and the scraper plates 74 are designed to be arc-shaped. The middle part of the scraper plate 74 is enclosed to form a wire-passing opening 70 concentric with the circular hole; one end of the scraper plate 74 is rotatably connected to the fixed disk 71 through a first rotating shaft 77, and the other end is rotatably connected to the turntable 72 through a second rotating shaft 73; a connecting portion 721 is protruding outward from the edge of the turntable 72, and a second tension spring 75 is obliquely fixed between the connecting portion 721 and the outer edge of the fixed disk 71.

[0031] like Figure 4 and Figure 5 As shown, under the elastic force of the second tension spring 75, the present application can provide a reset rotation force to the turntable 72 through the connecting part 721, thereby driving the scraper plate 74 to rotate about the first rotating shaft 77, so that the wire passing opening 70 formed by the scraper plate 74 is kept in the minimum state and effectively abuts against the outer wall of the cable 9. As the cable 9 is pulled and wound, the stubborn impurities adhering to the cable 9 can be effectively scraped off, thereby significantly improving the cleaning efficiency of the cable 9.

[0032] When using the present invention, when the cable 9 is being wound, the cable 9 first passes through the cleaning component 4, and the brush 42 will first perform a preliminary sweep of debris, dust, etc. attached to the cable 9. Then, after entering the cleaning box 3, the spray port on the right side of the scraping component 7 will first rinse and soak the cable 9, and then be transferred to the scraping component 7. The cable 9 passes through the wire passing port 70 formed by the scraper plate 74, and the scraper plate 74 abuts against the outer wall of the cable 9 to effectively scrape off the stubborn impurities adhered to the cable 9; then the spray port on the left side of the scraping component 7 will further spray and rinse the cable 9; then the cable 9 is transferred to the left to the water absorption component, and under the elastic force of the first tension spring 85, the upper water-absorbing cotton 81 and the lower water-absorbing cotton 82 are covered on the outer surface of the cable 9, which can effectively absorb water stains on the cable 9, thereby significantly improving the cleaning efficiency of the cable 9.

[0033] Obviously, the embodiments described above are only some of the embodiments of the present application, rather than all of the embodiments. The preferred embodiments of the present application are given in the accompanying drawings, but they do not limit the patent scope of the present application. The present application can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present application more thorough and comprehensive. Although the present application has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the aforementioned specific embodiments, or to make equivalent replacements for some of the technical features therein. Any equivalent structure made using the contents of the present application specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the present application.

Claims

1. A power cable emergency repair and construction take-up device, comprising a body and a cable reel, characterized in that: A first bracket is installed on the left side above the vehicle body, and the cable reel is horizontally rotatably installed on the first bracket and is connected to the power of the take-up motor on the first bracket; a cable management mechanism that can move back and forth is installed on the right side of the cable reel; a cleaning box is installed on the right side of the cable management mechanism, and wire threading holes are opened horizontally on the left and right sides of the cleaning box; a cleaning assembly is installed outside the wire threading hole on the right; a water storage tank is provided at the bottom of the cleaning box; a water absorption assembly, a spray assembly and a scraping assembly are provided at the inner top of the cleaning box, and the water absorption assembly is installed on the left side of the spray assembly; the water absorption assembly includes upper and lower water-absorbing cotton installed at the top of the cleaning box, and the cable passes through the middle of the two washing cottons; the spray assembly includes a water distribution box and a water pump, the water pump is arranged in the water storage tank, and the water outlet end of the water pump is connected to the water inlet of the water distribution box; the water distribution box is fixedly installed at the top of the cleaning box, and a spray port is opened at the bottom of the water distribution box; the scraping assembly is installed at the lower middle part of the water distribution box for scraping impurities adhered to the cable.

2. The power cable emergency repair and take-up device according to claim 1, characterized in that: The cable management mechanism includes a cable management motor, a roller, a sleeve, a guide plate and a limit block. A second bracket is installed on the car body on the right side of the cable reel. The roller is horizontally installed above the second bracket, and the roller is connected to the cable management motor on the second bracket. A bidirectional thread groove is provided on the outer circumference of the roller, and the sleeve is slidably mounted on the roller. A guide block that matches the bidirectional thread groove is fixed inside the sleeve. A limit groove parallel to the roller is provided under the car body, and the limit block is fixed at the bottom of the sleeve. The lower end of the limit block is slidably clamped in the limit groove; the guide plate is fixed at the top of the sleeve, and guide holes are opened on the left and right sides of the guide plate. The cable passes through the guide hole and is wound on the cable reel.

3. The power cable emergency repair and take-up device according to claim 1, characterized in that: An upper splint is fixed on the top of the upper absorbent cotton, and a lower splint is fixed on the bottom of the lower absorbent cotton. The upper splint is fixed on the inner top surface of the cleaning box. The lower splint and the lower absorbent cotton are movably arranged. Two first tension springs are vertically provided on the left and right sides of the two splints, and the two ends of the first tension spring are respectively fixed to the two splints.

4. The power cable emergency repair and take-up device according to claim 3, characterized in that: Semicircular through grooves matching the shape of the cable are provided on upper and lower opposite sides of the upper absorbent cotton and the lower absorbent cotton.

5. The power cable emergency repair and take-up device according to claim 1, characterized in that: There are multiple spray ports below the water distribution box along the length direction of the cable.

6. The power cable emergency repair and take-up device according to claim 5, characterized in that: The spray port is a strip-shaped hole arranged perpendicular to the length direction of the cable.

7. The power cable emergency repair and take-up device according to claim 1, characterized in that: The cleaning assembly includes a cleaning cylinder and a brush. The cleaning cylinder is fixed concentrically and horizontally at the threading hole on the right side, and the brush is fixed inside the cleaning cylinder along the radial direction thereof.

8. The power cable emergency repair and take-up device according to claim 1, characterized in that: The scraping assembly includes a fixed disk, a scraper plate, a second tension spring and a rotating disk. The fixed disk is vertically fixed under the water distribution box, and the rotating disk is concentrically connected to one side of the fixed disk. Circular holes are concentrically opened in the middle of the rotating disk and the fixed disk. The scraper plate is arranged between the rotating disk and the fixed disk. There are multiple scraper plates and they are staggered and stacked with the circular hole as the center; the middle part of the scraper plate is surrounded to form a wire opening concentric with the circular hole; one end of the scraper plate is rotatably connected to the fixed disk, and the other end is rotatably connected to the rotating disk; the edge of the rotating disk is protruding outward with a connecting portion, and the second tension spring is obliquely fixed between the connecting portion and the outer edge of the fixed disk.

9. The power cable emergency repair and take-up device according to claim 8, characterized in that: The rotating disk is rotatably connected to the edge of the fixed disk through an annular bearing.

10. The power cable emergency repair and take-up device according to claim 1, characterized in that: A filter screen plate is horizontally installed at the opening above the water storage tank.

Citation Information

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