Device and method for checking looseness and tightening degree of crane beam bolt

Through the height adjustment and angle adjustment mechanism combined with the chuck mechanism, the automatic inspection and tightening of the crane beam bolts are realized, which solves the low efficiency problem caused by loose bolts and improves the inspection and tightening efficiency.

CN120740959AActive Publication Date: 2025-10-03INSPECTION & CERTIFICATION CO LTD MCC +1
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Patent Information

Application Number
CN202511046776.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-29
Publication Date
2025-10-03
Estimated Expiration
2045-07-29

AI Technical Summary

Technical Problem

Crane beam bolts are prone to loosening during use, requiring manual inspection for looseness and tightening, resulting in low operating efficiency.

Method used

It adopts height adjustment mechanism, angle adjustment mechanism and chuck mechanism, and realizes automatic inspection and tightening of bolts through motor drive and threaded connection. It includes a fixed sleeve, a hollow groove, a limit slide groove, an internal thread fixed block, a locking bolt, an extension rod, a limit slider, a locking thread groove, a fixed connection block, a spherical groove, a spherical block, a groove, an inclined thread groove, a fastening bolt, an extrusion block, a motor frame, a drive motor, a connecting frame, a movable groove, a double-headed threaded screw, a rotating knob, a convex internal thread block and a movable chuck to realize automatic clamping and tightening of bolts.

Benefits of technology

It improves the efficiency of bolt inspection and tightening, gets rid of the traditional manual inspection method, realizes automatic inspection and tightening, and improves operational efficiency.

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Abstract

The invention provides a device and method for checking the looseness and tightening degree of a crane beam bolt, and relates to the field of structure detection, and the device comprises a height adjustment mechanism which comprises a fixed sleeve, a hollow groove, a limiting sliding groove, an internal thread fixed block, a locking bolt, an extension rod, a limiting sliding block and a locking thread groove, an angle adjusting mechanism is arranged at the top of the height adjusting mechanism, the angle adjusting mechanism comprises a fixed connecting block, a spherical groove, a spherical block, a groove, an inclined threaded groove, a fastening bolt and an extrusion block, and a chuck mechanism is arranged at the top of the angle adjusting mechanism; and the chuck mechanism comprises a motor frame, a driving motor, a connecting frame, a moving groove, a moving opening, a double-thread screw rod, a rotary button, a convex internal thread block and a moving chuck. According to the invention, the distance is adjusted through the movement of the movable chuck, the locking of a bolt needing to be measured and the driving of the driving motor are facilitated, the traditional manual inspection mode is eliminated, and the detection efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of structural detection, and in particular to a device and method for checking the looseness and tightness of bolts on a crane beam. Background Art

[0002] Crane beams are key load-bearing components used to support the operation of bridge cranes in industrial plants or heavy equipment sites. They are usually installed on the corbels of plant columns. The bolts on crane beams are mostly tightened manually using wrenches.

[0003] In the prior art, manual tightening with a wrench sometimes fails to achieve the desired tightening degree, and the bolts are easily loosened during use, requiring staff to manually check the looseness and tightness of the bolts, resulting in low manual operation efficiency. Summary of the Invention

[0004] The purpose of the present invention is to provide a device and method for checking the looseness and tightness of crane beam bolts, so as to solve the problem in the above background technology that the bolts are very easy to loosen during use, and the staff need to manually check the looseness and tightness of the bolts, which results in low manual operation efficiency.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: it includes: a height adjustment mechanism, the height adjustment mechanism includes a fixed sleeve, a hollow groove, a limiting slide groove, an internal thread fixed block, a locking bolt, an extension rod, a limiting slider and a locking thread groove, the top of the height adjustment mechanism is provided with an angle adjustment mechanism, the angle adjustment mechanism includes a fixed connecting block, a spherical groove, a spherical block, a groove, an inclined thread groove, a fastening bolt and an extrusion block, the top of the angle adjustment mechanism is provided with a chuck mechanism, the chuck mechanism includes a motor frame, a driving motor, a connecting frame, a movable groove, a movable port, a double-headed threaded screw, a rotating knob, a convex internal thread block and a movable chuck.

[0006] As a preferred embodiment, a hollow groove is provided inside the fixing sleeve, and limiting sliding grooves are provided on both sides of the inner wall of the hollow groove, and one side of the fixing sleeve is fixedly connected to one side of the internal thread fixing block.

[0007] As a preferred embodiment, the inner wall of the internal thread fixing block is threadedly connected to the outer wall of the locking bolt, the inner wall of the hollow groove is movably connected to the outer wall of the extension rod, both sides of the bottom of the extension rod are fixedly connected to one side of the limiting slider, the outer wall of the limiting slider is movably connected to the inner wall of the limiting sliding groove, the outer wall of the locking bolt is threadedly connected to the inner wall of the locking thread groove, and multiple groups of locking thread grooves are evenly arranged.

[0008] As a preferred embodiment, the top of the extension rod is fixedly connected to the bottom of the fixed connection block, a spherical groove is provided on the top of the fixed connection block, and the inner wall of the spherical groove is movably connected to the outer wall of the spherical block.

[0009] As a preferred embodiment, a groove is provided on one side of the bottom of the spherical groove, and an inclined thread groove is provided on one side of the groove, and the inner wall of the inclined thread groove is connected to the thread of the fastening bolt, and the outer wall of one end of the fastening bolt is rotatably connected to the inner wall of one side of the extrusion block through a bearing, and the outer wall of the extrusion block is movably connected to the inner wall of the groove.

[0010] As a preferred embodiment, the top of the spherical block is fixedly connected to the bottom of the motor frame, the top of the motor frame is fixedly connected to the outer wall of the driving motor housing, and the output end of the driving motor is fixedly connected to one side of the connecting frame through a coupling.

[0011] As a preferred embodiment, a movable groove is provided inside the connecting frame, and a movable opening is provided on one side of the movable groove. The inner wall of the movable groove is rotatably connected to the outer wall of the bottom end of the double-headed threaded screw through a bearing, and the outer walls at both ends of the double-headed threaded screw are threadedly connected to the inner wall of the convex internal thread block.

[0012] As a preferred embodiment, the outer wall of the convex internal thread block is movably connected to the inner walls of the movable groove and the movable opening, and one side of the convex internal thread block is fixedly connected to one side of the movable chuck.

[0013] Compared with the prior art, the advantages and positive effects of the present invention are:

[0014] 1. The present invention places the movable chuck on the bolt of the crane beam, rotates the rotary knob to drive the double-threaded screw to rotate, and then drives the convex internal thread block to move relative to the movable groove and the inner wall of the movable groove, thereby driving the movable chuck to move toward the outer wall of the bolt to clamp the bolt, and starts the driving motor to drive the bolt clamped by the movable chuck to tighten the bolt, and observes whether the bolt rotates, thereby checking whether the bolt is tightened, and adjusting the spacing by moving the movable chuck. At the same time, it is convenient to lock the bolt that needs to be measured, and driven by the driving motor, it gets rid of the traditional manual inspection method and increases the efficiency of detection.

[0015] When the locking cam is in the locked position, the locking bolt is moved into the locking groove through the internal thread fixing block, thereby locking the extension rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic structural diagram of a device and method for checking the looseness and tightness of crane beam bolts provided by the present invention;

[0017] Figure 2 A schematic diagram of a fixing sleeve for a device and method for checking the looseness and tightness of bolts on a crane beam provided by the present invention;

[0018] Figure 3 A schematic diagram of an extension rod of a device and method for checking the looseness and tightness of bolts on a crane beam provided by the present invention;

[0019] Figure 4 A cross-sectional view of an angle adjustment mechanism of a device and method for checking the looseness and tightness of crane beam bolts provided by the present invention;

[0020] Figure 5 A schematic diagram of a chuck mechanism of a device and method for checking the looseness and tightness of crane beam bolts provided by the present invention;

[0021] Figure 6 A cross-sectional view of a connecting frame of a device and method for checking the looseness and tightness of crane beam bolts provided by the present invention.

[0022] Legend:

[0023] 1. Height adjustment mechanism; 101. Fixed sleeve; 102. Hollow groove; 103. Limiting slide groove; 104. Internal thread fixing block; 105. Locking bolt; 106. Extension rod; 107. Limiting slider; 108. Locking thread groove; 2. Angle adjustment mechanism; 201. Fixed connecting block; 202. Spherical groove; 203. Spherical block; 204. Groove; 205. Inclined thread groove; 206. Fastening bolt; 207. Extrusion block; 3. Chuck mechanism; 301. Motor frame; 302. Drive motor; 303. Connecting frame; 304. Moving groove; 305. Moving port; 306. Double-headed threaded screw; 307. Rotating knob; 308. Convex internal thread block; 309. Moving chuck. DETAILED DESCRIPTION

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figures 1-6 The present invention provides a technical solution: comprising: a height adjustment mechanism 1, the height adjustment mechanism 1 including a fixed sleeve 101, a hollow groove 102, a limiting slide groove 103, an internal thread fixed block 104, a locking bolt 105, an extension rod 106, a limiting slider 107 and a locking thread groove 108, an angle adjustment mechanism 2 is provided on the top of the height adjustment mechanism 1, the angle adjustment mechanism 2 includes a fixed connecting block 201, a spherical groove 202, a spherical block 203, a groove 204, an inclined thread groove 205, a fastening bolt 206 and an extrusion block 207, a chuck mechanism 3 is provided on the top of the angle adjustment mechanism 2, the chuck mechanism 3 includes a motor frame 301, a driving motor 302, a connecting frame 303, a movable groove 304, a movable port 305, a double-headed threaded screw 306, a rotating knob 307, a convex internal thread block 308 and a movable chuck 309.

[0026] In one embodiment, a hollow groove 102 is provided inside the fixed sleeve 101, and limiting grooves 103 are provided on both sides of the inner wall of the hollow groove 102. One side of the fixed sleeve 101 is fixedly connected to one side of the internal threaded fixing block 104. The inner wall of the internal threaded fixing block 104 is threadedly connected to the outer wall of the locking bolt 105. The inner wall of the hollow groove 102 is movably connected to the outer wall of the extension rod 106. Both sides of the bottom of the extension rod 106 are fixedly connected to one side of the limiting slider 107. The outer wall of the limiting slider 107 is movably connected to the inner wall of the limiting groove 103. The outer wall of the locking bolt 105 is threadedly connected to the inner wall of the locking thread groove 108, and multiple groups of locking thread grooves 108 are evenly provided.

[0027] Specifically: according to needs, the locking bolt 105 is rotated so that the locking bolt 105 is away from the inside of the locking thread groove 108, and the extension rod 106 is moved so that the extension rod 106 moves inside the hollow groove 102, and at the same time drives the limiting slider 107 to move inside the limiting slide groove 103. When the extension rod 106 is extended to a suitable height, the locking bolt 105 is rotated so that the locking bolt 105 enters the inside of the locking thread groove 108 through the internal thread fixing block 104, thereby locking the extension rod 106. By adjusting the length between the fixed sleeve 101 and the extension rod 106, the overall height of the device can be adjusted.

[0028] In one embodiment, the top of the extension rod 106 is fixedly connected to the bottom of the fixed connecting block 201, a spherical groove 202 is provided at the top of the fixed connecting block 201, and the inner wall of the spherical groove 202 is movably connected to the outer wall of the spherical block 203, a groove 204 is provided on one side of the bottom of the spherical groove 202, and an inclined thread groove 205 is provided on one side of the groove 204, and the inner wall of the inclined thread groove 205 is connected to the thread of the fastening bolt 206, the outer wall of one end of the fastening bolt 206 is rotatably connected to the inner wall of one side of the extrusion block 207 through a bearing, and the outer wall of the extrusion block 207 is movably connected to the inner wall of the groove 204.

[0029] Specifically: the driving motor 302 is rotated according to demand, so that the driving motor 302 can be adjusted in angle through the spherical block 203. During the angle adjustment, the spherical block 203 moves inside the spherical groove 202. When adjusted to a suitable angle, the fastening bolt 206 is rotated to move the fastening bolt 206 inside the inclined thread groove 205, thereby driving the extrusion block 207 to move inside the groove 204, and at the same time, the outer wall of the spherical block 203 is squeezed, thereby locking the spherical block 203. The cooperation between the spherical block 203 and the spherical groove 202 facilitates the angle adjustment of the driving motor 302, making it easier for the movable chuck 309 to clamp the bolt to be tested.

[0030] In one embodiment, the top of the spherical block 203 is fixedly connected to the bottom of the motor frame 301, the top of the motor frame 301 is fixedly connected to the outer wall of the shell of the drive motor 302, and the output end of the drive motor 302 is fixedly connected to one side of the connecting frame 303 through a coupling.

[0031] Specifically: start the drive motor 302 to drive the bolt clamped by the movable clamp 309 to tighten the bolt, and check whether the bolt is tightened by observing whether the bolt rotates. The drive of the drive motor 302 eliminates the need for traditional manual inspection and increases detection efficiency.

[0032] In one embodiment, a movable groove 304 is provided inside the connecting frame 303, and a movable opening 305 is provided on one side of the movable groove 304. The inner wall of the movable groove 304 is rotatably connected to the outer wall of the bottom end of the double-headed threaded screw 306 through a bearing. The outer walls of both ends of the double-headed threaded screw 306 are threadedly connected to the inner wall of the convex internal thread block 308. The outer wall of the convex internal thread block 308 is movably connected to the inner walls of the movable groove 304 and the movable opening 305. One side of the convex internal thread block 308 is fixedly connected to one side of the movable chuck 309.

[0033] Specifically: Place the movable chuck 309 on the crane beam bolt, turn the rotary knob 307 to drive the double-headed threaded screw 306 to rotate, and then drive the convex internal thread block 308 to move relative to the movable groove 304 and the inner wall of the movable groove 304, thereby driving the movable chuck 309 to move toward the outer wall of the bolt to clamp the bolt. The spacing is adjusted by moving the movable chuck 309, and at the same time, it is convenient to lock the bolts that need to be measured.

[0034] Working principle: according to the demand, the locking bolt 105 is rotated so that the locking bolt 105 is away from the inside of the locking thread groove 108, and the extension rod 106 is moved so that the extension rod 106 moves inside the hollow groove 102, and at the same time, the limiting slider 107 is driven to move inside the limiting slide groove 103. When the extension rod 106 is extended to a suitable height, the locking bolt 105 is rotated so that the locking bolt 105 enters the inside of the locking thread groove 108 through the internal thread fixing block 104, thereby locking the extension rod 106. Then, the driving motor 302 is rotated according to the demand so that the driving motor 302 is adjusted in angle through the spherical block 203. When the angle is adjusted, the spherical block 203 moves inside the spherical groove 202. When it is adjusted to a suitable angle Finally, the fastening bolt 206 is rotated to make the fastening bolt 206 move inside the inclined thread groove 205, thereby driving the extrusion block 207 to move inside the groove 204, and at the same time squeezing the outer wall of the spherical block 203, thereby locking the spherical block 203, and placing the movable clamp 309 on the crane beam bolt, turning the rotary knob 307 to drive the double-headed threaded screw 306 to rotate, thereby driving the convex internal thread block 308 to move relative to the moving groove 304 and the inner wall of the moving groove 304, thereby driving the movable clamp 309 to move toward the outer wall of the bolt to clamp the bolt, and starting the drive motor 302 to drive the bolt clamped by the movable clamp 309 to tighten the bolt, and by observing whether the bolt rotates, it can be checked whether the bolt is tightened.

[0035] The above description is merely a preferred embodiment of the present invention and does not constitute any other form of limitation to the present invention. Any person skilled in the art may utilize the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes for application in other fields. However, any simple modification, equivalent change, and modification of the above embodiments made in accordance with the technical essence of the present invention without departing from the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A device for checking the looseness and tightness of crane beam bolts, characterized in that: include: A height adjustment mechanism (1) comprising a fixed sleeve (101), a hollow groove (102), a limiting slide groove (103), an internal thread fixed block (104), a locking bolt (105), an extension rod (106), a limiting slide block (107) and a locking thread groove (108); an angle adjustment mechanism (2) is provided on the top of the height adjustment mechanism (1); the angle adjustment mechanism (2) comprises a fixed connection block (201), a spherical groove (202), a spherical block ( 203), a groove (204), an inclined thread groove (205), a fastening bolt (206) and an extrusion block (207), a chuck mechanism (3) is provided on the top of the angle adjustment mechanism (2), and the chuck mechanism (3) comprises a motor frame (301), a drive motor (302), a connecting frame (303), a movable groove (304), a movable port (305), a double-headed threaded screw (306), a rotating knob (307), a convex internal thread block (308) and a movable chuck (309).

2. The device for checking the looseness and tightness of crane beam bolts according to claim 1, characterized in that: A hollow groove (102) is provided inside the fixed sleeve (101), and limiting sliding grooves (103) are provided on both sides of the inner wall of the hollow groove (102). One side of the fixed sleeve (101) is fixedly connected to one side of the internal thread fixing block (104).

3. The device for checking the looseness and tightness of crane beam bolts according to claim 2, characterized in that: The inner wall of the internal thread fixing block (104) is threadedly connected to the outer wall of the locking bolt (105), the inner wall of the hollow groove (102) is movably connected to the outer wall of the extension rod (106), both sides of the bottom of the extension rod (106) are fixedly connected to one side of the limiting slider (107), the outer wall of the limiting slider (107) is movably connected to the inner wall of the limiting sliding groove (103), the outer wall of the locking bolt (105) is threadedly connected to the inner wall of the locking thread groove (108), and the locking thread groove (108) is evenly opened in multiple groups.

4. The device for checking the looseness and tightness of crane beam bolts according to claim 3, characterized in that: The top of the extension rod (106) is fixedly connected to the bottom of the fixed connection block (201), the top of the fixed connection block (201) is provided with a spherical groove (202), and the inner wall of the spherical groove (202) is movably connected to the outer wall of the spherical block (203).

5. The device for checking the looseness and tightness of crane beam bolts according to claim 4, characterized in that: A groove (204) is provided on one side of the bottom of the spherical groove (202), and an inclined thread groove (205) is provided on one side of the groove (204), and the inner wall of the inclined thread groove (205) is threadedly connected to a fastening bolt (206), and the outer wall of one end of the fastening bolt (206) is rotatably connected to the inner wall of one side of the extrusion block (207) through a bearing, and the outer wall of the extrusion block (207) is movably connected to the inner wall of the groove (204).

6. The device for checking the looseness and tightness of crane beam bolts according to claim 5, characterized in that: The top of the spherical block (203) is fixedly connected to the bottom of the motor frame (301), the top of the motor frame (301) is fixedly connected to the outer wall of the housing of the drive motor (302), and the output end of the drive motor (302) is fixedly connected to one side of the connecting frame (303) via a coupling.

7. The device for checking the looseness and tightness of bolts on a crane beam according to claim 6, characterized in that: A movable groove (304) is provided inside the connecting frame (303), and a movable opening (305) is provided on one side of the movable groove (304). The inner wall of the movable groove (304) is rotatably connected to the outer wall of the bottom end of the double-threaded screw rod (306) through a bearing. The outer walls of both ends of the double-threaded screw rod (306) are threadedly connected to the inner wall of the convex internal thread block (308).

8. The device for checking the looseness and tightness of crane beam bolts according to claim 7, characterized in that: The outer wall of the convex internal thread block (308) is movably connected to the inner wall of the movable groove (304) and the movable opening (305), and one side of the convex internal thread block (308) is fixedly connected to one side of the movable chuck (309).

9. A method for checking the looseness and tightness of bolts on a crane beam according to claim 8, characterized in that: The operation method is as follows: rotate the locking bolt (105) so that the locking bolt (105) is away from the inside of the locking thread groove (108), move the extension rod (106) so that the extension rod (106) moves inside the hollow groove (102), and at the same time drive the limiting slider (107) to move inside the limiting slide groove (103), when the extension rod (106) is extended to a suitable height, rotate the locking bolt (105) so that the locking bolt (105) enters the inside of the locking thread groove (108) through the internal thread fixing block (104), thereby locking the extension rod (106), and then rotate the driving motor (302) according to demand, so that the driving motor (302) is adjusted in angle through the spherical block (203), and when the angle is adjusted, the spherical block (203) moves inside the spherical groove (202). When the angle is adjusted to a suitable height, the spherical block (203) moves inside the spherical groove (202). After the angle is reached, the fastening bolt (206) is rotated so that the fastening bolt (206) moves inside the inclined thread groove (205), thereby driving the extrusion block (207) to move inside the groove (204), and at the same time, the outer wall of the spherical block (203) is squeezed, thereby locking the spherical block (203), and the movable clamp (309) is placed on the crane beam bolt. The rotating knob (307) is rotated to drive the double-headed threaded screw (306) to rotate, thereby driving the convex internal thread block (308) to move relative to the inner wall of the movable groove (304) and the movable groove (304), thereby driving the movable clamp (309) to move toward the outer wall of the bolt to clamp the bolt, and starting the driving motor (302) to drive the bolt clamped by the movable clamp (309) to tighten the bolt. By observing whether the bolt rotates, it is checked whether the bolt is tightened.

Citation Information

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