Building mortar layering degree detection system

Abstract

The present invention relates to the technical field of new material mortar detection, and provides a building mortar layering degree detection system, which comprises a frame, an upper sub-cylinder, a lower sub-cylinder, a material loading table horizontally sliding on the frame through an electric sliding rail, and a detection device for detecting the layering degree of building mortar, a lower carrying plate and an upper carrying plate which support the bottoms of the upper sub-cylinder and the lower sub-cylinder are formed on the carrying table; the driving sleeve is arranged outside the upper branch cylinder in a sleeved and sliding mode, a knocking pin moving in the radial direction is arranged on the driving sleeve, and when the driving sleeve slides outside the upper branch cylinder, the knocking pin is driven by the driving sleeve. It can be understood that the device is driven by the long air cylinder, on one hand, the driving sleeve is driven to ascend and descend, the knocking pin continuously knocks the exterior of the upper sub-cylinder, it is ensured that mortar is evenly distributed in the upper sub-cylinder and the lower sub-cylinder, and hollowing is prevented; and on the other hand, upper and lower sub-cylinders are driven to integrally demould upwards, and automatic operation is facilitated. Meanwhile, the material carrying table can slide on the rack and provides support for mortar in the demolding process, and the detection workbench is formed after demolding.

Description

Technical Field

[0001] The present invention relates to the field of new material mortar detection, and more specifically, to a building mortar stratification detection system. Background Art

[0002] New material mortar is a building cementitious material that, based on traditional cement mortar, significantly enhances its physical and mechanical properties and durability through innovative formulations (such as the addition of high-performance polymers, fibers, nanomaterials, industrial waste, or specialty additives), or imparts special functions (such as self-leveling, self-repairing, thermal insulation, high impermeability, rapid hardening, ultra-high strength, lightweight, and environmentally friendly features). It not only improves construction efficiency and quality, and enhances the durability and safety of engineering structures, but also better meets the energy-saving, environmental, and sustainable development requirements of modern architecture. It represents a significant development in the high-performance, functional, and green development of building cementitious materials. Mortar stratification is an indicator of cement mortar stability and is used to calibrate the water retention performance of cement mortar. If the mortar has poor water retention, segregation and water seepage will occur during transportation, standing, and masonry, making construction difficult and reducing strength. After searching, the application number: 202410297571.X discloses a building mortar stratification detection system. The device overcomes the uneven effect of mortar through a "vibration clamping device", but the "vibration clamping device" used in this technical solution has an extremely complex structure, and the telescopic motor, electromagnet, etc. on the device need to be wired separately, and the "working units" on the device need to be evenly arranged along the circumference, resulting in extremely complex structure and circuits; secondly, the concrete in the upper and lower cylinders in the detection system cannot be easily demolded and removed. Summary of the Invention

[0003] The purpose of the present invention is to provide a building mortar stratification detection system, which improves the uniformity of the mortar through reciprocating knocking, and at the same time, the knocking is linked with demoulding to achieve the purpose of convenient demoulding.

[0004] The purpose of the present invention can be achieved through the following technical solutions: A building mortar stratification detection system includes a frame, an upper dividing cylinder, a lower dividing cylinder, and: The loading platform slides horizontally on the frame through an electric slide rail, and the loading platform is formed with a lower load plate and an upper load plate that form support on the bottom of the upper and lower sub-cylinders; A driving sleeve, which is sleeved and slidably mounted on the outer portion of the upper dividing cylinder. The driving sleeve is provided with a radially movable knocking pin. When the driving sleeve slides on the outer portion of the upper dividing cylinder, the knocking pin continuously knocks the surface of the upper dividing cylinder under the action of the driving mechanism; A linkage frame, which is fixed to the outer bottom of the upper sub-tube and is formed with a supporting plate for the lower sub-tube; An adapter frame, the adapter frame is fixed to the side of the driving sleeve, and a long cylinder is installed between the adapter frame and the frame; A locking mechanism is provided between the upper cylinder and the frame for positioning the upper cylinder and the lower cylinder on the frame; In the above technical solution, the system includes a frame as the main support, and the loading platform is driven by an electric slide to move horizontally to realize the automatic switching of the upper and lower dividing cylinders. The loading platform is designed in layers: the lower loading plate supports the lower dividing cylinder, and the upper loading plate supports the upper dividing cylinder. The drive sleeve is arranged on the outside of the upper dividing cylinder, and its radially movable knocking pin knocks at a high frequency along the surface of the upper dividing cylinder under the drive of the cylinder. The linkage frame is fixed to the bottom of the upper dividing cylinder and supports the lower dividing cylinder through the support plate to ensure that the two cylinders are coaxial. The adapter frame connects the drive sleeve and the two long cylinders distributed up and down to provide lifting power. The locking mechanism fixes the upper / lower dividing cylinders to the frame to avoid vibration and displacement.

[0005] Preferably, a parallel top plate is provided on the top of the frame and is fixedly installed by a plurality of support rods, and a support plate is fixed to the rear side of the frame and the top plate along the lifting path of the adapter frame.

[0006] Preferably, two sensors are provided on the support plate and are distributed vertically.

[0007] Preferably, a positioning ring is fixed on the download plate for placing the lower sub-tube, and a positioning plate is fixed on the side of the upper loading plate close to the positioning ring to form a support on one side of the upper end of the upper sub-tube.

[0008] Preferably, a baffle is fixed to the upper end of the outer side of the upper division cylinder, a C-shaped frame is fixed to the outer side of the upper division cylinder, a driving gear plate is fixed to the inner side of the C-shaped frame, a movable groove is also provided on the C-shaped frame, and a driving gear meshing with the driving gear plate is rotatably installed on the outer side of the driving sleeve through an extension frame.

[0009] Preferably, a positioning sleeve is fixed to the side of the driving sleeve, a knocking pin movable in the radial direction is provided inside the positioning sleeve, and a spring is connected between the knocking pin and the extension frame.

[0010] Preferably, an energy storage rack is fixed to the bottom of the knocking pin, and an energy storage gear intermittently meshed with the energy storage rack is fixed to one side of the driving gear.

[0011] Preferably, a clamping seat is fixed on the linkage frame, one side of the clamping seat is connected with a clamping plate by bolts and pressed against the outside of the upper sub-tube, and a supporting plate is provided on the side of the linkage frame away from the upper sub-tube.

[0012] Preferably, a shelf guide sleeve is fixed on the outside of one end of the linkage frame away from the upper split cylinder and is slidably fitted on the outside of the support rod on one side, and a split cylinder guide sleeve is fixed on the outside of the C-shaped frame and is slidably fitted on the outside of the support rod on the other side.

[0013] Preferably, the locking mechanism includes a mounting bracket fixed on the frame and a motor mounted on the mounting bracket, a locking plate is fixed to the output end of the motor, and a lock seat is fixed to the outside of the split cylinder guide sleeve and is engaged or disengaged with the locking plate through rotation.

[0014] Beneficial effects of the present invention: The present invention uses a long cylinder to drive the lifting power of the driving sleeve on the outside of the upper dividing cylinder to continuously knock the knocking pin, which can ensure the uniformity of the mortar in the upper and lower dividing cylinders and avoid local hollowing; At the same time, the long cylinder can also drive the upper and lower dividing barrels to demould upward, making the operation more convenient and conducive to automation; The present invention provides a loading platform that slides on a frame to support the shaped mortar, and can play a supporting role when the upper and lower layers of yarn are sheared and demoulded. After demoulding, a workbench is formed and then tested. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0016] Figure 1 This is a schematic diagram of the structure of the mortar pouring of the present invention; Figure 2 This is a structural diagram when the upper and lower separation barrels are staggered; Figure 3 for Figure 2 Schematic diagram of the structure of the upper and lower barrels after demoulding; Figure 4 It is a structural diagram of the frame and locking mechanism; Figure 5 It is a structural diagram of the upper dividing cylinder and the linkage frame; Figure 6 Schematic diagram of the structure of the drive sleeve; Figure 7 It is a structural diagram of the loading platform; In the accompanying drawings, the components represented by the reference numerals are as follows: In the picture: 1. Frame; 101. Top plate; 102. Support rod; 103. Support plate; 2. Loading platform; 21. Download plate; 211. Positioning ring; 22. Upper loading plate; 221. Positioning plate; 3. Electric slide rail; 4. Upper splitter; 41. Baffle; 42. C-shaped frame; 421. Drive gear plate; 422. Movable slot; 423. Splitter guide sleeve; 424. Lock seat; 5. Lower dividing cylinder; 6. Drive sleeve; 61. Positioning sleeve; 62. Extension frame; 63. Knock pin; 631. Energy storage rack; 64. Spring; 65. Drive gear; 651. Energy storage gear; 7. Linkage frame; 71. Clamping seat; 72. Support plate; 73. Clamping plate; 74. Rack guide sleeve; 8. Adapter bracket; 9. Long cylinder; 10. Sensor; 11. Mounting bracket; 12. Motor; 13. Locking plate. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0018] like Figure 1 - Figure 7 As shown: A building mortar stratification detection system includes a frame 1, an upper dividing cylinder 4 and a lower dividing cylinder 5, and further includes: The loading platform 2 slides horizontally on the frame 1 through an electric slide rail 3. The loading platform 2 is formed with a lower plate 21 and an upper loading plate 22 that form support at the bottom of the upper and lower sub-cylinders 4 and 5; The driving sleeve 6 is slidably mounted on the outer portion of the upper cylinder 4. The driving sleeve 6 is provided with a radially movable knocking pin 63. When the driving sleeve 6 slides on the outer portion of the upper cylinder 4, the knocking pin 63 continuously knocks the surface of the upper cylinder 4 under the action of the driving mechanism; The linkage frame 7 is fixed to the outer bottom of the upper sub-tube 4 and is formed with a support plate 72 for the lower sub-tube 5; The adapter frame 8 is fixed to the side of the driving sleeve 6, and a long cylinder 9 is installed between the adapter frame 8 and the frame 1. The long cylinder 9 is fixed to the frame 1, and the output end is fixed to the adapter frame 8, which is used to drive the adapter frame 8 to rise and fall; The locking mechanism is provided between the upper sub-cylinder 4 and the frame 1 and is used for positioning the upper sub-cylinder 4 and the lower sub-cylinder 5 on the frame 1 .

[0019] Specifically, a parallel top plate 101 is provided on the top of the frame 1 and is fixedly installed by a number of support rods 102. A support plate 103 is fixed to the rear side of the frame 1 and the top plate 101 along the lifting path of the adapter frame 8; two sensors 10 distributed up and down are provided on the support plate 103. The two sensors 10 in this embodiment are used to limit the lifting range of the driving sleeve 6 driven by the long cylinder 9 outside the upper dividing cylinder 4.

[0020] Specifically, a positioning ring 211 is fixed on the download plate 21 for placing the lower sub-tube 5, and a positioning plate 221 is fixed on the side of the upper loading plate 22 close to the positioning ring 211 to form a support on the upper end of the upper sub-tube 4; During use, the positioning ring 211 and the positioning plate 221 can pre-position the lower sub-tube 5 to ensure accurate alignment of the upper sub-tube 4 and the lower sub-tube 5 .

[0021] Specifically, a baffle 41 is fixed to the upper end of the outer side of the upper dividing cylinder 4, a C-shaped frame 42 is fixed to the outer side of the upper dividing cylinder 4, a driving gear plate 421 is fixed to the inner side of the C-shaped frame 42, and a movable groove 422 is also opened on the C-shaped frame 42. A driving gear 65 that meshes with the driving gear plate 421 is rotatably mounted on the outer side of the driving sleeve 6 through an extension frame 62; The driving gear 65 is continuously meshed with the driving tooth plate 421 , thereby driving the energy storage gear 651 to continuously mesh with the energy storage rack 631 , thereby forming continuous knocking.

[0022] Specifically, a positioning sleeve 61 is fixed to the side of the driving sleeve 6, and a radially movable knocking pin 63 is provided inside the positioning sleeve 61. A spring 64 is connected between the knocking pin 63 and the extension frame 62. An energy storage rack 631 is fixed to the bottom of the knocking pin 63, and an energy storage gear 651 intermittently meshed with the energy storage rack 631 is fixed to one side of the driving gear 65; The energy storage gear 651 is a partial gear structure. When the energy storage gear 651 is engaged with the energy storage rack 631, the knocking pin 63 is pulled to move outward. At this time, the spring 64 is stretched. When the energy storage gear 651 rotates to a position without teeth, the spring 64 is released, and the knocking pin 63 impacts the upper cylinder 4, thereby achieving the vibration purpose.

[0023] Specifically, a clamping seat 71 is fixed on the linkage frame 7, and one side of the clamping seat 71 is connected to a clamping plate 73 by bolts and pressed against the outside of the upper part cylinder 4. A supporting plate 72 is provided on the side of the linkage frame 7 away from the upper part cylinder 4. In this embodiment, the upper surface of the supporting plate 72 is flush with the bottom surface of the flange on the lower part cylinder 5, and one side of the supporting plate 72 is provided with a chamfer to facilitate the entry of the lower part cylinder 5. After the lower part cylinder 5 moves onto the supporting plate 72, the linkage frame 7 moves up to drive the lower part cylinder 5 to move up synchronously, thereby achieving the purpose of demoulding.

[0024] Specifically, a shelf guide sleeve 74 is fixed to the outside of one end of the linkage frame 7 away from the upper branch cylinder 4, which is fitted and slid on the outside of the support rod 102 on one side, and a branch cylinder guide sleeve 423 is fixed to the outside of the C-shaped frame 42, which is fitted and slid on the outside of the support rod 102 on the other side. In this embodiment, the cooperation of the two sets of guide sleeves and the support rod 102 ensures the stable lifting of the upper branch cylinder 4, the driving sleeve 6, the driving sleeve 6, and the linkage frame 7. In order to reduce friction, lubricating oil can be applied to the sliding part to make the lifting smoother and avoid jamming.

[0025] Specifically, the locking mechanism includes a mounting frame 11 fixed to the frame 1 and a motor 12 mounted on the mounting frame 11. A locking plate 13 is fixed to the output end of the motor 12. A lock seat 424 is fixed to the outside of the split-cylinder guide sleeve 423 and engages or disengages with the locking plate 13 through rotation. When in use, the motor 12 adopts a servo motor and rotates under the control of the controller. The single rotation angle is 180 degrees. When the controller issues an instruction, the motor 12 drives the lock plate 13 to rotate to engage with or disengage from the lock seat 424. Specifically, Figure 1-2 Shown is the locked state, Figure 3 Shown in disengaged state.

[0026] As you can understand, the present invention is driven by a long cylinder: on the one hand, it drives the drive sleeve up and down, so that the knocking pin continuously strikes the exterior of the upper cylinder, ensuring that the mortar is evenly distributed within the upper and lower cylinders and preventing hollowing; on the other hand, it drives the upper and lower cylinders, and the entire upper part is demolded upward, facilitating automated operation. At the same time, the loading platform can slide on the frame to provide support for the mortar during the demolding process, forming an inspection workbench after demolding.

[0027] Workflow: S1, the electric slide 3 moves the loading platform 2 to Figure 1 In the state shown, the long cylinder 9 moves the upper dividing cylinder 4 to overlap with the lower dividing cylinder 5, and the motor 12 drives the locking plate 13 to lock with the lock seat 424. At this time, the upper dividing cylinder 4 and the lower dividing cylinder 5 are locked on the loading platform 2; S2. Mortar is poured through the opening at the upper end of the upper dividing cylinder 4. At this time, the long cylinder 9 drives the adapter frame 8 to move back and forth between the two sensors 10. During the lifting process of the adapter frame 8, the drive sleeve 6 is driven to slide axially on the outside of the upper dividing cylinder 4, and the drive gear 65 is engaged with the drive gear plate 421; the energy storage gear 651 is engaged with the energy storage rack 631, the knocking pin 63 moves outward, and the spring 64 is stretched. When the energy storage gear 651 is disengaged from the energy storage rack 631, the spring 64 drives the knocking pin 63 to hit the outer wall of the upper dividing cylinder 4. As the drive gear 65 continues to engage with the drive gear plate 421, the knocking continues during the lifting process of the drive sleeve 6; S3. After pouring, ensure that one-third of the mortar is in the lower dividing cylinder 5 and two-thirds is in the upper dividing cylinder 4. Stop the lifting of the long cylinder 9 and let it stand for 30 minutes; S4, start the long cylinder 9 again to move back and forth to assist demoulding, then the long cylinder 9 notifies, the electric slide 3 drives the loading platform 2 to move to the left, the loading platform 2 pushes the lower dividing cylinder 5 to move to the left, the mortar is separated in the upper dividing cylinder 4 and the lower dividing cylinder 5, the upper loading plate 22 supports the bottom of the mortar in the upper dividing cylinder 4, and finally forms Figure 2 Status shown; S5, the motor 12 drives the lock plate 13 to disengage from the lock seat 424, the long cylinder 9 moves upward and drives the upper dividing cylinder 4, the driving sleeve 6, the linkage frame 7, and the lower dividing cylinder 5 to move upward at the same time, and the upper dividing cylinder 4 and the lower dividing cylinder 5 are demoulded upward. Figure 3 Status shown; S6. Detect the upper and lower layers after demoulding.

[0028] In the description of the present invention, unless otherwise specified, “plurality” means two or more; it should be understood that terms such as “opening”, “upper”, “lower”, “thickness”, “top”, “middle”, “length”, “inner”, “around”, etc., indicating orientation or positional relationship, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention.

[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A building mortar stratification detection system, comprising a frame (1), an upper dividing cylinder (4) and a lower dividing cylinder (5), characterized in that: Also includes: A loading platform (2), the loading platform (2) slides horizontally on the frame (1) via an electric slide rail (3), and a download plate (21) and an upper loading plate (22) are formed on the loading platform (2) to form supports at the bottom of the upper dividing cylinder (4) and the lower dividing cylinder (5); A driving sleeve (6), wherein the driving sleeve (6) is sleeved and slidably mounted on the outside of the upper dividing cylinder (4), and a radially movable knocking pin (63) is provided on the driving sleeve (6). When the driving sleeve (6) slides on the outside of the upper dividing cylinder (4), the knocking pin (63) continuously knocks the surface of the upper dividing cylinder (4) under the action of the driving mechanism; A linkage frame (7), the linkage frame (7) is fixed to the outer bottom of the upper sub-tube (4) and is formed with a support plate (72) for the lower sub-tube (5); An adapter frame (8), the adapter frame (8) is fixed to the side of the driving sleeve (6), and a long cylinder (9) is installed between the adapter frame (8) and the frame (1); A locking mechanism is provided between the upper split barrel (4) and the frame (1) and is used for positioning the upper split barrel (4) and the lower split barrel (5) on the frame (1).

2. The building mortar stratification detection system according to claim 1, characterized in that: A parallel top plate (101) is provided on the top of the frame (1) and is fixedly installed via a plurality of support rods (102). A support plate (103) is fixed to the rear side of the frame (1) and the top plate (101) along the lifting path of the adapter frame (8).

3. The building mortar stratification detection system according to claim 2, characterized in that: Two sensors (10) are provided on the support plate (103) and are distributed vertically.

4. The building mortar stratification detection system according to claim 1, characterized in that: A positioning ring (211) is fixed on the download plate (21) for placing the lower sub-tube (5), and a positioning plate (221) is fixed on the side of the upper loading plate (22) close to the positioning ring (211) to form a support on the upper end of the upper sub-tube (4).

5. The building mortar stratification detection system according to claim 1, characterized in that: A baffle (41) is fixed to the upper end of the outer side of the upper dividing cylinder (4), a C-shaped frame (42) is fixed to the outer side of the upper dividing cylinder (4), a driving tooth plate (421) is fixed to the inner side of the C-shaped frame (42), and a movable groove (422) is also provided on the C-shaped frame (42). A driving gear (65) meshing with the driving tooth plate (421) is rotatably mounted on the outer side of the driving sleeve (6) through an extension frame (62).

6. The building mortar stratification detection system according to claim 5, characterized in that: A positioning sleeve (61) is fixed to the side of the driving sleeve (6), a knocking pin (63) movable in the radial direction is provided inside the positioning sleeve (61), and a spring (64) is connected between the knocking pin (63) and the extension frame (62).

7. The building mortar stratification detection system according to claim 6, characterized in that: An energy storage rack (631) is fixed to the bottom of the knocking pin (63), and an energy storage gear (651) intermittently meshed with the energy storage rack (631) is fixed to one side of the driving gear (65).

8. The building mortar stratification detection system according to claim 1, characterized in that: A clamping seat (71) is fixed on the linkage frame (7), one side of the clamping seat (71) is connected to a clamping plate (73) by bolts and is pressed against the outside of the upper sub-tube (4), and a supporting plate (72) is provided on the side of the linkage frame (7) away from the upper sub-tube (4).

9. The building mortar stratification detection system according to claim 5, characterized in that: A frame guide sleeve (74) is fixed on the outside of one end of the linkage frame (7) away from the upper split cylinder (4) and is fitted and slidably mounted on the outside of the support rod (102) on one side. A split cylinder guide sleeve (423) is fixed on the outside of the C-shaped frame (42) and is fitted and slidably mounted on the outside of the support rod (102) on the other side.

10. The building mortar stratification detection system according to claim 9, characterized in that: The locking mechanism comprises a mounting frame (11) fixed on the frame (1) and a motor (12) mounted on the mounting frame (11); a locking plate (13) is fixed to the output end of the motor (12); a lock seat (424) is fixed to the outer side of the split-cylinder guide sleeve (423) and is engaged or disengaged with the locking plate (13) by rotation.

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