Energy-saving cleaning device for rotary drum structure of magnetic ball mill

By designing an energy-saving cleaning device that combines an air suction pipe and a tensioning strip with a magnetic block, the problems of complicated cleaning operations and high costs of the magnetic ball mill drum structure are solved, and efficient and energy-saving cleaning of the drum inner wall is achieved.

CN120755142APending Publication Date: 2025-10-10HUNAN JINCHI MAGNETIC MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202511192795.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-25
Publication Date
2025-10-10

AI Technical Summary

Technical Problem

The existing magnetic ball mill drum structure requires the removal of bolts and connectors during cleaning, which is cumbersome and costly, making it difficult to clean efficiently.

Method used

An energy-saving cleaning device consisting of an air suction pipe, a tensioning strip and a cleaner was designed. The cylinder was used to control the tensioning strip to stick close to the inner wall of the drum in a relaxed state. The magnetic block and air suction pipe were combined to absorb impurities. The device was driven by a conveyor belt and a motor to achieve efficient cleaning.

Benefits of technology

It achieves efficient cleaning of the inner wall of the drum, improves processing efficiency, reduces manual operation and energy consumption, and reduces cleaning costs.

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Abstract

The invention relates to the technical field of ball mills, and discloses an energy-saving cleaning device for a rotary drum structure of a magnetic ball mill, the energy-saving cleaning device comprises a bottom plate, a placing table is fixedly mounted at the top of the bottom plate, stabilizing seats are fixedly mounted on two sides of the top of the placing table, and a limiting seat is fixedly mounted on each stabilizing seat; the energy-saving cleaning device comprises a bottom plate, two limiting seats are fixedly connected between the bottom plate, a roller is rotatably connected between the two limiting seats, vertical plates are fixedly connected to the two sides of the top of the bottom plate, air cylinders are fixedly connected between connecting sleeves and the vertical plates, and a plurality of tensioning strips are fixedly connected between the two connecting sleeves. The middle portions of the tensioning strips are made to be close to the inner wall of the roller, the multiple cleaners are made to be close to the inner wall of the roller, impurities on the inner wall of the roller are adsorbed by the cleaners, meanwhile, the multiple cleaners are arranged, the task of sweeping the inner wall of the roller is considered, the inner wall of the roller is efficiently cleaned, and the machining efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of ball mills, in particular to an energy-saving cleaning device for a magnetic ball mill drum structure. Background Art

[0002] A ball mill is a key piece of equipment for pulverizing materials after crushing. This type of mill uses a cylinder filled with a predetermined number of steel balls as the grinding medium. It is widely used in industries such as cement, silicate products, new building materials, refractories, fertilizers, ferrous and non-ferrous metal beneficiation, and glass and ceramics for dry or wet grinding of various ores and other grindable materials. Suitable for grinding a variety of ores and other materials, ball mills are widely used in industries such as mineral processing, building materials, and chemicals. They can be categorized into two types of grinding methods: dry and wet. According to the different discharge methods, ball mills can be divided into grid type and overflow type. The current ball mills are also divided into conventional ball mills and magnetic ball mills. For magnetic ball mills, it is the first choice for efficiently preparing magnetic particles and nanomaterials and optimizing the magnetic properties of materials. In the process of processing materials, adding grinding aids (such as 0.15kg / t water glass) can improve the grinding efficiency by 5%-10%. The grinding aid particles are still magnetic steel balls. During its use, the material is processed by setting a certain processing time. After the equipment is used to a certain frequency, it needs to be cleaned to prevent the drum structure of the equipment from forming a film inside the long-term processing of magnetic adhesive materials, resulting in reduced crushing efficiency. In order to improve processing efficiency, the existing drum structure is mostly fully enclosed. Therefore, whenever the inside of the drum structure needs to be cleaned, the bolts and related connectors on its surface need to be manually disassembled and the cleaning fluid needs to be injected into its internal surface. Therefore, it is more troublesome and requires large equipment to be transported, which is quite costly. For this reason, we propose an energy-saving cleaning device for the drum structure of a magnetic ball mill. Summary of the Invention

[0003] The object of the present invention is to provide an energy-saving cleaning device for a magnetic ball mill drum structure to solve the problems raised in the above background technology.

[0004] The top of described sliding panel also is provided with an interlocking structure, and the interlocking structures between the two interlocking structures are pivotally connected to each other with a bolt, and the bolt has a round shank to contact with the interlocking structures.

[0005] Preferably, the plurality of tensioning strips are close to the surface of the air suction pipe, and the plurality of tensioning strips form a rectangle beside the air suction pipe.

[0006] Preferably, the cleaner includes a fixed seat movably connected to the tensioning strip, a positioning ball is fixedly installed on one side of the fixed seat, the positioning ball is movably connected to a movable plug, and a magnetic block is fixedly installed on the movable plug.

[0007] Preferably, a transmission plate is fixedly installed on each side of the top of the placement table near the stable seat, a rotor is fixedly installed on the transmission plate, a rolling ring is rotatably connected between the two rotors, a magnetic sheet is fixedly installed between the two rolling rings, a second gear is fixedly installed in the middle of the magnetic sheet, and a first motor and a second motor are fixedly installed on the top of the placement table. The output shafts of the first motor and the second motor are both sleeved with drive gears, one of the drive gears is meshed with the second gear, and the other drive gear is meshed with the first gear, the output shaft of the second motor is extended to the vertical plate, and the end of the conveyor belt is sleeved with the output shaft of the second motor.

[0008] Preferably, raised hillocks are fixedly installed in an annular shape at equal intervals inside the drum, and a plurality of external magnets are fixedly installed on the outer surface of the drum.

[0009] Preferably, one end of one of the limit seats is rotatably connected to a rotating drum, the end of the rotating drum is inserted into the drum and communicated with the drum, a thread is provided on the outside of the rotating drum, the outer ring of the rotating drum is connected to a movable plate through a thread, and one end of the drum is slidably connected to a plurality of alignment rods, a patch is fixedly installed at a common end of the plurality of alignment rods, and a baffle is fixedly installed at the other end of each of the alignment rods.

[0010] Preferably, the magnetism of the magnetic block is opposite to that of the magnetic sheet, and the magnetic sheet is attracted to the magnetic block through the roller, and the magnetism of the magnetic block is the same as that of the steel ball used in the roller and repel each other.

[0011] Preferably, the fixing seat and the tensioning strip are fitted together by interference, and the size of the connecting sleeve matches the size of the openings at both ends of the drum.

[0012] Preferably, the air suction pipe and the roller axis coincide with each other, and the roller is made of austenitic stainless steel.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] During the rotation of the drum of the present invention, the steel balls crush and grind the materials. When the equipment needs to be cleaned, the two cylinders are extended to reset the springs, so that the multiple tension strips are in a relaxed state inside the drum. When the edges of the tension strips contact the inlets at both ends of the drum, the edges of the tension strips are subjected to force, so that the multiple tension strips are gradually in a reverse bow shape, and the middle of the tension strips approaches the inner wall of the drum, so that the multiple cleaners are close to the inner wall of the drum, so that impurities on the inner wall of the drum are adsorbed by the cleaners. At the same time, multiple cleaners are provided, which take into account the task of sweeping the inner wall of the drum, and the inner wall of the drum is efficiently cleaned, thereby improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0016] Figure 2 This is a schematic structural diagram of another perspective of the present invention as a whole;

[0017] Figure 3 This is a schematic diagram of the structure of the cleaner and the tensioning strip of the present invention;

[0018] Figure 4 For the present invention Figure 2 Schematic diagram of the enlarged structure at B in the middle;

[0019] Figure 5 For the present invention Figure 1 Schematic diagram of the enlarged structure at A in the middle;

[0020] Figure 6 This is a schematic structural diagram of the cleaner of the present invention;

[0021] Figure 7 This is a schematic diagram of the transmission plate structure of the present invention;

[0022] Figure 8 It is a schematic diagram of the drum structure of the present invention.

[0023] In the figure: 1-base plate; 2-placing table; 3-stable seat; 4-limiting seat; 5-roller; 501-raised hillock; 6-rolling ring; 7-first gear; 8-transmission plate; 801-rotor; 9-magnetic sheet; 10-first motor; 11-driving gear; 12-second gear; 13-second motor; 14-external magnet; 15-rotating drum; 16-moving plate; 17-patch; 18-alignment rod; 19-baffle; 20-air pipe; 21-vertical plate; 2101-air suction pipe; 22-conveyor belt; 23-cylinder; 24-spring; 25-connecting sleeve; 26-tensioning strip; 27-cleaner; 28-fixed seat; 29-positioning ball; 30-movable plug; 31-magnetic block; 32-fan. DETAILED DESCRIPTION

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1-8The application provides a technical scheme: an energy-saving cleaning device for a magnetic ball mill drum structure, which comprises a bottom plate 1, a placing table 2 is fixedly installed on the top of the bottom plate 1, a stabilizing seat 3 is fixedly installed on the top of each placing table 2, a limiting seat 4 is fixedly installed on each stabilizing seat 3, a roller 5 is rotatably connected between the two limiting seats 4, a vertical plate 21 is fixedly connected on the top of each side of the bottom plate 1, a conveying belt 22 is transmissionally connected between opposite sides of the vertical plate 21, an air suction pipe 2101 is connected to one end of the conveying belt 22, the air suction pipe 2101 is rotatably connected with the vertical plate 21 (can be pulled away along the vertical plate 21), springs 24 are sleeved on both ends of the air suction pipe 2101, a connecting sleeve 25 is fixedly connected to one end of each spring 24, an air cylinder 23 is fixedly connected between the connecting sleeve 25 and the vertical plate 21, a plurality of tensioning strips 26 are fixedly connected between the two connecting sleeves 25, a plurality of cleaners 27 are detachably connected to each tensioning strip 26, an air pipe 20 is rotatably connected to one end of the air suction pipe 2101, a fan 32 is fixedly installed on the top of the bottom plate 1, the air pipe 20 is connected with the fan 32, when the device is working, a proper amount of magnetic steel balls is inserted into the roller 5 through manual operation, then the tensioning strips 26 are straightened, the tensioning strips 26 are tightened at the shaft position of the roller 5 through the retraction of the air cylinder 23, and the springs 24 are in a compressed state, when the roller 5 rotates, the steel balls crush and grind the materials, when the device needs to be cleaned, the air cylinders 23 are extended, the springs 24 are reset, the plurality of tensioning strips 26 are in a relaxed state in the roller 5, and when the edges of the tensioning strips 26 contact the inlets at the two ends of the roller 5, the edges of the tensioning strips 26 are stressed, the plurality of tensioning strips 26 gradually form an inverse arch shape, the middle part of the tensioning strips 26 is close to the inner wall of the roller 5, the plurality of cleaners 27 are close to the inner wall of the roller 5, the impurities on the inner wall of the roller 5 are adsorbed by the cleaners 27, and the cleaners 27 are provided in plurality, which can clean the inner wall of the roller 5 and improve the processing efficiency.

[0026] Further, the plurality of tensioning strips 26 are close to the surface of the air suction pipe 2101 and surround the air suction pipe 2101 to form a rectangle, the surface of the air suction pipe 2101 is provided with a plurality of micro holes (not shown in the figure and can be drilled during production), when the device is in the processing or cleaning state, the fan 32 should be immediately started, after the fan 32 is started, the dust on the inner wall of the roller 5 can be sucked through the air suction pipe 2101 and introduced to the outside through the air pipe 20, so that the dust is prevented from being dry and solidified in the roller 5 after the device is stopped, and the burden of the cleaners 27 is reduced.

[0027] Furthermore, the cleaner 27 includes a fixed seat 28 movably connected to the tensioning strip 26, a positioning ball 29 is fixedly installed on one side of the fixed seat 28, the positioning ball 29 is movably connected to a movable plug 30, and a magnetic block 31 is fixedly installed on the movable plug 30. When the two ends of the tensioning strip 26 are squeezed toward the middle thereof, the tensioning strip 26 is in a reverse bow state, so that the magnetic block 31 on the tensioning strip 26 can absorb the magnetic deposits, and the magnetic block 31 is fixedly connected to the movable plug 30 and is in a swinging state on the positioning ball 29, thereby increasing the cleaning range of the magnetic block 31 and allowing the magnetic block 31 to clean the surface area, as shown in the attached figure. Figure 6 As shown, the magnetic block 31 has a large number of hollow structures, which can properly pick up relatively sticky powder materials, improve the adaptability of the magnetic block 31, and expand the functional use of the device.

[0028] Furthermore, transmission plates 8 are fixedly installed on both sides of the top of the placement table 2 near each stable seat 3, and a rotor 801 is fixedly installed on the transmission plate 8. A rolling ring 6 is rotatably connected between the two rotors 801, a magnetic piece 9 is fixedly installed between the two rolling rings 6, and a second gear 12 is fixedly installed in the middle of the magnetic piece 9. A first motor 10 and a second motor 13 are fixedly installed on the top of the placement table 2. The output shafts of the first motor 10 and the second motor 13 are both sleeved with a driving gear 11, one of the driving gears 11 is meshed with the second gear 12, and the other driving gear 11 is meshed with the first gear 7. The output shaft of the second motor 13 is extended to the vertical plate 21, and the end of the conveyor belt 22 is sleeved with the output shaft of the second motor 13; the magnetism of the magnetic block 31 is relative to the magnetism of the magnetic piece 9. On the contrary, the magnetic sheet 9 is attracted to the magnetic block 31 through the roller 5, and the magnetism of the magnetic block 31 is the same as that of the steel ball used in the roller 5, and they repel each other. When the device is in use, the second motor 13 is turned on to rotate. The rotation of the second motor 13 causes the other driving gear 11 to drive the first gear 7, thereby rotating the roller 5. At the same time, the second motor 13 rotates the conveyor belt 22 during the rotation process, and then the conveyor belt 22 drives the air suction pipe 2101 to rotate axially, so that the rotation direction of the air suction pipe 2101 is the same as that of the roller 5. Due to the difference in gear ratio between the driving gear 11 and the first gear 7, the rotation speed of the air suction pipe 2101 is slightly faster than that of the roller 5, which is conducive to the magnetic block 31 to quickly clean the inside of the roller 5.

[0029] When the device needs to be cleaned, the first motor 10 is turned on, and the first motor 10 drives the second gear 12 to rotate in the opposite direction relative to the drum 5 during the rotation, so that the magnetic force of the magnetic sheet 9 passes through the drum 5, allowing the magnetic sheet 9 to guide the magnetic steel balls, thereby improving the activity of the magnetic steel balls inside the drum 5 and reducing the processing time. At the same time, the device rotates synchronously with the drum 5 through the air suction pipe 2101, which saves energy and reduces processing costs.

[0030] The inside of the drum 5 is fixedly installed with raised hills 501 in a circular shape and at equal intervals. The outer surface of the drum 5 is fixedly installed with multiple external magnets 14. The raised hills 501 can effectively make the magnetic block 31 and the tensioning strip 26 quickly contact the raised hills 501, and the raised hills 501 enhance the striking effect of the magnetic steel balls. The magnetic properties of the magnetic sheet 9 and the external magnet 14 are opposite. When necessary, the drum 5 can form a braking relationship with the magnetic sheet 9 through the external magnet 14. When the drum 5 is out of control, the magnetic sheet 9 is stationary, which can effectively put the drum 5 into a braking process.

[0031] Furthermore, one end of one of the limit seats 4 is rotatably connected to a drum 15, the end of the drum 15 is inserted into the drum 5 and communicates with the drum 5, a thread is provided on the outside of the drum 15, and the outer ring of the drum 15 is connected to a movable plate 16 through a thread, and one end of the drum 5 is slidably connected to a plurality of alignment rods 18, and a patch 17 is fixedly installed at one end of the plurality of alignment rods 18, and a baffle 19 is fixedly installed at the other end of each alignment rod 18. When the equipment needs to be cleaned, the drum 15 can be rotated manually on the outside of the drum 15, and the fixed seat 28 and the tensioning strip 26 are fitted together by interference, and are connected. The size of the socket 25 matches the size of the openings at both ends of the drum 5; when the drum 15 rotates, the movable plate 16 moves on the thread, so that the patch 17 moves toward the end of the drum 5, and the alignment rod 18 pushes the baffle 19 to move deep into the inside of the drum 5, so that after the tensioning strip 26 is unfolded, the baffle 19 and the alignment rod 18 structure lock the position of the tensioning strip 26, increase the expansion range of the tensioning strip 26, reduce the dead angle range of the end of the tensioning strip 26 and the inside of the drum 5, and maintain the expanded state of both ends of the tensioning strip 26, thereby improving the utilization rate of the tensioning strip 26.

[0032] The axis of the air suction pipe 2101 coincides with the axis of the roller 5. The roller 5 is made of austenitic stainless steel. Austenitic stainless steel has weak magnetism and can well assist the magnetic force of the magnetic sheet 9 to pass through, thereby improving the magnetic penetration of the magnetic sheet 9.

[0033] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0034] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An energy-saving cleaning device for a magnetic ball mill drum structure, comprising a bottom plate (1), characterized in that: A placing platform (2) is fixedly installed on the top of the bottom plate (1), and stabilizing seats (3) are fixedly installed on both sides of the top of the placing platform (2), and a limiting seat (4) is fixedly installed on each of the stabilizing seats (3), and a roller (5) is rotatably connected between the two limiting seats (4). Both sides of the top of the bottom plate (1) are fixedly connected to vertical plates (21), and a conveyor belt (22) is transmission-connected between the opposite sides of the vertical plates (21), and one end of the conveyor belt (22) is connected to an air suction pipe (2101), and the air suction pipe (2101) and the vertical plates (21) are rotatably connected together. Both ends of the air suction pipe (2101) are sleeved with springs (24), one end of the spring (24) is fixedly connected to a connecting sleeve (25), a cylinder (23) is fixedly connected between the connecting sleeve (25) and the vertical plate (21), a plurality of tensioning strips (26) are fixedly connected between the two connecting sleeves (25), and each of the tensioning strips (26) is detachably connected to a plurality of cleaners (27), one end of the air suction pipe (2101) is rotatably connected to an air pipe (20), a fan (32) is fixedly installed on the top of the bottom plate (1), and the air pipe (20) and the fan (32) are connected.

2. The energy-saving cleaning device for a magnetic ball mill drum structure according to claim 1, characterized in that: The surfaces of the plurality of tensioning strips (26) and the air suction pipe (2101) are close to each other, and the plurality of tensioning strips (26) form a rectangle beside the air suction pipe (2101).

3. The energy-saving cleaning device for a magnetic ball mill drum structure according to claim 1, characterized in that: The cleaner (27) includes a fixed seat (28) movably connected to the tensioning strip (26), a positioning ball (29) is fixedly mounted on one side of the fixed seat (28), the positioning ball (29) is movably connected to a movable plug (30), and a magnetic block (31) is fixedly mounted on the movable plug (30).

4. The energy-saving cleaning device for a magnetic ball mill drum structure according to claim 1, characterized in that: A transmission plate (8) is fixedly installed on both sides of the top of the placement table (2) near each stable seat (3), a rotor (801) is fixedly installed on the transmission plate (8), a rolling ring (6) is rotatably connected between the two rotors (801), a magnetic plate (9) is fixedly installed between the two rolling rings (6), a second gear (12) is fixedly installed in the middle of the magnetic plate (9), a first motor (10) and a second motor (13) are fixedly installed on the top of the placement table (2), a driving gear (11) is sleeved on the output shaft of the first motor (10) and the second motor (13), one of the driving gears (11) is meshed with the second gear (12), and the other driving gear (11) is meshed with the first gear (7), the output shaft of the second motor (13) is extended to the vertical plate (21), and the end of the conveyor belt (22) is sleeved with the output shaft of the second motor (13).

5. The energy-saving cleaning device for a magnetic ball mill drum structure according to claim 4, characterized in that: The interior of the drum (5) is fixedly mounted with raised hillocks (501) in an annular shape and at equal intervals, and the outer surface of the drum (5) is fixedly mounted with a plurality of external magnets (14).

6. The energy-saving cleaning device for a magnetic ball mill drum structure according to claim 5, characterized in that: One end of one of the limit seats (4) is rotatably connected to a rotating drum (15), the end of the rotating drum (15) is inserted into the roller (5) and communicates with the roller (5), the outside of the rotating drum (15) is provided with a thread, the outer ring of the rotating drum (15) is connected to a movable plate (16) through a thread, and one end of the roller (5) is slidably connected to a plurality of alignment rods (18), a patch (17) is fixedly installed on a common end of the plurality of alignment rods (18), and a baffle (19) is fixedly installed on the other end of each of the alignment rods (18).

7. The energy-saving cleaning device for a magnetic ball mill drum structure according to claim 3, characterized in that: The magnetism of the magnetic block (31) is opposite to that of the magnetic sheet (9), and the magnetic sheet (9) is attracted to the magnetic block (31) through the roller (5), while the magnetism of the magnetic block (31) and the steel ball used in the roller (5) are the same and repel each other.

8. The energy-saving cleaning device for a magnetic ball mill drum structure according to claim 7, characterized in that: The fixing seat (28) and the tensioning strip (26) are fitted together by interference, and the size of the connecting sleeve (25) matches the size of the openings at both ends of the roller (5).

9. The energy-saving cleaning device for a magnetic ball mill drum structure according to claim 1, characterized in that: The axes of the air suction pipe (2101) and the roller (5) coincide with each other, and the roller (5) is made of austenitic stainless steel.

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