Automatic punching and head shrinking machine

By integrating the automated control of the loader, belt drive components, and barrier components, combined with the X- and Y-axis displacement components and the liquid sac heat exchange system, the precision and thermal management issues in the processing of thin-walled metal pipes are solved, and high-precision, intelligent head shrinking processing is achieved.

CN120755247AActive Publication Date: 2025-10-10FUJIAN GUANDAXING HARDWARE PRODUCTS CO LTD
View PDF 8 Cites 0 Cited by

Patent Information

Application Number
CN202511250659.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-03
Publication Date
2025-10-10
Estimated Expiration
2045-09-03

AI Technical Summary

Technical Problem

In the existing technologies of precision industries such as refrigeration, medical treatment, aerospace, etc., the end reduction and punching processing of thin-walled metal pipes has problems such as insufficient precision, low intelligence, poor thermal management and poor coordination of automation modules, resulting in forming defects and processing inconsistency.

Method used

An automatic punching and shrinking machine is used, which integrates a feeder, belt drive components, material blocking components and blocking components. The electromagnetic drive principle is used to achieve fully automatic transportation and precise positioning of pipes. Through the coordinated regulation of the X and Y axis displacement components and the shrinking components, combined with the heat exchange system of the air ring and liquid bag, uniform radial force control and intelligent thermal management are achieved.

Benefits of technology

It improves processing accuracy and process consistency, meets the needs of high-beat and high-precision modern production, and ensures stable pipe positioning and intelligent thermal management.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120755247A_ABST
    Figure CN120755247A_ABST
Patent Text Reader

Abstract

The invention discloses an automatic punching and head shrinking machine, and relates to the technical field of head shrinking equipment. A feeding machine with a feeding function is arranged on the left side of the frame main body; the left side of the top of the frame body is fixedly provided with the material blocking assembly with the effect of adjusting the position of a material pipe through bolts, full-automatic conveying and accurate positioning of the pipe are achieved through the integrated feeding machine, the belt transmission assembly, the material blocking assembly and the blocking assembly, and the blocking assembly adopts the electromagnetic driving principle; through alternate electrification of the first C-shaped coil ring and the second C-shaped coil ring, standing stopping and reset releasing of the overturning plate are rapidly achieved, and it is guaranteed that the pipe is stably positioned in combination with magnetic field adsorption.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of head shrinking equipment, and particularly relates to an automatic punching head shrinking machine. BACKGROUND

[0002] In the fields of precision industry such as refrigeration, medical treatment and aerospace, the end diameter reduction and punching processing of thin-walled metal pipes are key processes. The existing technology mainly adopts traditional mechanical stamping or spinning methods, which have obvious limitations. First, the precision is insufficient due to the dependence on mechanical stop blocks or manual positioning, which may cause eccentric force on the pipe during processing, resulting in defects such as wrinkles and cracks, and seriously affecting the yield and reliability. Second, the intelligent degree of the processing process is low, the radial force during forming cannot be flexibly adjusted in real time, and there is a lack of active thermal management, so that the heat generated by plastic deformation may change the material properties. Finally, the automatic modules have poor cooperativeness, the traditional pneumatic or mechanical interception mechanisms have slow response and impact, and it is difficult to meet the modern production requirements of high rhythm and high precision. SUMMARY

[0003] Therefore, in order to solve the above problems, the present application provides an automatic punching head shrinking machine.

[0004] The present application is implemented as follows: an automatic punching head shrinking machine is constructed, which comprises a frame body; a feeding machine with a feeding function is arranged on the left side of the frame body; a material blocking assembly with a pipe position adjusting function is fixedly installed on the top left side of the frame body through bolts; a pipe positioning assembly is fixedly installed on the top left side of the frame body through bolts, and a workbench is arranged on the right side of the frame body; an X-axis displacement assembly with an adjusting function is fixedly installed on the top of the workbench through bolts; a Y-axis displacement assembly with an adjusting function is arranged on the top of the X-axis displacement assembly; a head shrinking assembly is fixedly installed on the top of the displacement part of the Y-axis displacement assembly, and a head shrinking disc is rotatably arranged on the top side of the head shrinking assembly.

[0005] Preferably, the pipe positioning assembly comprises a belt transmission assembly fixedly installed on the top left side of the frame body; the belt transmission assembly specifically comprises a servo motor fixedly installed on the top left side of the frame body through bolts, two groups of belt pulleys arranged in front of and behind the shaft moving end of the servo motor through transmission, and a belt arranged on the belt pulleys; a fixed frame is arranged between the two groups of belt pulleys of the belt transmission assembly, and the fixed frame is fixedly installed on the top of the workbench; a driving motor with a driving function is fixedly installed on the left end of the fixed frame through bolts; a lead screw is fixedly installed on the right end of the transmission shaft of the driving motor, and an electromagnetic collar is threadedly and drivably arranged on the outside of the lead screw, which specifically comprises an outer ring formed by a coil and a screw hole sleeve rotating in the inner hole of the outer ring; the electromagnetic collar is rotatably arranged in the inner hole of the displacement frame, and a blocking assembly with a material blocking function is arranged on the top of the displacement frame.

[0006] Preferably, the blocking assembly comprises an isolation box fixedly installed in the middle of the top of the displacement frame by bolts; a single controller is fixedly installed on the top of the isolation box by bolts, and first C-shaped coil rings are arranged on the front and back of the interior of the isolation box; cast iron plates are arranged at the openings of the side surfaces of the first C-shaped coil rings, and a connected sleeve shaft is rotatably arranged in the interior of the first C-shaped coil ring; the cast iron plates are fixedly and plug-in installed on the side surface of the connected sleeve shaft; turnover plates are fixedly installed on the front and back ends of the connected sleeve shaft, a second C-shaped coil ring is fixedly installed in the left groove of the turnover plate, and the second C-shaped coil ring is fixedly connected with the single controller through a cable.

[0007] Preferably, the X-axis displacement assembly and the Y-axis displacement assembly are both composed of air cylinders and slide rails, and the displacement angles of the X-axis displacement assembly and the Y-axis displacement assembly are perpendicular to each other.

[0008] Preferably, the head-reducing assembly comprises a placing frame sliding on the slide rail of the Y-axis displacement assembly; a servo motor with a driving function is fixedly installed at the front end of the placing frame by bolts, and a driving gear is fixedly installed at the end of the power transmission shaft of the servo motor; a gear disc is meshingly and transmissionally arranged on the side surface of the driving gear, a rotary joint is plug-in and fixedly installed in the through hole at the center of the gear disc, and the gear disc is fixedly installed on the side surface of a rotary base plate; a circular groove with a diameter ratio of 1:1 is arranged on the side surface of the rotary base plate; an external cylinder and an internal assembly are fixedly arranged in the circular groove on the side surface of the rotary base plate; three groups of external air rings are equidistantly fixedly installed on the outer side surface of the external cylinder, and the rotary base plate is connected with the external air rings through a connecting pipe.

[0009] Preferably, three groups of air holes are equidistantly arranged on the cylinder wall of the external cylinder, and the inner side plug rods of the external air rings are plug-in and fixedly installed on the outer side air holes of the external cylinder; a first rubber column is plug-in and fixedly installed in the inner side air holes of the external cylinder; the first rubber column is fixedly arranged on the outer arc surface of a first extrusion arc plate, and an external liquid bag is fixedly arranged on the inner arc surface of the first extrusion arc plate.

[0010] Preferably, the internal assembly comprises an internal cylinder fixedly installed on the side surface of the rotary base plate; a rotary joint is plug-in and fixedly installed on the side surface of the internal cylinder, and a second rubber column is slidingly arranged in the air holes in the cylinder wall of the internal cylinder; the second rubber column is fixedly installed on the inner arc surface of a second extrusion arc plate, and an internal liquid bag is fixedly arranged on the outer arc surface of the second extrusion arc plate.

[0011] Preferably, the liquid bags in the external liquid bag and the internal liquid bag are both encapsulated with microcapsules of phase change materials, and the liquid bags and the microcapsules in the external liquid bag and the internal liquid bag are both cross-linked with melamine formaldehyde resin and its composite variant materials.

[0012] Preferably, a positioning sensor is fixedly installed on the side surface of the head-reducing disc by bolts, and a sensor capable of cooperating with the positioning sensor for positioning is arranged on the side surface of the displacement frame.

[0013] Preferably, the pipe material positioning assembly is further provided with a liquid guide pipe for standardized control, and the liquid guide pipe is hollow inside, and the bottom side of the liquid guide pipe is provided with a valve and a pipeline to form a flow channel for heat exchange liquid.

[0014] A method for using an automatic punching and necking machine, comprising the following steps: Step one, preparation and shaping: the liquid guide pipe is positioned and connected to the necking assembly, and after the external heat exchange device is turned on, the external liquid bag and the internal liquid bag are tightly attached to the pipe head through air pressure control, the wall thickness data between the external liquid bag and the internal liquid bag is changed, uniform stress and intelligent temperature control are realized; Step two, feeding and preliminary positioning: the pipe material is conveyed by the feeding machine, arranged by the belt transmission assembly and the material blocking assembly, to ensure orderly entering the processing area; Step three, accurate conveying and positioning: after the pipe material position is detected by the positioning sensor, the blocking assembly is positioned by magnetic field control, and then the pipe material is accurately moved to the processing position by the lead screw pushing displacement frame, and axial centering is realized through fine adjustment; Step four, necking and punching processing: the external cylinder and the internal assembly are rotated by the servo motor driving the driving gear and the gear disc, and the pipe end spinning necking or punching is completed under the cooperation of axial displacement; Step five, processing completion and reset: the blocking is released by turning off the magnetic field, the necking assembly is reset by the Y-axis displacement assembly, and the finished product is conveyed to the next process by the belt transmission assembly.

[0015] The present application has the following advantages: the present application provides an automatic punching and necking machine by improvement, compared with the same type of equipment, has the following improvements: The automatic punching and necking machine realizes full-automatic conveying and accurate positioning of the pipe material by integrating the feeding machine, the belt transmission assembly, the material blocking assembly and the blocking assembly, wherein the blocking assembly adopts electromagnetic driving principle, the first C-shaped coil ring and the second C-shaped coil ring are alternately energized, the standing blocking and reset release of the turnover plate are quickly realized, the positioning stability of the pipe material is ensured by magnetic field adsorption; during the necking processing, the X-axis and Y-axis displacement assemblies and the necking assembly are cooperatively controlled to ensure the accurate centering of the necking disc and the pipe axis, the external air ring and the internal cylinder are used to push the rubber column to extrude the liquid bag and the heat exchange liquid circulation system, the radial force uniform control and intelligent heat management in the pipe end spinning necking or punching processing are realized, and the processing precision and process consistency are effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is a structural schematic diagram of the present application; Figure 2 is a schematic diagram of the pipe material positioning assembly shaft side structure of the present application; Figure 3It is the blocking assembly exploded structure schematic diagram of the application; Figure 4 It is the shaft side structure schematic diagram of the application's shrink head assembly; Figure 5 It is the shrink head assembly and shrink head disc structure schematic diagram of the application; Figure 6 It is the shrink head assembly cross section structure schematic diagram of the application; Figure 7 It is the Figure 6 The enlarged structure schematic diagram of A in the figure.

[0017] Among them: frame body-1, feeding machine-2, material blocking assembly-3, pipe material positioning assembly-4, workbench-5, X-axis displacement assembly-6, Y-axis displacement assembly-7, shrink head assembly-8, shrink head disc-9, belt drive assembly-41, fixed frame-42, drive motor-43, screw rod-44, electromagnetic collar-45, displacement frame-46, blocking assembly-47, isolation box-471, single controller-472, first C-shaped coil ring-473, cast iron plate-474, connected sleeve shaft-475, turnover plate-476, second C-shaped coil ring-477, placing frame-81, servo motor-82, driving gear-83, gear disc-84, rotary joint-85, rotary base plate-86, external cylinder-87, external air ring-88, internal assembly-89, first rubber column-881, first extrusion arc plate-882, external liquid bag-883, internal cylinder-891, second rubber column-892, second extrusion arc plate-893, internal liquid bag-894, positioning sensor-91, liquid guide pipe-10. DETAILED DESCRIPTION

[0018] The following description will be made in conjunction with the accompanying drawings as follows: Figures 1-7 The principles and features of the application are described, and the examples are only used to explain the application, not to limit the scope of the application. In the following paragraphs, the application is described in more detail with reference to the accompanying drawings. It should be noted that the drawings are greatly simplified and use non-precise proportions, only to facilitate, clearly assist in describing the purpose of the embodiments of the application.

[0019] In the description of the application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, which is only for the purpose of describing the application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the application. In addition, the terms "first", "second", "third" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance.

[0020] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "setting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances. The embodiments will be described below according to the overall structure of the present application.

[0021] Embodiment one:

[0022] Please refer to Figures 1-7 The automatic punching and necking machine of the present application comprises a frame body 1; the left side of the frame body 1 is provided with a feeding machine 2 with feeding function; the left top of the frame body 1 is fixedly installed by bolts with a material blocking assembly 3 for adjusting the position of the pipe; the left top of the frame body 1 is fixedly installed by bolts with a pipe positioning assembly 4, and the right side of the frame body 1 is provided with a workbench 5; the top of the workbench 5 is fixedly installed by bolts with an X-axis displacement assembly 6 with adjusting function; the top of the X-axis displacement assembly 6 is provided with a Y-axis displacement assembly 7 with adjusting function; the top of the displacement part of the Y-axis displacement assembly 7 is fixedly installed with a necking assembly 8, and the top side of the necking assembly 8 is rotatably provided with a necking disc 9.

[0023] The pipe positioning assembly 4 comprises a belt drive assembly 41 fixedly installed on the top left side of the frame body 1; the belt drive assembly 41 specifically comprises a servo motor fixedly installed on the top left side of the frame body 1, two groups of belt pulleys rotatably arranged on the front and back of the servo motor shaft moving end, and a belt arranged on the belt pulleys; a fixed frame 42 is arranged between the two groups of belt pulleys of the belt drive assembly 41, and the fixed frame 42 is fixedly installed on the top of the workbench 5; a driving motor 43 with driving function is fixedly installed on the left end of the fixed frame 42 through bolts; a lead screw 44 is fixedly installed on the right end of the driving motor 43 transmission shaft, and an electromagnetic sleeve ring 45 is threadedly driven on the outside of the lead screw 44; the electromagnetic sleeve ring 45 is rotatably arranged in the inner hole of the displacement frame 46, and the top of the displacement frame 46 is provided with a blocking assembly 47 with material blocking function.

[0024] The blocking assembly 47 comprises an isolation box 471 fixedly installed on the top of the displacement frame 46; a single controller 472 is fixedly installed on the top of the isolation box 471; first C-shaped coil rings 473 are arranged on the front and back of the isolation box 471; cast iron plates 474 are arranged on the openings of the first C-shaped coil rings 473; and the cast iron plates 474 are fixedly installed on the side of the connected sleeve shaft 475; the connected sleeve shaft 475 is rotatably arranged in the first C-shaped coil rings 473; the cast iron plates 474 are fixedly installed on the side of the connected sleeve shaft 475; turnover plates 476 are fixedly installed on the front and back of the connected sleeve shaft 475; second C-shaped coil rings 477 are fixedly installed on the left side of the turnover plates 476; and the second C-shaped coil rings 477 are fixedly connected with the single controller 472 through a cable.

[0025] The X-axis displacement assembly 6 and the Y-axis displacement assembly 7 are both composed of a cylinder and a slide rail, and the displacement angles of the X-axis displacement assembly 6 and the Y-axis displacement assembly 7 are perpendicular to each other.

[0026] The side of the necking disc 9 is fixedly installed with a positioning sensor 91, and the side of the displacement frame 46 is provided with a sensor capable of cooperating with the positioning sensor 91.

[0027] The pipe positioning assembly 4 is further provided with a liquid guide pipe 10 for standardized control, the liquid guide pipe 10 is in a hollow structure, and the bottom side of the liquid guide pipe 10 is provided with a valve and a pipeline to form a flow channel of heat exchange liquid.

[0028] Embodiment two:

[0029] Please refer to Figures 1-7 Compared with the embodiment one, the automatic punching and necking machine further comprises: the necking assembly 8 comprises a placing frame 81 sliding on the slide rail of the Y-axis displacement assembly 7; the front end of the placing frame 81 is fixedly installed with a servo motor 82 having a driving function; the power shaft of the servo motor 82 is fixedly installed with a driving gear 83; the side of the driving gear 83 is engaged and driven with a gear disc 84; the gear disc 84 is fixedly installed on the side of a rotating base plate 86; the side of the rotating base plate 86 is provided with a circular groove with a diameter ratio of 1:3; the side of the rotating base plate 86 is respectively fixedly provided with an external cylinder 87 and an internal assembly 89; three groups of external air rings 88 are equidistantly fixedly installed on the outer side of the external cylinder 87; and the rotating base plate 86 is connected with the external air rings 88 through a connecting pipe.

[0030] Three groups of air holes are equidistantly arranged on the cylinder wall of the external cylinder 87; the inner side of the external air rings 88 is inserted with a plug rod and fixedly inserted with the external cylinder 87; the inner side of the air holes of the external cylinder 87 is fixedly inserted with a first rubber column 881; the first rubber column 881 is fixedly arranged on the outer arc surface of a first extrusion arc plate 882; and the inner arc surface of the first extrusion arc plate 882 is fixedly arranged with an external liquid bag 883.

[0031] The built-in component 89 comprises a built-in cylinder 891 fixedly installed on the side of the rotating base plate 86; the rotating joint 85 is fixedly installed on the side of the built-in cylinder 891, and the second rubber column 892 is slidingly arranged in the air hole of the cylinder wall of the built-in cylinder 891; the second rubber column 892 is fixedly installed on the inner arc surface of the second extrusion arc plate 893, and the inner liquid bag 894 is fixedly arranged on the outer arc surface of the second extrusion arc plate 893.

[0032] The inner part of the outer liquid bag 883 and the inner liquid bag 894 is encapsulated with microcapsules containing phase change materials, and the outer liquid bag 883 and the inner liquid bag 894 are both encapsulated with cross-linked melamine formaldehyde resin and its composite variant materials.

[0033] Based on the working principle of the automatic punching and necking machine described above is: First, when using the device, first place the device in the working area, then connect the device with the external power supply, and the device can provide the power required for work; Second, first place the liquid guide pipe 10 in the pipe positioning assembly 4, and connect the liquid guide pipe 10 with the necking assembly 8 under the cooperation of the X-axis displacement assembly 6 and the Y-axis displacement assembly 7, and connect the liquid guide pipe 10 with the external heat exchange equipment through the valve and pipeline arranged on the bottom side of the liquid guide pipe 10; Because the pipe head on both sides of the liquid guide pipe 10 is a standard gear for processing, the side pipe head of the liquid guide pipe 10 is extruded by the outer liquid bag 883 and the inner liquid bag 894, and then the gas is pressed into the outer gas ring 88 and the inner cylinder 891 through the rotating joint 85 to increase the pressure, and then the first rubber column 881 and the second rubber column 892 are pushed by the gas pressure to push the first extrusion arc plate 882 and the second extrusion arc plate 893 to extrude the outer liquid bag 883 and the inner liquid bag 894, and then the heat exchange liquid is introduced into the liquid guide pipe 10 through the valve and pipeline arranged on the bottom side of the liquid guide pipe 10 to exchange heat with the outer liquid bag 883 and the inner liquid bag 894, so that the temperature of the phase change material in the outer liquid bag 883 and the inner liquid bag 894 first rises and then falls, realizing that the outer liquid bag 883 and the inner liquid bag 894 can be tightly attached to the side pipe head of the liquid guide pipe 10, realizing the uniform and controllable radial force and intelligent heat management in the necking process. Third, the pipe to be processed is sent into the equipment in sequence through the feeding machine 2 on the left side of the frame body 1, and is conveyed from the left side to the working area on the right side through the belt driving assembly 41, and the blocking assembly 3 performs preliminary guiding and arrangement on the pipe to ensure that it enters the processing area in order; when the pipe is conveyed to the front of the blocking assembly 47, the sensor on the displacement frame 46 and the positioning sensor 91 perform position sensing, the conveying is paused, and accurate positioning is performed; after the single-body controller 472 receives the pipe-in-position signal, the second C-shaped coil ring 477 is powered to generate a strong magnetic field; at the same time, the first C-shaped coil ring 473 is powered to generate a magnetic field to drive the cast iron plate 474 to move rapidly to the opening side of the coil ring, since the cast iron plate 474 is fixed with the connected sleeve shaft 475, the connected sleeve shaft 475 is driven to rotate to make the turnover plates 476 fixed at both ends thereof stand up rapidly, accurately stop, and be adsorbed and positioned by the magnetic field of the second C-shaped coil ring 477; then, the driving motor 43 drives the lead screw 44, and under the special design of the electromagnetic sleeve ring 45, the outer ring of the electromagnetic sleeve ring 45 can generate a magnetic field after being powered, locking the screw hole sleeve and the displacement frame 46 inside, so that the rotating lead screw displacement frame 46 interacts with the fixed electromagnetic sleeve ring 45 to convert into linear motion, thereby pushing the entire displacement frame 46 and the blocking assembly 47 thereon to move synchronously to the right along the fixed frame 42, and accurately pushing the pipe to the processing station below the necking assembly 8; under the cooperation of the fine adjustment actions of the X-axis displacement assembly 6 and the Y-axis displacement assembly 7, the axis of the necking disc 9 is completely centered with the axis of the pipe; the driving of the control servo motor 82 starts to drive the driving gear 83 to drive the gear disc 84 and the rotating base plate 86 to rotate synchronously; the external cylinder 87 and the internal assembly 89 fixed on the rotating base plate 86 rotate together, and the end of the pipe is subjected to spinning and necking or punching through the displacement adjustment of the X-axis displacement assembly 6. Fourth, when it is necessary to release the pipe, the single-body controller cuts off the current of the first C-shaped coil ring, and the magnetic field disappears; at the same time, the second C-shaped coil ring 477 is powered, and the reverse magnetic field or pulling force generated thereby will assist the turnover plate to reset and fall down quickly according to the winding direction, and the blocking of the pipe is released; then, the Y-axis displacement assembly 7 drives the necking assembly 8 and the necking disc 9 to reset, preparing for the next working cycle, and the processed pipe is conveyed to the next process by the belt driving assembly 41.

[0034] The application provides an automatic punching and necking machine by improvement, full-automatic conveying and accurate positioning of the pipe are realized by integrating the feeding machine 2, the belt transmission assembly 41, the material blocking assembly 3 and the blocking assembly 47, wherein the blocking assembly 47 adopts the electromagnetic driving principle, the standing and stopping of the turnover plate and the resetting and releasing are quickly realized through the alternate power supply of the first C-shaped coil ring and the second C-shaped coil ring, the stable positioning of the pipe is ensured by combining the magnetic field adsorption; during the necking process, the X-axis displacement assembly 6 and the Y-axis displacement assembly 7 and the necking assembly 8 are cooperatively controlled, the necking disc 9 and the pipe axis are accurately centered, the external air ring 88 and the built-in cylinder 891 are used to push the rubber column to extrude the liquid capsule and the heat exchange liquid circulation system, the radial force uniform control and intelligent heat management in the pipe end spinning necking or punching process are realized, and the machining precision and process consistency are effectively improved.

[0035] The above shows and describes the basic principles and main features of the application and the advantages of the application, and the standard parts used in the application can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolt rivet, welding and the like in the prior art, the mechanical parts and equipment adopt the conventional types in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail here.

[0036] The above description of the disclosed embodiments enables a person skilled in the art to implement or use the application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the application. Therefore, the application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An automatic punching and shrinking machine, comprising a frame body (1); a loader (2) with a feeding function is provided on the left side of the frame body (1); a material blocking assembly (3) with a function of adjusting the position of a material pipe is fixedly installed on the left side of the top of the frame body (1) by means of bolts; a pipe positioning assembly (4) is fixedly installed on the left side of the top of the frame body (1) by means of bolts, and a workbench (5) is provided on the right side of the frame body (1); an X-axis displacement assembly (6) with an adjustment function is fixedly installed on the top of the workbench (5) by means of bolts; a Y-axis displacement assembly (7) with an adjustment function is provided on the top of the X-axis displacement assembly (6); a shrinking assembly (8) is fixedly installed on the top of the displacement member of the Y-axis displacement assembly (7), and a shrinking disk (9) is rotatably provided on the top side of the shrinking assembly (8); Its characteristics are: The pipe material positioning assembly (4) includes a belt transmission assembly (41) fixedly mounted on the left side of the top of the frame body (1); the belt transmission assembly (41) specifically includes a servo motor fixedly mounted on the left side of the top of the frame body (1) by bolts, two sets of pulleys arranged on the front and rear ends of the servo motor shaft, and a belt arranged on the pulley; a fixing frame (42) is provided between the two sets of pulleys of the belt transmission assembly (41), and the fixing frame (42) is fixedly mounted on the top of the workbench (5); a driving motor (43) with a driving function is fixedly mounted on the left end of the fixing frame (42) by bolts; a screw rod (44) is fixedly mounted on the right end of the transmission shaft of the driving motor (43), and an electromagnetic ring (45) is provided on the outer thread transmission of the screw rod (44), and the electromagnetic ring (45) specifically consists of an outer ring formed by a coil and a screw hole sleeve rotating at the inner hole of the outer ring; the electromagnetic ring (45) is rotatably arranged at the internal through hole of the displacement frame (46), and a blocking assembly (47) with a material blocking function is provided on the top of the displacement frame (46).

2. The automatic punching and shrinking machine according to claim 1, characterized in that: The blocking assembly (47) includes an isolation box (471) fixedly mounted on the middle side of the top of the displacement frame (46) by bolts; a single controller (472) is fixedly mounted on the top of the isolation box (471) by bolts, and a first C-shaped coil ring (473) is provided on both the front and rear sides of the isolation box (471); a cast iron plate (474) is provided at the side opening of the first C-shaped coil ring (473), and a conjoined sleeve shaft (475) is rotatably provided inside the first C-shaped coil ring (473); the cast iron plate (474) is plugged and fixedly mounted on the side of the conjoined sleeve shaft (475); a flip plate (476) is fixedly mounted on the front and rear ends of the conjoined sleeve shaft (475), and a second C-shaped coil ring (477) is fixedly mounted on the groove on the left side of the flip plate (476), and the second C-shaped coil ring (477) is fixedly connected to the single controller (472) through a cable.

3. The automatic punching and shrinking machine according to claim 2, characterized in that: The X-axis displacement assembly (6) and the Y-axis displacement assembly (7) are both composed of a cylinder and a slide rail, and the displacement angles of the X-axis displacement assembly (6) and the Y-axis displacement assembly (7) are perpendicular to each other.

4. The automatic punching and shrinking machine according to claim 3, characterized in that: The shrinking head assembly (8) includes a placement frame (81) that slides on the slide rail of the Y-axis displacement assembly (7); a servo motor (82) with a driving function is fixedly installed on the front end of the placement frame (81) by bolts, and a driving gear (83) is fixedly installed on the end of the power transmission shaft of the servo motor (82); a gear plate (84) is provided on the side of the driving gear (83) for meshing transmission, and a rotary joint (85) is fixedly installed in a through hole at the center of the gear plate (84); the gear plate (84) is fixedly installed on the side of a rotating base plate (86), and a circular groove with a diameter ratio of 1:3 is provided on the side of the rotating base plate (86); and an external cylinder (87) and an internal assembly (89) are fixedly provided on the circular groove on the side of the rotating base plate (86); three groups of external air rings (88) are fixedly installed at equal intervals on the outer side of the external cylinder (87), and the rotating base plate (86) is connected to the external air rings (88) through a connecting pipe.

5. The automatic punching and shrinking machine according to claim 4, characterized in that: Three groups of air holes are equidistantly arranged on the wall of the external cylinder (87), and the inner plug rod of the external air ring (88) is plugged and fixed to the outer side of the air hole of the external cylinder (87); a first rubber column (881) is plugged and fixed to the inner side of the air hole of the external cylinder (87); the first rubber column (881) is fixedly arranged on the outer arc surface of the first extrusion arc plate (882), and an external liquid bag (883) is fixedly arranged on the inner arc surface of the first extrusion arc plate (882).

6. The automatic punching and shrinking machine according to claim 5, characterized in that: The built-in component (89) comprises a built-in cylinder (891) fixedly mounted on the side of a rotating base plate (86); a rotating joint (85) is fixedly mounted on the side of the built-in cylinder (891), and a second rubber column (892) is slidably arranged in an air hole of the cylinder wall of the built-in cylinder (891); the second rubber column (892) is fixedly mounted on the inner arc surface of a second extrusion arc plate (893), and a built-in liquid capsule (894) is fixedly arranged on the outer arc surface of the second extrusion arc plate (893).

7. The automatic punching and shrinking machine according to claim 6, characterized in that: The interiors of the external liquid capsule (883) and the internal liquid capsule (894) are both filled with microcapsules to encapsulate phase change materials, and the liquid capsules and microcapsules of the external liquid capsule (883) and the internal liquid capsule (894) are both filled with cross-linked melamine formaldehyde resin and its composite variant material.

8. The automatic punching and shrinking machine according to claim 7, characterized in that: A positioning sensor (91) is fixedly mounted on the side of the shrinking head disk (9) by means of bolts, and a sensor for cooperating with the positioning sensor (91) is provided on the side of the displacement frame (46).

9. The automatic punching and shrinking machine according to claim 8, characterized in that: The pipe positioning assembly (4) is also provided with a liquid guiding pipe (10) for standardized control, and the interior of the liquid guiding pipe (10) is a hollow structure, and a valve and a pipe are provided on the bottom side of the liquid guiding pipe (10) to form a flow channel for the heat exchange liquid.

10. A method for using an automatic punching and shrinking machine, for implementing the automatic punching and shrinking machine according to claim 9, characterized in that: The following steps are involved: Step 1, preparation and shaping: Position and connect the liquid guide tube (10) to the shrinking head assembly (8), connect to the external heat exchange device, and control the air pressure to make the external liquid capsule (883) and the internal liquid capsule (894) close to the tube head, and change the pipe wall thickness data between the external liquid capsule (883) and the internal liquid capsule (894) to achieve uniform force and intelligent temperature control; Step 2: Loading and initial positioning: The pipe is transported by the loading machine (2) and sorted by the belt drive assembly (41) and the blocking assembly (3) to ensure that it enters the processing area in an orderly manner; Step 3: Precise transport and positioning: After the positioning sensor (91) detects the position of the pipe, it controls the positioning of the blocking component (47) through the magnetic field, and then the screw (44) pushes the displacement frame (46) to accurately transfer the pipe to the processing position, and achieves axial centering through fine adjustment; Step 4: Shrinking and punching: The servo motor (82) drives the driving gear (83) and the gear plate (84) to drive the external tube (87) and the internal component (89) to rotate, and complete the tube end rotation compression or punching under the coordination of axial displacement; Step 5, processing completion and reset: cut off the magnetic field to remove the obstruction, the Y-axis displacement component (7) drives the shrinking head component (8) to reset, and the finished product is transferred to the next process via the belt transmission component (41).

Citation Information

Patent Citations

  • Continuous pipe contracting machine

    CN106238478A

  • Automatic necking sealing machine for metal pipe materials

    CN110421358A

  • Special-shaped thin-wall reducer pipe forming equipment and process

    CN118080710A

  • Feeding, head shrinking, drawing, head cutting and material cutting all-in-one machine

    CN118342287A

  • Short pipe punching and pipe end forming all-in-one machine

    CN120023235A