Metal material cutting-off equipment for machining mining machinery parts
Through the automation equipment combining hydraulic drive and motor, efficient and precise processing of mining machinery scrapers is achieved, solving the problems of matching misalignment, burr processing and safety hazards in traditional processing, and improving processing efficiency and safety.
Patent Information
- Application Number
- CN202511054583.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-30
- Publication Date
- 2025-10-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing technology, the processing of mining machinery scrapers has problems such as multiple clamping and transfer leading to mismatching, manual grinding of burrs after stamping, high labor intensity and safety hazards, which affect processing efficiency and safety.
A metal material cutting and shearing equipment for processing mining machinery parts is designed. It adopts a combination of hydraulic drive, servo motor and electric telescopic rod to realize continuous processing of automatic clamping, punching, cutting, grinding and blanking. Combined with positioning components, it ensures precise positioning and efficient processing.
It realizes efficient and automated processing of scrapers, improves processing efficiency, eliminates hidden dangers of burrs, improves processing accuracy and yield rate, and reduces labor intensity and safety risks.
Smart Images

Figure CN120755673A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of metal processing, in particular to a metal material cutting and severing device for processing mining machinery parts. Background Art
[0002] In mining production systems, the scraper of an apron conveyor, a core component of material transportation, endures the intense friction and impact of materials such as ore and coal. Its geometric accuracy and edge quality directly impact conveying efficiency and safety. Traditional scrapers are often manufactured from high-hardness, wear-resistant steel and undergo multiple independent processes, including stamping, cutting, edge grinding, mounting hole machining, and blanking.
[0003] However, existing production technology has significant shortcomings: First, the sheet metal must be clamped and transferred to different equipment for processing multiple times. In particular, the secondary cutting after stamping can easily cause contour misalignment, resulting in mismatched mounting holes between the scraper and the conveyor chain, causing the scraper to jam or abnormal chain wear during operation. Second, the stamped scraper has sharp burrs on the sides and corners, requiring workers to grind them with handheld grinders. This is not only inefficient but also lacks consistency. Residual burrs can easily scratch operators and may accelerate equipment wear during transportation. Third, the formed scraper is often manually removed from the mold, interrupting the continuous production cycle. The high-hardness steel is heavy, increasing labor intensity and posing safety risks. To this end, we propose a metal material cutting and shearing device for processing mining machinery parts. Summary of the Invention
[0004] The present invention mainly aims to solve the technical problems existing in the above-mentioned prior art and provides a metal material cutting and severing device for processing mining machinery parts.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a metal material cutting and cutting equipment for processing mining machinery parts, comprising a conveyor frame, a stamping table is provided at the end of the conveyor frame, a lower die groove is provided on the upper surface of the stamping table, a scraper formed by stamping is placed inside the lower die groove, two first support frames are fixedly installed on both sides of the outer wall of the upper half of the stamping table, the upper ends of the multiple first support frames are commonly fixedly connected to a top plate, a hydraulic drive structure is fixedly installed at the center position of the upper surface of the top plate, a movable plate is fixedly installed at the output end of the hydraulic drive structure, an upper die for use with the lower die groove is fixedly installed on the bottom surface of the movable plate, a cutter is fixedly installed on the outer wall of one side of the movable plate, a feeding assembly is provided on the upper surface of the conveyor frame, two sets of grinding assemblies are provided on the upper surface of the stamping table, and a blanking assembly is provided on the outer side of the stamping table corresponding to the lower die groove; The feeding assembly includes a fixed frame fixedly connected to the upper surface of the conveying frame, a slide groove is opened through the fixed frame, and the outer wall of the fixed frame is respectively provided with a first movable groove and a second movable groove at both ends of the slide groove, the outer wall of the fixed frame is provided with a slidable slider, the outer wall of the slider is rotatably mounted with a first sleeve, the outer wall of the other side of the slider is fixedly mounted with a first servo motor, the output end of the first servo motor is fixedly connected to the first sleeve, the end of the slider is also slidably connected to the elastically retractable second sleeve, the end of the second sleeve is fixedly mounted with a connecting plate, and the outer wall of the connecting plate is fixedly mounted with a clamping block; The grinding assembly includes a first electric telescopic rod fixedly connected to the upper surface of the stamping table, a second mounting plate is fixedly installed on the output end of the first electric telescopic rod, a slidable third support frame is provided on the upper surface of the second mounting plate, a second servo motor is fixedly installed on the upper end surface of the third support frame, and a grinding wheel is fixedly connected to the output end of the second servo motor.
[0006] Preferably, extension plates are fixedly installed on the outer walls of both sides of the conveying frame, a fourth electric telescopic rod is fixedly installed on the upper surface of the extension plate, a connecting block is fixedly installed on the output end of the fourth electric telescopic rod, a sliding block is fixedly installed on the end of the connecting block close to the conveying frame, and the sliding block is slidably connected to the side wall of the conveying frame, and the upper surface of the sliding block is fixedly connected to the bottom surface of the slider.
[0007] Preferably, the blanking assembly includes a transmission rod fixedly connected to one of the connecting blocks, a rack plate is fixedly installed at the end of the transmission rod, and the blanking assembly also includes a second support frame fixedly installed on the outer wall of the stamping table, the upper outer wall of the second support frame is rotatably mounted with a gear, the rack plate is meshed with the gear, a threaded sleeve is fixedly installed at the center position of the gear, a threaded groove is provided inside the threaded sleeve, and the internal thread of the threaded sleeve is connected to a threaded rod, and a push rod is fixedly installed on the outer wall of one end of the threaded rod close to the stamping table.
[0008] Preferably, a protective frame is provided on the outer side of the end of the threaded rod away from the stamping platform, and both ends of the protective frame are respectively fixedly connected to the outer walls of two first support frames provided on the same side of the stamping platform.
[0009] Preferably, a limiting groove is further provided at the end of the threaded rod, a limiting strip matching the limiting groove is fixedly installed inside the protective frame, and the end of the limiting strip is slidably connected to the limiting groove.
[0010] Preferably, a first spring is fixedly connected to the interior of the first sleeve, the end of the first spring is fixedly connected to the second sleeve, two groups of symmetrically arranged first mounting plates are fixedly installed on the outer wall of the connecting plate close to the fixed frame, and a plurality of first rollers distributed in an array are rotatably installed on the first mounting plates.
[0011] Preferably, the scraper includes a plate body, a mounting hole is provided at one end of the plate body, rounded corners are provided at both ends of the plate body, a rectangular groove is provided on the upper surface of the second mounting plate, the lower end of the third support frame is slidably installed in the rectangular groove, the inner wall of the rectangular groove is fixedly connected to the second spring, the other end of the second spring is fixedly connected to the lower outer wall of the third support frame, and a limiting rod is also fixedly installed inside the rectangular groove, the limiting rod is arranged inside the second spring, and the lower end of the third support frame is slidably connected to the limiting rod.
[0012] Preferably, a plurality of third electric telescopic rods are fixedly installed on the inner wall of the stamping table, and a stamping head is fixedly installed at the end of the plurality of third electric telescopic rods. A first clearance groove is provided on the outer wall of the upper mold corresponding to the plurality of stamping heads, and a second clearance groove is provided on the upper surface of the stamping table directly below the cutter.
[0013] Preferably, a reinforcement column is fixedly installed inside the first support frame below the rack plate, and a plurality of second rollers are rotatably installed on the upper surface of the reinforcement column.
[0014] Preferably, a baffle is fixedly installed on the upper surface of the stamping table away from the conveying frame, and positioning components are provided on both sides of the upper surface of the stamping table. The positioning components specifically include a second electric telescopic rod fixedly connected to the first support frame, and a correction block is fixedly installed on the end of the second electric telescopic rod. Beneficial effects
[0015] The present invention provides a metal material cutting and severing device for processing mining machinery parts. It has the following beneficial effects: (1) The metal material cutting and cutting equipment for processing mining machinery parts uses an elastic clamping mechanism in the feeding assembly combined with a first movable groove and a second movable groove arranged obliquely, so that the clamping block can automatically clamp when conveying the plate and quickly disengage after the stamping is completed. When the pressure sensor detects that the plate is in place, the hydraulic drive structure drives the upper die and the lower die groove to cooperate with the stamping, and after the stamping is formed, the plate is cut synchronously by the cutter on the side of the movable plate. The feeding process is carried out by pushing the slider to continuously feed, so that the stamping and cutting are completed in a single downward action, avoiding the time-consuming material transfer in the traditional process and improving the processing efficiency.
[0016] (2) The metal material cutting and cutting device for mining machinery part processing, two symmetrical grinding assemblies are located at the feeding end of the stamping table, the grinding wheel rotates at high speed under the drive of the second servo motor, when the plate is sent into by the conveying frame, the two side grinding wheels are in close contact with the side edges of the plate under the elastic support of the second spring, and the long edge grinding is completed, when the end of the plate contacts the grinding wheel, the third support frame slides along the rectangular groove, so that the grinding wheel chamfers the two corners of the plate, after stamping forming, the first electric telescopic rod pushes the grinding wheel to move forward, and the two corners of the two ends of the newly cut scraper are secondarily ground, so that the side edges and four corners of the scraper, which are the hand contact positions, are smoothly processed in the first processing flow, the appearance of the scraper is beautified, and the burr hidden danger is eliminated.
[0017] (3) The metal material cutting and cutting device for mining machinery part processing, the blanking assembly is fixedly connected with the connecting block of the feeding assembly through the transmission rod, when the fourth electric telescopic rod drives the sliding block to reset, the rack plate drives the gear to rotate, the threaded sleeve and the threaded rod constrained by the limiting groove generate axial displacement, the push rod pushes out the formed scraper from the lower die groove, without an additional power source, the blanking can be completed synchronously by using the reciprocating motion of the feeding mechanism, and the blanking process is matched with the feeding process, so that the continuity of the plate feeding, stamping, cutting, punching and blanking processes is guaranteed, the positioning assembly is combined with the electric correction block to accurately position the stamping position, the machining precision of the scraper mounting hole is guaranteed, the scraper can be directly installed on the plate conveyor, and the yield rate during the processing of the scraper is improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only exemplary, and those skilled in the art can obtain other embodiment drawings according to the provided drawings without creating any creative labor.
[0019] The structures, proportions, sizes and the like shown in the specification are only used to cooperate with the content disclosed in the specification, so that those skilled in the art can understand and read, and are not used to limit the limiting conditions of the implementation of the present application, so they do not have technical significance. Any modification of structure, change of proportion relationship or adjustment of size, without affecting the effect and purpose that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application.
[0020] Figure 1 It is a schematic diagram of the overall structure of the present application; Figure 2 It is a schematic diagram of the overall structure of the present application; Figure 3 It is a schematic diagram of the stamping table structure of the present application; Figure 4It is a schematic structural diagram of the feeding assembly of the present invention; Figure 5 This is a schematic structural diagram of another state of the feeding assembly of the present invention; Figure 6 This is a schematic diagram of the disassembly of the second sleeve and the first sleeve structure of the present invention; Figure 7 Schematic diagram of the grinding assembly structure of the present invention; Figure 8 Schematic diagram of the position distribution of the third electric telescopic rod of the present invention; Figure 9 Schematic diagram of the cross-section of the threaded sleeve structure of the present invention; Figure 10 For the present invention Figure 1 A partial enlarged schematic diagram in the middle; Figure 11 It is a schematic diagram of the scraper structure of the present invention.
[0021] Legend: Conveyor frame; 2. Punching table; 3. Lower die groove; 4. First support frame; 5. Top plate; 6. Hydraulic drive structure; 7. Movable plate; 8. Upper die; 9. Cutter; 10. Feeding assembly; 1001. Fixed frame; 1002. First movable groove; 1003. Second movable groove; 1004. Slide; 1005. Slider; 1006. First sleeve; 1007. First servo motor; 1008. Second sleeve; 1009. Connecting plate; 1010. Clamping block; 1011. First roller; 1012. First spring; 1013. First mounting plate; 11. Blanking assembly; 1101. Transmission rod; 1102. Rack plate; 1103. Second support frame; 1104. Protective frame; 1105. Limiting groove; 1106. Threaded rod ;1107, gear;1108, threaded sleeve;1109, threaded groove;1110, push rod;12, grinding assembly;1201, first electric telescopic rod;1202, second mounting plate;1203, third support frame;1204, second servo motor;1205, grinding wheel;1206, limit rod;1207, second spring;13, positioning assembly;1301, second electric telescopic rod;1302, correction block;14, reinforcement column;15, second roller;16, third electric telescopic rod;17, punch head;18, first clearance groove;19, second clearance groove;20, fourth electric telescopic rod;21, sliding block;22, connecting block;23, scraper;2301, plate body;2302, mounting hole;2303, fillet. DETAILED DESCRIPTION
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] like Figures 1-11 As shown, a metal material cutting and severing device for processing mining machinery parts includes a conveyor frame 1, a punching table 2 is provided at the end of the conveyor frame 1, a lower die groove 3 is provided on the upper surface of the punching table 2, a scraper 23 formed by stamping is placed inside the lower die groove 3, two symmetrically arranged first support frames 4 are fixedly installed on both sides of the outer wall of the upper half of the punching table 2, the upper ends of the multiple first support frames 4 are fixedly connected to a top plate 5, and a hydraulic drive structure 6 is fixedly installed at the center position of the upper surface of the top plate 5. The hydraulic drive structure 6 The output end extends to the bottom of the top plate 5, and the output end of the hydraulic drive structure 6 is fixedly installed with a movable plate 7, the bottom surface of the movable plate 7 is fixedly installed with an upper die 8 used in conjunction with the lower die groove 3, and a cutter 9 is fixedly installed on the outer wall of the movable plate 7 close to the conveying frame 1. A feeding assembly 10 is provided on the upper surface of the conveying frame 1 close to the end of the punching table 2, and two groups of symmetrically arranged grinding assemblies 12 are provided on the upper surface of the punching table 2 close to the side of the conveying frame 1. A blanking assembly 11 is provided on the outer side of the punching table 2 corresponding to the lower die groove 3; The feeding assembly 10 includes a fixed frame 1001 fixedly connected to the upper surface of the conveying frame 1, a slide groove 1004 is opened through the middle position of the fixed frame 1001, and the outer wall of the fixed frame 1001 is respectively provided with a first movable groove 1002 and a second movable groove 1003 at both ends of the slide groove 1004. The first movable groove 1002 and the inner wall of the lower mold groove 3 of the fixed frame 1001 are both inclined. The outer wall of the fixed frame 1001 is provided with a slidable slider 1005, and the outer wall of the slider 1005 is rotatably installed with a first sleeve 1006, and The first sleeve 1006 slides inside the slide 1004. A first servo motor 1007 is fixedly mounted on the outer wall of the other side of the slider 1005. The output end of the first servo motor 1007 is fixedly connected to the first sleeve 1006. The end of the slider 1005 is also slidably connected to an elastically retractable second sleeve 1008. The end of the second sleeve 1008 is fixedly mounted with a connecting plate 1009. The outer wall of the connecting plate 1009 is fixedly mounted with a clamping block 1010. A lever sensor 1011 is fixedly mounted on the inner wall of the middle section of the slide 1004. The grinding assembly 12 comprises a first electric telescopic rod 1201 fixedly connected with the upper surface of the punching table 2, an output end of the first electric telescopic rod 1201 is fixedly installed with a second mounting plate 1202, the upper surface of the second mounting plate 1202 is provided with a slidable third support frame 1203, the upper end surface of the third support frame 1203 is fixedly installed with a second servo motor 1204, and an output end of the second servo motor 1204 is fixedly connected with a grinding wheel 1205; the outer wall of the grinding wheel 1205 is inwardly recessed, and the upper and lower ends of the grinding wheel 1205 are both provided in a circular truncated cone shape; The sheet material is conveyed to the punching table 2 by the feeding assembly 10 provided on the conveying frame 1. When the slider 1005 is at the end of the slide 1004 with the first movable groove 1002, the first servo motor 1007 drives the first sleeve 1006 to rotate, thereby causing the connecting plate 1009 fixed with the clamping block 1010 to rotate synchronously. At this time, the connecting plate 1009 is correspondingly in the first movable groove 1002. The inner wall of the first movable groove 1002 is inclined. When the connecting plate 1009 rotates to be perpendicular to the slide 1004, under the guidance of the inner wall of the first movable groove 1002, the second sleeve 1008 extends outward, thereby causing the clamping block 1010 to squeeze the side of the sheet material, and conveying The upper surface of the frame 1 is provided with clamping blocks 1010 on both sides of the plate. The plate is squeezed and fixed under the cooperation of the two clamping blocks 1010, and then the slider 1005 is driven to slide along the outer wall of the fixed frame 1001 by the fourth electric telescopic rod 20. When the end of the plate is transported to contact the baffle provided on the upper surface of the punching table 2, the position of the end of the plate is corrected and fixed by the second electric telescopic rod 1301 provided on both sides, so that the plate is set directly below the upper mold 8. At this time, the connecting plate 1009 moves from the first movable groove 1002 to the second movable groove 1003. A pressure sensor is provided inside the second movable groove 1003, and the first sleeve 1006 squeezes the pressure The sensor transmits the electrical signal to the controller, which drives the movable plate 7 downward through the hydraulic drive structure 6 under the control of the controller, so that the upper die 8 set on the bottom surface of the movable plate 7 moves downward to cooperate with the lower die groove 3 to punch the plate into shape. The lower end of the cutter 9 is lower than the lowest point of the upper die 8. Before the upper die 8 punches, the plate is first cut off by the cutter 9 set on the side of the movable plate 7. At this time, the first sleeve 1006 is driven by the first servo motor 1007 to rotate so that the connecting plate 1009 is rotated to be parallel to the slide groove 1004. The inner wall of the second movable groove 1003 is also inclined. Under the guidance of the inclined inner wall, when the connecting plate 1009 is rotated to be parallel to the slide groove 1004, the first spring 101 Under the action of its own elastic force, the second sleeve 1008 contracts toward the inside of the first sleeve 1006, thereby causing the connecting plate 1009 to slide inside the slide groove 1004. At this time, the clamping block 1010 is separated from the side outer wall of the plate. When the fourth electric telescopic rod 20 drives the slider 1005 to move again to the first movable groove 1002, the first servo motor 1007 drives the connecting plate 1009 to repeat the above process, thereby continuously conveying the plate to the punching table 2 for processing. In the process of conveying the plate to the inside of the punching table 2, the two grinding wheels 1205 can grind the corners and both sides of the plate, thereby ensuring that the corners and sides, which are often in contact with the user's hands, are smooth.
[0024] As a technical optimization solution of the present invention, extension plates are fixedly installed on the outer walls of both sides of the conveying frame 1, and a fourth electric telescopic rod 20 is fixedly installed on the upper surface of the extension plate. A connecting block 22 is fixedly installed on the output end of the fourth electric telescopic rod 20, and a sliding block 21 is fixedly installed on the end of the connecting block 22 close to the conveying frame 1, and the sliding block 21 is slidingly connected to the side wall of the conveying frame 1, and the upper surface of the sliding block 21 is fixedly connected to the bottom surface of the slider 1005; the connecting block 22 is driven to reciprocate by the telescopic movement of the fourth electric telescopic rod 20, and the end of the connecting block 22 is fixedly connected to the slider 1005 through the sliding block 21, and the sliding block 21 is connected to the side wall of the conveying frame 1, then the slider 1005 can be driven to reciprocate along the outer wall of the fixed frame 1001 by the sliding block 21.
[0025] As a technical optimization solution of the present invention, the blanking component 11 includes a transmission rod 1101 fixedly connected to one of the connecting blocks 22, and a rack plate 1102 is fixedly installed at the end of the transmission rod 1101. The blanking component 11 also includes a second support frame 1103 fixedly installed on the outer wall of the stamping table 2, and a gear 1107 is provided on the upper outer wall rotation mounting rod of the second support frame 1103. The rack plate 1102 is meshed with the gear 1107, and a threaded sleeve 1108 is fixedly installed at the center position of the gear 1107. A threaded groove 1109 is provided inside the threaded sleeve 1108, and the internal thread of the threaded sleeve 1108 is connected to a threaded rod 1106. A push rod 1110 is fixedly installed on the outer wall of one end of the threaded rod 1106 close to the stamping table 2; the end of the push rod 1110 contacts the scraper after forming to push the scraper out of the lower mold groove 3, wherein the push rod 1110 pushes the center of gravity of the scraper to the outside of the lower mold groove 3 so that the scraper can be straightened. When the fourth electric telescopic rod 20 is driven by the fourth electric telescopic rod 20, the connecting block 22 can drive the transmission rod 1101 to move at the same time, thereby driving the rack plate 1102 to reciprocate. The upper surface of the rack plate 1102 is meshed with the outer wall of the gear 1107. The horizontal movement of the rack plate 1102 can drive the gear 1107 to rotate. The threaded sleeve 1108 arranged at the center of the gear 1107 is provided with a thread groove 1109. The threaded groove 1109 is matched with the threaded rod 1106. The threaded rod 1106 cannot rotate under the action of the limiting structure. When the threaded sleeve 1108 rotates, the threaded rod 1106 can move forward or backward under the action of the threaded transmission, thereby driving the push rod 1110 forward to push the scraper to the outside of the lower mold groove 3, or restore it to its initial position.
[0026] As a technical optimization solution of the present invention, a protective frame 1104 is provided on the outer side of the end of the threaded rod 1106 away from the stamping table 2, and the two ends of the protective frame 1104 are respectively fixedly connected to the outer walls of the two first support frames 4 arranged on the same side of the stamping table 2; the protective frame 1104 can protect the outer side of the threaded rod 1106 to prevent the threaded rod 1106 from being hit by external forces.
[0027] As a technical optimization solution of the present invention, a limiting groove 1105 is also provided at the end of the threaded rod 1106, and a limiting strip matching the limiting groove 1105 is fixedly installed inside the protective frame 1104, and the end of the limiting strip is slidingly connected to the limiting groove 1105; the setting of the limiting strip can prevent the threaded rod 1106 from rotating simultaneously with the gear 1107, so that when the gear 1107 rotates, the push rod 1110 can be moved forward or backward in the horizontal direction through threaded transmission.
[0028] As a technical optimization solution of the present invention, the interior of the first sleeve 1006 is fixedly connected to the first spring 1012, the end of the first spring 1012 is fixedly connected to the second sleeve 1008, and the outer wall of the connecting plate 1009 close to the side of the fixing frame 1001 is fixedly installed with two sets of symmetrically arranged first mounting plates 1013, and a plurality of array-distributed first rollers 1011 are rotatably installed on the first mounting plates 1013; the first sleeve 1006 and the second sleeve 1008 are both hollow, and the first spring 1012 is located inside the first sleeve 1006 and the second sleeve 1008 and is respectively connected to the first sleeve 1 006 and the inner wall of the end of the second sleeve 1008 are fixedly connected, and the second sleeve 1008 and the first sleeve 1006 can be elastically extended and retracted through the first spring 1012. The outer walls of the multiple first rollers 1011 arranged on the outer wall of the connecting plate 1009 are in contact with the outer wall of the fixed frame 1001. The first rollers 1011 can reduce the friction between the outer wall of the connecting plate 1009 and the outer wall of the fixed frame 1001, and at the same time provide support force for the connecting plate 1009, ensuring the clamping effect of the clamping block 1010 on the side of the plate while allowing the connecting plate 1009 to move smoothly along the outer wall of the fixed frame 1001.
[0029] As a technical optimization solution of the present invention, the scraper 23 includes a plate body 2301, a mounting hole 2302 is provided at one end of the plate body 2301, and rounded corners 2303 are provided at both ends of the plate body 2301. A rectangular groove is provided on the upper surface of the second mounting plate 1202, and the lower end of the third support frame 1203 is slidably installed in the rectangular groove. The inner wall of the rectangular groove is fixedly connected with a second spring 1207, and the other end of the second spring 1207 is fixedly connected to the outer wall of the lower end of the third support frame 1203. A limiting rod 1206 is also fixedly installed inside the rectangular groove, and the limiting rod 1206 is located inside the second spring 1207, and the third support frame 1203 is fixedly connected to the outer wall of the lower end of the third support frame 1203. The lower end of the frame 1203 is slidably connected to the limit rod 1206; when the grinding wheel 1205 is squeezed, the lower end of the third support frame 1203 slides inside the rectangular groove, and the lower end of the third support frame 1203 squeezes the second spring 1207 to deform it. When the grinding wheel 1205 is not subjected to external squeezing force, the third support frame 1203 can be squeezed back to its initial position under the action of the elastic force of the second spring 1207 itself. Under the action of the second spring 1207, the grinding wheel 1205 can produce a small range of displacement, which makes it easier for the grinding wheel 1205 to grind the corners at both ends of the plate, so that the rounded corners 2303 are opened at both ends of the plate body 2301.
[0030] As a technical optimization solution of the present invention, a plurality of third electric telescopic rods 16 are fixedly installed on the inner wall of the punching table 2, and a punching head 17 is fixedly installed at the end of the plurality of third electric telescopic rods 16. The outer wall of the upper mold 8 is provided with a first clearance groove 18 corresponding to the plurality of punching heads 17, and the upper surface of the punching table 2 is provided with a second clearance groove 19 directly below the cutter 9; the third electric telescopic rod 16 squeezes the punching head 17 to punch out a mounting hole 2302 on the formed scraper, thereby facilitating the subsequent installation of the scraper on the conveyor belt.
[0031] As a technical optimization solution of the present invention, a reinforcing column 14 is fixedly installed inside the first support frame 4 below the rack plate 1102, and a plurality of second rollers 15 are rotatably installed on the upper surface of the reinforcing column 14; the plurality of second rollers 15 are rotatably connected to the upper end of the reinforcing column 14, and the setting of the second rollers 15 can convert the sliding friction between the bottom surface of the rack plate 1102 and the upper end of the reinforcing column 14 into rolling friction, which can reduce the friction between the two. The rack plate 1102 can be supported by the reinforcing column 14 and the second rollers 15 to ensure full engagement between the rack plate 1102 and the gear 1107.
[0032] As a technical optimization solution of the present invention, a baffle is fixedly installed on the upper surface of the side of the punching table 2 away from the conveying frame 1, and positioning components 13 are provided on both sides of the upper surface of the punching table 2. The positioning component 13 specifically includes a second electric telescopic rod 1301 fixedly connected to the first support frame 4, and a correction block 1302 is fixedly installed at the end of the second electric telescopic rod 1301; under the action of the controller, the telescopic amount of the two second electric telescopic rods 1301 remains the same, and the correction blocks 1302 set at the ends of the two second electric telescopic rods 1301 contact the end side edges of the plate, so that the end of the plate can be located in the center position of the upper surface of the punching table 2, and then directly below the upper mold 8, which can be used to improve the accuracy of the plate during the stamping forming process and improve the yield rate.
[0033] Working principle of the present invention: During use, the plate for processing the scraper on the plate conveyor is placed on the upper surface of the conveyor frame 1, and the plate is conveyed to the punching table 2 through the feeding assembly 10 provided on the conveyor frame 1. When the slider 1005 is at the end of the slide 1004 with the first movable groove 1002, the first servo motor 1007 drives the first sleeve 1006 to rotate, thereby causing the connecting plate 1009 fixed with the clamping block 1010 to rotate synchronously. At this time, the connecting plate 1009 is correspondingly in the first movable groove 1002, and the inner wall of the first movable groove 1002 is inclined. When the connecting plate 1009 rotates to be perpendicular to the slide 1004, under the guidance of the inner wall of the first movable groove 1002, the second sleeve 1008 extends outward, thereby causing the clamping block 1010 to move the side of the plate. The upper surface of the conveyor frame 1 is provided with clamping blocks 1010 on both sides of the plate. The plate is squeezed and fixed under the cooperation of the two clamping blocks 1010. Then, the slider 1005 is driven to slide along the outer wall of the fixed frame 1001 by the fourth electric telescopic rod 20. When the end of the plate is conveyed to contact the baffle provided on the upper surface of the punching table 2, the second electric telescopic rods 1301 provided on both sides are extended and retracted to correct and fix the position of the end of the plate so that the plate is set directly below the upper die 8. At this time, the connecting plate 1009 moves from the first movable groove 1002 to the second movable groove 1003. A pressure sensor is provided inside the second movable groove 1003. The first sleeve 1006 squeezes the pressure sensor to transmit an electrical signal to the controller (CPM1A). At the PLC controller), under the control of the controller, the hydraulic drive structure 6 drives the movable plate 7 to move downward, so that the upper die 8 set on the bottom surface of the movable plate 7 is downwardly cooperated with the lower die groove 3 to punch the plate into shape. The lower end of the cutter 9 is lower than the lowest point of the upper die 8. Before the upper die 8 punches, the cutter 9 set on the side of the movable plate 7 first cuts the plate. At this time, the first sleeve 1006 is driven by the first servo motor 1007 to rotate so that the connecting plate 1009 is rotated to be parallel to the slide groove 1004. The inner wall of the second movable groove 1003 is also inclined. In the guide of the inclined inner wall When the connecting plate 1009 is rotated to be parallel to the slide groove 1004, the elastic force of the first spring 1012 causes the second sleeve 1008 to retract into the inside of the first sleeve 1006, thereby causing the connecting plate 1009 to slide inside the slide groove 1004. At this time, the clamping block 1010 is separated from the side outer wall of the plate. When the fourth electric telescopic rod 20 drives the slider 1005 to move again to the first movable groove 1002, the first servo motor 1007 drives the connecting plate 1009 to repeat the above process, and the plate can be continuously transported to the punching table 2 for processing; After the sheet is punched and formed, the upper die 8 keeps squeezing the scraper after forming. At this time, the third electric telescopic rod 16 provided inside the punching table 2 can punch out a mounting hole on the sheet, so that the sheet can be installed on the conveyor belt and used in conjunction with the conveyor belt in the subsequent process. The interior of the upper die 8 is provided with a first clearance groove 18 used in conjunction with the punching head 17, and a material guide groove is provided through it. The waste punched out by the punching head 17 can be discharged through the inclined bottom surface of the material guide channel. During the process of conveying the plate to the punching table 2, the two side edges of the plate can be ground and chamfered respectively by the two sets of grinding assemblies 12, wherein the grinding wheel 1205 rotates continuously under the drive of the second servo motor 1204. During the conveying process, the two side edges of the plate are respectively in contact with the two high-speed rotating grinding wheels 1205. At the same time, the initial distance between the two grinding wheels 1205 is less than one to two centimeters of the width of the plate. When the plate passes between the two grinding wheels 1205, the two grinding wheels 1205 need to be squeezed to both sides respectively through the end of the plate. In this process, the two corners at the end of the plate can be ground by the two grinding wheels 1205. Under the action of the second spring 1207, the grinding wheel 1205 always keeps in contact with the outer wall of the plate to ensure the grinding effect on the side of the plate. When the plate is processed into a scraper and cut, the second mounting plate 1202 is pushed by the first electric telescopic rod 1201. The scraper moves forward. At this time, under the interaction force, the end of the scraper squeezes the two grinding wheels 1205 to the sides. At the same time, the grinding wheels 1205 can grind and chamfer the two corners of the scraper formed by cutting. The above process can grind the side edges and the corners at both ends of the scraper. When the slider 1005 moves from the second movable groove 1003 to the first movable groove 1002, the transmission rod 1101 fixedly connected to the connecting block 22 moves synchronously. During this process, under the meshing action of the rack plate 1102 and the gear 1107, the gear 1107 rotates. At the same time, under the action of the threaded transmission between the threaded sleeve 1108 and the threaded rod 1106, the push rod 1110 moves toward the inside of the lower die groove 3. The scraper after processing and forming can be pushed out of the lower die groove 3 by the push rod 1110 for unloading. When the slider 1005 moves from the first movable groove 1002 to the second support frame 1103 again to transport the plate, the rotation of the gear 1107 can make the push rod 1110 return to its initial position, and does not interfere with the cooperation between the upper die 8 and the lower die groove 3 to perform normal stamping of the plate.
[0034] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A metal material cutting and severing device for processing mining machinery parts, comprising a conveyor frame (1), characterized in that: A punching table (2) is provided at the end of the conveying frame (1), a lower die groove (3) is provided on the upper surface of the punching table (2), a scraper (23) formed by punching is placed inside the lower die groove (3), two first support frames (4) are fixedly installed on both sides of the outer wall of the upper half of the punching table (2), the upper ends of the plurality of first support frames (4) are fixedly connected to a top plate (5), a hydraulic drive structure (6) is fixedly installed at the center position of the upper surface of the top plate (5), a movable plate (7) is fixedly installed at the output end of the hydraulic drive structure (6), an upper die (8) used in conjunction with the lower die groove (3) is fixedly installed on the bottom surface of the movable plate (7), a cutter (9) is fixedly installed on one side outer wall of the movable plate (7), a feeding assembly (10) is provided on the upper surface of the conveying frame (1), two sets of grinding assemblies (12) are provided on the upper surface of the punching table (2), and a blanking assembly (11) is provided on the outer side of the punching table (2) corresponding to the lower die groove (3); The feeding assembly (10) comprises a fixed frame (1001) fixedly connected to the upper surface of the conveying frame (1), a sliding groove (1004) is provided on the fixed frame (1001), a first movable groove (1002) and a second movable groove (1003) are respectively provided on the outer wall of the fixed frame (1001) at both ends of the sliding groove (1004), a slidable slider (1005) is provided on the outer wall of the fixed frame (1001), and a first movable groove (1002) and a second movable groove (1003) are respectively provided on the outer wall of the fixed frame (1001) The first servo motor (1007) is fixedly mounted on the outer wall of the other side of the slider (1005); the output end of the first servo motor (1007) is fixedly connected to the first sleeve (1006); the end of the slider (1005) is also slidably connected to the elastically retractable second sleeve (1008); the end of the second sleeve (1008) is fixedly mounted with a connecting plate (1009); and the outer wall of the connecting plate (1009) is fixedly mounted with a clamping block (1010); The grinding assembly (12) comprises a first electric telescopic rod (1201) fixedly connected to the upper surface of the punching table (2); a second mounting plate (1202) is fixedly mounted on the output end of the first electric telescopic rod (1201); a slidable third support frame (1203) is provided on the upper surface of the second mounting plate (1202); a second servo motor (1204) is fixedly mounted on the upper end surface of the third support frame (1203); and a grinding wheel (1205) is fixedly connected to the output end of the second servo motor (1204).
2. The metal material cutting and severing equipment for processing mining machinery parts according to claim 1, characterized in that: Extension plates are fixedly mounted on both side outer walls of the conveying frame (1), a fourth electric telescopic rod (20) is fixedly mounted on the upper surface of the extension plate, a connecting block (22) is fixedly mounted on the output end of the fourth electric telescopic rod (20), a sliding block (21) is fixedly mounted on one end of the connecting block (22) close to the conveying frame (1), and the sliding block (21) is slidably connected to the side wall of the conveying frame (1), and the upper surface of the sliding block (21) is fixedly connected to the bottom surface of the slider (1005).
3. The metal material cutting and severing equipment for processing mining machinery parts according to claim 2, characterized in that: The blanking assembly (11) includes a transmission rod (1101) fixedly connected to one of the connecting blocks (22), a rack plate (1102) fixedly mounted on the end of the transmission rod (1101), and the blanking assembly (111) further includes a second support frame (1103) fixedly mounted on the outer wall of the punching table (2), a gear (1107) is provided on the rotation mounting rod of the upper outer wall of the second support frame (1103), the rack plate (1102) is meshedly connected to the gear (1107), a threaded sleeve (1108) is fixedly mounted at the center position of the gear (1107), a threaded groove (1109) is provided inside the threaded sleeve (1108), and the threaded rod (1106) is threadedly connected to the inner thread of the threaded sleeve (1108), and a push rod (1110) is fixedly mounted on the outer wall of one end of the threaded rod (1106) close to the punching table (2).
4. The metal material cutting and severing equipment for processing mining machinery parts according to claim 3, characterized in that: A protective frame (1104) is provided on the outer side of the end of the threaded rod (1106) away from the punching table (2), and both ends of the protective frame (1104) are respectively fixedly connected to the outer walls of two first support frames (4) provided on the same side of the punching table (2).
5. The metal material cutting and severing equipment for processing mining machinery parts according to claim 4, characterized in that: The end of the threaded rod (1106) is further provided with a limiting groove (1105), and a limiting strip matching the limiting groove (1105) is fixedly installed inside the protective frame (1104), and the end of the limiting strip is slidably connected to the limiting groove (1105).
6. The metal material cutting and severing equipment for processing mining machinery parts according to claim 5, characterized in that: The interior of the first sleeve (1006) is fixedly connected to a first spring (1012), the end of the first spring (1012) is fixedly connected to the second sleeve (1008), and two groups of symmetrically arranged first mounting plates (1013) are fixedly installed on the outer wall of the connecting plate (1009) close to the fixing frame (1001), and a plurality of array-distributed first rollers (1011) are rotatably mounted on the first mounting plates (1013).
7. The metal material cutting and severing equipment for processing mining machinery parts according to claim 6, characterized in that: The scraper (23) comprises a plate body (2301), one end of the plate body (2301) is provided with a mounting hole (2302), both ends of the plate body (2301) are provided with rounded corners (2303), the upper surface of the second mounting plate (1202) is provided with a rectangular groove, the lower end of the third support frame (1203) is slidably mounted in the rectangular groove, the inner wall of the rectangular groove is fixedly connected to a second spring (1207), the other end of the second spring (1207) is fixedly connected to the outer wall of the lower end of the third support frame (1203), and a limiting rod (1206) is fixedly mounted inside the rectangular groove, the limiting rod (1206) is arranged inside the second spring (1207), and the lower end of the third support frame (1203) is slidably connected to the limiting rod (1206).
8. The metal material cutting and severing equipment for processing mining machinery parts according to claim 7, characterized in that: A plurality of third electric telescopic rods (16) are fixedly mounted on the inner wall of the punching table (2), and a punching head (17) is fixedly mounted at the ends of the plurality of third electric telescopic rods (16). A first clearance groove (18) is provided on the outer wall of the upper die (8) corresponding to the plurality of punching heads (17), and a second clearance groove (19) is provided on the upper surface of the punching table (2) directly below the cutter (9).
9. The metal material cutting and severing equipment for processing mining machinery parts according to claim 8, characterized in that: A reinforcement column (14) is fixedly mounted inside the first support frame (4) below the rack plate (1102), and a plurality of second rollers (15) are rotatably mounted on the upper surface of the reinforcement column (14).
10. The metal material cutting and severing equipment for processing mining machinery parts according to claim 9, characterized in that: A baffle is fixedly mounted on the upper surface of the punching table (2) away from the conveying frame (1), and positioning components (13) are provided on both sides of the upper surface of the punching table (2). The positioning components (13) specifically include a second electric telescopic rod (1301) fixedly connected to the first support frame (4), and a correction block (1302) is fixedly mounted on the end of the second electric telescopic rod (1301).