Multi-layer fabric compounding device and wear-resistant fabric compounding method
By using the design of a pressing plate and a switching frame in the fabric compounding equipment, the problems of loose fabric and complicated replacement of winding rollers are solved, and the tight winding of fabric and efficient production are achieved.
Patent Information
- Application Number
- CN202510914062.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-03
- Publication Date
- 2025-10-10
- Estimated Expiration
- Not applicable · inactive patent
Smart Images

Figure CN120756907A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of fabric composites, and in particular to a composite device for multi-layer fabrics and a composite method for wear-resistant fabrics. Background Art
[0002] A fabric composite device is a special equipment used to tightly combine two or more fabrics of different materials through bonding, hot pressing or other physical and chemical methods. It is widely used in textiles, clothing, home furnishings, automotive interiors, medical protection and other fields. Its main function is to give the fabric new properties or optimize the original properties through the composite process. The core working principle of the fabric composite device usually includes feeding, gluing, composite, drying, cooling, winding and other links. According to different process requirements, the device may be equipped with key components such as hot melt adhesive coating system, pressure roller device, temperature control system, tension adjustment system, etc. The composite fabric may have the characteristics of waterproof and breathable, antibacterial and flame retardant, enhanced wear resistance, improved elasticity or appearance texture.
[0003] Chinese patent application CN107599591A discloses a composite part winding structure in a hot pressing composite system. The composite part winding structure is arranged on a blanking support frame in a blanking subsystem of the hot pressing composite system, and includes a reel for rolling the composite part in the hot pressing composite system into a cylindrical shape. The characteristics are as follows: the reel is movably arranged on a composite part winding transmission assembly that drives the reel to roll, and the two ends of the composite part winding transmission assembly are respectively arranged on two lateral sides of the blanking support frame. The reel is movably arranged on two composite part winding transmission rollers responsible for carrying and transmitting the composite part, which facilitates the reel to quickly roll the composite part, and the radial size of the cylindrical structure rolled by the composite part is not restricted;
[0004] Chinese patent CN115534484B discloses a hot pressing device for clothing fabrics, including a support frame and a fabric composite module, a fabric correction module, a gluing module, a hot pressing module and a dust removal module arranged in sequence on the support frame along the fabric transmission direction, wherein the fabric composite module includes a grey cloth storage shaft for storing and rolling up the grey cloth, a limiting shaft for longitudinally separating the grey cloth and a stacking shaft for stacking the grey cloth in layers and forming a composite fabric, which are arranged in sequence on the support frame along the fabric transmission direction. The grey cloth storage shaft, the limiting shaft and the stacking shaft are all provided in several groups. By providing the fabric correction module, the stacked layers of clothing fabrics are aligned and leveled, thereby solving the technical problem of inaccurate alignment of the upper and lower layers of fabrics due to the superposition and compounding of multiple layers of fabrics, achieving the effect of correcting the position of the fabric and enhancing the quality of the hot pressing molding of the fabric.
[0005] The above patents and prior art also have the following defects:
[0006] When the existing fabric composite equipment is winding the fabric, it is unable to press the wound fabric tightly, causing the fabric to easily deviate and become loose during the winding process. After the fabric is wound again, the winding roller needs to be replaced. The replacement operation has many steps and is relatively troublesome, resulting in long downtime. The end of the replaced fabric cannot be fixed, causing the end of the fabric to easily unwind during the subsequent conveying process, resulting in loose fabric rolls. In subsequent processing, the loose fabric has poor discharge accuracy, affecting the processing effect.
[0007] Therefore, the present application provides a composite device for multi-layer fabrics and a composite method for wear-resistant fabrics to meet the needs. Summary of the Invention
[0008] The purpose of the present application is to provide a composite device for multi-layer fabrics and a composite method for wear-resistant fabrics. During the fabric winding process, the fabric is continuously compressed by a compression plate to prevent the fabric from becoming loose or slipping. After the fabric is wound to its maximum diameter, the compression plate is fixed to ensure that the fabric roll is tight and prevent the fabric roll from becoming loose due to unwinding during transportation. The switching frame drives the switching of multiple winding units, so that the winding unit that has completed winding can quickly leave the winding position for disassembly, and the new winding unit can quickly move to the winding position for winding, thereby greatly reducing the downtime caused by replacing the winding roller and improving continuous production efficiency.
[0009] To achieve the above-mentioned object, the present application provides the following technical solution: a composite device for multi-layer fabrics, comprising a frame, a plurality of unwinding rollers provided on the frame, the unwinding rollers being rotatably connected to the frame, two hot pressing rollers being rotatably connected to the frame, a winding assembly being provided on one side of the frame, and fabrics on the plurality of unwinding rollers being connected to the winding assembly via the hot pressing rollers;
[0010] The winding assembly includes a switching frame and several group winding units. The switching frame can rotate the several winding units to the winding position in sequence. The winding unit includes a winding roller and a pressure plate. The pressure plate can move as the diameter of the cloth on the winding roller increases. When the diameter of the cloth on the winding roller reaches the maximum value, the pressure plate is fixed and keeps the cloth pressed.
[0011] Preferably, the winding unit also includes a protective side plate, a rotating roller, a pressure block, a moving block, a fixed screw, a fixed gear and a driving rack, the protective side plate is rotatably connected to the winding roller, the rotating roller is rotatably connected to the pressure plate, the pressure plate can move on the protective side plate, the pressure block is arranged on the pressure plate, the fixed screw is rotatably connected to the pressure plate, the moving block is fixedly installed on the pressure block, the moving block is sleeved on the fixed screw and threadedly connected to the fixed screw, the fixed gear is fixedly installed on the fixed screw, and the winding assembly also includes a driving rack, when the cloth diameter on the winding roller reaches a maximum value, the fixed gear moves to engage with the driving rack.
[0012] Preferably, the winding unit also includes a connecting block, a connecting rod and a compression spring. A connecting bar hole is opened on the protective side plate, the connecting block slides in the connecting bar hole, the connecting rod is fixedly installed in the connecting bar hole, the connecting block is sleeved on the connecting rod and slides with the connecting rod, one end of the compression spring is fixedly installed on the connecting block, and the compression spring is sleeved on the connecting rod.
[0013] Preferably, the winding assembly also includes a fixed rod and a fixed frame, the fixed rod is fixedly mounted on the fixed frame, the driving rack is fixedly mounted on the fixed rod, the fixed frame is connected to a switching assembly, the switching assembly includes a switching motor, a switching belt member, a switching gear and a switching ring gear, the switching frame is rotatably connected to the fixed rod, the switching ring gear is fixedly mounted on the switching frame, the switching gear is fixedly mounted on the switching shaft, the switching shaft is rotatably connected to the fixed frame, the switching motor is fixedly mounted on the fixed frame, the switching ring gear and the switching gear are meshed with the switching belt member, the switching driving pulley is fixedly mounted on the output end of the switching motor, the switching passive pulley is fixedly mounted on the switching shaft, and the switching belt is connected to the switching driving pulley and the switching passive pulley.
[0014] Preferably, the switching frame is provided with a quick-release assembly corresponding to the position of the winding unit, the quick-release assembly includes a limit block, a quick-release lever, a quick-release gear, a quick-release spring and a quick-release handle, the end of the winding roller is provided with a rectangular slot, the limit block is rectangular, the quick-release lever is fixedly mounted on the limit block, the quick-release lever is provided with an anti-twist plate, and the anti-twist plate is rotatably connected to the quick-release lever, one end of the quick-release spring is fixedly mounted on the anti-twist plate, and the other end of the quick-release spring is fixedly mounted on the switching frame, the quick-release lever passes through the switching frame and slidably cooperates with the switching frame, the quick-release spring is sleeved on the quick-release lever, the quick-release gear is fixedly mounted on the quick-release lever, and the quick-release handle is fixedly mounted on the quick-release gear, and the fixed frame is provided with a rotating assembly. When the winding assembly rotates to the winding position, the rotating assembly can drive the corresponding quick-release gear to rotate.
[0015] Preferably, the rotating assembly includes a rotating motor, a rotating gear and a rotating belt member, the rotating motor is fixedly mounted on the fixed frame, the rotating gear is fixedly mounted on the rotating shaft, the rotating shaft is rotatably connected to the fixed frame, the rotating belt member includes a rotating active pulley, a rotating passive pulley and a rotating belt, the rotating active pulley is fixedly mounted on the output end of the rotating motor, the rotating passive pulley is fixedly mounted on the rotating shaft, and the rotating belt is connected to the rotating active pulley and the rotating passive pulley.
[0016] Preferably, the winding unit also includes a driving bevel gear, a passive bevel gear and a transmission rod, the passive bevel gear is fixedly mounted on the fixed screw, the driving bevel gear is fixedly mounted on the transmission rod, the passive bevel gear is meshed with the driving bevel gear, the transmission rod is rotatably connected to the clamping plate, and the fixed gear is fixedly mounted on the transmission rod.
[0017] Preferably, a supporting plate is fixedly mounted on the switching frame, a supporting block is fixedly mounted on the protective side plate, a supporting groove is provided on the supporting plate, and the supporting block is arranged in the supporting groove.
[0018] Preferably, a rubber block is fixedly mounted on one end of the pressing block, and the rubber block is arranged in an arc shape.
[0019] A method for laminating wear-resistant fabrics, using the above-mentioned multi-layer fabric laminating device, comprises the following steps:
[0020] Multiple fabrics are unwound by the unwinding rollers, and then introduced into the space between two hot pressing rollers through multiple finishing rollers. Before that, glue is applied between the multiple fabrics, and the two hot pressing rollers press and bond the fabrics together.
[0021] The hot pressed fabric is rolled up by the winding roller;
[0022] During the winding process of the winding roller, the pressing plate presses the fabric on the winding roller;
[0023] The pressing plate moves as the diameter of the fabric on the take-up roller increases;
[0024] When the diameter of the fabric on the winding roller reaches the maximum value, the pressing plate is fixed and the pressing plate keeps pressing the fabric;
[0025] The switching frame drives several winding units to move, so that the winding unit that has completed the fabric winding is removed from the winding position for disassembly, and the next winding unit moves to the winding position for winding.
[0026] Preferably, the fabric is nylon cloth, which has high strength, wear resistance and is not easy to tear.
[0027] In summary, the technical effects and advantages of the present invention are as follows:
[0028] 1. In the present invention, during the process of winding the fabric, the fabric is continuously pressed by the pressing plate to prevent the fabric from loosening or slipping. After the fabric is wound to the maximum diameter, the pressing plate is fixed to ensure that the fabric roll is tight and prevent the fabric roll from loosening due to unwinding during transportation. The switching frame drives the switching of multiple winding units, so that the winding unit that has completed winding can be quickly separated from the winding position for disassembly, and the new winding unit can be quickly moved to the winding position for winding, which greatly reduces the downtime caused by changing the winding roller and improves the continuous production efficiency.
[0029] 2. In the present invention, when it is necessary to dismantle the winding unit after winding, the quick-release handle is pulled, the quick-release handle drives the quick-release gear to move, the quick-release gear drives the quick-release rod to move, the quick-release rod drives the limit block to move, the limit block disengages from the rectangular groove on the winding roller, and the winding unit is dismantled accordingly. Conversely, the new winding unit is installed on the switching frame. The winding unit can be quickly disassembled and installed, with fewer operating steps, more convenient, and reduced time for disassembling and installing the winding unit.
[0030] 3. In the present invention, when the corresponding winding unit rotates to the winding position, the quick-release gear engages with the rotating gear, the rotating motor drives the rotating active pulley to rotate, the rotating active pulley drives the rotating belt to rotate, the rotating belt causes the rotating passive pulley to rotate, the rotating passive pulley drives the rotating gear to rotate, the rotating gear drives the quick-release gear to rotate, the quick-release gear drives the quick-release rod to rotate, the quick-release rod drives the limit block to rotate, the limit block drives the winding roller to rotate, and the winding roller winds up the fabric, ensuring that the winding unit can be quickly disassembled. Under the premise that the winding unit can be quickly disassembled, each winding unit that moves to the winding position can wind up the fabric, which is more convenient to use and increases the adaptability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0032] Figure 1 This is one of the three-dimensional structural diagrams of the present invention;
[0033] Figure 2 This is the second schematic diagram of the three-dimensional structure of the present invention;
[0034] Figure 3 Schematic diagram of the structure of the fixed rod, winding roller and pressing plate in the present invention;
[0035] Figure 4 For the present invention Figure 3 Enlarged view of part A;
[0036] Figure 5 It is a structural schematic diagram of the switching frame and protective side plate in the present invention;
[0037] Figure 6 Schematic diagram of the structure of the fixing rod and the protective side plate in the present invention;
[0038] Figure 7 For the present invention Figure 6 Enlarged view of part B;
[0039] Figure 8 Schematic diagram of the structure of the fixed gear and the fixed rack in the present invention;
[0040] Figure 9 Schematic diagram of the structure of the fixed rod and the winding roller in the present invention;
[0041] Figure 10 For the present invention Figure 9 Enlarged view of part C;
[0042] Figure 11 Schematic diagram of the structure of the pressing plate, pressing block and fixed gear in the present invention;
[0043] Figure 12 Schematic diagram of the structure of the compression plate in the present invention;
[0044] Figure 13 For the present invention Figure 12 Magnified view of part D.
[0045] In the figure: 1, frame; 2, unwinding roller; 3, hot pressing roller; 4, winding assembly; 401, winding roller; 402, pressing plate; 403, protective side plate; 404, rotating roller; 405, pressing block; 406, moving block; 407, fixing screw; 408, fixing gear; 409, driving rack; 410, connecting block; 411, connecting rod; 412, pressing spring; 413, fixing rod; 414, fixing frame; 415, driving Bevel gear; 416, passive bevel gear; 417, transmission rod; 418, switching frame; 5, switching assembly; 51, switching motor; 52, switching belt; 53, switching gear; 54, switching ring gear; 6, quick release assembly; 61, limit block; 62, quick release rod; 63, quick release gear; 64, quick release spring; 7, rotating assembly; 71, rotating motor; 72, rotating gear; 73, rotating belt; 8, supporting plate; 9, supporting block. DETAILED DESCRIPTION
[0046] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0047] Example 1: Reference Figures 1-13 The multi-layer fabric composite device shown includes a frame 1, a plurality of unwinding rollers 2 are provided on the frame 1, the unwinding rollers 2 are rotatably connected to the frame 1, and two hot pressing rollers 3 are rotatably connected to the frame 1. A winding assembly 4 is provided on one side of the frame 1, and the fabrics on the plurality of unwinding rollers 2 are connected to the winding assembly 4 via the hot pressing rollers 3;
[0048] The winding assembly 4 includes a switching frame 418 and several group winding units. The switching frame 418 can rotate the several winding units to the winding position in sequence. The winding unit includes a winding roller 401 and a pressure plate 402. The pressure plate 402 can move as the diameter of the cloth on the winding roller 401 increases. When the diameter of the cloth on the winding roller 401 reaches the maximum value, the pressure plate 402 is fixed and keeps the cloth pressed.
[0049] Multiple fabrics are unwound by the unwinding roller 2, and the fabrics are introduced between the two hot pressing rollers 3 through multiple finishing rollers. Before that, glue is coated between the multiple fabrics, and the two hot pressing rollers 3 press and bond the fabrics. The fabrics that have been hot-pressed are wound up by the winding roller 401. During the winding process of the winding roller 401, the pressing plate 402 presses the fabric on the winding roller 401, and the pressing plate 402 moves as the diameter of the fabric on the winding roller 401 increases. When the diameter of the fabric on the winding roller 401 reaches the maximum value, the pressing plate 402 is fixed, and the pressing plate 402 keeps pressing the fabric. The switching frame 418 drives several winding units to move, so that the winding unit that has completed the fabric winding is removed from the winding position for disassembly, and the next winding unit moves to the winding position for winding.
[0050] During the process of winding the fabric, the fabric is continuously pressed by the pressing plate 402 to prevent the fabric from being loose or slipping. After the fabric is wound to its maximum diameter, the pressing plate 402 is fixed to ensure that the fabric roll is tight and prevent the fabric roll from loosening due to unwinding during transportation. The switching frame 418 drives the switching of multiple winding units, so that the winding unit that has completed winding can quickly leave the winding position for disassembly, and the new winding unit can quickly move to the winding position for winding, which greatly reduces the downtime caused by replacing the winding roller 401 and improves continuous production efficiency.
[0051] Example 2, reference Figures 1-13 As shown, the difference from the above embodiment is that the winding unit also includes a protective side plate 403, a rotating roller 404, a pressure block 405, a moving block 406, a fixed screw 407, a fixed gear 408 and a driving rack 409, the protective side plate 403 is rotatably connected to the winding roller 401, the rotating roller 404 is rotatably connected to the pressure plate 402, the pressure plate 402 can move on the protective side plate 403, the pressure block 405 is arranged on the pressure plate 402, the fixed screw 407 is rotatably connected to the pressure plate 402, the moving block 406 is fixedly installed on the pressure block 405, the moving block 406 is sleeved on the fixed screw 407 and is threadedly connected to the fixed screw 407, the fixed gear 408 is fixedly installed on the fixed screw 407, and the winding component 4 also includes a driving rack 409. When the cloth diameter on the winding roller 401 reaches the maximum value, the fixed gear 408 moves to engage with the driving rack 409.
[0052] The rotating roller 404 is in abutment with the fabric on the winding roller 401. When the winding roller 401 winds the fabric, the rotating roller 404 rotates and does not block the winding of the fabric. At the same time, the increasing diameter of the fabric pushes the rotating roller 404 and the pressing plate 402 to move. The pressing plate 402 drives the pressing block 405, the moving block 406, the fixed screw rod 407, and the fixed gear 408 to move. When the diameter of the fabric on the winding roller 401 reaches the maximum value, the fixed gear 408 moves to mesh with the driving rack 409. Then, the protective side plate 403, the winding roller 401, and the pressing plate 402 move circumferentially under the driving of the switching frame 418. The fixed gear 408 rotates on the driving rack 409 while rotating. The fixed gear 408 drives the fixed screw rod 407 to rotate. The moving block 406 moves on the fixed screw rod 407. The moving block 406 drives the pressing block 405 to move. The pressing block 405 moves and abuts against the fabric to press the fabric on the winding roller 401.
[0053] Embodiment 3, refer to Figures 1-13 As shown in the figure, different from the above embodiments, the winding unit further comprises a connecting block 410, a connecting rod 411, and a pressing spring 412. The protective side plate 403 is provided with a connecting strip hole. The connecting block 410 is slidingly fitted in the connecting strip hole. The connecting rod 411 is fixedly installed in the connecting strip hole. The connecting block 410 is sleeved on the connecting rod 411 and slidingly fitted with the connecting rod 411. One end of the pressing spring 412 is fixedly installed on the connecting block 410. The pressing spring 412 is sleeved on the connecting rod 411.
[0054] When the pressing plate 402 moves, the connecting block 410 moves in the connecting strip hole. The pressing spring 412 presses the pressing plate 402 against the fabric through the connecting block 410 to press the fabric.
[0055] Embodiment 4, refer to Figures 1-13 As shown in the figure, different from the above embodiments, the winding assembly 4 further comprises a fixed rod 413 and a fixed frame 414. The fixed rod 413 is fixedly installed on the fixed frame 414. The driving rack 409 is fixedly installed on the fixed rod 413. The fixed frame 414 is connected with a switching assembly 5. The switching assembly 5 comprises a switching motor 51, a switching belt member 52, a switching gear 53, and a switching gear ring 54. The switching frame 418 is rotationally connected to the fixed rod 413. The switching gear ring 54 is fixedly installed on the switching frame 418. The switching gear 53 is fixedly installed on a switching shaft. The switching shaft is rotationally connected to the fixed frame 414. The switching motor 51 is fixedly installed on the fixed frame 414. The switching gear ring 54 is in mesh with the switching gear 53. The switching belt member 52 comprises a switching driving pulley, a switching driven pulley, and a switching belt. The switching driving pulley is fixedly installed on the output end of the switching motor 51. The switching driven pulley is fixedly installed on the switching shaft. The switching belt is connected between the switching driving pulley and the switching driven pulley.
[0056] When the winding unit completes winding, the switching motor 51 drives the switching active pulley to rotate, the switching column driven pulley drives the switching belt to rotate, the switching belt causes the switching passive pulley to rotate, the switching passive pulley drives the switching gear 53 to rotate, the switching gear 53 drives the switching ring gear 54 to rotate, the switching ring gear 54 drives the switching frame 418 to rotate, the switching frame 418 drives multiple winding units to rotate, and the winding unit that has completed winding is moved from the winding position, and the next winding unit moves to the winding position to perform the winding operation.
[0057] Example 5, with reference to Figures 1-13 As shown, the difference from the above embodiment is that the switching frame 418 is provided with a quick release assembly 6 at the position corresponding to the winding unit, and the quick release assembly 6 includes a limit block 61, a quick release rod 62, a quick release gear 63, a quick release spring 64 and a quick release handle. A rectangular groove is provided at the end of the winding roller 401, the limit block 61 is rectangular, the quick release rod 62 is fixedly installed on the limit block 61, and an anti-twist plate is provided on the quick release rod 62, and the anti-twist plate is rotatably connected to the quick release rod 62. One end of the quick release spring 64 is fixedly installed Installed on the anti-twist plate, the other end of the quick-release spring 64 is fixedly mounted on the switching frame 418, the quick-release rod 62 passes through the switching frame 418 and slides with the switching frame 418, the quick-release spring 64 is sleeved on the quick-release rod 62, the quick-release gear 63 is fixedly mounted on the quick-release rod 62, the quick-release handle is fixedly mounted on the quick-release gear 63, and a rotating assembly 7 is provided on the fixed frame 414. When the winding assembly 4 rotates to the winding position, the rotating assembly 7 can drive the corresponding quick-release gear 63 to rotate.
[0058] When it is necessary to disassemble the winding unit that has been wound, pull the quick-release handle, which drives the quick-release gear 63 to move, and the quick-release gear 63 drives the quick-release rod 62 to move, and the quick-release rod 62 drives the limit block 61 to move, and the limit block 61 disengages from the rectangular groove on the winding roller 401, and the winding unit is disassembled accordingly. Conversely, the new winding unit is installed on the switching frame 418, which can quickly disassemble and install the winding unit, with fewer operating steps, more convenience, and reduced time for disassembling and installing the winding unit.
[0059] Example 6, reference Figures 1-13 As shown, the difference from the above embodiment is that the rotating assembly 7 includes a rotating motor 71, a rotating gear 72 and a rotating belt member 73, the rotating motor 71 is fixedly mounted on the fixed frame 414, the rotating gear 72 is fixedly mounted on the rotating shaft, the rotating shaft is rotatably connected to the fixed frame 414, the rotating belt member 73 includes a rotating active pulley, a rotating passive pulley and a rotating belt, the rotating active pulley is fixedly mounted on the output end of the rotating motor 71, the rotating passive pulley is fixedly mounted on the rotating shaft, and the rotating belt is connected to the rotating active pulley and the rotating passive pulley.
[0060] When the corresponding winding unit rotates to the winding position, the quick-release gear 63 engages with the rotating gear 72, the rotating motor 71 drives the rotating active pulley to rotate, the rotating active pulley drives the rotating belt to rotate, the rotating belt causes the rotating passive pulley to rotate, the rotating passive pulley drives the rotating gear 72 to rotate, the rotating gear 72 drives the quick-release gear 63 to rotate, the quick-release gear 63 drives the quick-release lever 62 to rotate, the quick-release lever 62 drives the limit block 61 to rotate, the limit block 61 drives the winding roller 401 to rotate, and the winding roller 401 winds up the fabric, ensuring that the winding unit can be quickly disassembled. Under the premise that each winding unit that moves to the winding position can wind up the fabric, it is more convenient to use and increases the adaptability of the equipment.
[0061] Example 7, reference Figures 1-13 As shown, the difference from the above embodiment is that the winding unit also includes a driving bevel gear 415, a passive bevel gear 416 and a transmission rod 417, the passive bevel gear 416 is fixedly mounted on the fixed screw 407, the driving bevel gear 415 is fixedly mounted on the transmission rod 417, the passive bevel gear 416 is meshed with the driving bevel gear 415, the transmission rod 417 is rotatably connected to the clamping plate 402, and the fixed gear 408 is fixedly mounted on the transmission rod 417.
[0062] When the winding unit that has completed winding moves to, the fixed gear 408 rotates while moving on the driving rack 409, the fixed gear 408 drives the transmission rod 417 to rotate, the transmission rod 417 drives the active bevel gear 415 to rotate, the active bevel gear 415 drives the passive bevel gear 416 to rotate, and the passive bevel gear 416 drives the fixed screw 407 to rotate, thereby moving the pressing block 405.
[0063] Example 8, reference Figures 1-13 As shown, the difference from the above embodiment is that the switching frame 418 is fixedly installed with a supporting plate 8, the protective side plate 403 is fixedly installed with a supporting block 9, a supporting groove is opened on the supporting plate 8, and the supporting block 9 is arranged in the supporting groove.
[0064] When the protective side plate 403 and the winding roller 401 are installed on the switching frame 418, the supporting block 9 is located in the supporting groove, making the switching frame 418 and the winding roller 401 more stable and not prone to shaking, thereby improving the winding stability. When the winding unit is moved from the winding position after the winding is completed, the winding unit is located at the bottom of the switching frame 418, and the notch of the supporting groove is downward, so that the supporting block 9 can quickly detach from the supporting groove. At the same time, the supporting block 9 prevents the protective side plate 403 from rotating during the process of winding the fabric, so that the fixed gear 408 corresponds to the drive rack 409.
[0065] A rubber block is fixedly mounted on one end of the pressing block 405 , and the rubber block is arranged in an arc shape.
[0066] The pressing block 405 is made to fit more closely to the fabric, thereby increasing the friction between the pressing block 405 and the fabric, and achieving a better pressing effect on the fabric.
[0067] The position of the winding unit closest to the hot pressing roller 3 is the winding position.
[0068] A method for laminating wear-resistant fabrics, using the above-mentioned multi-layer fabric laminating device, comprises the following steps:
[0069] Multiple fabrics are unwound by the unwinding roller 2, and then introduced into the space between two hot pressing rollers 3 through multiple finishing rollers. Before that, glue is applied between the multiple fabrics, and the two hot pressing rollers 3 press and bond the fabrics together.
[0070] The hot pressed fabric is rolled up by the winding roller 401;
[0071] During the winding process of the winding roller 401, the pressing plate 402 presses the fabric on the winding roller 401;
[0072] The pressing plate 402 moves as the diameter of the fabric on the winding roller 401 increases;
[0073] When the diameter of the fabric on the winding roller 401 reaches the maximum value, the pressing plate 402 is fixed, and the pressing plate 402 keeps pressing the fabric;
[0074] The switching frame 418 drives the plurality of winding units to move, so that the winding unit that has completed the fabric winding is removed from the winding position for disassembly, and the next winding unit moves to the winding position for winding;
[0075] The rolled fabric is further dried, trimmed and cut to obtain composite fabric.
[0076] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A composite device for multi-layer fabrics, comprising a frame (1), characterized in that: The frame (1) is provided with a plurality of unwinding rollers (2), the unwinding rollers (2) are rotatably connected to the frame (1), the frame (1) is rotatably connected to two hot pressing rollers (3), a winding assembly (4) is provided on one side of the frame (1), and the fabrics on the plurality of unwinding rollers (2) are connected to the winding assembly (4) via the hot pressing rollers (3); The winding assembly (4) comprises a switching frame (418) and a plurality of winding units. The switching frame (418) can rotate the plurality of winding units to a winding position in sequence. The winding units comprise a winding roller (401) and a pressing plate (402). The pressing plate (402) can move as the diameter of the cloth on the winding roller (401) increases. When the diameter of the cloth on the winding roller (401) reaches a maximum value, the pressing plate (402) is fixed and keeps pressing the cloth.
2. The multi-layer fabric composite device according to claim 1, characterized in that: The winding unit further comprises a protective side plate (403), a rotating roller (404), a pressing block (405), a moving block (406), a fixed screw (407), and a fixed gear (408); the protective side plate (403) is rotatably connected to the winding roller (401); the rotating roller (404) is rotatably connected to the pressing plate (402); the pressing plate (402) is movable on the protective side plate (403); the pressing block (405) is arranged on the pressing plate (402); the fixed screw (407) is rotatably connected to the winding roller (401); The movable block (406) is connected to the pressing plate (402), and is fixedly mounted on the pressing block (405). The movable block (406) is sleeved on the fixed screw (407) and is threadedly connected to the fixed screw (407). The fixed gear (408) is fixedly mounted on the fixed screw (407). The winding assembly (4) further includes a driving rack (409). When the diameter of the cloth on the winding roller (401) reaches a maximum value, the fixed gear (408) moves to engage with the driving rack (409).
3. The multi-layer fabric composite device according to claim 2, characterized in that: The winding unit also includes a connecting block (410), a connecting rod (411) and a compression spring (412); a connecting bar hole is opened on the protective side plate (403); the connecting block (410) is slidably fitted in the connecting bar hole; the connecting rod (411) is fixedly installed in the connecting bar hole; the connecting block (410) is sleeved on the connecting rod (411) and slidably fitted with the connecting rod (411); one end of the compression spring (412) is fixedly installed on the connecting block (410); and the compression spring (412) is sleeved on the connecting rod (411).
4. The multi-layer fabric composite device according to claim 2, characterized in that: The winding assembly (4) further comprises a fixed rod (413) and a fixed frame (414), wherein the fixed rod (413) is fixedly mounted on the fixed frame (414), the driving rack (409) is fixedly mounted on the fixed rod (413), the fixed frame (414) is connected to a switching assembly (5), the switching assembly (5) comprises a switching motor (51), a switching belt (52), a switching gear (53) and a switching ring gear (54), the switching frame (418) is rotatably connected to the fixed rod (413), the switching ring gear (54) is fixedly mounted on the switching motor (51), and the switching gear (53) is connected to the switching motor (51). The switching gear (53) is fixedly mounted on the switching shaft, the switching shaft is rotatably connected to the fixed frame (414), the switching motor (51) is fixedly mounted on the fixed frame (414), the switching ring gear (54) and the switching gear (53) are meshed, the switching belt member (52) includes a switching driving pulley, a switching driven pulley and a switching belt, the switching driving pulley is fixedly mounted on the output end of the switching motor (51), the switching driven pulley is fixedly mounted on the switching shaft, and the switching belt is connected to the switching driving pulley and the switching driven pulley.
5. The multi-layer fabric composite device according to claim 4, characterized in that: The switching frame (418) is provided with a quick-release assembly (6) at the position corresponding to the winding unit. The quick-release assembly (6) includes a limit block (61), a quick-release rod (62), a quick-release gear (63), a quick-release spring (64) and a quick-release handle. A rectangular groove is provided at the end of the winding roller (401). The limit block (61) is rectangular. The quick-release rod (62) is fixedly mounted on the limit block (61). An anti-twist plate is provided on the quick-release rod (62). The anti-twist plate is rotatably connected to the quick-release rod (62). One end of the quick-release spring (64) is fixedly mounted on the anti-twist plate. The other end of the spring (64) is fixedly mounted on the switching frame (418), the quick-release rod (62) passes through the switching frame (418) and is slidably matched with the switching frame (418), the quick-release spring (64) is sleeved on the quick-release rod (62), the quick-release gear (63) is fixedly mounted on the quick-release rod (62), and the quick-release handle is fixedly mounted on the quick-release gear (63). A rotating assembly (7) is provided on the fixed frame (414), and when the winding assembly (4) rotates to the winding position, the rotating assembly (7) can drive the corresponding quick-release gear (63) to rotate.
6. The multi-layer fabric composite device according to claim 5, characterized in that: The rotating assembly (7) includes a rotating motor (71), a rotating gear (72) and a rotating belt member (73), wherein the rotating motor (71) is fixedly mounted on the fixed frame (414), the rotating gear (72) is fixedly mounted on the rotating shaft, and the rotating shaft is rotatably connected to the fixed frame (414), and the rotating belt member (73) includes a rotating driving pulley, a rotating driven pulley and a rotating belt, wherein the rotating driving pulley is fixedly mounted on the output end of the rotating motor (71), the rotating driven pulley is fixedly mounted on the rotating shaft, and the rotating belt is connected to the rotating driving pulley and the rotating driven pulley.
7. The multi-layer fabric composite device according to claim 2, characterized in that: The winding unit further comprises a driving bevel gear (415), a passive bevel gear (416) and a transmission rod (417), wherein the passive bevel gear (416) is fixedly mounted on the fixed screw (407), the driving bevel gear (415) is fixedly mounted on the transmission rod (417), the passive bevel gear (416) is meshed with the driving bevel gear (415), the transmission rod (417) is rotatably connected to the pressing plate (402), and the fixed gear (408) is fixedly mounted on the transmission rod (417).
8. The multi-layer fabric composite device according to claim 2, characterized in that: The switching frame (418) is fixedly mounted with a supporting plate (8), the protective side plate (403) is fixedly mounted with a supporting block (9), the supporting plate (8) is provided with a supporting groove, and the supporting block (9) is arranged in the supporting groove.
9. The multi-layer fabric composite device according to claim 2, characterized in that: A rubber block is fixedly mounted on one end of the pressing block (405), and the rubber block is arranged in an arc shape.
10. A method for laminating wear-resistant fabrics, using the multi-layer fabric laminating device according to any one of claims 1 to 9, characterized in that: The following steps are involved: A plurality of fabrics are unwound by a feeding roller (2), and the fabrics are introduced between two hot pressing rollers (3) through a plurality of finishing rollers. Before that, glue is applied between the plurality of fabrics, and the two hot pressing rollers (3) press and bond the fabrics. The hot-pressed fabric is rolled up by a roll (401); During the winding process of the winding roller (401), the pressing plate (402) presses the fabric on the winding roller (401); The pressing plate (402) moves as the diameter of the fabric on the winding roller (401) increases; When the diameter of the fabric on the winding roller (401) reaches a maximum value, the pressing plate (402) is fixed, and the pressing plate (402) keeps pressing the fabric; The switching frame (418) drives the plurality of winding units to move, so that the winding unit that has completed the fabric winding is moved from the winding position for disassembly, and the next winding unit moves to the winding position for winding.
Citation Information
Patent Citations
Composite part rolling structure in hot-press compound system
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