Ultraflame-retardant basalt yarn enzymatic treatment device
By designing a multifunctional enzyme treatment device, uniform impregnation, enzymatic reaction and efficient cleaning of the yarn are achieved, which solves the problems of poor impregnation uniformity, low enzymatic reaction efficiency and insufficient environmental benefits of the existing device, and improves the enzyme treatment effect and economy.
Patent Information
- Application Number
- CN202510961230.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-13
- Publication Date
- 2025-10-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing enzyme treatment devices have deficiencies in impregnation uniformity, enzymatic reaction efficiency, flame retardant effect and environmental benefits, resulting in poor enzyme treatment effect and uneconomical operation.
An ultra-flame-retardant basalt yarn enzyme treatment device was designed, which included an impregnation component, an enzymatic catalytic component, a microwave catalytic component and a cleaning component. Ultrasonic vibrators, multi-stage temperature control, microwave heating and a CO2 cleaning system were used to achieve uniform impregnation, enzymatic reaction and efficient cleaning of the yarn.
The impregnation uniformity and enzymatic reaction efficiency of the enzyme treatment are improved, the flame retardant effect of the yarn is enhanced, and the CO2 cleaning system is used to reduce water resource consumption and environmental pollution, thereby reducing production costs.
Smart Images
Figure CN120759064A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an enzyme treatment device, in particular to an enzyme treatment device for super flame retardant basalt yarn. Background Art
[0002] The biological treatment of enzyme preparations is mainly a biochemical treatment process in which specific enzyme preparations act on the surface of yarn. At present, an enzyme treatment device is needed in the process of enzyme treatment of yarn. However, most of the existing enzyme treatment devices directly immerse the yarn in the reaction liquid, which is not conducive to ensuring the uniformity of the enzyme treatment. At the same time, the function is single, the enzyme treatment effect is poor and the efficiency is low. Therefore, a yarn enzyme treatment device is needed to improve the efficiency and effect of the enzyme.
[0003] At present, there are still some defects and deficiencies in the use of the enzyme treatment device. The specific areas that need improvement are as follows: 1. Most of the current enzyme treatment devices immerse the yarn directly into the reaction solution, which is not conducive to ensuring the uniformity of impregnation and causes the loss of yarn strength, thus reducing the effect of enzyme treatment to a certain extent; 2. Most of the current enzyme treatment devices do not have multi-stage temperature controllers for enzymatic reactions, which is not conducive to gradually enhancing the effect of enzyme catalysis. Therefore, the binding efficiency and intensity of the enzymatic reaction are reduced to a certain extent, and the magnetic recovery rate is low, which is not conducive to cost saving. 3. Most of the current enzyme treatment devices do not have microwave catalysis function, which is not conducive to ensuring effective combination with flame retardants. Therefore, to a certain extent, the flame retardant effect of the yarn is reduced, affecting the use effect; 4. Most of the current enzyme treatment devices use traditional water washing methods, which produces a lot of wastewater. This not only wastes water resources, but also easily causes environmental pollution. Therefore, to a certain extent, it reduces the cleaning intensity and environmental benefits, and has poor economic efficiency. Therefore, a super flame retardant basalt yarn enzyme treatment device is proposed to solve the above problems. Summary of the Invention
[0004] The purpose of the present invention is to provide an ultra-flame-retardant basalt yarn enzyme treatment device to solve the problems raised in the above background technology that most of the existing enzyme treatment devices have poor impregnation uniformity, low enzymatic reaction efficiency, poor flame retardant bonding effect and low cleaning intensity during use, which to a certain extent reduces the enzyme treatment effect and efficiency, and is not conducive to ensuring environmental benefits and costs, and has poor economic efficiency.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a super flame-retardant basalt yarn enzyme treatment device, comprising a base, a damping shock absorber is fixedly installed on the top of the base, the top of the damping shock absorber is fixedly connected to a support platform, two cloth guide assemblies are fixedly installed on the top of the support platform, and the top of the support platform is fixedly connected to an impregnation assembly, an enzymatic catalysis assembly, a microwave catalysis assembly and a cleaning assembly.
[0006] As an optimal technical solution of the present invention, the cloth guide assembly includes two groups of brackets, the two groups of brackets are respectively fixedly connected to the top of the left and right sides of the support platform, the inner sides of the two groups of brackets are fixedly connected to the third bearing, the third rotating shaft is rotatably connected in the third bearing, the surface of the third rotating shaft is provided with a positioning groove, a positioning block is fixedly clamped in the positioning groove by a stud, the side of the positioning block is fixedly connected to the connecting shaft, one end of the connecting shaft is fixedly connected to the cloth guide roller, and a third mounting bracket is fixedly installed on the side of one side of the bracket, a third motor is fixedly installed on the third mounting bracket, and the output shaft of the third motor is fixedly connected to the shaft end of the third rotating shaft.
[0007] As a preferred technical solution of the present invention, the immersion assembly includes an immersion box, the interior of the immersion box is provided with a first storage chamber and an immersion chamber, the top of the inner wall of the immersion chamber is provided with two grooves and two slide grooves, the inner walls of the two grooves are fixedly installed with a fourth motor, the output shaft of the fourth motor is respectively provided with a first screw rod and a second screw rod, the surfaces of the first screw rod and the second screw rod are respectively threadedly connected with the first movable plate and the second movable plate, the first movable plate and the second movable plate are respectively fixedly connected with the first connecting rod and the second connecting rod, the two slide grooves are fixedly connected with sliding rods, the surfaces of the two sliding rods are slidably connected with sliders, the two sliders are fixedly connected to the first connecting rod and the second connecting rod respectively, the surfaces of the first connecting rod and the second connecting rod are slidably connected with a translation block, the first connecting rod is located below the second connecting rod, and the front side of the first storage chamber is fixedly installed with a first guide valve.
[0008] As a preferred technical solution of the present invention, the bottom of the translation block is fixedly connected to a liquid outlet nozzle, the rear side of the immersion tank is fixedly connected to a first pumping pump, one end of the first pumping pump is fixedly connected to a first guide pipe, the top of the first guide pipe is fixedly connected to a first diversion pipe, the bottom end of the first diversion pipe is fixedly connected to a guide hose, the bottom end of the guide hose is fixedly connected to the liquid outlet nozzle, a first ultrasonic vibrator can be installed on the side of the inner wall of the immersion chamber, a filter tank is provided at the bottom of the inner wall of the immersion chamber, and a first cover plate is fixedly installed on the front side of the immersion chamber by a stud.
[0009] As a preferred technical solution of the present invention, the enzymatic catalysis component includes an enzymatic box, which is fixedly connected to the top of the support platform. A first storage chamber and three reaction chambers are provided inside the enzymatic box. A heater is fixedly installed on the top of the enzymatic box, and a heating plate is fixedly installed on the top of the inner wall of the three reaction chambers. An enzyme carrier flow groove is provided in each of the three reaction chambers. The inner wall of the enzyme carrier flow groove is provided with an electromagnetic coil and a second ultrasonic vibrator. A separation cylinder is fixedly installed at the bottom of the enzyme carrier flow groove. The bottom of the separation cylinder is fixedly connected to an enzyme carrier regeneration tank. The enzyme carrier regeneration tank is located in the first storage chamber. A solenoid valve is provided on the surface of the separation cylinder. A third pumping pump is fixedly installed on the rear side of the enzymatic box. One end of the third pumping pump is fixedly connected to the surface of the enzyme carrier regeneration tank. The other end of the third pumping pump is fixedly connected to a fourth guide pipe. One end of the fourth guide pipe is fixedly connected to a third shunt pipe. The third shunt pipe passes through the reaction chamber and is located in the enzyme carrier flow groove. The front side of the enzymatic box is fixedly provided with a second cover plate by a stud.
[0010] As a preferred technical solution of the present invention, the microwave catalytic assembly includes a catalytic box, which is fixedly connected to the top of the support platform. A second storage chamber and a catalytic chamber are defined inside the catalytic box. Three groups of first bearings are fixedly connected to the rear side of the inner wall of the catalytic chamber. First rotating shafts are rotatably connected in the three groups of first bearings. One end of the three first rotating shafts is fixedly connected to a transmission roller. A heating cylinder is installed on the surface of the transmission roller. The other ends of the three first rotating shafts pass through the first bearings and are fixedly connected to transmission wheels. The surfaces of the three transmission wheels are connected to transmission belts. A first mounting bracket is fixedly connected to the rear side of the catalytic box. A first motor is fixedly installed on the first mounting bracket. The output shaft of the first motor is fixedly connected to the rear side of one of the transmission wheels. A second pumping pump is fixedly installed on the rear side of the catalytic box. One end of the second pumping pump is fixedly connected to a second guide pipe. One end of the second guide pipe is fixedly connected to three liquid outlet heads. The liquid outlet heads are located in the catalytic chamber. A third cover plate is fixedly installed on the front side of the catalytic chamber by studs. A second guide valve is fixedly installed on the front side of the second storage chamber.
[0011] As a preferred technical solution of the present invention, the cleaning component includes a cleaning box, the cleaning box is fixedly connected to the top of the support platform, a cleaning chamber and a second storage chamber are opened inside the cleaning box, two groups of second bearings are fixedly connected to the rear side of the inner wall of the cleaning chamber, the two groups of second bearings are rotatably connected with a second rotating shaft, one end of the second rotating shaft is fixedly connected to a distribution pipe, the bottom end of the distribution pipe is fixedly connected to a cleaning head, the other end of the second rotating shaft passes through the second bearing and is fixedly connected to a rotary joint, the rear side of the rotary joint is fixedly connected to a second diversion pipe, the surface of the second diversion pipe is fixedly connected to a third guide pipe, and a CO is fixedly installed on the rear side of the cleaning box. 2 pump, the CO 2 One end of the pump is fixedly connected to the third flow guide pipe, a storage tank is fixedly installed inside the second storage chamber, and a separation kettle is fixedly installed at one end of the storage tank. 2 The other end of the pump passes through the cleaning tank and is fixedly connected to the surface of the separation kettle. The top of the storage tank is fixedly connected to a filter, and the filter is fixedly penetrated at the bottom of the inner wall of the cleaning chamber. The surface of the second rotating shaft is fixedly connected to a first gear, and the two first gears are meshed together. The rear side of the cleaning tank is fixedly connected to a second mounting bracket, and a second motor is fixedly mounted on the second mounting bracket. The output shaft of the second motor is fixedly connected to a second gear, and the first gear is meshed with the second gear. The front side of the cleaning tank is fixedly installed with a fourth cover plate by a stud.
[0012] As a preferred technical solution of the present invention, a brake wheel and a roller are fixedly installed at the bottom of the base, a controller is fixedly installed on the front side of the support platform, and gauze channels are opened on the sides of the impregnation box, enzymatic box, catalytic box and cleaning box.
[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention provides an impregnation assembly, wherein the first pumping pump in the impregnation assembly works to pump the enzyme reaction liquid into the liquid outlet nozzle and spray it onto the surface of the gauze, and with the help of the first ultrasonic vibrator, the enzyme reaction liquid is uniformly penetrated into the surface of the gauze for reaction, and at the same time, with the help of the fourth motor, the first screw rod or the second screw rod is driven to rotate, and the first movable plate or the second movable plate is used to mobilize the translation block to move with the help of the first slide bar or the second slide bar, so that the liquid outlet nozzle moves forward and backward or left and right, and the boundary position formed by the spraying between the liquid outlet nozzles can be sprayed again, thereby avoiding the uneven situation caused by direct immersion of the gauze, ensuring the reaction effect, and thus solving the problem that most enzyme treatment devices currently have poor impregnation uniformity, thereby affecting the yarn strength to a certain extent and reducing the enzyme treatment effect; 2、The present application sets up enzymatic catalysis assembly, sets up heater and heating plate, realizes three-stage temperature control to enhance enzymatic reaction by means of three reactors with different problems, realizes the contact reaction between enzyme carrier and gauze by setting electromagnetic coil, second ultrasonic transducer and enzyme carrier flow tank, realizes the effect of capturing and regenerating storage of enzyme carrier by setting separation cylinder and enzyme carrier regeneration tank, realizes the circulation system of enzyme carrier, improves the recovery rate of enzyme carrier, so as to solve the problems that most of the existing enzyme treatment devices do not have multi-stage temperature control and enzyme carrier capturing and recycling functions, thus to a certain extent, reduce the enzymatic reaction efficiency and increase the production cost; 3、The present application sets up microwave catalysis assembly, through the work of the second pump, the flame retardant is pumped to the liquid outlet and sprayed to the surface of the gauze, and through the work of the first motor, the transmission wheel is driven to rotate, so that the three transmission wheels drive the first rotating shaft to rotate, and then the transmission roller rotates to convey the gauze and heats through the heating cylinder, increases the reaction efficiency of the flame retardant and the gauze, so as to solve the problem that most of the existing enzyme treatment devices do not have the catalytic function between the flame retardant and the gauze, thus to a certain extent, reduce the flame retardant effect of the gauze; 4、The present application sets up cleaning assembly, by means of CO 2 The pump works, the cleaning liquid in the storage tank is gasified by the separation kettle and then delivered to the distribution pipe, and then delivered to the surface of the gauze through the cleaning nozzle to realize gasification cleaning, form CO 2 Cleaning system, the enzyme liquid and the flame retardant impurities on the surface of the gauze are cleaned, and by means of the work of the second motor, the second gear is meshed with the first gear to rotate, and by means of the rotary joint, the distribution pipe drives the cleaning head to rotate, and is blown and cleaned in multiple directions, so as to solve the problem that most of the existing enzyme treatment devices use water washing cleaning method to produce more wastewater, thus to a certain extent, cause water resource waste and environmental pollution. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are only one embodiment of the present application, and those skilled in the art can obtain other drawings according to these drawings without creating any creative labor.
[0015] Figure 1 The present application is a front view of the first perspective structure schematic diagram; Figure 2 The present application Figure 1 is a perspective structure schematic diagram of the immersion assembly in the present application; Figure 3 The present application Figure 2 is a perspective structure schematic diagram of the bottom view section; Figure 4 For the present invention Figure 2 Rear view stereoscopic structure diagram; Figure 5 For the present invention Figure 1 Schematic diagram of the three-dimensional structure of the enzymatic catalytic component; Figure 6 For the present invention Figure 5 Schematic diagram of the three-dimensional structure when viewed from above; Figure 7 For the present invention Figure 5 Rear view stereoscopic structure diagram Figure 8 For the present invention Figure 1 Schematic diagram of the three-dimensional structure of the microwave catalytic component; Figure 9 For the present invention Figure 7 Rear view stereoscopic structure diagram; Figure 10 For the present invention Figure 1 Schematic diagram of the three-dimensional structure of the cleaning component; Figure 11 For the present invention Figure 9 Rear view stereoscopic structure diagram; Figure 12 For the present invention Figure 9 Schematic diagram of the enlarged three-dimensional structure at point B in the middle; Figure 13 For the present invention Figure 1 Schematic diagram of the enlarged three-dimensional structure at point A in the middle.
[0016] The symbols in the accompanying drawings are: 1. Base; 2. Support platform; 3. Damping shock absorber; 4. Roller; 5. Brake wheel; 6. Dipping assembly; 61. First cover plate; 62. First diverter valve; 63. Dipping tank; 64. First storage chamber; 65. Filter tank; 66. Dipping chamber; 67. First ultrasonic vibrator; 68. Liquid outlet nozzle; 69. Diversion hose; 610. First diverter pipe; 611. First diverter pipe; 612. First pumping pump; 613. First screw rod; 614. First movable plate; 615. Groove; 61 6. Second screw rod; 617. Second movable plate; 618. Translation block; 619. Fourth motor; 620. Slide; 621. First connecting rod; 622. Slider; 623. Slider; 624. Second connecting rod; 7. Enzymatic catalytic assembly; 71. Second cover plate; 72. Enzymatic tank; 73. First storage chamber; 74. Carrier regeneration tank; 75. Enzyme carrier flow tank; 76. Second ultrasonic vibrator; 77. Electromagnetic coil; 78. Reaction chamber; 79. Heater; 710. Heating plate; 711 , separation cylinder; 712, solenoid valve; 713, fourth flow guide tube; 714, third diverter tube; 715, third pumping pump; 8, microwave catalytic assembly; 81, third cover plate; 82, second flow guide valve; 83, catalytic box; 84, second storage chamber; 85, catalytic chamber; 86, transmission roller; 87, heating cylinder; 88, liquid outlet head; 89, second pumping pump; 810, second flow guide tube; 811, first mounting bracket; 812, first rotating shaft; 813, first motor; 814, first bearing ; 815, drive wheel; 816, drive belt; 9, cleaning assembly; 91, fourth cover; 92, cleaning box; 93, second storage chamber; 94, storage tank; 95, filter; 96, separation kettle; 97, cleaning chamber; 98, cleaning head; 99, distribution pipe; 910, first gear; 911, rotary joint; 912, second diverter pipe; 913, third guide pipe; 914, second gear; 915, second motor; 916, second mounting bracket; 917, limit cylinder; 918, CO 2 Pump; 919, second bearing; 920, second rotating shaft; 10, gauze channel; 11, cloth guide assembly; 111, bracket; 112, third bearing; 113, third rotating shaft; 114, positioning groove; 115, positioning block; 116, connecting shaft; 117, cloth guide roller; 118, third motor; 119, third mounting bracket. DETAILED DESCRIPTION
[0017] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0018] See also Figure 1-13 The present invention provides a technical solution for an enzyme treatment device for ultra-flame-retardant basalt yarn: It includes a base 1, and a damping shock absorber 3 is fixedly installed on the top of the base 1 to buffer the vibration generated during the use of the device and ensure stability in use. The top of the damping shock absorber 3 is fixedly connected to a support platform 2, and two cloth guide assemblies 11 are fixedly installed on the top of the support platform 2. The top of the support platform 2 is fixedly connected to an impregnation assembly 6, an enzymatic catalysis assembly 7, a microwave catalysis assembly 8 and a cleaning assembly 9.
[0019] The cloth guide assembly 11 includes two sets of brackets 111, and the two sets of brackets 111 are fixedly connected to the top of the left and right sides of the support platform 2 respectively. The inner sides of the two sets of brackets 111 are fixedly connected to the third bearing 112, and the third shaft 113 is rotatably connected in the third bearing 112. The surface of the third shaft 113 is provided with a positioning groove 114, and a positioning block 115 is fixedly connected to the positioning groove 114 by a stud. The side of the positioning block 115 is fixedly connected to the connecting shaft 116, and one end of the connecting shaft 116 is fixedly connected to the cloth guide Roller 117, wherein a third mounting frame 119 is fixedly mounted on the side of one side bracket 111, and a third motor 118 is fixedly mounted on the third mounting frame 119, and the output shaft of the third motor 118 is fixedly connected to the shaft end of the third rotating shaft 113. Under the action of the third motor 118, the third rotating shaft 113 is driven to rotate, and then the connecting shaft 116 and the guide roller 117 are driven to rotate, so as to achieve the purpose of winding the gauze after enzyme treatment, and the guide roller 117 at the other end is rotated to achieve the purpose of gauze conduction.
[0020] The dipping assembly 6 includes a dipping box 63, the interior of the dipping box 63 is provided with a first storage chamber 64 and a dipping chamber 66, the top of the inner wall of the dipping chamber 66 is provided with two grooves 615 and two slides 620, the inner walls of the two grooves 615 are fixedly installed with a fourth motor 619, the output shaft of the fourth motor 619 is respectively provided with a first screw rod 613 and a second screw rod 616, the surfaces of the first screw rod 613 and the second screw rod 616 are respectively threadedly connected with a first movable plate 614 and a second movable plate 617, the first movable plate 614 and the second movable plate 617 are respectively fixedly connected with a first connecting rod 621 and a second connecting rod 624, the two slides 620 are fixedly connected with a sliding rod 623, and the surfaces of the two sliding rods 623 are slidably connected with a sliding rod. Block 622, the two sliders 622 are fixedly connected to the first connecting rod 621 and the second connecting rod 624 respectively, the surfaces of the first connecting rod 621 and the second connecting rod 624 are slidably connected with a translation block 618, the first connecting rod 621 is located below the second connecting rod 624, and the first guide valve 62 is fixedly installed on the front side of the first storage chamber 64. Under the action of the two fourth motors 619 working respectively, it can drive the first screw rod 613 or the second screw rod 616 to rotate, and then the first movable plate 614 or the second movable plate 617 drives the first connecting rod 621 or the second connecting rod 624 to move, so that the translation block 618 drives the liquid outlet nozzle 68 to move forward and backward or left and right, so as to achieve uniform spraying of the boundary position of the liquid outlet nozzle 68 and ensure the uniformity of impregnation.
[0021] The bottom of the translation block 618 is fixedly connected to a liquid outlet nozzle 68, the rear side of the immersion box 63 is fixedly connected to a first pumping pump 612, one end of the first pumping pump 612 is fixedly connected to a first guide pipe 611, the top of the first guide pipe 611 is fixedly connected to a first diversion pipe 610, the bottom end of the first diversion pipe 610 is fixedly connected to a guide hose 69, the bottom end of the guide hose 69 is fixedly connected to the liquid outlet nozzle 68, a first ultrasonic vibrator 67 can be installed on the side of the inner wall of the immersion chamber 66, a filter tank 65 is provided at the bottom of the inner wall of the immersion chamber 66, and a first cover plate 61 is fixedly installed on the front side of the immersion chamber 66 by a stud. Under the action of the first pumping pump 612, the reaction enzyme liquid is transported to the liquid outlet nozzle 68 through the first guide pipe 611 and the first diversion pipe 610 with the help of the guide hose 69, and sprayed onto the surface of the gauze to achieve a preliminary uniform penetration reaction effect.
[0022] The enzymatic catalysis component 7 includes an enzymatic box 72, which is fixedly connected to the top of the support platform 2. A first storage chamber 73 and three reaction chambers 78 are provided inside the enzymatic box 72. A heater 79 is fixedly installed on the top of the enzymatic box 72, and a heating plate 710 is fixedly installed on the top of the inner wall of the three reaction chambers 78. An enzyme carrier flow groove 75 is provided in each of the three reaction chambers 78. The inner wall of the enzyme carrier flow groove 75 is provided with an electromagnetic coil 77 and a second ultrasonic vibrator 76. A separation cylinder 711 is fixedly installed at the bottom of the enzyme carrier flow groove 75. The bottom of the separation cylinder 711 is fixedly connected to an enzyme carrier regeneration tank 74. The enzyme carrier regeneration tank 74 is located in the first storage chamber 73. The surface of the separation cylinder 711 is provided with an electromagnetic valve 712. A third pumping pump 715 is fixedly installed on the rear side of the enzymatic box 72. One end of the third pumping pump 715 is fixedly connected to the surface of the enzyme carrier regeneration tank 74. The other end of the pumping pump 715 is fixedly connected to the fourth guide tube 713, and one end of the fourth guide tube 713 is fixedly connected to the third diversion tube 714. The third diversion tube 714 passes through the reaction chamber 78 and is located in the enzyme carrier flow groove 75. The front side of the enzymatic box 72 is fixedly installed with a second cover plate 71 by a stud. Under the action of the third pumping pump 715, the enzyme carrier in the enzyme carrier regeneration tank 74 is pumped into the three enzyme carrier flow grooves 75 through the fourth guide tube 713 and the third diversion tube 714 respectively. By turning on the electromagnetic coil 77, an electromagnetic array is formed to realize magnetic adsorption and release of the enzyme carrier, so that the enzyme carrier is adsorbed on the yarn surface to participate in the catalytic reaction, and with the help of the separation cylinder 711, the carrier is captured and enters the enzyme carrier regeneration tank 74 to form an enzyme carrier circulation system, thereby achieving the purpose of dynamic circulation, realizing efficient recovery of the enzyme carrier, saving costs, and ensuring reaction efficiency and effect.
[0023] The microwave catalytic assembly 8 includes a catalytic box 83, which is fixedly connected to the top of the support platform 2. A second storage chamber 84 and a catalytic chamber 85 are provided inside the catalytic box 83. Three groups of first bearings 814 are fixedly connected to the rear side of the inner wall of the catalytic chamber 85. The three groups of first bearings 814 are all rotatably connected to the first rotating shafts 812. One end of the three first rotating shafts 812 is fixedly connected to the transmission roller 86. The surface of the transmission roller 86 is installed with a heating tube 87. The other ends of the three first rotating shafts 812 pass through the first bearings 814 and are fixedly connected to the transmission wheel 815. The surfaces of the three transmission wheels 815 are connected with transmission belts 816 for transmission. The rear side of the catalytic box 83 is fixedly connected to the first mounting frame 811. The first motor 813 is fixedly installed on the first mounting frame 811. The output shaft of the first motor 813 is fixedly connected to the rear side of one of the transmission wheels 815. A second pumping pump 89 is fixedly installed on the rear side, one end of the second pumping pump 89 is fixedly connected to a second guide pipe 810, one end of the second guide pipe 810 is fixedly connected to three liquid outlet heads 88, the liquid outlet head 88 is located in the catalytic chamber 85, the front side of the catalytic chamber 85 is fixedly installed with a third cover plate 81 by a stud, and the front side of the second storage chamber 84 is fixedly installed with a second guide valve 82. Under the action of the first motor 813, the transmission wheel 815 is driven to rotate, and with the help of the transmission action of the transmission belt 816, the three transmission wheels 815 drive the four first rotating shafts 812 to rotate, and then the transmission roller 86 is rotated to transport the gauze. At the same time, with the help of the heating tube 87, it is heated, and the flame retardant is pumped to the liquid outlet head 88 through the second guide pipe 810 by the second pumping pump 89 and sprayed onto the surface of the gauze. It is heated by the heating tube 87 to form a flame retardant layer, thereby enhancing the flame retardant effect of the gauze.
[0024] The cleaning assembly 9 includes a cleaning box 92, which is fixedly connected to the top of the support table 2. A cleaning chamber 97 and a second storage chamber 93 are provided inside the cleaning box 92. Two sets of second bearings 919 are fixedly connected to the rear side of the inner wall of the cleaning chamber 97. The two sets of second bearings 919 are rotatably connected to the second rotating shaft 920. One end of the second rotating shaft 920 is fixedly connected to the distribution pipe 99, and the bottom end of the distribution pipe 99 is fixedly connected to the cleaning head 98. The other end of the second rotating shaft 920 passes through the second bearing 919 and is fixedly connected to the rotary joint 911. The rear side of the rotary joint 911 is fixedly connected to the second diverter pipe 912. The surface of the second diverter pipe 912 is fixedly connected to the third guide pipe 913. The rear side of the cleaning box 92 is fixedly installed with a CO 2 Pump 918, CO 2 One end of the pump 918 is fixedly connected to the third flow guide pipe 913. A storage tank 94 is fixedly installed inside the second storage chamber 93. A separation kettle 96 is fixedly installed at one end of the storage tank 94. 2The other end of the pump 918 passes through the cleaning box 92 and is fixedly connected to the surface of the separation kettle 96. The top of the storage tank 94 is fixedly connected to a filter 95, and the filter 95 is fixedly arranged at the bottom of the inner wall of the cleaning chamber 97. The surface of the second rotating shaft 920 is fixedly connected to the first gear 910, and the two first gears 910 are meshed and connected. The rear side of the cleaning box 92 is fixedly connected to the second mounting bracket 916, and the second mounting bracket 916 is fixedly installed with a second motor 915. The output shaft of the second motor 915 is fixedly connected with a second gear 914, and the first gear 910 is meshed and connected with the second gear 914. The front side of the cleaning box 92 is fixedly installed with a fourth cover plate 91 by a stud. When the second motor 915 works, it drives the second gear 914 to mesh with the first gear 910 and rotates. The second rotating shaft 920 is driven to rotate through the first gear 910. With the help of the cooperation of the rotary joint 911, the two distribution pipes 99 are rotated, which drives the cleaning head 98 to rotate, so as to achieve the purpose of blowing and cleaning impurities such as flame retardant and reaction enzyme on the surface of the gauze. 2 Under the action of the pump, the gas is transported to the distribution pipe 99 through the third guide pipe 913 and the second diversion pipe 912 through the hollow inner part of the rotary joint 911 and the second rotating shaft 920, and is ejected through the cleaning head 98 to form supercritical CO 2 The cleaning system cleans impurities on the surface of the gauze after impregnation and catalysis. Compared with the traditional water washing method, it has stronger cleaning power and better environmental protection effect.
[0025] A brake wheel 5 and a roller 4 are fixedly installed at the bottom of the base 1 to facilitate the movement of the device. A controller 12 is fixedly installed on the front side of the support platform 2. The controller 12 can be a control device such as a computer to control the working status of the electrical appliances in the enzyme treatment device. Gauze channels 10 are provided on the sides of the impregnation box 63, the enzymatic box 72, the catalytic box 83 and the cleaning box 92 to facilitate the passage of gauze.
[0026] The specific operation mode of the present invention is: When the gauze needs to be subjected to enzyme treatment, first, the guide roller 117 with the gauze is taken up, and the positioning block 115 on the surface of the connecting shaft 116 is engaged with the positioning groove 114 on the surface of the third rotating shaft 113 and fixed with a stud. Then, one end of the gauze is pulled through the gauze channel 10 so that it is fixedly wound around the surface of the guide roller 117 at the other end. Then, the controller 12 controls the third motor 118 to work, driving the third rotating shaft 113 and the connecting shaft 116 to rotate, so as to wind up and guide the gauze. During the cloth guiding process, the gauze first passes through the impregnation box 63. In the impregnation chamber 66, the first pumping pump 612 is controlled by the controller 12 to work, and the reaction enzyme liquid is transported to the liquid outlet nozzle 68 through the first guide pipe 611 and the first diverter pipe 610 via the guide hose 69, and sprayed onto the surface of the gauze for impregnation. At the same time, one of the fourth motors 619 is controlled by the controller 12 to work, driving the first screw rod 613 or the second screw rod 616 to rotate, so that the first movable plate 614 or the second movable plate 617 drives the first connecting rod 621 or the second connecting rod 624 to move, so that the translation block 618 moves forward and backward or left and right, and drives the liquid outlet nozzle 68 to move forward and backward or left and right, and sprays the spray boundary position again. At the same time, the first ultrasonic vibrator 67 is turned on by the controller 12 to oscillate to ensure the uniformity of impregnation. At the same time, the filter tank 65 filters the enzyme reaction liquid and then introduces it into the first storage chamber 64 for storage again to achieve recycling. After the preliminary impregnation reaction, the gauze continues to be transported in the enzymatic box 72. First, the heater 79 is controlled by the controller 12 to work, and the heating temperature is controlled by the heating plate 710. The internal temperature of the three reaction chambers 78 is set to an increasing temperature. The gauze passes through the low temperature zone, the medium temperature zone and the high temperature zone in turn. At the same time, the third pumping pump 715 is controlled by the controller 12 to work, and the enzyme carrier in the enzyme carrier regeneration tank 74 is transported to the three enzyme carrier flow grooves 75 through the fourth guide pipe 713 and the third diversion pipe 714. Then, the electromagnetic coil 77 in each reaction chamber 78 is energized to generate an electromagnetic array to achieve magnetic adsorption and release of the enzyme carrier, and the second ultrasonic vibrator 76 is used to work to make the enzyme carrier vibrate in the enzyme carrier flow groove 75, so that the enzyme carrier is adsorbed on the yarn surface to participate in the catalytic reaction. At the same time, the separation cylinder 711 is used to capture the carrier into the enzyme carrier regeneration tank 74 to form an enzyme carrier circulation system, thereby achieving a dynamic circulation effect and improving the enzymatic reaction effect with the help of the three temperature zones. After the enzymatic reaction, the gauze continues to be transported in the catalytic box 83 and is attached to the heating cylinder 87 on the surface of the transmission roller 86. The controller 12 controls the first motor 813 to work, driving the transmission wheel 815 to rotate. Under the transmission action of the transmission belt 816, the three transmission wheels 815 drive the three first rotating shafts 812 to rotate, causing the transmission roller 86 and the heating cylinder 87 to rotate, conducting heat to the gauze while conducting heat. The controller 12 controls the second pumping pump 89 to work, and the flame retardant is transported to the liquid outlet head 88 through the second guide pipe 810, sprayed onto the surface of the gauze, and heated by the heating cylinder 87 to react with the enzyme on the surface of the gauze to form a flame retardant layer, thereby enhancing the flame retardant effect of the gauze. Finally, the gauze is conveyed in the cleaning box 92 and is passed through the CO 2 Pump 918 works to gasify the clean liquid in the storage tank 94 through the separation kettle 96, CO 2The gas is transported to the distribution pipe 99 through the third guide pipe 913 and the second diversion pipe 912, and with the help of the hollow setting of the rotary joint 911 and the second rotating shaft 920. The clean gas is sprayed through the cleaning head 98 to form supercritical CO 2 The cleaning system cleans the enzyme solution and flame retardant impurities remaining on the gauze surface. At the same time, the cleaned liquefied gas enters the filter 95 to filter the flame retardant residue, and is finally transported to the storage tank 94 for further storage for recycling. After the enzyme is stimulated, the screw can be unscrewed to separate the positioning block 115 from the positioning groove 114, and the cloth guide roller 117 can be removed to process the gauze for subsequent use.
[0027] In the description of the present invention, it should be understood that the indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0028] In the present invention, unless otherwise clearly specified and limited, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be internal communication between two elements or an interaction relationship between two elements. Unless otherwise clearly specified and limited, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to specific circumstances.
[0029] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A super flame retardant basalt yarn enzyme treatment device, comprising a base (1), characterized in that: A damping shock absorber (3) is fixedly mounted on the top of the base (1), a support platform (2) is fixedly connected to the top of the damping shock absorber (3), two cloth guide assemblies (11) are fixedly mounted on the top of the support platform (2), and an impregnation assembly (6), an enzymatic catalysis assembly (7), a microwave catalysis assembly (8), and a cleaning assembly (9) are fixedly connected to the top of the support platform (2).
2. The ultra-flame-retardant basalt yarn enzyme treatment device according to claim 1, characterized in that: The cloth guide assembly (11) comprises two groups of brackets (111), the two groups of brackets (111) are fixedly connected to the top of the left and right sides of the support platform (2), respectively, the inner sides of the two groups of brackets (111) are fixedly connected to a third bearing (112), a third rotating shaft (113) is rotatably connected in the third bearing (112), a positioning groove (114) is provided on the surface of the third rotating shaft (113), a positioning block (115) is fixedly connected in the positioning groove (114) by a stud, a side surface of the positioning block (115) is fixedly connected to a connecting shaft (116), one end of the connecting shaft (116) is fixedly connected to a cloth guide roller (117), a third mounting frame (119) is fixedly installed on the side surface of one side of the bracket (111), a third motor (118) is fixedly installed on the third mounting frame (119), and an output shaft of the third motor (118) is fixedly connected to the shaft end of the third rotating shaft (113).
3. The ultra-flame-retardant basalt yarn enzyme treatment device according to claim 1, characterized in that: The impregnation assembly (6) includes an impregnation box (63), wherein a first storage chamber (64) and an impregnation chamber (66) are provided inside the impregnation box (63), two grooves (615) and two slide grooves (620) are provided on the top of the inner wall of the impregnation chamber (66), and a fourth motor (619) is fixedly installed on the inner walls of the two grooves (615), and a first screw rod (613) and a second screw rod (616) are respectively provided on the output shaft of the fourth motor (619), and a first movable plate (614) and a second movable plate (617) are respectively threadedly connected to the surfaces of the first screw rod (613) and the second screw rod (616), and the first movable plate (614) and the second movable plate (617) are respectively threadedly connected to the surfaces of the first screw rod (613) and the second screw rod (616). The second movable plate (617) is fixedly connected to a first connecting rod (621) and a second connecting rod (624), and the two sliding grooves (620) are fixedly connected to a sliding rod (623). The surfaces of the two sliding rods (623) are slidably connected to a slider (622). The two sliders (622) are fixedly connected to the first connecting rod (621) and the second connecting rod (624), respectively. The surfaces of the first connecting rod (621) and the second connecting rod (624) are slidably connected to a translation block (618). The first connecting rod (621) is located below the second connecting rod (624). The front side of the first storage chamber (64) is fixedly installed with a first guide valve (62).
4. The ultra-flame-retardant basalt yarn enzyme treatment device according to claim 3, characterized in that: The bottom of the translation block (618) is fixedly connected to a liquid outlet nozzle (68), the rear side of the immersion box (63) is fixedly connected to a first pumping pump (612), one end of the first pumping pump (612) is fixedly connected to a first guide tube (611), the top of the first guide tube (611) is fixedly connected to a first diversion tube (610), the bottom end of the first diversion tube (610) is fixedly connected to a guide hose (69), the bottom end of the guide hose (69) is fixedly connected to the liquid outlet nozzle (68), a first ultrasonic vibrator (67) can be installed on the side of the inner wall of the immersion chamber (66), a filter tank (65) is provided at the bottom of the inner wall of the immersion chamber (66), and a first cover plate (61) is fixedly installed on the front side of the immersion chamber (66) through a stud.
5. The ultra-flame-retardant basalt yarn enzyme treatment device according to claim 4, characterized in that: The enzymatic catalysis component (7) includes an enzymatic box (72), which is fixedly connected to the top of the support platform (2). The enzymatic box (72) is provided with a first storage chamber (73) and three reaction chambers (78). A heater (79) is fixedly installed on the top of the enzymatic box (72). A heating plate (710) is fixedly installed on the top of the inner wall of the three reaction chambers (78). An enzyme carrier flow groove (75) is provided in each of the three reaction chambers (78). An electromagnetic coil (77) and a second ultrasonic vibrator (76) are provided on the inner wall of the enzyme carrier flow groove (75). A separation cylinder (711) is fixedly installed on the bottom of the enzyme carrier flow groove (75). The bottom of the separation cylinder (711) is fixedly connected to an enzyme carrier. A regeneration tank (74), wherein the enzyme carrier regeneration tank (74) is located in the first storage chamber (73), a solenoid valve (712) is provided on the surface of the separation cylinder (711), a third pumping pump (715) is fixedly installed on the rear side of the enzymatic box (72), one end of the third pumping pump (715) is fixedly connected to the surface of the enzyme carrier regeneration tank (74), the other end of the third pumping pump (715) is fixedly connected to a fourth guide tube (713), one end of the fourth guide tube (713) is fixedly connected to a third diversion tube (714), the third diversion tube (714) passes through the reaction chamber (78) and is located in the enzyme carrier flow tank (75), and a second cover plate (71) is fixedly installed on the front side of the enzymatic box (72) by means of studs.
6. The ultra-flame-retardant basalt yarn enzyme treatment device according to claim 5, characterized in that: The microwave catalytic assembly (8) comprises a catalytic box (83), the catalytic box (83) being fixedly connected to the top of the support platform (2), the catalytic box (83) being provided with a second storage chamber (84) and a catalytic chamber (85), the rear side of the inner wall of the catalytic chamber (85) being fixedly connected with three groups of first bearings (814), the three groups of first bearings (814) being rotatably connected with first rotating shafts (812), one end of the three first rotating shafts (812) being fixedly connected with a transmission roller (86), the surface of the transmission roller (86) being provided with a heating cylinder (87), the other end of the three first rotating shafts (812) passing through the first bearings (814) being fixedly connected with a transmission wheel (815), the surface of the three transmission wheels (815) being transmission-connected with a transmission belt (81 6) The rear side of the catalytic box (83) is fixedly connected to a first mounting frame (811), a first motor (813) is fixedly mounted on the first mounting frame (811), an output shaft of the first motor (813) is fixedly connected to the rear side of one of the transmission wheels (815), a second pumping pump (89) is fixedly mounted on the rear side of the catalytic box (83), one end of the second pumping pump (89) is fixedly connected to a second guide pipe (810), one end of the second guide pipe (810) is fixedly connected to three liquid outlet heads (88), the liquid outlet heads (88) are located in the catalytic chamber (85), a third cover plate (81) is fixedly mounted on the front side of the catalytic chamber (85) via a stud, and a second guide valve (82) is fixedly mounted on the front side of the second storage chamber (84).
7. The ultra-flame-retardant basalt yarn enzyme treatment device according to claim 6, characterized in that: The cleaning assembly (9) includes a cleaning box (92), which is fixedly connected to the top of the support platform (2). A cleaning chamber (97) and a second storage chamber (93) are provided inside the cleaning box (92). Two sets of second bearings (919) are fixedly connected to the rear side of the inner wall of the cleaning chamber (97). A second rotating shaft (920) is rotatably connected in each of the two sets of second bearings (919). One end of the second rotating shaft (920) is fixedly connected to a distribution pipe (99). The bottom end of the distribution pipe (99) is fixedly connected to a cleaning head (98). The other end of the second rotating shaft (920) passes through the second bearing (919) and is fixedly connected to a rotary joint (911). The rear side of the rotary joint (911) is fixedly connected to a second diversion pipe (912). The surface of the second diversion pipe (912) is fixedly connected to a third guide pipe (913). The rear side of the cleaning box (92) is fixedly installed with a CO 2 Pump (918), the CO 2 One end of the pump (918) is fixedly connected to the third flow guide tube (913), a storage tank (94) is fixedly installed inside the second storage chamber (93), and a separation kettle (96) is fixedly installed at one end of the storage tank (94). 2 The other end of the pump (918) passes through the cleaning box (92) and is fixedly connected to the surface of the separation kettle (96). The top of the storage tank (94) is fixedly connected to a filter (95), and the filter (95) is fixedly arranged on the bottom of the inner wall of the cleaning chamber (97). The surface of the second rotating shaft (920) is fixedly connected to a first gear (910), and the two first gears (910) are meshed and connected. The rear side of the cleaning box (92) is fixedly connected to a second mounting bracket (916), and a second motor (915) is fixedly mounted on the second mounting bracket (916). The output shaft of the second motor (915) is fixedly connected to a second gear (914), and the first gear (910) is meshed and connected with the second gear (914). The front side of the cleaning box (92) is fixedly mounted with a fourth cover plate (91) via a stud.
8. The ultra-flame-retardant basalt yarn enzyme treatment device according to claim 7, characterized in that: A brake wheel (5) and a roller (4) are fixedly mounted on the bottom of the base (1), a controller (12) is fixedly mounted on the front side of the support platform (2), and gauze channels (10) are provided on the sides of the impregnation box (63), the enzymatic box (72), the catalytic box (83), and the cleaning box (92).