Convenient and precise building construction template clamp
Through the U-shaped fixing frame and adaptive extrusion adjustment mechanism, combined with the electromagnetic plate and PLC controller, the formwork can be quickly installed and flexibly clamped, solving the problems of cumbersome operation and rigid clamping in the existing technology, ensuring construction quality and safety.
Patent Information
- Application Number
- CN202511056168.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-30
- Publication Date
- 2025-10-10
AI Technical Summary
Existing construction formwork fixtures are cumbersome to operate and cannot adapt to the impact force and vibration changes during concrete pouring, which makes the formwork easily damaged and affects the molding quality.
The U-shaped fixing frame, automatic clamping mechanism and adaptive extrusion adjustment mechanism are used, combined with electromagnetic plates, rectangular permanent magnet blocks, threaded rods and PLC controllers to achieve rapid installation and disassembly of the formwork, and flexible clamping is achieved by adapting to changes in concrete pressure through argon gas adjustment and infrared rangefinder.
It realizes the rapid installation and disassembly of the formwork, adapts to the dynamic changes in the concrete pouring process, prevents the displacement and deformation of the formwork, and ensures the construction quality and safety.
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Figure CN120759423A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of building template clamps, and in particular to a convenient and precise building construction template clamp. Background Art
[0002] As a temporary supporting structure, building formwork is built according to design requirements to ensure that concrete structures and components are precisely formed in specified positions, strictly comply with established geometric dimensions, and maintain the correct position, while bearing its own weight and externally applied loads. Formwork clamps are special equipment used to fix formwork in construction. With the help of formwork clamps, the construction formwork can be effectively clamped and quickly shaped to ensure that the formwork always occupies the correct position during the construction process to meet construction needs. For example, a construction formwork clamp disclosed in application number CN202410472318.3.
[0003] At present, when fixing the square column formwork, a square column buckle clamp is generally used, that is, four mutually socketed clamps are used, and the limit pins are used to clamp the limit grooves at multiple different positions on the clamps to the corresponding limit grooves, so that the four clamps maintain a fixed shape to fix the formwork. This fixing method is cumbersome to operate and difficult to quickly achieve the fixation of the formwork. When using the clamp to clamp the formwork, it is usually clamped directly on the formwork for rigid fixation. However, during concrete pouring, the concrete will generate impact force on the formwork and squeeze the formwork outward. At the same time, the concrete needs to be vibrated during the pouring process. Therefore, when using rigid clamping, due to the lack of flexibility of the rigid clamping, it is unable to buffer and adapt to the impact force, squeezing force and dynamic changes of the concrete during pouring. This will make the formwork prone to cracks, deformation and even damage due to the excessive external force, reducing its reusability; it will also affect the fit between the formwork and the concrete, resulting in a decrease in the molding quality of the concrete component, and the occurrence of surface honeycombing, irregular edges and corners, etc. Summary of the Invention
[0004] In view of the above-mentioned shortcomings of the prior art, the present invention provides a convenient and precise building construction template clamp, which can effectively solve the problem that the prior art is complex to install and can only perform rigid clamping.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: The present invention provides a convenient and precise building construction template clamp, comprising: A U-shaped fixing frame, wherein the U-shaped fixing frame is composed of a horizontal fixing plate and two opposite vertical fixing plates, and the outer wall of the horizontal fixing plate is fixedly connected to the two vertical fixing plates; The automatic clamping mechanism comprises a first sliding groove formed on the outer wall of the horizontal fixing plate, a first sliding block slidably connected to the inner wall of the first sliding groove, and a first extrusion plate fixedly connected to the outer wall of the first sliding block, wherein the outer wall of one of the vertical fixing plates is provided with a second sliding groove, a second sliding block is slidably connected to the inner wall of the second sliding groove, and a second extrusion plate is fixedly connected to the outer wall of the second sliding block, and the first extrusion plate and the second extrusion plate are arranged alternately. The adaptive extrusion adjusting mechanism comprises a plurality of extrusion shells for extruding the template, and the outer walls of the horizontal fixing plate, the first extrusion plate, the second extrusion plate, and the vertical fixing plate with the second sliding groove are all provided with extrusion grooves, and the outer wall of each extrusion groove is slidably connected with the outer wall of the extrusion shell.
[0006] Preferably, the outer wall of the vertical fixing plate with the second sliding groove is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a fixed shaft, the outer wall of the other vertical fixing plate is rotatably connected with a second threaded rod, the other end of the second threaded rod is hingedly connected with a first threaded rod, the threads of the second threaded rod and the first threaded rod are matched with each other, and there is a gap between them.
[0007] Preferably, the end of the first extrusion plate away from the first sliding groove is provided with a threaded groove, the threaded groove is adapted to the threads of the first threaded rod and the second threaded rod, and the first extrusion plate can move along the axial direction of the first threaded rod and the second threaded rod, the length of the threaded groove is twice the gap between the first threaded rod and the second threaded rod, the end of the fixed shaft close to the first threaded rod is provided with a rectangular groove, the end of the first threaded rod close to the fixed shaft is provided with a rectangular telescopic groove, the inner wall of the rectangular telescopic groove is fixedly connected with an electromagnetic plate, the outer wall of the electromagnetic plate is fixedly connected with a plastic spring, the other end of the plastic spring is fixedly connected with a rectangular permanent magnet, the rectangular permanent magnet is in sliding contact with the rectangular groove, and the electromagnetic plate and the rectangular permanent magnet are magnetically attracted to each other.
[0008] Preferably, the outer wall of the horizontal fixing plate is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a third threaded rod, the other end of the third threaded rod is fixedly connected with a limiting block, the outer wall of the third threaded rod is threadedly sleeved with a threaded block, one end of the threaded block is hingedly connected with the second extrusion plate, and the second sliding groove is in communication with the outside.
[0009] Preferably, the adaptive extrusion adjusting mechanism further comprises a moving groove formed on the inner wall of the extrusion groove, two symmetrical moving blocks are slidably connected to the inner wall of the moving groove, and the outer walls of the two moving blocks are both fixedly connected with resistance plates, and the two resistance plates and the inner wall of the extrusion shell are hingedly connected with a connecting rod.
[0010] Preferably, the outer wall of one of the moving blocks is fixedly connected to a conductive sheet, the outer wall of the conductive sheet is in sliding contact with a resistor plate, the outer wall of the resistor plate is fixedly connected to the inner wall of the moving groove, the conductive sheet and the resistor plate are electrically connected to a PLC controller to form a detection circuit, the conductive sheet and the resistor plate constitute a sliding rheostat, and during the sliding process of the conductive sheet on the resistor plate toward the connecting rod, the resistance of the sliding rheostat in the detection circuit gradually increases, the PLC controller is electrically connected to the first motor and the second motor to form a clamping circuit, and the PLC controller is electrically connected to the electromagnetic plate to form an installation circuit.
[0011] Preferably, each of the resistance plates is fixedly connected to a push rod on the outer wall away from the connecting rod, and an airtight sliding sleeve on the outer wall of the push rod is provided with a fixed sleeve, a spring is provided between the fixed sleeve and the push rod, and is adaptively filled with argon, the outer walls of the horizontal fixed plate, the first extrusion plate, the second extrusion plate and the vertical fixed plate with the second sliding groove are all fixedly connected to a gas storage box, and the gas storage box is filled with argon, the outer walls of the horizontal fixed plate, the first extrusion plate, the second extrusion plate and the vertical fixed plate with the second sliding groove are all fixedly connected to two symmetrical air pumps, the air suction ends of the air pumps are connected to the interior of the gas storage box, the exhaust ends of the air pumps are respectively connected to the interior of the fixed sleeves on both sides, and the PLC controller is connected to the electrical signal of the air pump to form an adaptive adjustment loop.
[0012] Preferably, the bottom ends of the two vertical fixed plates are fixedly connected to two symmetrical support blocks, an infrared transmitter is fixedly connected between the two support blocks below one of the vertical fixed plates, and an infrared receiver is fixedly connected to the top of the vertical fixed plate, and the PLC controller is electrically connected to the infrared transmitter and infrared receiver to form a measurement circuit.
[0013] Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects: 1. The traditional square column buckle clamp uses four clamping plates with limit pins to clamp the limit slots to fix the template, which is cumbersome to operate. The convenient and precise clamp is designed with structures such as electromagnetic plates, rectangular permanent magnets, and threaded rods. First, the electromagnetic plate can be energized to separate the first threaded rod from the fixed shaft, and then the first threaded rod can be lifted. The second motor can be started to flip the second extrusion plate to expose the fixed port. After the clamp is put on the outside of the column template, the motor can be controlled to reverse to reset the second sliding block. Finally, the power is turned off to reset the rectangular permanent magnet to achieve the connection between the first threaded rod and the fixed shaft, thereby quickly completing the installation and disassembly of the clamp on the column template.
[0014] 2. Traditional fixtures use rigid fixation and cannot adapt to the dynamic changes in impact force, extrusion force, and vibration during concrete pouring. In the adaptive extrusion adjustment mechanism of the convenient and precise fixture, after the extrusion shell contacts the formwork, the reaction force of the formwork causes the extrusion shell to move inward, driving the connecting rod to squeeze the resistance plate, causing the push rod to squeeze the argon gas in the fixed sleeve. At the same time, the moving block drives the conductive sheet to slide on the resistance plate. The PLC controller detects the current change of the sliding rheostat to determine whether the formwork is clamped and controls the motor to stop. During the concrete pouring process, when the formwork is subjected to pressure changes, the current is adjusted by the sliding of the conductive sheet on the resistance plate. The PLC controller controls the vacuum pump to introduce argon gas between the fixed sleeve and the push rod. The elasticity and rigidity are adjusted according to the actual situation to adapt to the changes in concrete pressure, buffer the impact force, and prevent the displacement and deformation of the formwork.
[0015] 3. The convenient and precise clamps utilize an infrared transmitter and receiver to form an infrared rangefinder. Combined with the calculation module in the PLC controller, they can accurately measure the distance between clamps at different heights of the column formwork. Because the concrete pressure on the column formwork varies from top to bottom, the PLC controller controls the vacuum pump to introduce varying amounts of argon gas between the fixed sleeve and the push rod based on the measurement results. The amount of argon introduced decreases as the column formwork moves upwards, enabling precise adjustment of the clamp's extrusion force to better adapt to changes in pressure on the column formwork and ensure construction quality and safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive effort.
[0017] Figure 1 Schematic diagram of the three-dimensional structure of the present invention Figure 1 ; Figure 2 Schematic diagram of the three-dimensional structure of the present invention Figure 2 ; Figure 3 It is a schematic diagram of a partial three-dimensional cross-sectional structure of the present invention; Figure 4 Schematic diagram of the partial three-dimensional structure of the present invention Figure 1 ; Figure 5 Schematic diagram of the partial three-dimensional structure of the present invention Figure 2 ; Figure 6 For the present invention Figure 5 A part of the structure is enlarged.
[0018] : 1, horizontal fixed plate; 2, vertical fixed plate; 3, automatic clamping mechanism; 31, first sliding groove; 32, first sliding block; 33, first extrusion plate; 34, second sliding groove; 35, second sliding block; 36, second extrusion plate; 37, first motor; 38, fixed shaft; 39, first threaded rod; 310, second threaded rod; 311, threaded groove; 312, rectangular groove; 313, rectangular telescopic groove; 314, electromagnetic plate; 315, plastic spring; 316, rectangular permanent magnet block; 317, second motor; 318, third threaded rod; 319, limiting block; 320, threaded block; 4, self-adapting extrusion adjusting mechanism; 41, extrusion shell; 42, extrusion groove; 43, moving groove; 44, moving block; 45, resistance plate; 46, connecting rod; 47, conductive sheet; 48, resistance plate; 49, push rod; 410, fixed sleeve; 411, gas storage box; 412, air pump; 5, supporting block; 6, infrared receiver; 7, infrared emitter. DETAILED DESCRIPTION
[0019] To make the objects, technical solutions, and advantages of the embodiments of the present application clearer, the following will be combined with the accompanying drawings to make a clear and complete description of the technical solutions in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.
[0020] The present application will be further described in connection with the embodiments.
[0021] Embodiment: Reference Figures 1 to 6 A convenient and accurate building construction formwork clamp comprises: The U-shaped fixing frame is composed of a horizontal fixed plate 1 and two opposite vertical fixed plates 2, and the outer wall of the horizontal fixed plate 1 is fixedly connected with the two vertical fixed plates 2. The automatic clamping mechanism 3 comprises a first sliding groove 31 formed in the outer wall of the horizontal fixed plate 1, a first sliding block 32 slidably connected to the inner wall of the first sliding groove 31, and a first extrusion plate 33 fixedly connected to the outer wall of the first sliding block 32, the outer wall of one of the vertical fixed plates 2 is provided with a second sliding groove 34, a second sliding block 35 is slidably connected to the inner wall of the second sliding groove 34, and a second extrusion plate 36 is fixedly connected to the outer wall of the second sliding block 35, and the first extrusion plate 33 and the second extrusion plate 36 are arranged alternately.
[0022] The automatic clamping mechanism 3 also includes a vertical fixed plate 2 with a second sliding groove 34, the outer wall of which is fixedly connected to a first motor 37, the output end of the first motor 37 is fixedly connected to a fixed shaft 38, and the outer wall of another vertical fixed plate 2 is rotatably connected to a second threaded rod 310, the other end of the second threaded rod 310 is hinged to a first threaded rod 39, the threads of the second threaded rod 310 and the first threaded rod 39 match each other, and there is a gap between the two.
[0023] A threaded groove 311 is provided at the end of the first extrusion plate 33 away from the first sliding groove 31. The threaded groove 311 is adapted to the threads of the first threaded rod 39 and the second threaded rod 310, and the first extrusion plate 33 can move axially along the first threaded rod 39 and the second threaded rod 310. The length of the threaded groove 311 is twice the gap between the first threaded rod 39 and the second threaded rod 310. A rectangular groove 312 is provided at the end of the fixed shaft 38 close to the first threaded rod 39, and a rectangular expansion groove 313 is provided at the end of the first threaded rod 39 close to the fixed shaft 38. The inner wall of the rectangular expansion groove 313 is fixedly connected to an electromagnetic plate 314, and the outer wall of the electromagnetic plate 314 is fixedly connected to a plastic spring 315. The other end of the plastic spring 315 is fixedly connected to a rectangular permanent magnet block 316. The rectangular permanent magnet block 316 is in sliding contact with the rectangular groove 312, and the electromagnetic plate 314 and the rectangular permanent magnet block 316 are magnetically attracted to each other.
[0024] The outer wall of the horizontal fixed plate 1 is fixedly connected to the second motor 317, the output end of the second motor 317 is fixedly connected to the third threaded rod 318, the other end of the third threaded rod 318 is fixedly connected to the limiting block 319, the outer wall of the third threaded rod 318 is threadedly sleeved with a threaded block 320, one end of the threaded block 320 is hinged to the second extrusion plate 36, and the second sliding groove 34 is communicated with the outside.
[0025] Adaptive extrusion adjustment mechanism 4, which includes multiple extrusion shells 41 for extruding the template. The outer walls of the horizontal fixed plate 1, the first extrusion plate 33, the second extrusion plate 36, and the vertical fixed plate 2 with the second sliding groove 34 are all provided with extrusion grooves 42. Each extrusion groove 42 is slidably connected to the outer wall of the extrusion shell 41. The extrusion shell 41 is made of high-strength engineering plastic material, such as polycarbonate (PC), which has good pressure resistance and wear resistance, and can ensure that the extrusion force is effectively transmitted when in contact with the template; The adaptive extrusion adjustment mechanism 4 also includes a movable groove 43 opened on the inner wall of the extrusion groove 42. The inner wall of the movable groove 43 is slidably connected to two symmetrical movable blocks 44. The outer walls of the two movable blocks 44 are fixedly connected to resistance plates 45. The two resistance plates 45 and the inner wall of the extrusion shell 41 are hinged together with a connecting rod 46.
[0026] The outer wall of one of the moving blocks 44 is fixedly connected with an electrically conductive sheet 47, the outer wall of the electrically conductive sheet 47 is in sliding contact with an electric resistance plate 48, the outer wall of the electric resistance plate 48 is fixedly connected with the inner wall of the moving slot 43, the electrically conductive sheet 47 and the electric resistance plate 48 are electrically signal-connected with a PLC controller and form a detection loop, the electrically conductive sheet 47 and the electric resistance plate 48 constitute a sliding rheostat, in the sliding process of the electrically conductive sheet 47 on the electric resistance plate 48 towards the connecting rod 46, the resistance of the sliding rheostat in the detection loop gradually increases, the PLC controller is electrically signal-connected with the first motor 37 and the second motor 317 and forms a clamping loop, and the PLC controller is electrically signal-connected with the electromagnetic plate 314 and forms an installation loop.
[0027] The outer wall of each resistance plate 45 away from the connecting rod 46 is fixedly connected with a push rod 49, the outer wall of the push rod 49 is airtightly and slidably sleeved with a fixed sleeve 410, a spring is arranged between the fixed sleeve 410 and the push rod 49, and the spring is filled with argon, the outer wall of the horizontal fixed plate 1, the first extrusion plate 33, the second extrusion plate 36 and the vertical fixed plate 2 with the second sliding slot 34 is fixedly connected with a gas storage box 411, the gas storage box 411 is filled with argon, the outer wall of the horizontal fixed plate 1, the first extrusion plate 33, the second extrusion plate 36 and the vertical fixed plate 2 with the second sliding slot 34 is fixedly connected with two symmetrical air pumps 412, the air pumping ends of the air pumps 412 are in communication with the inside of the gas storage box 411, the air exhaust ends of the air pumps 412 are in communication with the inside of the fixed sleeve 410 on the two sides, respectively, and the PLC controller is electrically signal-connected with the air pumps 412 and forms an adaptive adjustment loop.
[0028] The bottom ends of the two vertical fixed plates 2 are fixedly connected with two symmetrical support blocks 5, the two support blocks 5 below one of the vertical fixed plates 2 are fixedly connected with an infrared emitter 7, the top end of the vertical fixed plate 2 is fixedly connected with an infrared receiver 6, the PLC controller is electrically signal-connected with the infrared emitter 7 and the infrared receiver 6 and forms a measurement loop, and the infrared emitter 7, the infrared receiver 6 and the calculation module in the PLC controller constitute an infrared range finder.
[0029] The working principle of the application is as follows: After the first screw rod 318 is in the state of being rotated, the second motor 317 is started, and the third screw rod 318 is driven by the second motor 317 to rotate. At the same time, the second sliding groove 34 is used to limit the threaded block 320 and the second extrusion plate 36 to move in the direction close to the limit block 319 until the second sliding block 35 is separated from the second sliding groove. Since the threaded block 320 is hinged to the second extrusion plate 36, the second sliding block 35 and the second extrusion plate 36 will flip downward when there is no second sliding groove to support the second sliding block 35. At this time, a fixing hole will be exposed. The number of fixings of this clamp on the column template is set according to actual conditions, but it must be set at the top and bottom of the column template. Then, the clamp is put on the outside of the column formwork, and the U-shaped fixing frame is clamped around the column formwork through the above-mentioned fixing port. Then, the second motor 317 is controlled to reverse, and with the assistance of a worker, the second sliding block 35 is put back into the second sliding groove 34. Then, the first threaded rod 39 is reset, and the electromagnetic plate 314 is powered off. The elastic force of the plastic spring 315 is used to make the rectangular permanent magnet block 316 re-enter the rectangular groove 312, so that the fixed shaft 38 can drive the first threaded rod 39 and the second threaded rod 310 to rotate synchronously.
[0030] In the initial state, the amount of argon gas between the fixed sleeve 410 and the push rod 49 is half of the space between the two in the normal state. Then, the column template is squeezed and the first motor 37 and the second motor 317 are started. Then, the first motor 37 drives the fixed shaft 38, the first threaded rod 39, and the second threaded rod 310 to rotate synchronously. Then, the first sliding groove 31 limits the first sliding block 32, and the second sliding groove 34 limits the second sliding block 35, so that the first extrusion plate 33, the second extrusion plate 36, the vertical fixed plate 2 and one of the horizontal fixed plates 1 are squeezed against the template. When squeezing and clamping, the extrusion shell 41 will first contact the template. Therefore, the movement of the two extrusion plates will cause the template to generate a reaction force on the extrusion shell 41, thereby causing the extrusion plates to move inward, and then extruding the connecting rod 46, causing the connecting rod 46 to push the resistance plate 45, and then causing the push rod 49 to squeeze the argon gas in the fixed sleeve 410, thereby squeezing the moving block 44 through the resistance plate 45, and then driving the conductive sheet 47 to slide on the resistance plate 48. When the current passing through the sliding rheostat changes, the current change is detected by the current detection template in the PLC controller. When the current change is detected, the template is clamped and the corresponding motor is controlled to stop running through the PLC controller; Then the argon gas is continuously introduced between the fixed sleeve 410 and the push rod 49 by the PLC controller controlling the air extraction pump 412, and the amount of argon gas introduced is one fourth of the amount of argon gas between the fixed sleeve 410 and the push rod 49 in the initial state, which is to adjust the elasticity and rigidity, enhance the stable support of the clamping state of the template, prevent displacement deformation; optimize the buffer performance, absorb vibration impact energy; and can be fine-tuned according to the actual situation of the template to adapt to different working conditions, ensure construction quality and safety (the more argon gas introduced, the greater the elasticity, because argon gas as a gas has compressibility, when the amount of argon gas increases, the air cushion layer formed by the gas between the fixed sleeve 410 and the push rod 49 will be thicker, and the increase in the number of gas molecules makes the air cushion layer can withstand greater pressure and greater elastic deformation, thus showing greater elasticity, but it is also more difficult to be extruded) ; Since there are two clamps at the top and bottom of the outer wall of the column template, the infrared rays emitted by the uppermost infrared emitter 7 are received by the lower infrared receiver, and the distance between each clamp is calculated. Since there are clamps at the top and bottom, the distance between the top and bottom clamps can also be calculated.
[0031] In building construction, concrete has a certain gravity, and during the pouring process, as the height increases, the lower concrete gradually increases the gravity of the upper concrete, just like stacking objects, the bottom layer bears more weight, so the concrete pressure on the lower column template will be greater than the upper part.
[0032] Based on the fact that the pressure on the column template at different heights is different, in order to ensure that the template remains stable during the concrete pouring process and ensure the forming quality of the concrete member, it is necessary to further adjust the extrusion force of the clamp on the column template. After measuring the distance between the clamps by the infrared distance meter, these data will be transmitted to the PLC controller in real time. The PLC controller has a pre-set algorithm for pressure and distance inside, which is derived from a large amount of experimental data and engineering experience, for example, when the clamp spacing is small, it indicates that the column template at this position is under relatively large concrete pressure; when the clamp spacing is large, it indicates that the column template at this position is under relatively small pressure.
[0033] According to the calculation results of the algorithm, the PLC controller controls the vacuum pump 412 to continue to introduce argon gas between the fixed sleeve 410 and the push rod 49. Taking into account the characteristic that the concrete pressure on the column formwork gradually increases from top to bottom, in order to better adapt to this pressure change and maintain structural stability and reasonable force, the amount of argon gas introduced between the fixed sleeve 410 and the push rod 49 is less as it goes up. The specific amount is determined according to actual conditions. For example, in actual projects, through preliminary monitoring and data analysis of the pressure of column formworks at different heights, it is determined that for fixtures within 1 meter from the bottom of the column formwork, the final amount of argon gas introduced between the fixed sleeve 410 and the push rod 49 is 1.5 times the initial amount; for fixtures within 1-3 meters from the bottom, the final amount of argon gas introduced is 1.2 times the initial amount; for fixtures more than 3 meters from the bottom, the final amount of argon gas introduced is 1.1 times the initial amount. In this way, by precisely adjusting the amount of argon gas, the squeezing force of the fixture on the column formwork can be effectively adjusted to avoid displacement and deformation of the formwork due to uneven force, thereby ensuring construction quality and safety.
[0034] And when pouring concrete, when the template at a certain place pushes the extrusion shell 41 to move into the extrusion groove 42, the resistance plate 45 drives the moving block 44 to move synchronously, and then drives the conductive plate 47 to slide on the resistance plate 48, thereby adjusting the current passing through the sliding rheostat. When the current passing through the sliding rheostat increases, it means that the concrete extrusion template moves outward. Therefore, it is necessary to control the vacuum pump 412 through the PLC controller to re-introduce argon gas between the fixed sleeve 410 and the push rod 49, so that the current passing through the sliding rheostat returns to its previous size, so as to ensure that the template system can continue to adapt to the pressure changes during the concrete pouring process.
[0035] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A convenient and precise construction template fixture, characterized by: include: A U-shaped fixing frame, wherein the U-shaped fixing frame is composed of a horizontal fixing plate (1) and two opposite vertical fixing plates (2), and the outer wall of the horizontal fixing plate (1) is fixedly connected to the two vertical fixing plates (2); An automatic clamping mechanism (3), the automatic clamping mechanism (3) comprising a first sliding groove (31) provided on the outer wall of the horizontal fixed plate (1), the inner wall of the first sliding groove (31) being slidably connected to a first sliding block (32), the outer wall of the first sliding block (32) being fixedly connected to a first extrusion plate (33), a second sliding groove (34) being provided on the outer wall of one of the vertical fixed plates (2), the inner wall of the second sliding groove (34) being slidably connected to a second sliding block (35), the outer wall of the second sliding block (35) being fixedly connected to a second extrusion plate (36), and the first extrusion plate (33) and the second extrusion plate (36) being staggered in an upper and lower arrangement; An adaptive extrusion adjustment mechanism (4) includes a plurality of extrusion shells (41) for extrusion templates, wherein the outer walls of the horizontal fixed plate (1), the first extrusion plate (33), the second extrusion plate (36), and the vertical fixed plate (2) having the second sliding groove (34) are all provided with extrusion grooves (42), and each of the extrusion grooves (42) is slidably connected to the outer wall of the extrusion shell (41).
2. A convenient and precise construction template fixture according to claim 1, characterized in that: The automatic clamping mechanism (3) further comprises a vertical fixed plate (2) having a second sliding groove (34), the outer wall of which is fixedly connected to a first motor (37), the output end of the first motor (37) is fixedly connected to a fixed shaft (38), the outer wall of another vertical fixed plate (2) is rotatably connected to a second threaded rod (310), the other end of the second threaded rod (310) is hinged to the first threaded rod (39), the threads of the second threaded rod (310) and the first threaded rod (39) match each other, and a gap is spaced between the two.
3. A convenient and precise construction template fixture according to claim 2, characterized in that: The first extrusion plate (33) is provided with a thread groove (311) at one end away from the first sliding groove (31), and the thread groove (311) is adapted to the threads of the first threaded rod (39) and the second threaded rod (310), and the first extrusion plate (33) can move along the axial direction of the first threaded rod (39) and the second threaded rod (310), and the length of the thread groove (311) is twice the gap between the first threaded rod (39) and the second threaded rod (310), and the fixed shaft (38) is provided with a rectangular groove at one end close to the first threaded rod (39). A rectangular expansion slot (313) is formed at one end of the first threaded rod (39) close to the fixed shaft (38); an electromagnetic plate (314) is fixedly connected to the inner wall of the rectangular expansion slot (313); a plastic spring (315) is fixedly connected to the outer wall of the electromagnetic plate (314); a rectangular permanent magnet (316) is fixedly connected to the other end of the plastic spring (315); the rectangular permanent magnet (316) is in sliding contact with the rectangular slot (312); and the electromagnetic plate (314) and the rectangular permanent magnet (316) are magnetically attracted to each other.
4. A convenient and precise construction template fixture according to claim 3, characterized in that: The outer wall of the horizontal fixed plate (1) is fixedly connected to a second motor (317), the output end of the second motor (317) is fixedly connected to a third threaded rod (318), the other end of the third threaded rod (318) is fixedly connected to a limiting block (319), the outer wall of the third threaded rod (318) is threadedly sleeved with a threaded block (320), one end of the threaded block (320) is hinged to the second extrusion plate (36), and the second sliding groove (34) is communicated with the outside.
5. A convenient and precise construction template fixture according to claim 1, characterized in that: The adaptive extrusion adjustment mechanism (4) further comprises a movable groove (43) formed on the inner wall of the extrusion groove (42); the inner wall of the movable groove (43) is slidably connected to two symmetrical movable blocks (44); the outer walls of the two movable blocks (44) are fixedly connected to a resistance plate (45); and the two resistance plates (45) and the inner wall of the extrusion shell (41) are hingedly connected to a connecting rod (46).
6. A convenient and precise construction template fixture according to claim 5, characterized in that: The outer wall of one of the moving blocks (44) is fixedly connected to a conductive sheet (47), the outer wall of the conductive sheet (47) is in sliding contact with a resistor plate (48), the outer wall of the resistor plate (48) is fixedly connected to the inner wall of the moving groove (43), the conductive sheet (47) and the resistor plate (48) are electrically connected to a PLC controller to form a detection circuit, the conductive sheet (47) and the resistor plate (48) constitute a sliding rheostat, and during the sliding process of the conductive sheet (47) on the resistor plate (48) toward the connecting rod (46), the resistance of the sliding rheostat in the detection circuit gradually increases, the PLC controller is electrically connected to the first motor (37) and the second motor (317) to form a clamping circuit, and the PLC controller is electrically connected to the electromagnetic plate (314) to form a mounting circuit.
7. A convenient and precise construction template fixture according to claim 6, characterized in that: The outer wall of each resistance plate (45) away from the connecting rod (46) is fixedly connected to a push rod (49), and the outer wall airtight sliding sleeve of the push rod (49) is provided with a fixed sleeve (410), a spring is provided between the fixed sleeve (410) and the push rod (49), and argon gas is adaptively filled, and the outer walls of the horizontal fixed plate (1), the first extrusion plate (33), the second extrusion plate (36) and the vertical fixed plate (2) with the second sliding groove (34) are all fixedly connected to a gas storage box (411), and the gas storage box (411) The interior is filled with argon gas, and the outer walls of the horizontal fixed plate (1), the first extrusion plate (33), the second extrusion plate (36) and the vertical fixed plate (2) with the second sliding groove (34) are fixedly connected to two symmetrical air pumps (412), the air extraction ends of the air pumps (412) are connected to the interior of the gas storage box (411), and the exhaust ends of the air pumps (412) are respectively connected to the interior of the fixed sleeves (410) on both sides, and the PLC controller is connected to the air pump (412) through electrical signals to form an adaptive regulation loop.
8. A convenient and precise construction template fixture according to claim 6, characterized in that: The bottom ends of the two vertical fixing plates (2) are fixedly connected to two symmetrical support blocks (5), an infrared transmitter (7) is fixedly connected between the two support blocks (5) below one of the vertical fixing plates (2), and an infrared receiver (6) is fixedly connected to the top end of the vertical fixing plate (2). The PLC controller is electrically connected to the infrared transmitter (7) and the infrared receiver (6) to form a measurement circuit.
Citation Information
Patent Citations
A building construction template clamp
CN118110334B