Vertical radian closing and separating product experiment detection equipment and test system thereof

Abstract

The invention discloses vertical radian combined and separated product experiment detection equipment which comprises a sample installation supporting rack, a sample installation adjusting plate, a three-stage rapid adjusting mechanism, a driving air cylinder, a rapid adjusting track and a control unit. The sample mounting and supporting rack comprises a left experiment rack, a right experiment rack and a cylinder control limiting output rack arranged between the two experiment racks, two sides of the cylinder control limiting output rack are fixedly connected with the left experiment rack and the right experiment rack respectively, and the cylinder control limiting output rack can run synchronously or run according to different test tasks; a double-channel test system is introduced, simultaneous or time-sharing test of two circuit breaker products is realized, test efficiency is remarkably improved, key parameters in the test process are precisely adjusted by using a three-stage rapid adjustment mechanism, accuracy and reliability of test results are ensured, various parameters in the experiment process can be monitored in real time, and the test efficiency is improved. And efficient and accurate test experiments are carried out on the premise of ensuring the safety of experimenters and equipment.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of test equipment, in particular to a vertical arc closing and opening product experiment detection equipment and a test system thereof. BACKGROUND

[0002] In the power industry and civil electrical systems, low-voltage switchgear and control equipment, especially circuit breakers, as the core components of circuit protection and control, the stability and safety of their performance are directly related to the reliable operation of the power system and the safety of users. With the implementation of GB / T 14048.2-2020 "Low-voltage switchgear and control equipment Part 2: Circuit breakers", the electrical performance, safety performance and experimental methods of circuit breaker products are subject to more stringent requirements. This standard not only covers widely used circuit breaker types such as plastic housing circuit breakers, circuit breakers with residual current protection, and universal circuit breakers, but also specifies experimental specifications for various types of circuit breakers to ensure that products can withstand extreme conditions such as high voltage and large current in actual application, effectively preventing safety accidents such as fires and electric shocks caused by electrical faults.

[0003] However, for plastic housing circuit breakers and circuit breakers with residual current protection, which are non-electric closing and opening function circuit breakers, the electrical life experiment is particularly complex and challenging. When conducting experiments on such products, closing and opening actions need to be achieved through external manual operation. However, due to the harsh experimental conditions, including high voltage and large current environments, it is easy to produce arc short circuit and other dangerous situations, directly threatening the safety of experimenters. In addition, the closing and opening process of these circuit breakers needs to be precisely controlled, not only to ensure the vertical and arc movement trajectory, but also to adapt to the large closing and opening torque requirements of different specifications of products. The experiment requires a large number of times and a long cycle, which puts high requirements on experimental equipment and control systems.

[0004] Traditional manual experimental methods not only have low efficiency, but also have major safety hazards, and cannot meet the high standard requirements of modern circuit breaker product testing. Therefore, the present application proposes a vertical arc closing and opening product experiment detection equipment and a test system thereof to solve the above technical problems. SUMMARY

[0005] The purpose of the present invention is to solve the above-mentioned technical problems and provide a vertical arc closing and opening product experimental detection equipment and a test system thereof. The present invention aims to realize simultaneous or time-sharing testing of two circuit breaker products by introducing a dual-channel test system, significantly improving the test efficiency. The three-level rapid adjustment mechanism is used to precisely adjust the key parameters in the test process to ensure the accuracy and reliability of the test results. A complete set of automatic control and protection systems is integrated to monitor various parameters in real time during the experiment and automatically take corresponding protection measures according to preset conditions, so as to ensure efficient and accurate testing experiments while ensuring the safety of experimental personnel and equipment.

[0006] The technical solution adopted by the present invention to solve the above-mentioned technical problems is: a vertical arc combination and separation product experimental testing equipment, including a sample mounting support platform, a sample mounting adjustment plate, a three-stage quick adjustment mechanism, a driving cylinder, a quick adjustment rail and a control unit, the sample mounting support platform includes a left experimental platform, a right experimental platform and a cylinder-controlled limit output platform arranged between the two experimental platforms, the two sides of the cylinder-controlled limit output platform are respectively connected and fixed to the left experimental platform and the right experimental platform, the left experimental platform and the right experimental platform are respectively provided with a separate sample mounting adjustment plate, a driving cylinder and a quick adjustment rail, which can be operated simultaneously or according to different test tasks, the control unit is installed on the right side of the right experimental platform for controlling the operation of the test system, the three-stage quick adjustment mechanism is installed on the top of the driving cylinder, the three-stage quick adjustment mechanism includes an arc drive connector, a connecting screw and a sample opening and closing connector, and the sample opening and closing connector and the arc drive connector are installed in the upper and lower layers of the connecting screw.

[0007] Preferably, the arc drive connecting member is provided with a cylinder connecting hole and a first screw connecting hole, the cylinder connecting hole is circular, the first screw connecting hole is an elongated circular arc, the cylinder connecting hole is connected to the driving cylinder, and the first screw connecting hole is connected to the connecting screw;

[0008] The sample opening and closing connecting piece is provided with a second screw connecting hole, a sample connecting hole and a sample connecting rod. The second screw connecting hole is circular, the sample connecting hole is a long arc shape, and the sample connecting rod is installed in the sample connecting hole. Limit heads are provided at both ends of the sample connecting rod, and the diameter of the limit heads is larger than the diameter of the sample connecting hole.

[0009] Preferably, the sample mounting adjustment plate includes an upper mounting plate and a lower mounting plate, and an adjustment slot is provided in the middle of the upper mounting plate and the lower mounting plate. The two sides of the upper mounting plate and the lower mounting plate are connected to the left experimental bench and the right experimental bench by bolts, and the upper mounting plate and the lower mounting plate can slide up and down on the left experimental bench and the right experimental bench to adjust the height.

[0010] Preferably, the quick adjustment track includes a track frame, a positioning movable slider and a heavy-duty support track, the heavy-duty support track is installed on the track frame, and the positioning movable slider is installed at the bottom of the driving cylinder and is connected and slidably connected to the heavy-duty support track on the track frame.

[0011] Preferably, the driving cylinder includes a cylinder fixing plate, an air pressure regulating valve and a pilot solenoid valve, the air pressure regulating valve and the pilot solenoid valve are installed on the cylinder control limit output stand, the air pressure regulating valve and the pilot solenoid valve are connected to the driving cylinder, the cylinder fixing plate is installed at the bottom of the driving cylinder, and the cylinder fixing plate is connected to the positioning movable slider to carry the driving cylinder to move on the heavy support rail.

[0012] Preferably, the control unit includes a PLC touch screen all-in-one machine and an electrical control box. The electrical control box is installed on the right side of the right experimental bench, and the PLC touch screen all-in-one machine is installed on the electrical control box.

[0013] A test system for vertical arc combination and separation product experimental detection equipment, comprising:

[0014] Experiment display module, used to select experimental projects and display the data content and status of partition modules;

[0015] The rate selection module sets the analog rate selection function for each analog channel to improve the accuracy of analog data acquisition.

[0016] Preferably, the experiment demonstration module includes:

[0017] Parameter input module, setting the on and off time of the experimental product and the experimental interval time;

[0018] The data acquisition module is divided into two parts: 4-channel analog data acquisition and 4-channel digital data acquisition. The digital data acquisition is used to collect the switch signals of the experimental products. Each channel, like the analog data, can be freely allocated by the experimenter according to the experimental requirements.

[0019] Protection selection module, used to select real-time monitoring of samples and protection functions of the experimental system during the experiment;

[0020] Experiment control module, used for comprehensive control of experiments, including local start and stop, remote start and stop, experiment confirmation, time base selection, clearing / resetting, and fault silencing confirmation;

[0021] Status indication module, mainly indicates the real-time status of the equipment and the occurrence of faults;

[0022] The operation timing module is used to count down for 10 seconds after the system starts running, giving the experimenter the final confirmation time. After the countdown ends, the system officially enters the experimental process.

[0023] A method for detecting a test system of a vertical arc combination and separation product experimental detection equipment specifically comprises the following steps:

[0024] Step 1: According to the installation position requirements of the sample to be tested, adjust the spacing of the sample installation adjustment plate to ensure that the spacing meets the sample installation spacing standard. After the adjustment is completed, the sample is initially placed on the adjustment plate for initial positioning. Move the cylinder fixing plate to accurately align it with the initial position of the handle of the sample to be tested. By adjusting the height of the sample installation adjustment plate and the left and right movement of the sample on the adjustment plate, the sample position is further accurately adjusted. When the sample position is determined, use the locking mechanism to fix the sample installation adjustment plate and the sample to complete the sample positioning and installation;

[0025] Step 2: Adjust the position of the cylinder so that the arc drive connector on the upper part of the cylinder is properly aligned with the test sample in the axial front-back position. Lock the cylinder fixing plate to ensure the stability of the cylinder platform position. Use the three-level quick adjustment mechanism to fine-tune the position of the arc drive connector and the handle of the test sample to ensure that they match. Connect the handle of the test product to the sample opening and closing connector through the sample connecting rod. The margin should be controlled between 2-5mm during the connection to accommodate the different sizes of the test products.

[0026] Step 3: Manually control the pilot solenoid valve to test the opening and closing of the sample, observe and record the initial state, and accurately adjust the cylinder stroke by adjusting the cylinder stroke screw so that the opening and closing of the sample under test reaches the specified position required by the experiment. Start the control system, calculate the experimental driving process time through parameters such as the origin limit, closing and opening time, and cylinder stroke, and automatically adjust the air pressure regulating valve to control the air intake so that the equipment running speed meets the requirements of the standard. Set the various parameters required for the experiment in the control system, including experimental time, pressure, speed, and set protection parameters to ensure real-time monitoring and protection of the equipment and sample safety during the experiment;

[0027] Step 4: Start the system and automatically conduct relevant experiments. It monitors various data during the product experiment in real time, including pressure, speed, and position. The system intelligently analyzes the experimental data and determines the experimental results based on preset conditions. In case of abnormal conditions, appropriate protective measures are taken to ensure the safety of the experiment.

[0028] Preferably, the experimental detection equipment supports simultaneous or time-sharing experiments with two different experimental parameters, and can use the same experimental parameters to experiment on two experimental products under time-sharing control. Each channel has an independent control and protection channel and can be used independently or in combination according to experimental requirements. The entire experimental process supports unattended operation.

[0029] The present invention has the following beneficial effects:

[0030] 1. The present invention introduces a dual-channel test system, which enables the test process to be carried out simultaneously or in a time-sharing manner, significantly shortening the test cycle and improving the test efficiency;

[0031] 2. The present invention uses a three-level rapid adjustment mechanism, which enables the key parameters in the test process to be accurately adjusted, ensuring the accuracy and reliability of the test results;

[0032] 3. The use of independent control and protection channels and a complete automated control and protection system effectively reduces safety risks during the test process and ensures the safety of experimental personnel and equipment;

[0033] 4. Taking into account the diversity and complexity of circuit breaker products, the present invention can quickly adapt to the testing requirements of products of different specifications through the flexible application of the sample installation adjustment plate and the three-stage rapid adjustment mechanism, including large closing and opening torques, vertical closing and opening actions with a certain arc, etc., to ensure the smooth progress of the testing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0035] Figure 2 It is a structural schematic diagram of the upper mounting plate / lower mounting plate of the present invention;

[0036] Figure 3 It is a schematic diagram of the overall structure of the driving cylinder of the present invention;

[0037] Figure 4 It is a schematic structural diagram of the arc driving connector and the sample opening and closing connector of the present invention;

[0038] Figure 5 It is a schematic diagram of the main interface of the present invention;

[0039] Figure 6 is a schematic diagram of an experimental demonstration module of the present invention;

[0040] Figure 7 is a schematic diagram of a parameter input module of the present invention;

[0041] Figure 8 It is a schematic diagram of the experimental parameter selection area of ​​the present invention;

[0042] Figure 9 It is a schematic diagram of the experimental single and double channel selection button of the present invention;

[0043] Figure 10 is a schematic diagram of the setting area of ​​the synchronous or time-sharing experiment of the present invention;

[0044] Figure 11is a schematic diagram of the experiment number input area of ​​the present invention;

[0045] Figure 12 It is a schematic diagram of the highest level protection selection button for the laboratory of the present invention;

[0046] Figure 13 is a schematic diagram of a data acquisition module of the present invention;

[0047] Figure 14 It is a schematic diagram of the analog data acquisition channel of the present invention;

[0048] Figure 15 It is a schematic diagram of a digital data acquisition channel of the present invention;

[0049] Figure 16 is a schematic diagram of a protection selection module of the present invention;

[0050] Figure 17 is a schematic diagram of an experimental control module of the present invention;

[0051] Figure 18 is a schematic diagram of a status indication module of the present invention;

[0052] Figure 19 is a schematic diagram of the operation timing module of the present invention;

[0053] Figure 20 It is a schematic diagram of the magnification selection module of the present invention.

[0054] In the figure: 1. Sample mounting support stand, 11. Left experimental stand, 12. Right experimental stand, 13. Cylinder control limit output stand, 2. Sample mounting adjustment plate, 21. Upper mounting plate, 22. Lower mounting plate, 23. Adjustment slot, 3. Three-stage quick adjustment mechanism, 31. Arc drive connector, 311. Cylinder connecting hole, 312. First screw connecting hole, 32. Connecting screw, 33. Sample opening and closing connector, 331. Second screw connecting hole, 332. Sample connecting hole, 333. Sample connecting rod, 33 4. Limit head, 4. Drive cylinder, 41. Cylinder fixing plate, 42. Air pressure regulating valve, 43. Pilot solenoid valve, 5. Quick adjustment track, 51. Track frame, 52. Positioning moving slider, 53. Heavy-duty support track, 6. Control unit, 61. PLC touch screen all-in-one machine, 62. Electrical control box, A. Experiment display module, B. Magnification selection module, C. Parameter input module, D. Data acquisition module, E. Protection selection module, F. Experiment control module, G. Status indication module, H. Operation timing module. DETAILED DESCRIPTION

[0055] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0056] like Figure 1-4 As shown, the present invention is a vertical arc combination and separation product experimental detection equipment, including a sample installation support stand 1, a sample installation adjustment plate 2, a three-level quick adjustment mechanism 3, a driving cylinder 4, a quick adjustment track 5 and a control unit 6. The sample installation support stand 1 includes a left experimental stand 11, a right experimental stand 12 and a cylinder control limit output stand 13 arranged between the two experimental stands. The two sides of the cylinder control limit output stand 13 are respectively connected and fixed to the left experimental stand 11 and the right experimental stand 12. The left experimental stand 11 and the right experimental stand 12 are respectively connected and fixed to the left experimental stand 11 and the right experimental stand 12. Each test bench 12 is equipped with a separate sample mounting adjustment plate 2, a driving cylinder 4 and a quick adjustment rail 5, which can be operated simultaneously or according to different test tasks. The control unit 6 is installed on the right side of the right experimental bench 12 to control the operation of the test system. The three-level quick adjustment mechanism 3 is installed on the top of the driving cylinder 4. The three-level quick adjustment mechanism 3 includes an arc drive connector 31, a connecting screw 32 and a sample opening and closing connector 33. The sample opening and closing connector 33 and the arc drive connector 31 are installed on the upper and lower layers of the connecting screw 32.

[0057] By adopting the above technical solution, the experimental bench is used to fix the sample mounting plate and sample mounting, the cylinder control limit output bench 13 is used to separate the experimental bench and the cylinder limit remote control input and output, the driving cylinder 4 is used as the driving unit to promote the operation of the experimental product, the cylinder stroke is adjustable, and the three-level quick adjustment mechanism 3 can make fine adjustments to the experimental product front and back, up and down, and is used to precisely connect the experimental product to the mechanism. The left experimental bench 11 and the right experimental bench 12 can both be independently equipped with a sample mounting adjustment plate 2, a driving cylinder 4 and a quick adjustment track 5. The dual experimental bench design enables the equipment to run two test tasks simultaneously. , or run separately according to different test requirements, which greatly improves the test efficiency and flexibility. The setting of the cylinder control limit output stand 13 ensures the stability and accuracy of the driving cylinder 4 during action. It is fixed between the left and right experimental stands 11 and 12, providing the necessary support and limit functions, which helps to accurately control the movement and positioning of the sample. The three-level rapid adjustment mechanism 3 realizes the rapid and precise adjustment of the sample curvature through the combination of the curvature drive connector 31, the connecting screw 32 and the sample opening and closing connector 33. The design of the three-level rapid adjustment mechanism 3 not only improves the adjustment efficiency, but also ensures the accuracy of the test results.

[0058] The arc drive connecting member 31 is provided with a cylinder connecting hole 311 and a first screw connecting hole 312. The cylinder connecting hole 311 is circular, and the first screw connecting hole 312 is an elongated circular arc. The cylinder connecting hole 311 is connected to the driving cylinder 4, and the first screw connecting hole 312 is connected to the connecting screw 32.

[0059] The sample opening and closing connecting piece 33 is provided with a second screw connecting hole 331, a sample connecting hole 332 and a sample connecting rod 333. The second screw connecting hole 331 is circular, the sample connecting hole 332 is a long arc shape, and the sample connecting rod 333 is installed in the sample connecting hole 332. Limiting heads 334 are provided at both ends of the sample connecting rod 333, and the diameter of the limiting head 334 is larger than the diameter of the sample connecting hole 332.

[0060] By adopting the above technical solution, the cylinder connection hole 311 on the arc drive connector 31 is designed to be circular, facilitating a stable and flexible connection with the drive cylinder 4. The first screw connection hole 312 is an elongated circular arc, allowing the connecting screw 32 to be adjusted in angle within a certain range. This flexibility enables the three-stage rapid adjustment mechanism to adjust the sample's arc as needed to meet different testing requirements.

[0061] The second screw connection hole 331 on the sample opening and closing connector 33 is connected to the connecting screw 32, achieving a stable connection with the arc drive connector 31. At the same time, the long arc design of the sample connection hole 332 and the limit head 334 of the sample connection rod 333 ensure the stability and accuracy of the sample during the connection process. The diameter of the limit head 334 is larger than the diameter of the sample connection hole 332, which effectively prevents the sample connection rod from falling off during the test.

[0062] During the process of pushing the sample, the connecting screw 32 will move in the groove of the first screw connecting hole 312, without exerting external force on the product. When disconnecting the product, under the downward driving force of the mechanism, the product handle is pulled downward by the screw to disconnect the product. It can not only provide external force-free driving for vertical arc products, but also provide comprehensive support for products with unrelated human operation sections.

[0063] The sample mounting adjustment plate 2 includes an upper mounting plate 21 and a lower mounting plate 22. Adjustment slots 23 are provided in the middle of the upper mounting plate 21 and the lower mounting plate 22. The two sides of the upper mounting plate 21 and the lower mounting plate 22 are connected to the left experimental bench 11 and the right experimental bench 12 by bolts. The upper mounting plate 21 and the lower mounting plate 22 can slide up and down on the left experimental bench 11 and the right experimental bench 12 to adjust the height.

[0064] By adopting the above technical solution, the sample mounting adjustment plate 2 consists of an upper mounting plate 21 and a lower mounting plate 22, and an adjustment slot 23 is provided in the middle of both, so that the upper mounting plate and the lower mounting plate can slide in the vertical direction on the left experimental bench 11 and the right experimental bench 12 to adjust the height, so that the equipment can adapt to samples of different heights and sizes, improve the versatility and flexibility of the equipment, and be compatible with the installation of any type of plastic shell, residual and other experimental products. The experimental product can be quickly moved left and right on the sample mounting adjustment plate 2 to enable the product to quickly cooperate with the experimental drive mechanism. At the same time, the sample mounting adjustment plate 2 itself can be freely moved up and down on the mounting stand to enable the product to make a large-scale up and down adjustment corresponding to the drive mechanism.

[0065] The quick adjustment track 5 includes a track frame 51, a positioning movable slider 52 and a heavy-duty support track 53. The heavy-duty support track 53 is installed on the track frame 51, and the positioning movable slider 52 is installed at the bottom of the driving cylinder 4 and is connected and slidably connected to the heavy-duty support track 53 on the track frame 51.

[0066] By adopting the above technical solution, the quick adjustment track 5 realizes the precise positioning of the driving cylinder 4 and the connecting parts through the combination of the heavy-duty support track 53 and the positioning movable slider 52. The quick adjustment track 5 serves as the supporting component of the driving cylinder 4, and is composed of 4 positioning movable sliders 52 and 2 heavy-duty support rails 53. In addition to the supporting function, it can also quickly move back and forth and lock the position, so as to quickly position the experimental product in the axial position. This mechanism and the sample installation adjustment plate 2 cooperate with each other to realize rapid positioning and installation of the sample.

[0067] The driving cylinder 4 includes a cylinder fixing plate 41, an air pressure regulating valve 42 and a pilot solenoid valve 43. The air pressure regulating valve 42 and the pilot solenoid valve 43 are installed on the cylinder control limit output stand 13. The air pressure regulating valve 42 and the pilot solenoid valve 43 are connected to the driving cylinder 4. The cylinder fixing plate 41 is installed at the bottom of the driving cylinder 4. The cylinder fixing plate 41 is connected to the positioning moving slider 52 to carry the driving cylinder 4 to move on the heavy support rail 53. A driving positioning plate is also provided on the top of the driving cylinder, which can prevent the cylinder push rod from rotating and shifting during the operation of the cylinder, and ensure that the product position and origin limit will not be out of control due to displacement.

[0068] By adopting the above technical solution, the design of the cylinder fixing plate 41 effectively prevents the cylinder push rod from rotating and shifting during the operation of the cylinder, ensuring that the cylinder push rod always maintains the correct direction and position during the movement, thereby avoiding the situation where the product position and origin limit are out of control due to displacement, and improving the stability and reliability of the equipment during the test process;

[0069] The air pressure regulating valve 42 allows the operator to precisely adjust the air pressure output of the driving cylinder according to the test requirements. By adjusting the air pressure, the speed and force of the cylinder operation can be controlled to meet the requirements of relevant standards, which helps to ensure the stability and accuracy of the sample during the test process, and also helps to extend the service life of the cylinder;

[0070] The pilot solenoid valve 43 controls the operation of the pneumatic power by the suction and release of the solenoid valve. The control mechanism has the characteristics of fast response speed and high control accuracy. It can realize the rapid start and stop of the cylinder, as well as smooth acceleration and deceleration, thereby improving the testing efficiency and accuracy of the equipment, and also reducing the noise and vibration caused by unstable operation of the cylinder.

[0071] The control unit 6 includes a PLC touch screen all-in-one machine 61 and an electrical control box 62 . The electrical control box 62 is installed on the right side of the right experimental bench 12 , and the PLC touch screen all-in-one machine 61 is installed on the electrical control box 62 .

[0072] A test system for vertical arc combination and separation product experimental detection equipment, comprising:

[0073] Experimental display module A, such as Figure 6 , used to select experimental projects and display the data content and status of partition modules;

[0074] Magnification selection module B, such as Figure 20 , an analog ratio selection function is set for each analog channel to improve the accuracy of analog data acquisition. The default ratio of the channel is 1000 / 10V. In order to improve the accuracy, the experimenter can select different voltage / current transmitters and needs to adjust the transmitter ratio in the ratio selection module B. The parameter adjustment of this interface is extremely risky. The system does not display this interface normally. To enter this interface, you must be an authorized senior experimenter and enter the system's highest administrator-level password to enter. After the system power outage, all ratio selections automatically return to the initial value.

[0075] Experimental Demonstration Module A includes:

[0076] Parameter input module C, such as Figure 7 , set the on-off time and experimental interval time of the experimental product. Each channel is independent and can be selected and configured by the experimental personnel according to actual needs. Each experimental product is protected by multiple analog channels. In the simplest case, one analog channel can also provide protection for two experimental products with the same experimental parameters. Under normal circumstances, two analog channels can provide comprehensive protection for one sample. The selection method is very simple. First, select the voltage / current acquisition method, then set the monitoring threshold, and finally select the input. At this time, the analog sampling of the channel is successfully put into use;

[0077] Data acquisition module D, such as Figure 13 , divided into two parts: 4-channel analog data acquisition and 4-channel digital data acquisition. Digital data acquisition is used to collect the switch signal of the experimental product. Each channel, like the analog channel, can be freely allocated by the experimenter according to the experimental requirements. The digital channel has two input states, normally open and normally closed, which can be selected by the experimenter according to the situation of the product.

[0078] The protection selection module E is used to select the real-time monitoring of samples and the protection of the experimental system during the experiment. The experimental equipment control and protection system has the ability to intelligently identify the real-time status of the product during the experiment. Through the analog and digital data collected in the data acquisition area, the program can analyze in real time whether the tested product is normal. If a product abnormality is found, the corresponding protection strategy will be automatically adopted. For example, if one of the products cannot be closed, because the fault itself does not affect the safety of the system, the system will automatically stop the operation of the product mechanism, while the unfaulted product will continue the experiment. If the switch cannot be disconnected, because this will pose a significant risk to the experimental system, the system will immediately terminate all experiments and quickly cut off the experimental power supply to ensure system safety. The system protection function is the highest protection level of this experimental mechanism and has the highest priority. As long as a system fault that affects system safety is found, the experimental power supply will be immediately cut off to ensure the safety of the experimental system. Sample monitoring and system protection are both intelligently calculated based on the collected data and related time.

[0079] The experiment control module F is used to perform comprehensive control of the experiment, including local start and stop, remote start and stop, experiment confirmation, time base selection, clearing / resetting, fault silence confirmation, etc. Figure 17 ;

[0080] The local start / stop button is used to test whether the system is operating normally on site. This button can only be started when the system is not powered. Once the system detects power, the button will immediately reset to the stop state and cannot be selected;

[0081] The remote start / stop button is used to select whether the experimental equipment is controlled locally or remotely. This experiment is extremely risky, so local start is not allowed during normal experiments. Therefore, this button defaults to remote. Only when the system detects that the experimental circuit has no power will the experimenter be allowed to switch to the local state and the local start / stop can be activated. Once the experimental circuit is found to have power, the system will immediately switch to the remote state and cannot switch back to the local state.

[0082] The time base selection button is used to improve the experimental control accuracy. The experimental mechanism and control system set two time bases of 10ms and 100ms. The system defaults to 100ms as the common experimental base time. When high-precision experiments are required, this button can be used to set the experimental base time to 10ms high-precision control mode, providing an option for high-precision experiments.

[0083] The experiment confirmation button is used to prevent the experimenter from accidentally starting the experimental system. Only after the experimenter presses this button and confirms that the experiment needs to be carried out, can the control system be activated and the next operation be carried out;

[0084] The reset / zero button is used when the experimental control mechanism and control system detect an experimental fault and start the system protection. The experimenter must click this button to clear the fault alarm signal and restore the control system to its initial state after confirming the fault and taking measures. All parameters need to be reset and the operation process must be followed before the experiment can be carried out again.

[0085] The fault mute confirmation button is used to clear the fault alarm found by the control system of the experimental organization that does not affect the safety of the experimental system. This button only clears the fault alarm signal and does not affect the progress of the experiment.

[0086] Status indication module G, such as Figure 18 , mainly indicates the real-time status of the equipment and the occurrence of faults;

[0087] Run the timing module H, such as Figure 19 , used to count down for 10 seconds after the system starts running, giving the experimenter the final confirmation time. After the countdown ends, the system officially enters the experimental process.

[0088] A method for detecting a test system of a vertical arc combination and separation product experimental detection equipment specifically comprises the following steps:

[0089] Step 1: According to the installation position requirements of the sample to be tested, adjust the spacing of the sample installation adjustment plate 2 to ensure that the spacing meets the sample installation spacing standard. After the adjustment is completed, the sample is initially placed on the adjustment plate for initial positioning. The cylinder fixing plate 41 is moved to accurately align it with the initial position of the handle of the sample to be tested. By adjusting the height of the sample installation adjustment plate 2 and the left and right movement of the sample on the adjustment plate, the sample position is further accurately adjusted. When the sample position is determined, the sample installation adjustment plate 2 and the sample are fixed using the locking mechanism to complete the sample positioning and installation;

[0090] Step two: adjust the position of the cylinder, so that the arc drive connection 31 on the upper part of the cylinder and the test sample are properly aligned in the axial position, lock the cylinder fixing plate 41, ensure the stability of the cylinder platform position, use the three-stage fast adjustment mechanism 3 to fine-tune the position of the arc drive connection 31 and the handle of the test sample, ensure that they match, connect the handle of the product to be tested with the sample opening and closing connection 33 through the sample connecting rod 333, and the connection should be controlled within 2-5mm to adapt to different sizes of products to be tested;

[0091] Step three: manually control the pilot electromagnetic valve 43 to test the sample opening and closing, observe and record the initial state, adjust the cylinder stroke screw to accurately adjust the cylinder stroke, so that the test sample opening and closing reaches the specified position required by the experiment, start the control system, calculate the experimental driving process time through the origin limit, closing and opening time and cylinder stroke parameters, automatically adjust the air pressure adjusting valve 42 to control the air intake, so that the equipment running speed meets the standard requirements, set the required parameters in the control system, including experiment time, pressure, speed, set protection parameters to ensure real-time monitoring and protection of equipment and sample safety during the experiment;

[0092] Step four: start the system, click the welcome to use button on the main interface Figure 5 , the system enters the parameter input module C of the experiment display module A, such as Figure 8 , input 50 (10ms) and 600 (100ms) in the experimental parameter selection area, respectively corresponding to the standard specification of 500ms power-on time and 1 minute experimental interval, such as Figure 9 This time, two sample experiments are selected in the two selection buttons of the sample selection interface, such as Figure 10 , determine whether the sample is synchronous or time-sharing experiment, in the multiple sample input interval time area, input 0 in this place for synchronous experiment, input the interval time of two samples in this place for time-sharing experiment, the power-on time of this experiment is 500ms, so the set value must be greater than 500ms, at the same time, the experimental interval is 1 minute, so the set value cannot be greater than 1 minute, therefore, the set value is 200 (20 seconds), two samples are tested in time-sharing mode in one experimental cycle, the interval time of two sample experiments is 20 seconds, and then Figure 11 , this experiment is divided into two parts, 4000 times of non-charged experiment are performed first in the experimental times interface, input 4000 here, after the non-charged experiment is completed, input 1000 to perform 1000 times of charged experiment, and finally Figure 12, select "input" on the large protection button of sample status feedback to ensure the safety of the experimental system. In addition to its own safety protection system, this special experimental equipment can be connected to the laboratory's highest level protection system when necessary to achieve more comprehensive protection. After pressing this button, the experimental equipment is connected to the laboratory's highest level protection system, and this experiment is under the protection of the laboratory's total protection system;

[0093] Then turn to the data acquisition module D, such as Figure 14 In the analog data acquisition channel position, after this experiment, the electrical life is 1000 times. Select the first analog sampling channel to collect voltage signals and the second analog sampling channel to collect current signals. The experimental voltage is 400V and the experimental current is 400A. Then select voltage for analog input 1 channel and enter a value not exceeding 400 in the input box. Enter 200 here. Select current for analog input 2 channel and enter a value not exceeding 400 in the input box. The smaller the value, the higher the protection sensitivity. However, if the value is too small, the probability of false operation is also higher. Therefore, it is more appropriate to select 50 or above. Enter 50 here. After all the values ​​are entered, click "Start" respectively, and the two channels will be put into data acquisition. Figure 15 In the digital data acquisition channel position, because there are two samples this time, each sample corresponds to two digital input channels. Digital input channels 1 and 2 correspond to the 1# experimental product, and digital input channels 3 and 4 correspond to the 2# experimental sample. The product is a molded case circuit breaker, so the normally open sampling mode is selected. Therefore, the normally open mode is set for each channel. After selecting, select "ON" and all four digital channels are turned on.

[0094] Enter the protection selection module E position, such as Figure 16 , when the sample monitoring protection input is 30 (300ms), and when the system protection input is 60 (600ms), after selecting them respectively, both sample monitoring and system protection are put into operation;

[0095] After confirming that all parameters have been set, ensuring that the operating conditions of the experimental equipment are sufficient and error-free, select the experiment confirmation button in the experiment control module F, and a 10-second countdown will appear in the operation timing module H between the start of the experimental system and the formal experiment, so that the experimenter has a final review process before the formal experiment. Then start the experiment. During the experiment, the status indication module G is used to indicate the real-time status of the system operation to remind the experimenter to pay attention.

[0096] The experimental detection equipment supports simultaneous or time-sharing experiments with two different experimental parameters. It can use the same experimental parameters to experiment on two experimental products under time-sharing control. Each channel has independent control and protection channels and can be used independently or in combination according to experimental requirements. The entire experimental process supports unattended operation.

[0097] The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to in detail.

[0098] The above description of the disclosed embodiments is intended to enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A vertical arc combination and separation product testing equipment, characterized by: The invention comprises a sample mounting support frame (1), a sample mounting adjustment plate (2), a three-stage rapid adjustment mechanism (3), a driving cylinder (4), a rapid adjustment track (5) and a control unit (6), wherein the sample mounting support frame (1) comprises a left experimental frame (11), a right experimental frame (12) and a cylinder control limit output frame (13) arranged between the two experimental frames, and the two sides of the cylinder control limit output frame (13) are respectively connected and fixed to the left experimental frame (11) and the right experimental frame (12), and the left experimental frame (11) and the right experimental frame (12) are each provided with a separate sample The sample installation adjustment plate (2), the driving cylinder (4) and the quick adjustment track (5) can be operated simultaneously or according to different test tasks. The control unit (6) is installed on the right side of the right experimental bench (12) to control the operation of the test system. The three-level quick adjustment mechanism (3) is installed on the top of the driving cylinder (4). The three-level quick adjustment mechanism (3) includes an arc driving connector (31), a connecting screw (32) and a sample opening and closing connector (33). The sample opening and closing connector (33) and the arc driving connector (31) are installed on the upper and lower layers of the connecting screw (32).

2. The vertical arc combination and separation product testing equipment according to claim 1 is characterized by: The arc driving connecting member (31) is provided with a cylinder connecting hole (311) and a first screw connecting hole (312), the cylinder connecting hole (311) is circular, the first screw connecting hole (312) is in the shape of a long circular arc, the cylinder connecting hole (311) is connected to the driving cylinder (4), and the first screw connecting hole (312) is connected to the connecting screw (32); The sample opening and closing connecting piece (33) is provided with a second screw connecting hole (331), a sample connecting hole (332) and a sample connecting rod (333). The second screw connecting hole (331) is circular, the sample connecting hole (332) is in the shape of a long circular arc, and the sample connecting rod (333) is installed in the sample connecting hole (332). Limiting heads (334) are provided at both ends of the sample connecting rod (333), and the diameter of the limiting head (334) is larger than the diameter of the sample connecting hole (332).

3. The vertical arc combination and separation product testing equipment according to claim 1 is characterized by: The sample mounting adjustment plate (2) comprises an upper mounting plate (21) and a lower mounting plate (22), wherein an adjustment slot (23) is provided in the middle of the upper mounting plate (21) and the lower mounting plate (22), and both sides of the upper mounting plate (21) and the lower mounting plate (22) are connected to the left experimental bench (11) and the right experimental bench (12) by bolts, and the upper mounting plate (21) and the lower mounting plate (22) can slide up and down on the left experimental bench (11) and the right experimental bench (12) to adjust the height.

4. The vertical arc combination and separation product testing equipment according to claim 1 is characterized by: The quick adjustment track (5) comprises a track frame (51), a positioning movable slide block (52) and a heavy-duty support track (53), wherein the heavy-duty support track (53) is mounted on the track frame (51), and the positioning movable slide block (52) is mounted on the bottom of the driving cylinder (4) and is slidably connected to the heavy-duty support track (53) on the track frame (51).

5. The vertical arc combination and separation product testing equipment according to claim 1 or 4, characterized in that: The driving cylinder (4) includes a cylinder fixing plate (41), an air pressure regulating valve (42) and a pilot solenoid valve (43). The air pressure regulating valve (42) and the pilot solenoid valve (43) are mounted on a cylinder control limit output stand (13). The air pressure regulating valve (42) and the pilot solenoid valve (43) are connected to the driving cylinder (4). The cylinder fixing plate (41) is mounted on the bottom of the driving cylinder (4). The cylinder fixing plate (41) is connected to a positioning movable slider (52) to carry the driving cylinder (4) to move on a heavy support rail (53).

6. The vertical arc combination and separation product testing equipment according to claim 1 is characterized by: The control unit (6) includes a PLC touch screen all-in-one machine (61) and an electrical control box (62). The electrical control box (62) is installed on the right side of the right experimental bench (12), and the PLC touch screen all-in-one machine (61) is installed on the electrical control box (62).

7. A test system for vertical arc combination and separation product experimental detection equipment, characterized by: include: Experiment display module (A), used to select experimental projects and display the data content and status of partition modules; The rate selection module (B) is equipped with an analog rate selection function for each analog channel to improve the accuracy of analog data acquisition.

8. The test system for vertical arc combination and separation product experimental detection equipment according to claim 7, characterized in that: The experimental demonstration module (A) includes: Parameter input module (C), setting the on and off time of the experimental product and the experimental interval time; The data acquisition module (D) is divided into two parts: 4-channel analog data acquisition and 4-channel digital data acquisition. The digital data acquisition is used to collect the switch signals of the experimental products. Each channel, like the analog data, can be freely allocated by the experimenter according to the experimental requirements. Protection selection module (E), used to select real-time monitoring of samples and protection functions of the experimental system during the experiment; Experiment control module (F) is used for comprehensive control of the experiment, including local start and stop, remote start and stop, experiment confirmation, time base selection, clearing / resetting, and fault mute confirmation; Status indication module (G), mainly indicates the real-time status of the equipment and the occurrence of faults; The operation timing module (H) is used to count down for 10 seconds after the system starts running, giving the experimenter the final confirmation time. After the countdown ends, the system officially enters the experimental process.

9. A method for detecting a test system of a vertical arc combination and separation product experimental detection equipment, characterized by: The specific steps include: Step 1: According to the installation position requirements of the sample to be tested, adjust the spacing of the sample installation adjustment plate (2) to ensure that the spacing meets the sample installation spacing standard. After the adjustment is completed, the sample is initially placed on the adjustment plate for initial positioning. The cylinder fixing plate (41) is moved to accurately align it with the initial position of the handle of the sample to be tested. By adjusting the height of the sample installation adjustment plate (2) and the left and right movement of the sample on the adjustment plate, the sample position is further accurately adjusted. When the sample position is determined, the sample installation adjustment plate (2) and the sample are fixed using a locking mechanism to complete the sample positioning and installation; Step 2: Adjust the position of the cylinder so that the arc drive connector (31) on the upper part of the cylinder and the test sample are properly aligned in the axial front-back position, lock the cylinder fixing plate (41), ensure that the position of the cylinder platform is stable, use the three-level quick adjustment mechanism (3) to fine-tune the position of the arc drive connector (31) and the handle of the test sample to ensure that the two match, and connect the handle of the test product to the sample opening and closing connector (33) through the sample connecting rod (333). When connecting, the margin should be kept between 2-5mm to accommodate the different sizes of the test products; Step 3: Manually control the pilot solenoid valve (43) to test the separation and closing of the sample, observe and record the initial state, and accurately adjust the cylinder stroke by adjusting the cylinder stroke screw so that the separation and closing of the sample under test reaches the specified position required by the experiment. Start the control system, calculate the experimental driving process time through parameters such as the origin limit, the closing and opening time, and the cylinder stroke, and automatically adjust the air pressure regulating valve (42) to control the air intake so that the equipment running speed meets the requirements of the standard. Set various parameters required for the experiment in the control system, including the experimental time, pressure, and speed, and set protection parameters to ensure that the equipment and sample safety can be monitored and protected in real time during the experiment. Step 4: Start the system and automatically conduct relevant experiments. It monitors various data during the product experiment in real time, including pressure, speed, and position. The system intelligently analyzes the experimental data and determines the experimental results based on preset conditions. In case of abnormal conditions, appropriate protective measures are taken to ensure the safety of the experiment.

10. The detection method of the test system of the vertical arc combination and separation product experimental detection equipment according to claim 9, characterized in that: The experimental detection equipment supports simultaneous or time-sharing experiments with two different experimental parameters, and can use the same experimental parameters to experiment on two experimental products under time-sharing control. Each channel has an independent control and protection channel and can be used independently or in combination according to experimental requirements. The entire experimental process supports unattended operation.

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